TECHNICAL BULI£TIN

SERIES

TEXSTEAM

2500

CHEMICAL INJECTION PUMPS

PRODUCT FEATURES

• Maximum discharge pressure:

6,000 PSI (414 bar) wI 3/16" plunger

• Maximum volume 139 gallons per day (528 liters per day) wI 1/2" plunger

• Each head is adjustable while running

• Available simplex, duplex, triplex, or quadruplex configurations

• Mix or match head sizes-pump the same or different chemicals

• Available in four stroke rates: 15, 30, 60, or 120 strokes per minute

• Each head is independently coupled-user friendly in the field

• 1/2 horsepower motor standard; optional 1 or 3 phase, TEFC or explosion proof; 50 or 60 hertz

• Available with 3/16", 1/4", 3/8", or 1/2" plunger

• Meets or exceeds API 675 specifications where applicable

The 2500 Series of Texsteam chemical injection pumps are electric driven, positive displacement pumps utilizing C-faced motors and common gear reducers. The gear reducers are available in 15, 30, 60, and 120 strokes per mi nute confi gurati ons. By uti lizi ng even further flexibility of a wide variety of plunger sizes, the 2500 Series can fill many application requirements of different flow and pressures.

The 2500 Series can have up to four, adjustable while running fluid ends, each driven off an eccentric cam gear that requires no oil.

Options:

Ceramic plungers which provide longer packing life and a wide variety of packing designed to meet the demands of many different chemical applications.

2500 SERIES

MODEL DESIGNATION 25F3-3

I NUMBER OF

I L......_HEADS

l_ PLUNGER SIZE 1 -1/4"

3 - 318"

4 - 3/16"

5 -1/2"

STROKE SPEED E -120 SPM F-60 SPM

G - 30 SPM H-15 SPM

Page 2

2500 Series

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Pump Unit Parts List

Injector Head Parts List

2500 SERIES

GEAR REDUCER OIL LEVELS

'fur!f' or I" Head A"",mbly, consek f.IClory,

REDUCER OIL LEVELS

Single Stage CMoum (inj)I<t ,hafl/olltpI<! s.haf! Mnlpntal)

Two Stage ~ HelicalCMount (inl"'t shaft /wr.i<;onral)

II,t,;:tn:).II~tnt ();I Lt.cI PI",

lnt-l:'n:nittl!nt Oil Lece! Plug

C.(m~lruwll.li Oil Leeel Pb~'8'

C(h'liir'~u.iPu.:!!

_~_~] O~! L.~l PII(f

REDUCER OIL CHANGE

USE !NfERMIITENT (OR "HlqH") OIL lEVEL FOR OPERATION OF 30 MIN/HR OR LESS OR

• Continuous run units Change every 2,000 hou rs FOR tI\'PUf SHAFT SPEED OF 800 RPM OR LESS.

• lnternuttenr un i IS: Change every 2,500 running hours Or six months

• U~ Mobil cylinder 600 ow, Or Texaco meriopia 460 for 3zoF to IOO"F, or Mobil. SHe 634 for O'F to 135"F Or an equivalent major 0; I brand,

• Fer 50 cycle motors multiply above velum es by .8

Page 3

2500 Series


PARTS US"!"
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8 T02'80 , eASE PL.ioTE CALV. sn...
9 1"BO'~! 1 1/4 SS t..P HIEI'O ASS"Y. 3~;8 SST
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" ressee , CROSS HEAD ,BEARING NI"(I:..mII
12, "fMge6 1 """<EN SS
13 TB1:!!i.i2 1 a:tOSS H~ AlSI +140 I-'IR sn,
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Page 4

2500 Duplex

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2500 Series

,----- 2500 Tri plex

Page 5

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Page 6

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PARI'S LIST

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Page 7

2500 Series

INSTALLATION AND START-UP INSTRUCTIONS

INSTALLATION

PUMP LOCATION-AN IMPORTANT FACTOR

=> Plan ahead for proper pump mounting-position it to provide for efficient routing of suction and discharge lines,

as well as electric service

=> Avoid long suction lines

=> Provide for a flooded suction line whenever possible

=> Pump fluid lines and connections operate best when there is a minimum restriction to the medium flow

=> Install the proper electrical starters and disconnect switches

=> It is recommended that a solid mounting support be provided-take advantage of the factory installed holes in the base plate for securing the pump

FLUID END

=> All fluid connections, both suction and discharge, should be seal tight. Fluid end connections are 1/2" NPT

=> The suction connection is at the bottom of the fluid end, and the discharge connection is at the top.

MOTOR

=> A conduit connection is provided at the motor for electrical connections.

=> Assure the proper electrical service has been provided

=> Assure all connections are tight, in their proper location, properly grounded, and fused

GEAR REDUCER

=> Check the oil level of the gear reducer

=> If the oi I level is below the output shaft oi I plu g, refi II to the plu g Mobil Cyli nder Oi I 600W or Texaco Metropia 460

=> For low temperature applications, use Mobil SHC 634

START UP

=> Open the priming valve on the fluid end assembly

=> Start the pump motor

=> Allow the pump to run until a clear stream of media comes out of the priming valve

=> Close the priming valve

=> Check the packing for proper sealing. If it leaks, stop the pump and make the necessary adjustments.

=> Adjust the stroke adjustment knob to obtain the desired flow rate.

PREVENTIVE MAINTENANCE

=> Check periodically (minimum once a month) and apply a small amount of grease to the cam bearing and to the crosshead areas that cycle through the linear bearings.

=> Check the packing regularly. If leakage is observed, stop the pump. Make a small adjustment by turning the gland nut. Restart the pump. (Do not overtighten the packing as this will reduce the packing life and possibly damage the plunger.

It is always important to assure the packing material is compatible with the media being pumped-check for swollen or deteriorated seals.