Comet Applinion ot ‘ay 98 Measurement of the Burning Point Temp. in the Kiln Exit Problem The quality of baked raw material must beconsistent. however, it becomes ‘uneven due to the flow rate of raw material, burner output, and other factors, resulting in an energy loss. Solution By measuring the raw material temperature (about 1450°C), the bumer output power can be controlled to obtain uniform baking, and save energy. In this case, it is important to measure the temperature ofthe raw materials ‘themselves without being affected by the bumer flame, and, just before the raw materials are fed down into the final stage cooler. Measuring Method fe Component Units LDetector: IRAQIS Converter: IRGAP Watercooling Jacket: IR-VCS ‘2.Detector: TR-AP OS Converter: IRGAP Water-cooling Jacket: IR-VCS cauno Estimation about $20,000.Comes Appian Note Se 1938 12 Cement Kiln Shell Temperature Monitoring Problem Rev materials arebeated at abot {450°C by the burner at thea stag of te cementite Bric re motntd inside tern shell of he in a eat nua However they sy op fd othe timing hth tiae tease the sbelemperstie trie and resulta couse oe sel tobe en nly Iie fn shoul be broken, eons $16 replace ana the, Tnaaion, be loss amounts to $1 S004) die toe practon step resulta onside lone Solution — Measure the shel temperature (100°C ~ 500°C) to keep the shell constant st about 5359 these cmperis exceeds 450°C an a enue io cool Jone ihe race to prevent he sb rom eg rene sel exchange psd thts can becstmate in advance Measuring method 1 Component units Detector HIR-AIDO B Converter IR-GAP Goose kneck IR-CMC ‘Target & converter : IR-XX Airpurgecase —: IR-VCS Estimation about $19,000 ‘CHINO2 Measuring method 2 ea Component units Detector IR-ALOOB Converter: IR-GAP Air purge case : IR-VCS Estimation about $11,000 Measuring method 3 Component units Detector IREQT-S Converter: R-GNEG-8N Air purge case : VAZ-1 Estimation about $61,000 ‘CHINOCement Applian ote ‘e988 Measurement of Moisture before Dryer Problem The hot blast energy employed in the preheater is utilized for I)power generation and 2)raw materials drying. Ifthe moisture content of the raw materials(clay and limestone) to be dried remains unknown, this produces a non-uniform product in the subsequent blending process. Solution By effective use ofthe hot biast energy and controling its flow according. to the moisture content of the raw materials before they reach the dryer, uniform production is maintained, together with control ofthe hot blast flow to the generator Measuring Method Component Units Detector R-M100 Converter -IR-GMA. Air purge hood -IR-WAA Estimation about $23,000. CHINOCement Applian noe ‘ne, 1 Bottom Temperature Measurement Problem If the hot blast temperature is too low when raw materials (900~1000"C) heated by preheaters are supplied to the rotary kiln for further baking, it causes poor efficiency in the subsequent process. Solution Raw materials can be supplied consistently, and the baking efficiency improved, by measuring the bottom temperature to maintain thermal equilibrium. Measuring Method [ Rant sats L Een a Component Units Detector IRSs2 Converter: IRGAPS Water-cooling Jacket: IR-YWS ‘about $5,000. CHINOCemeat Apliction note Toe, 1958 Inter-Cooler Temperature Measurement Problem Solution ee i Measuring Method EF q p h / ‘The raw materials are higher than 1000°C when they are dropped from the kiln, s0 that they are cooled down by airflow, while being carried by the blader. In this process, the cooling becomes uneven causing non-uniform ‘quality, and effects the subsequent down line process efficiency. ‘A uniform temperature of raw materials can be maintained by controlling the cooling airflow and the blader speed, according to the measured temperature values obtained from meastring the cooling temperature of the raw material Component Units Detector: IRSP2 Converter: IR-CP +GAPS. Watercooling Jacket IR-YWS Estimation about $6,100. CHINOCement ppicaon ate Clinker Temperature Measurement after Cooling yblem If theclinker temperature is too high when itis moved to the finishing Pro process after the cooling stage, the conveyor belt may perforate, causing 1 production stoppage and resulting in serious loss. Solution The conveyer belt can be prevented from being damaged by measuring the clinker temperature just before it reaches the conveyer belt, and alarms activated according to measured results. Measuring Method {| | ‘To finishing process ——> Component Units Detector: IR-SPI Converter IR-CP + GAPS Water-cooling Jacket: IR-YWS Estimation about $6,100. CHINO