SR50 Uk 2004

APRum_SR50ie##ED04_##gb.
book Page 1 Thursday, October 7, 2004 11:06 AM
SR 50
8202441
© 2004 Piaggio & C. S.p.A. - Noale (VE) SAFETY WARNINGS TECHNICAL INFORMATION
The symbols and warnings used The operations preceded by this
throughout this manual have the following + symbol must be repeated on the
meanings: opposite side of the vehicle.
Safety warning. This symbol Unless expressly indicated otherwise,
attached to the vehicle or in the reassembly is a reversal of the
manual indicates a potential risk of disassembly procedure.
personal injury. Non-compliance with The terms "right" and "left" are referred to
the indications given in the messages the rider seated on the vehicle in the
preceded by this symbol may result in normal riding position.
First edition: October 2004 grave risks for your and other people’s
safety and for the vehicle! WARNINGS - PRECAUTIONS -
GENERAL ADVICE
Reprint: September 2006/A
WARNING Before starting the engine, read this
manual thoroughly paying special attention
Indicates a potential hazard which may
to section "SAFE RIDING".
result in serious injury or even death.
Your and other people's safety largely
depends on your reflexes and agility, but
CAUTION there are other key factors, such as your
Indicates a potential hazard which may knowledge of the vehicle's operation and
result in minor personal injury or condition, as well as of the basic rules of
Produced and printed by: damage to the vehicle.
VALLEY FORGE DECA
"SAFE RIDING". Becoming thoroughly
Ravenna , Modena, Torino familia r with vehicle is essentia l to
NOTE The word "NOTE" in this manual mastering safe riding techniques in traffic.
DECA S.r.l.
Registered Main Office
identifies important information or
Via Vincenzo Giardini, 11 instructions.
48022 Lugo (RA) - Italy -
Tel. 0545-216611
Fax 0545-216610
www.vftis.com
deca@vftis.spx.com
On behalf of:
Piaggio & C. S.p.A.
via G. Galilei, 1 - 30033 Noale (VE) - Italy
Tel. +39 - (0)41 58 29 111
Fax +39 - (0)41 44 10 54
www.aprilia.com
2 use and maintenance SR 50

APRum_SR50ie##ED04_##gb.book Page 3 Thursday, October 7, 2004 11:06 AM
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SAFETY WARNINGS ..................................... 2 INSTRUCTIONS FOR USE .......................... 32 TECHNICAL DATA...................................... 62
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use and maintenance SR 50 13

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APRum_SR50ie##ED04_CAP06gb01.fm Page 48 Thursday, October 7, 2004 12:28 PM
CAUTION
2 While disassembling and reassembling
1
the wheel, be careful not to damage the
1 brake pipes, the discs and the pads.
◆ Place the vehicle on the centre stand,

see page 39 (PLACING THE VEHICLE
ON THE STAND).
◆ Manually turn the wheel so that the gap
between two spokes corresponds to the
2 1 brake calliper (2).
◆ Unscrew and remove the two screws (1).
◆ Remove the oil plug and remove the rear
REMOVING THE FRONT COVER REMOVING THE REAR BRAKE wheel, if necessary, see page 46
CALLIPER (REAR WHEEL).
Carefully read page 40
(MAINTENANCE). Carefully read page 40 Brake calliper screws (1) driving torque:
(MAINTENANCE). 27 Nm (2.7 kgm).
◆ Place the vehicle on the centre stand,
see page 39 (PLACING THE VEHICLE ◆ On reassembly, use Loctite 243 on the
ON THE STAND). WARNING screws (1).
◆ Unscrew and remove the two screws (1). A dirty disc will soil the pads, leading to NOTE When refitting the brake calliper,
◆ Pull up to release the front cover front loss of braking efficiency. Dirty pads renew the screws (1) securing the calliper (2).
panel. must be replaced, while dirty discs
◆ Remove the cover support panel (2). must be cleaned with a high-quality
degreaser. CAUTION
NOTE Upon reassembly, fit the tabs
Do not operate the brake lever when the
correctly in the appropriate seats. Riding with damaged discs will put your
safety, that of other persons and the callipers are not in place, or the pistons
vehicle at risk. might fall out leading to brake fluid
Check the conditions of the rim and spillage.
have it changed if it is damaged. Should it be the case, please contact an
aprilia Authorised Dealer, that will carry
out the necessary service operations.

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APRum_SR50ie##ED04_CAP07gb01.fm Page 61 Thursday, October 7, 2004 12:29 PM
MODE
LONG PERIODS OF INACTIVITY ◆ By means of a suitable support, position AFTER STORAGE

the vehicle so that both tyres are raised
When the vehicle is to remain unused for ◆ Remove the cover and clean the vehicle,
from the ground.
long periods, some precautions are see page 60 (CLEANING).
◆ Store the vehicle in an unheated, dry
necessary to avoid damage. ◆ Check battery charge, see page 53
place, away from sun light, where
Do not postpone necessary repairs or you (CHARGING THE BATTERY) and fit it,
temperature is reasonably steady.
could forget them when you take the see page 53 (INSTALLING THE
◆ Wrap and tie a plastic bag around the
vehicle out of storage; a general check up BATTERY).
exhaust pipe opening to keep moisture
is also recommended. ◆ Fill the fuel tank, see page 24 (FUEL).
out.
◆ Carry out the preliminary checking
Proceed as follows: ◆ Cover the vehicle avoiding plastic or
operations, see page 32 (PRE-RIDE
◆ Remove the battery, see page 52 waterproof covers.
CHECKS CHART).
(REMOVING THE BATTERY) and page
52 (LONG INACTIVITY OF THE
BATTERY). WARNING
◆ Wash and dry the vehicle, see page 61 Have a test ride at moderate speed in a
(CLEANING). low-traffic area.
◆ Polish painted surfaces with wax.
◆ Inflate the tyres, see page 30 (TYRES).

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(Recommended) transmission fluid: . GEAR SYNTH, SAE 75W - 90
As an alternative to recommended fluids, top brand oils meeting or exceeding A.P.I. GL-4 specifications can be used.
(Recommended) mixer oil: 2 CITY 2T.
As an alternative to recommended fluids, top brand oils meeting or exceeding A.P.I. SJ
specifications can be used.
(Recommended) fork oil: FORK 5W or FORK 20W fork oil.
When you wish to obtain an intermediate response between those offered by FORK 5W and FORK 20W, you may mix the
different products as follows:
SAE 10W = FORK 5W 67% of the volume + FORK 20W 33% of the volume.
SAE 15W = FORK 5W 33% of the volume + FORK 20W 67% of the volume.
Bearings and other lubrication points (recommended): GREASE 30.

As an alternative to recommended grease, use top brand rolling bearing grease that will resist a temperature range of -30°C +140°C, with
dripping point 150°C - 230°C, high corrosion protection, good resistance to water and oxidisation.
Battery lead protection: Neutral grease or Vaseline.
WARNING
Use new brake fluid only. Do not mix different brands or types of oil unless you are sure that the different oil bases are
compatible.
(Recommended) brake fluid: The system is filled with DOT 4 BRAKE FLUID (Compatible DOT 5)
As an alternative to the recommended product, top brand brake fluid meeting or exceeding SAE J1703, NHTSA 116 DOT 4, ISO 4925
specifications for synthetic brake fluid can be used.
WARNING
Use only antifreeze and anticorrosive without nitrite, ensuring protection at -35°C at least.
(Recommended) engine coolant: COOL.

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8
7
6
5
4
3
2
22
1
20
21
13
18
16
14
12
19
17
15
10
11
1
V/R
V
B
1
G
M
+CHIAVE
Bi
Ar
Ro
V/R
V/N
R/Bi
B/G
G/R
R/M
M/G
Bi/Vi
2
Bi/R
Bi/G
Ar/N
COMANDO FRECCIA DX
Bi
3
SPIA LUCI ABBA "IN"

4
RPM
B
5
EFI
Ar/N Ar/N
6
LINEA "K"
34
V/R
7
NEUTRAL "IN"
M/Bi
8
SELECT 1 (UP)
Gr/V
1
SENSORE LIV. BENZ.
M/G
SENSORE T H0 O 2
WIRING DIAGRAM - SR 50 DITECH
Ro Ar + BATTERIA
Bi Az/Bi
33
COMANDO FRECCIA SX
SENSORE
G V +
ACCELERAT.
B/Ar S SENSORE VELOCITA'
Gr/Bi
IE 50
1
B MASSA GENERALE
B B/G Vi SENSORE LIV. OLIO
UP
Bi Bi/G B/N
32
PICK
MASSA SENSORI
9 10 11 12 13 14 15 16 17 18 19 20
1
5
Ro
V/R Ar
31
+ BATTERIA
SENS.
TEMP.
M/G Az
ATTUATORE FRECCIA SX
Ar Az ATTUATORE FRECCIA SX
Ro N/Bi
1
S. PRESS.
ANTENNA 1
M
NEUTRAL "OUT"
V/N
30
OLIO
CAN "H"
POMPA
35
RESET INDICATORI "IN"

ATTUATORE RELE' LUCI
1 G/R M/V
STAMPELLA "OUT"
SELECT 2 (DOWN)
R/M Ar
29
INIET. + BATTERIA
BENZ.
R ATTUATORE FRECCIA DX
R
ATTUATORE FRECCIA DX
N/Bi
1
ANTENNA 2
Bi/R STAMPELLA "OUT"
R/M
AIRIA
28
INIET.
CAN "L"
HAZARD "IN"
ATTUATORE RELE' AVV.
Bi/Vi
R/M
SENSORE FRIZIONE "IN"

V M/Vi SELECT 3 (SET)
1 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40
V/N
P
27
26
6
N/Bi N
N/Bi N
25
OFF
LOCK
24
ON
V/R V/R
R Ar Ar Ar
10 A
7
R
23
B
B
8
Gr
R
21
1
B
3
R R G/R
44
Gr
12
B
22
M
PASSING
B
1
Gr Gr
V/R V/R
B/N B/N
Az/Bi Az
R/Bi R
9
V V
B Bi Bi
V/N N N
R/M V G/N
20
Ar
V/N R/N
V/G V/G
1
10
SET
1
UP
DOWN
B/N B/N
ORANGE WHITE
ORANGE
Ar M/Bi M
Ar/Bi M/Vi Ro
B M/V V/Bi
V
V/G V/R
11
R/G G/R
BLUE
19
V/R R/B
GREEN
VIEWED FROM REGULATOR END
V/N V
V/G V/G
V/N R/N
12
G V
V/G
Ar Ar/Bi Bi/R
Az
R
B
G
1
1
R
B
G
Az
18
V/G
B
G
V/G
1
B
R
B
Az
G 58
54
B 31
B
G
15
16
13
17
14
WIRING DIAGRAM KEY - SR 50 DITECH IE 50

0XOWLSOHFRQQHFWRUV 7KURWWOHVHQVRU CABLE COLOUR
6HULDOFRQQHFWRUGLDJ $U2UDQJH
2LOOHYHOVZLWFK 3UHVVXUH VHQVRU RU LQWHJUDWHG LQ WKH
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6SDUNSOXJ
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)XHOLQMHFWRU
2LOSXPS
7HPSHUDWXUHVHQVRU
3LFNXS
XVHDQGPDLQWHQDQFH65
43

39
40
41
38
42
B
B
G
G
N
B
Bi
B
B
R
Az
1
B
G
1
B
V/R
G/N
V/R
2
N/Ro
1
R V
B B/Ar
37
XVHDQGPDLQWHQDQFH65
N Gr/Bi
+ S -
1
Vi Bi/N
3
B/N Bi/B
36
B/N
4
ECU Gr/V
9
8
7
6
5
4
3
2
22
1
- 20
21
13
18
16
14
12
+ 19
17
15
10
11
V
B
G
M
Bi
Ar
Ro
V/R
R/N
B/G
G/R
R/M
M/G
Bi/R
Bi/G
Ar/N
Bi/Vi
1
V/N
1
+ CHIAVE
R/Bi
2
B COMANDO FRECCIA DX
Bi
3
SPIA LUCI ABBA "IN"

Ar/N
4
34
RPM
V/R
5
EFI
Ar/N
6
LINEA "K"
7
NEUTRAL "IN"
1
M/Bi
8
SELECT 1 (UP)
M/G Gr/V
SENSORE LIV. BENZ.
Ro
SENSORE T H0 O 2
Bi Ar
33
+ BATTERIA
SENSORE
G Az/Bi COMANDO FRECCIA SX
ACCELERAT.
V
+
B/Ar
S SENSORE VELOCITA'
Gr/Bi -
Bi/Vi B
MASSA GENERALE
R/M Vi
31
SENSORE LIV. OLIO
B/N MASSA SENSORI
32
9 10 11 12 13 14 15 16 17 18 19 20
Ro
5
V/R
T0H O2
30
Ar
+ BATTERIA
Az
1 M/G
Az
N/Bi
SCOOTER WIRING DIAGRAM - SR 50 PUREJET
ANTENNA 1
Ar NEUTRAL "OUT"
29
SENS.
PRESS.
Ro CAN "H"
RESET INDICATORI "IN"
N/Ro
ATTUATORE RELE' LUCI
STAMPELLA "IN"
IE 361
G/R M/V
SELECT 2 (DOWN)
R/M Ar
+ BATTERIA
28
INIET.
BENZ.
R
1 21 22 23 24 25 26 27 28 29 30 31 32
R
1
35
N/Bi
ANTENNA 2
Bi/R
1
STAMPELLA "OUT"
R/M M
ARIA
27
CAN "L"
INIET.
R/N HAZARD "IN"

ATTUATORE RELE' AVV.
V SENSORE FRIZIONE "IN"
M/Vi
33 34 35 36 37 38 39 40
R/N SELECT 3 (SET)

P
26
1
6
N/Bi N
1
ON
N/Bi N
OFF
25
LOCK
R/N V/N
V/R V/R V/N V/R
10 A
R Ar Ar Ar Ar
15 A
7
R
1
24
B
B
22
8
Gr
3
R G/R
5
12
B
23
M
1
B
N
44
Gr
PASSING
B
R/N
1
R/M Gr Gr
21
Ar V/R V/R
B/N B/N
1
Az/Bi Az
R/Bi R
9
V/R V
Bi Bi
B N N
Ar G/N G/N
G R/N R/N
20
G V/G V/G
10
G
SET
UP
DOWN
B/N
19
B/N
M/Bi M
X G M/Vi Ro
X G M/V V/Bi
X G
V/G V/R
11
M B/G R/G G/R

R Bi/G V/N R/B
- +
R/N V
18
V/G V/G
R/N R/N
12
Bi/R
1
V/G
Az
R
B
G
1
R
B
G
Az
V/G
B
G
V/G
1
B
G
R
B
B
Az
58
54
31
B
G
15
16
13
17
14
WIRING DIAGRAM KEY - SR 50 PUREJET IE 361

0XOWLSOHFRQQHFWRUV 6SDUNSOXJ CABLE COLOUR
/RZKLJKEHDPUHOD\ 7KURWWOHVHQVRU $U2UDQJH
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XVHDQGPDLQWHQDQFH65

33
30
31
29
28
B
B
G
G
32
N
B
Bi
B
R
B
Az
1
B
G
Gr/Bi N
B/Ar B
2
B
V R
+ S -
XVHDQGPDLQWHQDQFH65
B
B M
3
V Gr/V
27
1
1
V V/R
+ CHIAVE
Bi R
INDICATORI DIREZ. DX
R V
+
SENSORE VELOCITA'
V Bi R
26
Gr/Bi
-
SENSORE VELOCITA'
B
25
MASSA GENERALE
M
MASSA FUNZIONI
SENSORE LIV. BENZ.
4
SCOOTER WIRING DIAGRAM - SR 50
Ar
+ BATTERIA
24
1
Az
INDICATORI DIREZ. SX
Bi Bi Bi
SPIA ABBAGLIANTE
V Bi/R B/Ar
S
SENSORE VELOCITA'
IE 50
Gr G/Gr
G G/N Ar/N
LINEA "K"
B Ar Vi
SENSORE PRESS. OLIO
R R Gr/V
1 2 3 4 5 6
SENSORE LIV. BENZ.
Bi/B
TEMPERATURE H O 2
Ro
SCROLL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
23
Ar/N
V/R
34
B
1
V
G/Gr
Bi/B
22
B
R/N
B
B/N
1
G/N Vi Bi/N
1 2 3 4 5 6 7 8
6
M Bi/B
B
1
21
R/N R/N R/N V/R

LOCK
V/R V/R
7.5 A
R Ar Ar Ar Ar
15 A
B B
7
R
20
Bi/R Bi/R
B
1
B
8
Gr
18
1
3
MODE
R G/R Gr Gr
5
12
V/R V/R
19
B/G
B/N B/N
N
Az Az
R R
Bi Bi
9
N N
V G/N
Ro Ro
M M
R/N R/N
V/G V/G
10
V/G V/R
G/R G/R
B R/B
11
B/G V
R/N R/N
V/G V/G
12
Bi/R Bi/R
V/G
Az
R
B
G
1
R
B
G
Az
V/G
B
G
V/G
Az
R
B
B
1
B
G
31
58
54
B
G
13
16
15
17
14
SCOOTER WIRING DIAGRAM KEY - SR 50 IE 50

0XOWLSOHFRQQHFWRUV 6HULDOFRQQHFWRUGLDJ CABLE COLOUR
6SHHGVHQVRU $U2UDQJH
)XHOOHYHOVHQVRU
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AUTHORISED DEALERS AND SERVICE CENTRES
THE VALUE OF SERVICE
Thanks to ongoing technical updates and product-specific technical training, aprilia Authorised Network engineers are familiar with
every detail of this vehicle and have the special equipment required for correct maintenance and repair.
A vehicle kept in sleek running order is a reliable vehicle. Pre-ride checks, proper maintenance at the recommended intervals and using
aprilia Original Parts only are key factors!
To find contact information of the Authorised Dealer and/or Service Centre nearest you, please consult the Yellow Pages or the map
provided at our web site:
www.aprilia.com
When you demand aprilia Original Parts, you are purchasing products that have been developed and tested as early as the vehicle
design stage. aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life.
Piaggio & C. S.p.A. wishes to thank its customers for the purchase of this vehicle:
– Do not release oil, fuel, polluting substances and components into the environment.
– Do not keep the engine running when not necessary.
– Avoid disturbing noise.
– Respect the environment.

SR50 Uk 2004

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APRum_SR50ie##ED04_##gb.

book Page 1 Thursday, October 7, 2004 11:06 AM

2 use and maintenance SR 50

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PLACING THE VEHICLE ON THE 6,'(67$1'- SUGGESTIONS TO PREVENT

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48 use and maintenance SR 50

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VERTICAL ADJUSTMENT OF THE BULBS CHANGING THE HEADLIGHT

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Bearings and other lubrication points (recommended): GREASE 30.

(Recommended) engine coolant: COOL.

use and maintenance SR 50 65

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SPIA LUCI ABBA "IN"

RESET INDICATORI "IN"

SENSORE FRIZIONE "IN"

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