A B C D E F G H

L IS T O F DE F AU LT I/ O IN
S TAN D AR D P LC P R O GR AM

IN P UT 1 = X- LIMIT
IN P UT 2 = X+ LIMIT
X AXIS E N C O D E R C AB LE X AXIS E N C O DE R C AB L E IN P UT 3 = Y- LIMIT
IN P UT 4 = Y+ LIMIT
Y AXIS E NC O DE R C AB LE Y AXIS E N C O D E R C AB LE IN P UT 5 = Z - LIMIT

KE YB O AR D U S B 1
AC

MO U S E
IN P UT 6 = Z + LIMIT
IN Z AXIS E N C O DE R C AB LE Z AXIS E N C O D E R C AB LE IN P UT 7 = W- L IM IT
H IN P UT 8 = W+ L IM IT
G AC P O WE R IN IN P UT 9 = H IGH / LO W R AN G E

USB 2
P O WE R F O R C O O LAN T
N IN P UT 1 0 = OP E N
1 DB 9 M
P IN 1 = N/ C
C O N TAC TO R C O IL
IN P
IN P
UT
UT
1 1 = E - S TO P
1 3 = TT1
1

DB 9 M
C O M1
P IN 2 = GND
IN P UT 1 4 = P R OBE
P IN 3 = Z\
IN P UT 1 5 = P R O B E DE TE C T

DB2 5 F
P IN 4 = A\
IN P UT 1 7 = DO O R O P E N

DB 1 5 H D
INTE R N AL R IB B O N C AB LE TO B AC K O F P C P IN 5 = B\ Q U E NC H AR C H

VGA
IN P UT 1 8 = LO W LU B E
P IN 6 = Z 100uf 600v 100ohm s IN P UT 1 9 = S P IN DLE Z E R O S P E E D
P IN 7 = A IN P UT 2 0 = S P IN DLE AT S P E E D
P IN 8 = B IN P UT 2 1 = S P IN DLE O R IE N T DO N E
P R O GR AMIN G AXIS 5 P IN 9 = + 5V
P LC I/ O J OG P ANEL E XP ANS IO N IN P UT 2 2 = TO O L C LAM P E D
7 HE ADER J 1

US B4

US B3

RJ45
H EADER J 3 H EADER J 4 H EAD ER J 2 AXIS 4 B O DY = C AB L E S H IE LD A1 A2 IN P UT 2 4 = TO O L R E LE AS E
6 4 IN TE R N AL R IB B O N
AXIS 3 DB 9 M IN P UT 2 5 = S P IN DLE F AU L T
5 C AB LE S TO 9 5 / NC DC P O WE R RED
CP U1 0 AXIS 2 IN P UT 2 6 = TO O L C O U N TE R
MO DE L N O . : F S P 1 8 0 - 5 0 N I( V)

AUD IO
4 E NC OD ER B AC K O F P C F O R S IN G LE P H AS E O P E R ATIO N 13 14/ 22 B LAC K
R EV 0 4 0 3 2 5 INP UTS AXIS 1 S U B S TITU TE F U S E S F O R TH E D IN P UT 2 7 = C AR O U S E L O U T

MIC
IN

OU T
3 L1 B LAC K AC IN P U T: 1 1 5 / 2 3 0 V, 6 / 3 A, 6 0 / 5 0 H Z

Z AXIS E N C O D E R C AB LE
Y AXIS E N C O DE R C AB LE
L3 T3 C IN P UT 2 8 = C AR O U S E L IN

X AXIS E NC O DE R C AB LE
2 AXIS 6 DB 9 M O VE R LO AD P R O TE C TE R YE L LO W
L2 T2 L2 MAX. O U TP U T P O WE R : 1 8 0 W IN P UT 3 0 = R O TO R Y TAB LE H O ME
1 O

115
O R AN G E

230
C O O LAN T + 3 . 3 V- - 1 6 . 7 A( O R AN G E ) IN P UT 3 1 = R O TO R Y TAB LE C LAMP E D
P C I BUS L1 T1 L3 B LU E U IN P UT 3 2 = LO W AIR P R E S S U R E
P U MP
VIO LE T T + 5 V- - 1 6 . 0 A( R E D )
G ALL IN P U T C AB LE S S H O U LD
1ST 2 ND 3 RD C O O L AN T GR AY + 1 2 V- - 1 0 . 0 A( YE LLO W)
U S E S H IE LDE D C AB LE
4 TH 5 TH S P IN C O N TAC TO R - 1 2 V- - 0 . 3 A( B LU E )
GND ALL C AB LE S H IE LD S
H N G R O U N D - - ( B LAC K)
DB 9 M
AC IN S H O U L D B E GR O U N DE D
G P . G. S IG N AL - - ( G R AY)
F IB E R O P TIC C O N N E C TO R S O U TP U T DR IVE R 1 = O P E N
1 2 3 4 5 + 5 Vs b - - 2 . 0 A( VIO LE T) O U TP U T 2 = LU B E P U MP
E XTE N D TH R O U GH B AC K O F P C 5 F IB E R O P TIC C AB LE S 5 F IB E R O P TIC C AB LE S
S H O WS IN TE R N AL O U TP U T 3 = F LO O D C O O LAN T
E - S TO P CP U1 0 O U TP U T 4 = MIS T C O O L AN T

5 F IB E R O P TIC C AB LE S
E - S TO P F E E DR ATE C O N NE C TIO N O F E - S TO P
S WITC H LO C ATE D O N C O NE C TIO NS AC P O WE R IN O U TP U T DR IVE R 5 = C AR O U S E L M O TO R D IR E C TIO N
S WITC H TO D B 1 5 M

C O O LAN T P U MP C O N TAC TO R P O WE R
S WITC H
J O G P E N DAN T J OG O U TP U T DR IVE R 6 = C AR O U S E L O U T
F LAS H C AR D
O U TP U T DR IVE R 7 = TO O L U C LAMP
BLU
O U TP U T DR IVE R 8 = AIR B LO W TH R O U GH

D C P O WE R
O U TP U T DR IVE R 9 = C AR O U S E L IN
2 RE D
2

DC P O WE R
O U TP U T DR IVE R 1 0 = S P IN DL E O R IE N T
O U TP U T DR IVE R 1 1 = S P IN DL E C H ILLE R O N
R ED DB 1 5 F O U TP U T DR IVE R 1 2 = S P IN DL E C O O LIN G F AN
O P TIO N AL J O G P E N D AN T DB1 5 M
O U TP U T 1 3 = S P IN DLE DIR E C TIO N
B LU
O U TP U T 1 4 = S P IN DLE E N AB LE
O U TP U T 1 5 = S P IN DLE F AU LT R E S E T
IN TE R M E DIATE
O U TP U T DR IVE R 2 9 = GE AR C H AN G E
J O G P E N DANT
O U TP U T 3 0 = R O TO R Y C LAM P
C AB LE
O U TP U T DR IVE R 3 1 = C AR O U S E L MO TO R E N AB LE
O U TP U T DR IVE R 3 2 = R E D LIGH T
R ED O U TP U T DR IVE R 3 3 = GR E E N LIGH T
DB 1 5 M
J O G P E ND ANT C AB LE O U TP U T DR IVE R 3 4 = AMB E R L IG H T
R ED H9 H7 H5
C O N N E C T IN P LAC E O U TP U T DR IVE R 3 5 = WO R K LIGH T

O U T DR V 3 1

O U T DR V 3 9
O U T DR V 1 1

S P AR E
+ 5 VD C
+ 5 VD C

+ 5 VD C
+ 5 VD C

+ 5 VD C
+ 5 VD C
O U T DR V 1

O U T DR V 3 6
O U T DR V 3 5

O U T DR V 3 3
O U T DR V 3 2

O U T DR V 2 9
O U T DR V 1 2

O U T DR V 6 2

O U T DR V 6 0
O U T DR V 5 9

O U T DR V 3 8
O U T DR V 3 7
OUT DRV 9

OUT DRV 3 4

OUT DRV 6 1
O U T DR V 1 0

OUT DRV 8
OUT DRV 7
OUT DRV 6
OUT DRV 5
B LU AC P O WE R O U TP U T DR IVE R 3 6 = AU X 1
DB 1 5 F O F E - S TO P S WITC H H1 4
B LU F O R L U B E P U MP O U TP U T DR IVE R 3 7 = AU X 2
H1 6
O U TP U T DR IVE R 3 8 = AU X 3
F LO O D C O M
4A O U TP U T DR IVE R 3 9 = AU X 4
F LO O D O U TP U T DR IVE R 5 9 = B P B O S S S P E E D U P
OUT 3
AU X O U TP U TS 1 AU X O U TP U TS 2 AU X O U TP U TS 3 H1 O U TP U T DR IVE R 6 0 = B P B O S S S P E E D DO WN
LU B E C O M
4A 1ST

B R AK E S
+ 12V O U TP U T DR IVE R 6 1 = B P B O S S S P IND LE B R AK E
O U TP U T D R IVE R
LU B E AC H
LU B E OUT 2 - 12V 2 ND O U TP U T DR IVE R 6 2 = S P IN DL E AIR B R AKE

2- 3
1- 2
2- 3
J4
3RD

-
AC N NO + 5V
P U MP GN D OUT 1 5 + 5V
M C O DE S
M 3 = S P IN DL E C W

2- 3
1- 2
2- 3
NC

J2
ALAR M N O J1

-
GND H2 M 4 = S P IN DL E C C W
GAIN
ALAR M C O M S P IN R E S E T C O M M 5 = S P IN DL E O F F
J2

2- 3
1- 2
1- 2
2- 3
J3
ALAR M N C + 5 VDC E XTE R N AL M 7 = MIS T C O O L AN T O N
CCW J3
OUT 1 3 R E LAY M 8 = F LO O D C O O LAN T O N
AN + 5 V J4 O F F S ET

1- 2
1- 2
CW M 9 = C O O LAN T O F F

J1
3 2 1

-
-
E - S TO P J2 8 M 1 0 = C LAMP O N
S P IN D IR

- 1 0 TO 1 0
S P IN + M 1 1 = C LAMP O F F
C O N TAC TO R

S P IN DLE

- 5 TO 5
0 TO 1 0
AN ALO G
H1 7 S P IN R E S E T, E N AB LE S P IN - M 1 2 = IN DE X
RED

0 TO 5
A2 A2 DR V F LT R LY1
AND C W/ C C W
A1 D R IVE H3
DR V F LT R LY2 R E L AYS R ATE D F O R

3 Q U E N C H AR C
P O WE R F O R S P IN D LE
L4 T4 MIS T C O M
F AU L T
2A
. 5 A 1 2 5 VAC
1 A 3 0 VDC - VM 3

5 F IB E R O P TIC C AB LE S
L3 T3

DC P O WE R
R E VE R S IN G C O NTAC TO R C O ILS H1 6 RED 0 . 3 A 6 0 VDC
E - S TO P MIS T AXIS 3 C U R R E NT
L2 T2 OUT 4 + VM
O U T3 C O M S ETTIN G J U MP ER S
L1 T1 B LU NO
L1 T1 O U T3 S WITC H OUT 3 0 F LO O D, LU B E , R L Y1 - 2 , J9
L2 T2 O U T2 C O M NC R O TAR Y C LAMP AND M IS T J1 0
R E LAYS R ATE D F O R AXIS 3 F U S E
L3 T3 O U T2 B LU R O T C LAM P C O M
O U T1 5 N O 2A 1 0 A 2 5 0 VAC
1 3 NO 1 4 NO O U T1 5 N C NO 1 0 A 3 0 VD C
OU T 1 4
2 1 NC 2 2 NC O U T1 5 C O M
NC
O U T1 3 N O LEGAC Y MOD E C U R R E NT S E TTINGS
O U T1 3 N C S P IN E N C O M C UR R EN T Z AXIS Y AXIS X AXIS
A1 A2 O U T1 3 C O M S ETTIN GS J9 J10 J1 3 J14 J1 1 J12
C O IL IN VE R TE R 6
REV H1 7
MP U1 1 9 X X X
R L Y1 S P IN F O R WAR D
L1 T1 T1 12 X X X
R L Y2

Z AXIS E NC O DE R C AB LE
Y AXIS E N C O DE R C AB LE
L1 S P IN R E VE R S E 5

X AXIS E N C O DE R C AB LE
15 X X X X X X
O U T4 C O M P R O GR AMIN G
J28

3 P H AS E L2 T2 T2 L2 O U T4 F AU LT R E S E T 4 O N LY

DC P O WE R
S P IND LE F IB E R
P O WE R AXIS 2 F U S E A
L3 O U T3 0 N O 3 O P TIC
MO TO R IN VE R TE R C O M MO N

D C 3 IO B
L3 T3 T3 A-
IN O U T3 0 N C J AC KS
G O U T3 0 C O M 0 - 1 0 VD C IN P U T 2 B ENC ODER
1 3 NO 1 4 NO 9 7 / NO B-
O U T1 4 N O
0 - 1 0 VDC IN P U T C O M MO N 1 C AB LE
GN D O U T1 4 N C 080318 Z
2 1 NC 2 2 NC 9 8 / NO 5V H 1 9 AN D H 1 8 P IN 1 TO C P U 1 0
N O R MALY O P E N F AU LT Z-
O U T1 4 C O M DF 3 .3 V
9 5 / NC AR E 5 VD C C O MM O N + 5 IN S E R VO P C
F WD P LC O K 12V J 2 4 AN D J 2 5 J U MP E R S IN S TALL E D = AU X IN P U TS 2
9 6 / NC N O R MALY C LO S E D F AU LT O N LY WH E N J 2 4 AN D COM
A1 A2 P O WE R E D B Y 5 VDC IN TE R NALLY
C O IL H2 0 J 2 6 AR E J U MP E R E D S H LD
F AU LT C O M MO N IVC C J 2 4 AN D J 2 5 N O J U MP E R S = AU X INP U TS 2
+ 5 H1 9 H1 8 P O WE R E D E XTE R N ALLY AT IN P U T C O MMO N DB9 M
IN 9 GROUND D IGITIZ IN G/ P R O B E C O N N E C TO R 5 VD C C O M 5 VD C C O M J24 IN T P IN 1 = N/ C TYP IC AL
IN 3 1 AU X IN C O M AU X IN C O M J25 P WR 2 J 2 6 AN D J 2 7 J U MP E R S IN S TALL E D = AU X IN P U TS 1 P IN 2 = GND

C O O LANT P U MP C O N TAC TO R P O WE R
IN 2 8 IN 1 9 J26 IN T ENCODER
IN C O M

AU X IN P U TS 2

AU X IN P U TS 1
P O WE R E D B Y 5 VDC IN TE R NALLY P IN 3 = Z\
Q U E N C H AR C L 1 / R - 3 P H AS E P O WE R IN 1/ 8A J27 P WR 1
IN 3 0 IN 2 7 IN 1 7 J 2 6 AN D J 2 7 N O J U MP E R S = AU X INP U TS 1 P IN 4 = A\ C O N N E C TIO N
IN VE R TE R P O WE R

4 IN 2 5
IN C O M
IN 2 4 +
L2 / S - 3 P H AS E P O WE R IN

L3 / T- 3 P H AS E P O WE R IN
B LK
RED

LO AD LIVE
IN 2 6
IN 2 2
IN 2 1
IN 1 0
IN 3 2
IN 8
P O WE R E D E XTE R N ALLY AT IN P U T C O MMO N

AXIS 2 C U R R E NT
P IN 5 =
P IN 6 =
P IN 7 =
B\
Z
A
4
AC IN

IN 1 8 GROUND 1 2 IN 2 0 IN 7 S ETTIN G J U MP E R S
8 3 VAC P IN 8 = B
1 1 0 VDC B LU WH T
R1

IN C O M C1 H2 0 4 7 0 O H M S IP S = 5 V IN P U TS J1 3 P IN 9 = + 5V
3 4 5
IN 1 5 12000uf + 5 VO LTS 1 K O H M S IP S = 1 2 V IN P U TS J1 4 B O DY = C AB L E S H IE LD
- S E E IN VE R TE R MAN U AL YE L BR N
160v

S IP 2
IN 1 4 B R AK ING R E S IS TE R 2 . 2 K O H M S IP S = 2 4 V IN P U TS
O P TIO N AL 3 P H AS E R E VER S IN G C O N TAC TO R C O N N E C TIO N DC F OR CO RREC T GN D 6 7 8
OUT R AN G E - IN 9
- B R AK ING R E S IS TE R B R AKIN G R IS IS TO R
C AP B R D LO W
R O T AC K - IN 3 1 H1 9 J24

S IP 3

S IP 1
O P TIO NAL C AP B O AR D L1 5 V C OM
T1 / U - 3 P H AS E P O WE R O U T
IN C O MM O N + 5 VD C
L2
T2 / V- 3 P H AS E P O WE R O U T S P IN DLE IN2 8

S IP 2
GND

S IP 4
Q U E N C H AR C H L3 MO TO R R OT HM - IN3 0 IN2 7
T3 / W- 3 P H AS E P O WE R O U T
100uf 600v IN2 6 J2 7
G
F 1 IS A 1 5 A TIME D E LAY 100ohm s GROUND S P IN F L T - IN2 5 IN2 2

S IP 3
E - S TO P IN2 1
F U S E F O R TR AN S F O R ME R WITH J1 8 IN2 0 AU X
IN C O MM O N
D U AL S E C O N DAR IE S C O NTAC TO R F O R S IN GLE P H AS E O P E R ATIO N J1 9 IN P U T
IN 7
- S EE IN VE R TE R MAN U AL R EL S W - IN 2 4 J2 0 C IR C U IT

S IP 4
P R IM AR Y S E C O N DAR Y A2 A2 IN 8
A1 J2 1
R 1 6 .8 K IN 3 2
-

F1 O R G / WH T GREE N LO W LU B E - IN1 8
13 14 B R ID GE C1 1 6 0 V S E E M AN U AL IN 1 0 H 1 8 AN D S IP S
L4 T4

S IP 1
F O R S E TTIN GS IN 1 7 1 AN D 4
R E D / WH T IN R U S H 1 2 0 0 0 UF L3 T3 IN C O MM O N
IN 1 9 AR E S H O WN
1 1 0 / 1 1 5 / 1 2 0 VAC + LIMITE R
23 24 8 3 VAC
+

IN C O MIN G L2 T2 U P S IDE D O WN
B R N / WH T D P 4 D E TE C T - IN 1 5
S TM

101
C L-

L1 T1
B LK / WH T GREE N H1 8
D P 4 IN P U T - IN 1 4
L1 T1 F3
OR G B LU E H2 1
LE D 1
Z AXIS E N C O D E R C AB LE Z AXIS
2 3 0 VAC
F4
+ 5 VO LTS MO TO R
L2 T2 RED
3 P H AS E Z AXIS M O TO R C AB LE AN D
OR 2 4 VAC TT1 INP U T - IN 1 3 E N C O DE R
2 2 0 VAC BR N
F5 5A AXIS 1 F U S E

5 1 P H AS E L3 T3
B LK B LU E
E - S TO P -

IN C O MM O N
IN 1 1
0 = N O R MAL
4 = LIM IT TR IP P E D
5
R O TO R Y S E E MAN U AL F O R O TH E R
AXIS 1 C U R R E NT Y AXIS E N C O DE R C AB LE Y AXIS
Z+ H4
DIS C O N NE C T + LIMIT - IN 6 S ETTIN G J U MP ER S R ED
MO TO R
AXIS 3 M AIN INP U T C IR C U IT + AN D
C AN B E TWO S E P E R ATE TR AN S F O R ME R S J1 1 AXIS 3
Z- - LIMIT - IN 5 B LAC K E N C O DE R
F U S E R ATIN GS F O R F 3 ,F 4 ,AN D F 5 + 5 VDC J1 2 -
O N E 8 3 VAC O U TP U T AN D E XTE R NAL IN
S H IE LD
IN VE R TE R P O WE R

AR E D E P E N DE N T O N TH E S IZ E IN C O MM O N S WITC H C OM S H IE LD
O N E 2 4 VAC O U TP U T 1 5 A TD R ED
O F TH E S P IN D LE MO TO R +
LIMIT Y+ + LIMIT - IN 4 AXIS 2 B LAC K Y AXIS MO TO R C AB LE
S WITC H AXIS 2 -
C O N N E C TIO N S Y- - LIMIT - IN 3 S H IE LD
IN
H1 2 H1 0 S H IE LD X AXIS E N C O D E R C AB LE X AXIS
R ED MO TO R
IN C O MM O N +
AXIS 1 B LAC K X AXIS MO TO R C AB LE AN D
LIMIT D E F E ATE R H1 1 H8 H6 - E N C O DE R
X+ + LIMIT - IN 2
INVE R TE R P O WE R S H IE LD
INVE R TE R P O WE R AXIS 1 D IP S WITC H S H IE LD
X- - LIMIT - IN 1 H1 5 H1 3
C O O LANT P U MP C O N TAC TO R P O WE R C O O LAN T P U MP C O NTAC TO R P O WE R C O O LANT P U MP C O N TAC TO R P O WE R

GR O U N D S TR IP

O P TIO N AL MS C O N N E C TO R
RED RED E N C O D E R AN D MO TO R
YE L/ GR N YE L/ GR N C O N N E C TIO N S
B LK B LK A
L B A = BLU ( B )
K C B = B LK / B LU ( B \ )
M
WH T C = WH T ( A)

6 + G -
P O WE R A-
A 1
2
B LK / WH T
B LU
J P N D D =
E =
B LK / WH T ( A\ )
GR N ( Z )
Tit le AJ AX C N C C O N TR O L 6

E N C O DE R
B 3 I O E
B LK / B LU F = B LK / GR N ( Z \ )
M O TO R B- 4
GR N H F G = YE L/ G R N ( MO TO R G ND )
Z 5 G
DC S E R VO B LK / G R N H = R E D ( + 5 V)
Z- 6
+ 5 7
RED
B LK / R E D
O P TIO N AL I = B LK/ R E D ( 5 V C O M) S iz e Nu m b e r Re v
S E R VO M O TO R J ==
K NE /NC
C O D E R C AB LE S H IE LD
COM 8
S HLD
S H LD

WIR E C O LO R
9
MS C O N N E C TO R
L
M
=
=
N/ C
N/ C
D
DEP ENDS ON DC S E R VO MO TO R WITH E N C ODE R N = B LK ( M O TO R P O WE R - )
Da t e 081117 Dr a w n b y RRJ
E N C O DE R B R AN D O = N/ C
P = R E D ( MO TO R P O WE R + )
F ile n a m e MILL2 . P D F Sheet 1 of 1

A B C D E F G H