c s (

81" No.

221

c-DTN-J .... NFA

MECHANICAL, E, G,I E,ERI, G

Pape

I Tt'moe ,Allowed : Three Hours I

I Maximum ~arks300 I

'INSTRUCTION_ 0

Each question is printed both in Hindi an.d in English.

Answers must be written in the medium specified in the Admission Certificate issued to YOU;, which must be stated cilearly on the cove,,. of the answer-book in. the space provided for the purpose: No marks will be given for the' answers written in a medium other th that specified inth.e Admiseion Certificate.

Candidates should attempt Ouesaion. Nos: 1 and ,5 which are co mpulsorq, and, any three of ,the remaining questions selecting at least one queetion from each Section:

The number of marks carried by each question is indicated at the end of the question.

$ymbo,ls/notations carry their usual' meanings., unless otherwise iridicazed:

If any data is considered irusufficient; assume suitable v'alue and indicate the same clearly.

Neuitoti may be converted to kg usi11;9 the equality 1 kiIonewton (1 kN) = 1 00 ,kg, if found necessary ...

0'0111"1 ~: '3i~J;li1 q;y i%o:<!t' ~qlra( ~ ~-q3[ '* fClacll[! 1tf{ gq'J 5'1

Hollow Cylinder

1. Attempt any three of the foUowing

(a) (i) Defme a general case of forces

acting on a rigid body. State clearly and precisely the 'equations of lequilibrium for this body. How do these equations change when

a pplied to a particle'? 8

tii) A smooth hollow cylinder of ra dfus r open at both ends rests on a srnoothhorizontal plane. Two smooth spheres of weights Wl and W 2' and radii rl and r 2 ~ rcapectively are placed inside the cylinder, with, the larger sphere [radius r2) resting on the horizontal plane as shown ii.n Fig. I,.

Deterrnirie the minirnumweight W of the cylinder that will prevent

the cylinder from tipping over. 12

C-DTN-J-NFA/4S

Fig. 1 2

(en) (i) fq;€) ~ m 'q""{ '~' crM ~ cfil ~(ilql;;;qr ~fd cfil ~ <!\~.q I W m * ~ elJ4'CI~-'fllftdf)i(Uf t-rf6-~ fBf{g~'I~' m

~ ~1'1 '1l: Cfim MlIl' ~, m ~ eiflCfitUI ~

~Gcld '~? 8

(ii) 3i&6i!!lltr r <fil "t(ifi ~Cfi;:j I &1 €I cl II m i#I:::st:, f-il1+:JCl;~' ftR ~~, ~ 'ftqCfizt ~ «'"Idcl -q{ ~ ~arr ~ I ~~Cfi~ ~ ~4ct 'lR WI 3itt W2 '~ ~tSllle SIlJi'lI: 'i afR "2 t, fti'R1;:s{ * 3Rt lU Sldhl< ui TIlt' ~ ten ~ -sJtro (3i ;&OlIlti r 2) ~t1l1tWf lR t, -:n:n fct;; ~ 1 it R@llIl l'flIl i I

re R:i;;g,( C6T ;:ill:'Id,q '1R W P1Cf)'~~', ~' 'f.afBl""5{

q;) qd2:4 it cqiiU4 WI 12

C-DTN-,J-NF A/45

~'1 3

[ P.T.D.

(b} (i) A beam is of square section with

diagonals 60 mm long, verticaJ and horizontal, as shown in Fig. 2 .. Shear force at a particular section is 5 kN. What is the shear stress at layer AB as shown'?

15

60mm

Fig. 2

(ii) A be.arn ABeD, 6 m lorig, hinged at both ends A and D]< is, subjected to moments 6 kN-m. (cw) at B and 3 kN-m [ccw] at C as shown in Fig. 3. Sketch the bending moment dfagrarn IOf the: beam. How rnariy points of contraflexure are tfiere in

the beam?' 5

6 kN-m 3 kN-rn

~ (j ~ j;;f

k-2 TIl * 2 rn )~ 2 m~

Fig. 3

C-DTN.....J-NFA/45

4

(lS) (i) T{Cfi CfJ'(Tq;R qf(~G ~ lll._q ~ fcIi.fi0Y ,60 mm ~" ~ 3lR ~1I i ~ fffi ~ :2 "if 'R@t411 TfZIT t I fSl;4Jl ~aleqf(~~ 1R 3!1 q {Ciqo I "iifA .5 kN t I R<sn ~ Tflfir q{(f AB tR

3=tq+,qul SIlR1i1t'"f' ~ '(

15

60mm

C-DTN-J-NFA/4S

5

[ P.T.OI.

(ii) 6 +ftc\ t1kfi t1G ABeD 'Gt.it fWj A ,afR D q{

~ ~ nm B' ,afu C'R 5b"'~I: 3iIIEfif 6 kN-m

(ew) am 3 kN-m, (ccw) ~ ~~ -:mt fcfi

~ 3 ~ 'R@llIlll "lfZIT ~, ~"%; ffit!: ~ 3i I Eflf ~ i'4"" I ~;~ 'I '~-ij fcha4 CfJi~llq:cl CNi" fir-:g i? 5

6kN-m

~ (J

k--2 m *=2 m

3 kN-m

~£:f

>k 2m~

(d)

(i) What is 'meant by 'whirling or critical speed of shaft?

4

(c) (i) In an orthogonal crystal structure

with lattice parameters a ~ b ¢ C',

draw the direction 12 I 2]1. 10

{ii] Show that in a hexagonal cloaepacked structure, atomic packing factor is 0-74. Take dimension

c = 1·,633 a. a

[ii} Cakrufate the whirling speed in case of a rotating steel tube airrrply suppo:rted in short bearings 2 m centre-to-centre. The external and internal diameters of the tube are 35 m.m and 25 ITIm, res.pectivefy. The weight of steel may be taken as 78 kN 1m 3 and Young's modulus of

elasticity for steel is 200 GPa. 1,6

2. fa)

(i) State why gear teeth have to be undercut.

4

(ii) The following data refers to two 20° involute spur gears in rnes.h externally :

Velocity ratio - 3

Module Addendum

- 3 nun

= ]-1 module

C-DTN-J-NF A/45

6

-------.--- --- -- ------------- -- ---------~---~-------- -- --- -- -

(ii) 'ru@I,~,a fit .~ ~<fHVn=la Ck11>;i1-~ =Eh'ij,"'I,I

if ~,lAA Cfi .~ Fcfi'l \2f(!.( 0" 7 4 ~ I -fcp:n

c = 1· 633 a dlflllll' 10

(If) ti) ~ ~ fit;Rcl t=i;(tt~ I, fltleCfiI cl R~ s:l1~("1 a ~ b # C ~, ~ ~ ~ 1,2 I 2]

€fl"~a I 10

('Q) (i) '~II,'4'2 cfil' ~ ~ sIMh1Cb (tFdl{' it cp:n ~

t? 4

(ii) ~·,",",,'W1f@d 3ifi:h:$iI' 20° ii:qlifl(l ~fil"!Hl ~arit~'~~~-e-~~ :'

(u) q) ~Rtq'f(fn, 2 m ~-~-~, it ~, 311<:.'1Md F:f'lf~411,~ ~ftlld C'fiIr ~ ~ ~ ~ {lFd I { PtChI fe'lal ~ ~ Gtf6{ or ,~ q)1 0lfR;f

,!J)l;f:tl·: 35 :mm • 25 mm ~ I ~flIld ~ 1fR 78 kN 1m3 (ft.ll ~ftlld ~ Wro. tfrT ~

~-~Uli-Cfi 200. ,GPa ~orr ifl6fidl t I 16

~ 3i~qlfl = 3 "IT~ll~; = 3mm 34.g;:;gQ = I-I tli&~(.1

C·~DTN-J-NFA/45

7

[ P.T.O.

1

200 rnm.

j

If the pinion rotates at 120 r'.p.m., find-

(1) the minimum number' of teeth on each gear wheel to avoid in tenere nee;

(2) the number of pairs of teeth in

contact. 16

(b) A, plate is riveted to a channel section in ,a structure as shown in Fig, 4. An eccentric load of 12"5kN acts as ahown on the plate. Deterrnirie the rivet diam.eter so that the maximu.m sh,ear stress in any rivet is not to exceed 40 MPa. Diarrieter of the rivet should be chosen from preferred iseries.

12-5 kN

rr--

I

: Plate_"\..

,'IF ----------------~------------~----~

:I~ ~

Channel~11 I I

I 'I

~ I ~ ~ ,

I T I,

I 100 ~

rom

4 3_ - - '- ___.6_ II toE-10Q~

. mm 1

---rl I

: ~ 200 nun~ SO! M:~~~- 400 mm----~JI

I mm '1

J..-_ .--.L

Fig. 4

Preferred rivet diameters [iri mm) :

12, 14, ]6, 18,20,22,24,27,30) ,33,

36, 39~ 42" 48. 40

C~DTN-J-NF'A/45

8

l

12-,5 kN

I I I

I I I

I I I

11r-----------~I~I----------~--~~

I~ II-$------___$_ :~ 1

I II I I I

I' 'I '1'1

I I T ~ III 200 mrn

I I ]00 III

• • mm III

:: -$- - -:~ 1 O~ ::

I.. ~m4.~ __

: ~ 200 rrun~ ~11E----400 ID.IIl--~~

~4 ~$ ~ q;;J exUH (nun -ij) :

12, 14" 16;1 18, 20, 22, 24, 27, ,30" 33,

36" 39" 42, 48. 40 .

C~DT'N-J-NFAl45

9

f P .. T.O.

Fig. 6

3. {a]

{i) A homogeneous ball of 'weight Q and radius a as weU as a weight P are suspended by cords from a point 0 as shown in Fig. 5. The distance OM is b. Find the iriclirration ~ of OM with the vertical

when th.e sys em is in equilibrium. 8

o

Fig. S

(ii) A body A of weight 10 kN is connected to an ariother body B of weight 50 kN, resting on a smooth table of weight 200 kN througban inextensible thread, passing over a freely :rotating pulley mounted on a corner of tbe table .. Find the vertical component of the resactrori of the ground on the table when the bodies, A and B are in motion. Doe s the reaction crrange with time'? Tbe

system is shown in Fig. 6. 12

C-DTN-,J-NFA/45 10

3. (q;) (i) Q' ~ Cf)( ~ ti'fitAA 71<:, ~'Rifil a:t4!:a:ue a , ~~ '&1R' p" ~)RlIl &m~ O~ iHcCfl,I~ ~ ~" .-:rm- ~ ~' s it ~@lfZlI ~ t ~ ~ OM, b t I 'OMC6T ~tR ~ ~ICI ~ RChlf8,~ atiilMl mRtI flIU,Uqfif( 'it t

8

o

~5

(il) 10 kN ''ll{ Cfi1 'l(C6 -m A, ~ ~ flr:s B'it, 1:51 ~iifil \lR 50 N ~ 3iW d 1"4 "itft &m '~ ~ t I ftf6 B ltQJi ~ql;ft lR ~«Cfi I 1.TR 200 kN, U§ll1m~I"ittt~"* ~.q. ~ ·~:<ni 51 ~ ~ ~ ,q)Iff1 ~:a ~ ch( !!\S1 un t I 'iltfl"i IiJU ~ ~ ~;\IIIIIt; :ql{ 3ildOkij' ~ * ~ E'I<!Cfi ~ f.:lCf~IR1lt, ~ m A ~ B JIRI':u~ ~ I em "lf6 ailcl'J!i4 ~ If£llI * ~

itGcldl ? i"eUq ~ 6 -q R&lln TPfT' 12

1

( P.T.D.

4.. (a)

(i) State the function of a flywheel.

(t.i) A punching machine carries out 5 holes per rnirrute. Each hole of 40 mrn diameter in 40 rnm. thick plate r res 10 N-rn. of energy I mm:2 of the sheaI'ed area.

4

(b) Stresses, on two perpendicular pfarres, at a point, ar'e given in Fig. 7. What are the directions of prtneipal planes with respect to plane Be? What are the principal s trains on prmcipal planes, if

E = 67 kN I mm 2 ,. v = 0 . 33 ?' 20

A

.r---;r--: ... 100 MP'a 20 MPa

~~----~--~~~C

B -- ............ ............,-20MPa

100 MPa

Fig .. 7

(e) A beam AB'CD" 5 m long, is supported at .A and C as shown in Fig. 8. It carries a point load of 2 kN at end D, and a mom.ent of 2 kN-:m (cw) at B. What is the flexural rigidity I(EI) of th.e be-am, if

deflection at D is, not to exceed 1 mm? 20

2kN-m ~ 2 kN

~..--. --~____,_. -c~---, ,'~, --D

~ 2 m-¥-2 m ~El~

Fig. 8

C-DTN-J-NFA/45 12

(~) m etlldcll 'q'{, ~ q(i(llj( tlJ1Cfilol 1.f( t, ~ ~ 'ttl vrn-~cl ~ 7 .q ~ ~ ,~' 4dlldcl"l c;fit R:t'lll'~ ~qdCi1 Be ~ ~&1 q<n ~? '~ ,ttlidHl ~ ~

'fi;lfifd<Qlt ~ ~, ~ E = 67' kN I rom 2',

V = O·33?

'20

A

Ii---I/-_"" 1 00 MPa 2'0 MP,a

1010 MPa

(ll) ~ 5 m 'clkfl U{:J ABeD, A afR c ~ 31 h:'1pOiu1 t, ~ -Fc6 ~ 8 it Rtg'ilill! I' 1"1GfT t I '~ ~ ~ ? kN "Ch; ~":' ,fiR D tI{ wrr t' afR B 1R 3'lIEftf 2 kN -rn (ew) ~ t I ~ cfit diHIf4t c;<idl (EI) ~ -, ~ D "G\ ~~ 1 rnrn

~~~'m-? 20

2 kN-m ! 2 kN A", A -. --~__'_---t=:J\:.,..._.:I,

17m>- -n C);$ D

1E--2m~2m~~

~8

4 • (en) (i) "'k'111 (Efh:'''1 q;-r q;;p:f. cst d I $4 I

Iii) ~ q'ifi1l il~'t1':l ~ iJr: ~ ftt;ifC! Cf)(dl t I 40 mm ~ ~ it 40 nun Ollie ~ 51~q; WG if; ~ 10 N-m ~ ~/mm2 ~ ~ ~ ~ 311154:tlllC!fidl ~ t-I

C-DTN-J-NFAI45

13

[ P.T.O.

4

If the syste:m is to be m complete dynamic balance, firid-e-

(i) the mass and angular position of mass A;

(ii) the :spacing positions of th,e planes

containing A and B. 20

[c] Give chemical reactions and Ibemperature ranges in the cases of cyaniding, carbonitriding and nitriding processes. What is the serious pxobtern encountered in nitriding process? In which process is case hardened thickness rnaxirmarn?

20

The punch has a stroke of 100 mrn. Find the power of tlae motor required, if the mean speed of the flyw,heel is 25 tix] s. If th,e total fluctuation of speed is not to exceed 4% of the mean speed, detennine

the mass of the flY"vl"leel. 16

(b) ,A shaft carries four rotating masses, A, B» C and D in sequence a.lorrg its axis. The masses A, B, C and D are assumed to be concentrated at radii of 12 em, 16 ern, 8, em and 10 em" respectively. The masses of B" CI and D are 30 kg,

50 kg and 40 kg, respectively. The planes containing B and C are 30 em apart. The arigular spacing of the planes containing C and Dare 900' and 210o~ respectively relative to B measured in the aarne sense.

C-DTN-J,-NFA/,45

14

~' CfII' $ 100 mm t I ~ q;al~iiftc:?ll ~ ~;qrn 25 m/ s t -at' 31lcc~lICh ~ ctit ~ NCfilreJ~ II ~'~q;J'~ i4,t;t,~UCl(" ~ ~ ~ 4OJo it ~;n;ff mar t, if 'tRfIll~41cll cfiT fi' 6Ri, ~1Cf) I fa it I

16

(1:9) ~ '!tIl'Lf!C 1tfl.: ~ '~ ~oqql9i A, BJ C afn: D 3,f1Ch 3f!;T lR SflJOlcHL ~' ~ ~ I ~IJiI'41 A, B, C .a.:fR D Sfil{~I: 314&11('11 1'2 coo, 16 em, 8 em 3fR 10 ,em 'q( (fiRd "I"R"JTi) II ~,~ Ii H B, C ~ D Sh"~"I: 30 kg, 50 kg afR 40 kg ~ i I B 3fR c ~erli~8 l(CIi-~ ~ ,3.0 em ~ ~ q{ ~ I C afh:' Dr ~ e'ldfl ~ chTunq 3ifRlcl B if ~ 1ft ~ .q' Sl)14 ~Ii: 90° 3fn: 2100 t I

("7l) til;q 'i I ~,'r.g,ll " CfiIi(f~11 ~~ I ~f.S11 31ll: "11 ~~ I ~I'~J I 51 ~!!I 1m ~ tlflf.qRCfI ,~ 31R dllqSf)q qft{H cft~, ~:I~S:I~f1,jl gfsflan it ~-lfi' ~ eqf'lll ~ ~'7 ~ $Irf§hlll it '~ Cfialtltttd (~ :(:Ii;;;s) 41<!:1{ 3lRl2fit1l'1 ~ t?

20

C-DTN-J-NFA/4S,

15

[ P.T.D.

3

Sectio__';B

,5.. Atferrrp't tarty three of the fo1.1owing:

[a} (il Describe the properties of ttrngaten

carbide as a cutting tool material

and its applications. 5

(ii) In orthogonal machining, prove that:

ta m rccosa

an"f" = ~-=------,

1 - "c sin a:

where, '-c - chip thickness ratio II[l. = hack rake angle'

<p = shear angle 8

(iii) Explain 'auclderr-deat.h mechanism'

of tool failure. 4

(iv] What are

lubricants?

extrenne-pressure

(b) ,(i) Define the tenus "roae reamer' and

'feed ill milling'. 2+2

rii) Narne four independent variables

and three dependent variables In

m.etal eu tting. 5

(iii) What IS the furrctiori of stepper

rnotor? 2

(c)

(iu) With a sketch, explain the principle of working and v.ariations of

bed-type milling machine. 9

(i) Narne The factors to be considered while choosing a good forecasting system.

5

C-DTN-J-NFA/45 16

(Cfi) (i) ,llf&t Cf)'I,(ijY,~ *, ~ aft\:i1l( ~ "* ~ it,

~' 3fR 34qllfl Cf)I' cruf;r cfil'laa I 5

(ii) anmJn=ili:11 Q=in'f4AI' if 1lr;& ,cQ~ai Ff;

_ II pre coset,

tan $ = .

1- Tc sm ce

~, rc =~4)c,J 311~ld ex = ~ -;:[Rr ~

• = 3i q (E\q U I CfituT

(iii) a{J'511( f"CtCficldl *~-~ 'ilifiR'9"Q' cit IAtI:$iliiit I

(1?J) (i) "'~' ttJR' "?fWl '~WlJI it q;rg~' ~ 'c61r' qft"4l1Vfl

cnf~14 I 2+2

(il) ~"Cfif211 ~ ~ tc4~ ~ 3ill: (ft;r '4(rlSi ;qU

~ -;nl1 c!l f'il2I I S

(iii) '~-xiR:t Cf;1 <lfln 1fi1lf t l' 2

(iv) 'it6-~ ~R1111 q~no:lf '* ~~~0&1r(1 ~

~~ (eUtl(!l14) cn1'~ ~ lffll,elt$I~2t I 9

(TT) (i) ~ ~ ~f3il1R mr qit ~ ~ ~, ~

Eli I (q;1 ~ PcI 'dC1 { Cfi (0'"111 :q I ffi~ 1

C-D'TN-J-NF A/45

17

8

4

3

Four-Quarle;r Moving Average

Q1 02 Q3 Q4

0'7

(ii) The quarterly demand of a company product for past six years is given in the table below _ Tb,e four-quarter moving average is also given. Find the: seasonality index

for 3rd quarter. 15

Year Quarter

Demand

I( lOS units

1

2

3

5

6

01 0,5

Q2 0·8

--- ----- -- -------,--- --,- ---r ---

Q 2'1

'3,

-,-. ------,-------- -'------'-.-i""---

Q4 0'1

(1,87'5 0·925

o-e

--,- --------,-----~-- --'-'-'---r--'- 1 ~025

-----------------------~---

1'1

---~-------------------r---

2-4

--. -----------------------r---

0'1

-- -----------------~-----r---

o[ 0·9

-~. -- ------------- --- -,- ---r----

1'2

-- ----------------------~r----

2-8

-- -----------------------~---

0'1

--------------------------~---

Q2 Q3

Q]

-_- -- --------,-- ----,-------1----

1-0

,--~ -- --- ----- --,----,---- -- -r---

I 2-6

---------------------------

0'1

--------------------------~---

'OJ 02 Q3 Q4

0·8

-- -----------------------~---

1-0

--- ------------,--,---------i----

2-5 I

-----------------------r---

0-1

-----------------------~---

1·0

-- -----------------------~---

I [,2

-----------------------~---

2-7

0·2

C-DTN-J-NFA/4S

18

I-I 1'1 1-125 r-i s

1-25 1-25 1-20' ],15

1-10 1·10 1-1.2.5 1, 12'5

1-l0 1'10 l'IS ]-20

1-25 1-275

(iiJ ~ q:)Ai;[t 3((4 I'~ ~ 'RtLtI(ft lflJJ [qi3t.9 '9: q-ql ~ ~ ~' dlfclCflf -q <ft lJlft t I 4-till( llRtstl"t ~ \ft ~ t I ~ ~ ~ ~ ~\i14fetll '~CfH RCflllfcl4 I

0-9

cJ.-iliT& J,ffl~H a.1tf1Cf

1

,2

3

4

5

6

Q1

02 0'8_,

I

--'. :!!!!!-!!I"!'!"-- -_

Q3

Q4

2-1

---~-------~~~-----------

0'1

0'875 0'925

-- ------------,-------- --""'~- ]'025

0·8

01

-- -~- ... ----------- ----,- ----- 1'1

Q'2 I 1-1 I

-----------------------~- }·1

2'4

--- ---~-------- ----"',-----

0-1

--,--~-,------- ------- -----

Q'~

Q2 1'2

-----------------~-- _,_--

Q3 I 2-8

_,---- -- ----- ~,---~--- -----

Q4 0-1

-- -------------------------

QJ 0,7

__ , ...... • __ .-;.;;;;5 _

.02 1·0

- ,-,-, ------~--- .... ~--:!!!!!~-"""""-- -----

Q3 2-6

---,-,- ---,-- - --,---- ------,--

0-1

,-------------------- ----,_

.01 0-8

----------,-----,----- -----,

Q2 1·0

-- -,--- ---- -- ---------- --'---

03 I 2-5

-- ---------------"----- -----

Q4 0.-1 I

---~~-~------------------

1,0

Ql

02 1-2

-- -,-----------,-------- --~--

03 2·7

004 0-2

~--~---------------------

C-DTN-J-NFA/4S

19

1'125 1-1.5

]-25 1,25 1·20 1*15

11'10 1-10 1-1.25 1'125

1-10 1'10 I-IS 1-20

1·25 )'275

15

[ P.T.O ..

td) (i) Explain briefly the MTM. Which

basic motions does it recognize? Suggest its apphcations and also describe the sequence of steps of procedure to implement the aarne. 12

(ii) The following costs were incurred in a year in a company. Class.uy them

into various quality costs. 8

SL No. I Head Cost (Rs)
1 Incoming material i.nspection 20,000
2 Training of personnel 401,000
I 3 Warranty 45.000
I
4 Process planning 15.000 I
I
5 Scra.p 13,000
6 Quality laboratory 30,000
7 I Rework 25,.000
I
8 Allowances 10,000 I
I
9 Complaints 14,,000 (i) What do you rne ari by

changeable manufacture'

'combination set?

tinterand

6.

(a)

{ii} What is the difference betweeri a

plug gauge and a ring gauge? 4

(iii) Discuss, with figure(s), pneumatic

gauges and their applications. 8

C-DT,N-J-NFA/4S 20

8

(lJ) Ii) ~a}qr it M.TM cit e"'$u$q I cnJ fcfi;{ ~ llrn4;·Cfir ",,(4;(111 ~? ~ aqtl141 ~I'~~ a:iR"3it

~ cfft ~ ~ E11q 1~11 CfiT quf;r ,4il~;q I 1:2

(ii) Pifi,{fl· etil4;ft "it~. 'ri It r.:h=i'~f{sae t'1PIt1 aiff I

~,"'chl ~ SflIk1il eI'II"m it qtfffd aQM~11 8

sn" flo JJi;' 'fWRf f~·o)
1 3fI1liJ :I:Uq~ ~ 20,000

2 q,q'-=lllftzn Cf)J JIftt&lVr 40,000

3 qi~;;ttI I 45,000

4 SlQ5l11E 3"n~;;jf'4 15:0000

I
5 W 13000 I
6 !!l,IIrQl;:!l1 :gli1II'!ifII~ I 30,000

7 ~:q;:rlf 25.0001
8 11"it I 10,.000
I
I
9 n'f6hI'ld 14,,000

, 6.. (Cfi) (i) '~~(;l,o:Jtiiitcl iII:.t~iF4(.' ~ 'CflTkiI'4:fFt ~' cfit

~ctlMi' 8

(it) ~~~ ~~ftJT~·~~ 3l;;o{~

t1 4

(iii) ~ cfit '8e:;i£tdl it ::i!(iOlRoifi ~ ~ ~ 3q~~·n

cia ~ c#il t:iI itl 8

C-DITN-J-NFA/4S

21

[ P.T.D.

- - - ____J

(b)

{e}

(i) How doe,s inventory level depend on service level?

(ii) 4000 spare parts ,are requir1ed annually. A set-up cost of Rs 100 and a carrying cost of 25% per year is charged on the item cost of Rs 320. The production facility is open for 5 days per week and 50 weeks per year. The lead time of this product is 9 days and the standard deviation of the demand is 2 units per day. The company wants to have a 95°.to service level for this spare part.

(l) If the com pany wereusrn,g continuous review system (Q-systemJ of irrverrtory control, cornptrte the order quantity and reorder level. Interpret the resul s,

1(2) If the cornpariy were using periodic review system (P-system) of inventory control, give the

specific decision r'ule. 15

(i) Briefly state the intermittent process layout problem.

(ii) Five departments are currently arranged in the following mann r' :

I

2

3

4

5

New products have been added and the movements between the departrneri s have changed substantially

C.-DTN-J-NF.A/4S 22

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s

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~ii) 1zyfi lJK1 if 4010 0 +All ( qrt <fil 3=111 Ci"lI,Cfi d 1 mat ~ I 320 ~Q cfit 31 [~llJ H'.llit lft ~-3N ~HJI,d 100110 3ltt ~rt'l clPld 25% lIfaCfl'lf 'Rl ~ t I f:i14fu ptU 81 ~ it s fI:;r '3TR -aR1' it 50'~ ~ tITat I 3tG'l~ Cilf arnrcrr ~ 9 ~ ~ am 'qjrr CJiT Ii HCfi ~~ cl~ 2 ~ 'Yffr FA t I ~ ~~{ '11i* ~ ChP<{;fi 950/0 'fii f$1 ,JlOlet ~16tfl 5r I

( 1)1 m <filIl;fl Cfi'TR;::q,_am ftcxt Fe IROJ:!

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(2) ~ Cf)l1I:rft 'itl04MCft ~ feRlOf

(p 'i'BRQ) QIi5'Hl..;ft H4i4ul "$ ~ $14'111

Cfl(dl t" -at ,~~Rhth 'f,gm~II" ~ifl~lt I 15

(ii) 'qi:q f2t""qJlJ ~ tfIllI f.h: .. di1 r&d d(t41 it iij;nil ~~ :

I \ I II/I

'~ 3Nr~ ~ ~ ~ ~ 3~ ~ it ~ -"{tffi' Ch-rcbl ~ ~ ~; '!ii$ii1d M'Q 411"'1

C-DTN-J-NF A/4S

23

['.T.O.

since the existing arrangement was made. Themovlement between the departments is on rectangular path. The monthly number of trips, ,cost/trip and distance of each trip are gj.ven below =

I Between the Departments
Item
1-2 1-3 1-41 1-5 2-31 2-4 2-5 3-41, 3-5 4-5
Trips I month 1001 200 100 400 2001 500 300 100 100 200
C~st/trip 12 34 56 34 57 25 17 43 63 52
,
Distance 1 ,2 2: 3 1 I 1 2 2 1 1
units (1) Calculate the monthly coat of travel between the departments.

(2) How much is, the saving in rrrorrt.hly cost of travel between the departments, if departments 1 and 3 are interchanged?

(3) A one-time coat of Rs 22,500 is associated with interchanging the positions of de.pa.rtrnerrts 1 and 3, and, if this cost is to. he recovered within two months,

should he change be made? 15

7. (a)

(i)' Name the various alloying elernerrts used with tungsten for IGTAW'. Give the approximate content of any two used in GTAW process. Enumerate applications of GTAW process.

(ii) Define the term 'keyholing' used in

laser welding. 3

(iii) What IS ~dip tr'arrsfer" in GM,AW? 3

C-DTN-J-NFAI45 24

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15

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C-:DTN-J-N F:A I ,45

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_ __j

(lU) Write the differences between

coining and embossing. 4

lv) What are the advantages of

isothermal forging? 3

(vi) What is the difference between

extrusion and drawing'? 3

(b)

til Define 'slack'_

(ii) A project consists of SlX activities.

The precedence relationship of activities and the three time es.timates of completion of activities in days are tabulated below :

Immediate Estimated Time of Completion I
Sl. (days) I
A,ctil1ity Precedent
u« Activity Optimistic Pessimistic Most II
likely II
1 A 0-5 1,,5 1'00 I
- I
2 B A 1·0 3·0 2,00
3 C B , 2·0 2·0 2-()O
4 D A 2'9 4'1 2-75
5 E A 1·5 4-0 1-63
6 F I C, D~ E 3,0 6·0 3·75 (1) Draw the arrow diagram.

1(2) Which of the six, activities is ITlOS t trricert.airi?

(3) What is the probability that the project will be completed within

10 days? Refer t he SND-chart (Cumulative Distribution Func-

tion for the Standard Nonnal Distribution! attached at the end. 15

C-DTN~-NFA/45 26

5

....---------~~-----.-~ ---- ------------~--

4

3

3

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PlQ $Ma:t{2

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3-0 6-0 3-75 27

[ P.T.D.

(c) (i).A company uses a decision rule to

deterrnine production level in t-th period I as under ::

~t = Ft-l + ('A(Ft ~ Pt-1H

where ~t" Ff derrote production and forecast for t-th period and A is smoothing constant.

( 1 ) Given the information in. the table befow, find tfre appropriate production level for period 2 using a smoothing constant of 0-5 :

I Period t I Production Level Forecast
1 36000
2 42000
3 48000 (2) Aas'urning that actual produ.ctiori for period :2 will be equal to the value as determined in case (1) above, determine the production levels for period 3 using (A) chase, (B) Ievel and

I(C) intermediate strategies. 10

(ii) A company manufactures two products A and B. The manufacturing and rriar kefirrg data for the two products is given below :

Department Product: A I Product B Capacity
Welding 2·0 man-hr 2·5 rn.arr-Irr 1000 man-hr
Machines 3,,0 rnarr-h.r ]-5 man-hr 1200 man-hr
Assembly 1-5 man-hr 4·0 man-he I 1200 mart-Irr
Profit Rs 120 Rs 10'0 (1) Formulate the problem_

(2) Find the product mix that will

maximize the profit. 10

C-DTN-J-NFA/4,5 28

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~ ~ ~ ~ ~ ~m~l=t ~ q;rr 5141JI ifl(dl t :

Pt = Pt-1 + [A(Ft - Pt-1)]

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2 3

42000 48000

1

36000

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~~I 10

C-DTN-J-,NFA/4S

29

I P.T.D.

(b) (i) With a figure, explain '3,-2-1'

method of location, 10

(iil Draw leaf jig and mention its

Decide the optimal siequence for the jobs to minimize the elapsed time between start of the fir's t job to

completion of the last job. 15

C-DTN-J-NFA/4S 30

8 .. ta)

fC)

(i) Describe the applications abrasive-jet machining.

of

10

(i'i) What are the differences between

electrolyte and dielectric? 5

(iii) What is 'wire EDM process? Explain

the reasons for its poptilarrty. 10

(i) Give the steps for sequencing njobs through 2 machines for minimum, elapsed time.

(ii) A foreman wants to process four differerit jobs on three machines A, Band C in his shop. The order of machining for all the jobs is, fixed, i.e.; A, B and C. The'processing time for all the jobs aze giveri :in tlne table below :

I I Machine
Job
A B C
1 40 10 I 10
2 50 15, 5
3' 3,0 I B 15
4 25 I 20 10 5

8. (Cfi) (i) '(time( ~ q!l~Rll ~ 3,Ql!fiI·in q;y ~'c61~ll 5

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(iii) ~ EDM ~ ~ t? ~ -~FSPt ~ *

10

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