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A Guide To Laboratory Water Purification: An Industry Service Publication
A Guide To Laboratory Water Purification: An Industry Service Publication
Guide
To
Laboratory
Water
Purification
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Na+Cl-
H+ OH-
Na+ Cl-
H+ H+ OH- OH-
H+ + OH-
H+ Cation Resin H+ OH- Anion Resin OH-
H+ H+ OH- OH-
H+ HOH OH-
H2O
Anions and cations in the feedwater pass through the ion exchanger resins and replace the hydrogen and
hydroxyl ions attached. The hydrogen and hydroxyl ions then combine to form pure water molecules.
6
If a pressure greater than the osmotic pressure A granular activated carbon filter is also often
is applied to the more concentrated solution, using placed in the polishing loop of a water purification
a high pressure pump, water molecules are pushed system to remove trace amounts of dissolved
back across the membrane to the less concentrated organics for water quality suitable for HPLC work.
side, yielding purified water. This is the process of MICROPOROUS FILTRATION or submicron
reverse osmosis. filtration uses a membrane or hollow fiber with an
Reverse osmosis typically removes 90-99% of absolute pore size of 0.2 micron that prevents any
most contaminants. A table of reverse osmosis contaminant larger than 0.2 micron from passing
performance characteristics follows: through it. The submicron filters retain carbon
fines from the carbon cartridge, resin fragments
Contaminant Removal Efficiency from the deionization cartridges and any bacteria
Suspended solids 100% that may have entered the system.
Bacteria 99.5% NCCLS considers water to be particulate free
Viruses 99.5% when it has been passed through a 0.2 micron
Pyrogens 99.5% filter. Microporous membranes are generally
Organics, molecular 97-99.5% considered to be indispensable elements of a water
weight > 250 Daltons purification system, unless they are replaced by an
Monovalent inorganics 94-96%
ultrafilter.
Divalent inorganics 96-98%
Trivalent inorganics 98-99% Do you need laboratory water to be particulate-
free per Type I standards? _____________________
Because of its exceptional purifying efficiency, __________________________________________
reverse osmosis is a very cost effective technology
and is often used to pre-purify tap water for further ULTRAFILTRATION uses a membrane very
purification by other technologies. Since reverse similar in design to reverse osmosis systems except
osmosis removes a high percentage of bacteria and that the ultrafilter’s pores are slightly larger. The
pyrogens, it is often combined with ion exchange ultrafilter is used to remove pyrogens and other
to significantly prolong the life of the deionization long chain organic molecules such as RNase from
“polishing” cartridges. In addition, a system which the purified water.
allows dispensing of the reverse osmosis water Since a high percentage of the water brought to
gives a source of high quality pre-purified water, the ultrafilter passes through it, it will eventually
which is suitable for many routine laboratory plug if not maintained. In a properly designed
purposes. system, the ultrafilter is regularly and tangentially
ACTIVATED CARBON FILTRATION removes washed free of contaminants. With this type of
chlorine by chemisorption and dissolved organics design, ultrafiltration is an outstanding technology
by adsorption and is often found at two places in a for ensuring very consistent ultrapure water
water purification system. Because thin film quality.
composite reverse osmosis membranes are
sensitive to chlorine, and to a lesser degree, fouling Does your work require that you use pyrogen-free
from dissolved organics, activated carbon is often water? _____________________________________
placed before the RO membrane to remove these __________________________________________
contaminants.
Pump
Osmotic Head Pressure
(pressure)
➝
➝
➝
Osmotic Osmotic
Pressure ➝ Pressure ➝ ➝
H2O ➝ ➝ H2O
H2O ➝ ➝ H2O
H2O ➝ H2O
➝
Reprinted from Handbook of Water Purification 1981 by courtesy of Walter Lorch, editor, and McGraw Hill, publisher.
7
FEED FLOW Problems With The Traditional
Approaches
While the water purification systems available
today are often complex, they rely on traditional
AT E methods and are not problem-free.
ME
PER W
FLO
The most common problems are:
PE 1. Inconsistent quality.
FLORMEAT
W E a) water quality that is good on Friday, bad
on Monday
b) bacteria-free water one day, bacteria-
ridden water the next, often to levels that
are non-potable
c) unpredictable pyrogen levels
CONCENTRATE FLOW d) difficult to monitor water quality —
conductivity meters unrealistic or semi-
Crossflow filtration in an ultrafilter showing pyrogens functional
and particles larger than 0.002 micron being retained,
while only pure water molecules pass through the pores. 2. Lack of quality control with central systems.
a) reliance on others to maintain the
Courtesy of OSMONICS, INC., Minnetonka, MN, USA.
system could result in several days’
wasted work due to neglect or errors in
ULTRAVIOLET OR PHOTO OXIDATION uses regeneration of resins
ultraviolet radiation at the biocidal wavelength of b) difficulty in getting the system plumbed
254 nanometers to eliminate bacteria from the properly by trained personnel using inert
system. It also cleaves and ionizes certain organics materials
at 185 nanometers for subsequent removal by the c) product water contaminated by plumbing
deionization and organic adsorption cartridges in and bacteria en route to the dispenser
the polishing loop.
ELECTRODIALYSIS (ED) removes impurities 3. System that makes product water of poorer
from water using an electrical current to draw quality than the feedwater.
ionic contaminants through ion selective a) organics leaching out of the system
membranes (ion exchange resin in sheet form) and rather than being removed by the
away from the purified water. Used occasionally to system, thus the water is unsuitable for
produce potable water from clean brackish HPLC purposes
feedwater, ED is cost competitive with reverse b) carbon fines, resin fragments, and
osmosis. fiberglass fibers appearing as particulate
To produce laboratory grade water, however, ED matter in the product water
has several drawbacks and, as such, is rarely used
in lab settings. First, the contaminants ED can 4. Traditional modular system designs.
remove are limited. ED cannot remove a) heavy wall-mounted units that require
contaminants such as certain organics, pyrogens professional maintenance crews to install
and elemental metals which have weak or b) difficult to service
nonexistent surface charges because they are not c) leaks likely when trying to service the unit
attracted to the membranes. Second, ED requires a d) no sound insulation — very noisy
skilled operator and routine maintenance. Large e) excessive costs for replacing cartridges
molecules which bear a significant charge such as and submicron filters
certain colloids and detergents can plug the
5. Improper specification of a water purification
membranes’ pores, reducing their ionic transport
system.
ability and requiring frequent cleaning. During
a) inadequate investment in equipment
operation, ED liberates caustic soda which may
resulting in system with low production
cause scaling, and hydrogen gas which is
rate or need for frequent cartridge
potentially dangerous. Finally, ED is relatively
changes
expensive. As ionic contaminants are removed
b) inconsistent water quality with components
from the water, its electrical resistance increases,
difficult to troubleshoot and correct
so that higher electrical current is required to
continue the purification process. Purification
Which of these problems is your laboratory
beyond the potable level is considered
experiencing? ______________________________
uneconomical due to the increased electrical
__________________________________________
consumption. Component materials such as
platinum and stainless steel are also expensive. 8
Labconco’s Concepts the WaterPro PS Polishing Station or to
in Water Purification Labconco’s glassware washers. An accessory 70
liter storage tank may be connected to the RO
Labconco has developed three point-of-use Station to provide additional water storage.
®
water purification systems that directly address the The WaterPro PS Polishing Station has a
shortcomings found in traditional approaches to dispensing center equipped with either a
water purification. The concepts that Labconco dispensing valve or with a pistol to typically
brings to the field of water purification, along with dispense up to 1.8 liters per minute of Type I water.
its high standards of quality construction of Like traditional water purification systems, the
laboratory equipment and excellent service, are: WaterPro PS may hang on the wall or other
vertical surface or be bench mounted using an
a) Recirculation throughout the polishing system, accessory stand. Various cartridge configurations
to the dispenser(s), to minimize bacterial buildup are available to suit the needs of analytical
found in standing water. chemists, clinical and life scientists, and HPLC
b) Unique dispensing gun for sensitive one-hand analysts. An optional dual wavelength ultraviolet
control of flow rates and enhanced flexibility. reactor ensures both low TOC levels and bacteria-
c) Informative diagnostic panels to relay system free water.
status and performance.
d) Higher capacity filters providing longer life,
requiring fewer filter replacements, and reducing
operating costs.
e) Highest quality materials, including spiral
wound thin film composite reverse osmosis
membranes, nuclear grade resins, and all inert
materials of construction, such as virgin
polypropylene in the water pathway.
f) Timed dispense feature, which automatically
shuts off the dispenser once user set time has
elapsed, to allow for unattended operation.
The first of the three water purification systems Labconco #9000501 WaterPro PS Polishing Station
®
manufactured by Labconco is the WaterPro On Support Stand #9077400
Softener. An ideal partner for any reverse osmosis
water purification system, the Softener extends the
life of the reverse osmosis membrane by protecting In addition, an accessory mobile stand adds
it from scaling due to hard water. The Softener portability to pure water delivery. It accommodates
may also be connected to a glassware washer to the WaterPro RO Station on one side and the
provide pretreated water to any cycle. WaterPro PS Polishing Station on the other side.
®
The WaterPro RO Station delivers laboratory Testing the feedwater before selecting a water
grade water for routine use or for further purification system is essential. Labconco offers
™
purification by a polishing station. Its reservoir the WaterProfile Water Test Kit, a free analysis.
holds 17 liters of water and dispenses up to 8.7 For a WaterProfile Kit or additional assistance in
liters per minute (gravity fed). When the reservoir the selection of a water purification system,
is empty, the WaterPro RO typically dispenses contact Labconco at 800-821-5525, 816-333-8811,
water at a rate of one liter per minute (at 25° C). or e-mail labconco@labconco.com.
The RO Station may be mounted on a wall or on
an accessory benchtop stand. It easily connects to
9
Hydroxyl: The term used to describe the anion (0H-) which is responsible
Glossary for the alkalinity of a solution.
ACS: American Chemical Society ICP: Inductively coupled plasma; a technique for analyzing a large
Activated Carbon: A porous carbon material used for adsorption of number of different heavy metals simultaneously, usually preceded by a
organics and absorption of free chlorine. digestion using concentrated strong acids.
Adsorption: The physical attraction and adherence of gas or liquid Ion: Any nonaggregated particle of less than colloidal size possessing
molecules to the surface of a solid. either a positive or a negative electric charge.
11
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