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Of

Entrepreneurship &
Business Plan
On

“Business Plan for Herbal


Cigarettes”

Name of Org: Goodwill Herbal


Products Pvt. Ltd.

Submitted To: Submitted


By:
Mr. Pankaj Jain Ashish
Dargan (B57)
Deptt. Of Management
Rajinder Gupta (B47)
Lovely School of Business
Nisha Rialch ( B39)
Sunpreet
Kaur (A27)
Dipesh (A23)
Executive Summary

India – the second largest producer of tobacco in the world after China holds a very meagre
0.7% share of the $30-billion global trade in tobacco. The Indian cigarette industry forms 32 %
value of the Rs.72000 Crores, Indian tobacco industry.

The cigarette industry in India continues to operate in an environment of rapidly escalating


challenges, particularly in the areas of taxation and regulations. The spate of regulations,
influenced by trends, together with prolonged punitive taxation targeted exclusively at the
cigarette industry, has stifled cigarette consumption in India in comparison with other forms of
tobacco consumption. Due to this, the growth in this industry has varied dramatically. It went
up to as high as 15-20% in one year, came down to 5-6% in other year, or had even remained
flat.

The disparity in taxation on tobacco products compels consumers of cigarettes to contribute


more than 85% of the total revenue collections from the tobacco industry, besides causing a
progressive migration from cigarettes to other lower value forms of tobacco consumption. As a
consequence, the share of cigarettes in total tobacco consumption has reduced, even though the
aggregate tobacco consumption has increased over the years. This situation has been further
aggravated by the extraordinary increase in the rates of Central Excise Duty (CED) of the order
of 140% and 390% respectively on regular and micro-sized non-filter cigarettes with effect from
March 2008. This hike in rates, coming on the heels of a 30% equivalent increase in tax
incidence due to the levy of VAT in April 2007, has forced the organized cigarette industry to
substantially vacate this category. This, in turn, has caused a section of consumers to move to
revenue-inefficient tobacco products, including smuggled and tax-evaded cigarettes, resulting in
a sharp decline in volumes for the highly taxed legitimate sector of the cigarette industry.

Moreover, in upcoming years the production of cigarettes is likely to reduce following the
WHO’s Framework Convention for Tobacco Control (FCTC) under which India has promised to
reduce its tobacco production by 2020. Also according to estimates every year around one
million people deaths in India occur due to tobacco caused diseases.

Herbal Cigarettes is a product which does not contain tobacco but its ingredients are Banana
Leaves, Mint, Dried Rose Petals, Cinnamon Grass and Tendu Leaves. The product does not
contain any nicotine and so does not causes dependency. The product has excellent market
opportunity for startups (Those who want to start smoking but are aware of ill effects of
tobacco), for those who want to quit smoking. The product is not covered under any section of
COTPA and so the regulations relating to Cigarette industry are not applicable on it i.e. the
product can be sold to people of all age groups, has no restrictions relating to advertisement etc.

The following business plan contains complete information relating to starting up of herbal
cigarettes manufacturing unit, the cost and formalities involved in setting up of unit, expected
revenue and costs, marketing and operational plan along with sources of investment and the
expected returns from the project.
Situation Analysis

CATEGORY ANALYSIS

Category Size

The Cigarette Industry is one of the oldest industries in India. It is an important agro
based industry. It is highly labor intensive & provides livelihood to about 5 million people
directly and indirectly. Cigarette is an item falling under the First Schedule to the Industries
(Development & Regulation) Act, 1951 and requires an industrial license.

Although cigarettes account for mere 15% of the total tobacco consumption in India by volume,
it contributes 85% to the total excise revenues collected from the tobacco industry, amounting to
Rs 8,500 crore, according to Tobacco Institute of India (TII). By value, cigarette industry forms
32% of the Rs 72,000-crore tobacco industry.

The production of cigarettes during year 2007-08 was 86,964 million pieces which declined to
86,505 million pieces in year 2008-09. The export and import of tobacco and tobacco
substitution was Rs.1931.89 Crores and Rs.64.08 crores respectively. During 2008-09, it was
Rs.2405.99 crores and Rs.50.14 crores (up to December).

Category Growth

The per capita consumption of cigarettes in India is just 85 cigarettes, which is a tenth of the
worlds average of 844 cigarettes and the Bidi Cigarette consumption ratio is 10:1. The Indian
market for cigarettes and other tobacco products is highly price sensitive.
World Health Organization statistics shows estimated tobacco usage in India among various age
groups:
In the age group of 13-15 years, only 17.3 per cent of males smoke and 9.7 per cent females
smoke whereas in the age group of 18 to 49, only 32.7 per cent males smoke whereas only 1.4
per cent of women contribute to smoking.
Although sales of the cigarette companies are increasing but the future of this industry is now
largely dependent on relative rates of growth of per capita income and moderation in taxes.

Current Capacity
At present there are 22 units in organized sector engaged in the manufacture of cigarettes with a
total installed capacity of about 277.42 billion pieces per annum. However, the Indian cigarette
market is oligopolistic in nature, with four large manufacturing companies. ITC is the largest and
the market leader in the category.

Opportunities ahead us

 Average per capita cigarette consumption in India is just 85 as compared to world


average of 844
 On an average, 10 bidis are smoked in India as compared to one cigarette
 Cigarettes account for just 15% of tobacco consumption in India, rest 85% is in form of
chewing tobacco
 WHO’s Framework Convention on Tobacco Control (FCTC), 2003 and India’s
commitment to reduce tobacco production by 50 per cent by 2020

Also there is no herbal cigarette manufacturer in India which services the domestic
markets and people are not aware about benefits of this product.
Operational Plan

Following data will throw some light on the daily operation of our business, its location,
equipment, people, processes, and surrounding environment.

Production

We shall be producing Herbal Cigarettes at our factory which is situated at main road on Morni
hills which is 45kms from Chandigarh and would provide us an easy access to Himachal
Pradesh.

Our methods of:

Production techniques and costs –Most of the job shall be done by machines but much
supervision would be required to ensure quality goods and also we would be starting at a small
scale, so very few machines would be required to produce them and we shall opt for semi
automatic machines.

Following is the process to manufacture cigarettes:

1. Silo- In the silo, the ingredient will be processed to insure the fullest flavor of your
cigarette.

2. Another machine will work with the paper. The paper will be fed into machines on
long rolls that will cut off at specific sections.

3. Then it is transferred to a machine that will cut the ingredient and divide it. The
machine will divide the ingredient and roll it into cylindrical shapes. This system will
make two or more cigarettes in which are rolled into the paper and glued, then cut.

4. The filter is then added and a brown pre printed cork paper is then added to the white
tube which will be done manually.

5. The final process is to flip one of the doubled stick so that it faces the opposite
direction. This ensures that made cigarettes are in proper place for packing.

6. From there, the cigarette will move onto the packaging area. While packaging, the
cigarettes will be each turned opposite from each other and then put into packs. This
will ensure a tight fit into the wrapping.
The estimated cost of installing these machines would be around 7.5 Lakhs and the cost
of production per cigarette would be around 90 paisa as our production would be low
due to limited demand and we shall be operating at 50% capacity in the beginning which
we shall increase as the demand increases.

Quality control- We shall keep a proper check on quality of raw material when it shall be
received and also each batch of our final produce shall be tested in Cigarette testing station
(CTS) before they are sent for further distribution. The CTS shall test cigarettes for a variety of
physical properties including weight, dilution, circumference, and amount of air drawn through
the filter.

Customer service- Our VP- Marketing shall be personally visiting our distributors & retailers
once in a month and listen to the problems faced if any by them in selling our product. Any type
of feedback from customer shall be cordially invited and we shall try to satisfy our customer to
the fullest extent.

Inventory control- Since the items is not too costly and its initial demand may not be too high,
so we shall keep a minimum stock of raw materials for 3-4 days which would be sufficient to
produce goods and would try to use Economic Order Quantity and Just in Time policies to
manage our inventory.
Location

Physical requirements:

Amount of space- We do not require to store much raw material as our ingredients are dried
rose petals and Cinnamon grass & Tendu leaves as they are easily available throughout the
year, and since we aim to follow Just in Time policy so a shed to store raw material would be
enough. We shall carry put operations in a factory of 500 Square Yards as the machinery
required is not too huge in size. We shall be allocating a small space for offices of our CEO &
VP’s.

Type of building- The Building shall be single storied and shall be divided into various parts-
Shed for storing raw material & Two large rooms for different processes of production. One
Room having different cabins for Our CEO & VP’s.

Power and other utilities- We shall require a commercial electricity connection of around 20
Kilowatts.

Construction:

We shall be spending around Rs. 3.5 Lakhs for construction of sheds& single storied building.

Costs:

Fixed Costs

Fixed Costs (Annual) Rs.

Sales Executives 192000


Accountant & Stores In charge
(7000+5000) 144000
Partner's Salaries 900000
Office Expenses 120000
Distribution Charges 108000
Telephone Charges 48000
Petrol & Other Charges 36000
Insurance 18000
Depreciation @ 10% Furniture 98400
Depreciation @ 15% Delivery
Van 14400
Depreciation @ 15% BUILDING 112500
Postage & Telegram 12000
Miscellaneous Expenses 240000

TOTAL FIXED COSTS 2043300


Variable Costs
Variable Costs (Annual) Rs.

Raw Material 960000


Wages [(3500*6 +
5000*1)*12] 312000
Power 240000
Carriage Inwards 72000
Carriage Outwards 96000
Packaging Charges 60000
Travelling Expenses 144000
Advertisement Charges 1800000

TOTAL VARIABLE COST 3684000

Our business hours

Our normal working hours would be around 10 A.M to 6 P.M for executives and from 9 to 5
P.M. for workers. However, the working hours are subject to minor modifications as per demand
and other conditions.

Legal Environment

• Licensing and bonding requirements

To start business we will have to first register our firm. We will register our firm with:

Sales Tax Department

Excise Department

We will have to fulfill the provisions required for starting the manufacturing. These
provisions may differ from state to state; even these provisions may also differ within the
state depending upon the characteristics of that particular area. License to commence the
manufacturing will also to be produced from the government of Himachal Pradesh.

• Special regulations covering our industry or profession: Special regulation and


licensing policy for the cigarette industry will not be applicable to our firm as we not
dealing in tobacco and we need not to fulfill the provisions set for tobacco products.
• Trademarks, copyrights, or patents (pending, existing, or purchased):

In our study we could not find any kind of existing process or product patented with regard to
herbal cigarettes. But nothing prevents us from file an application to patent our product and
production process. That will save our product of being copied.

Of course we will also get trademark for our brand name and logo that is yet to be decided.

Patent and copyright can be filed online on the website http://www.patentoffice.nic.in/

Personnel

• Number of employees:

For sales and marketing purpose we will be having two sales executives. Since, initially we
are targeting only Punjab region, we have further divide it into two areas. One executive will
be responsible for Jalandhar and Amritsar and another will head the marketing and sales of
the company at Ludhiana and Patiala.

• Type of labor
Making cigarettes does not require much technical skills on the part of workers. So,
semiskilled laborers can be trained to work on machines. Moreover, more use of machinery
makes our production technique capital extensive so we will not require many workers.

Our study reveals that as initially we are not going for mass production, we can do well with
six workers and one supervisor. One worker on each machine will be sufficient one at silo
machine, one at paper cutting machine, one at folding machine, one at cok tip, one at
packing, one for storing. And supervisor will supervise all the processes and will ensure
minimum wastage and minimum idle time.

• Where and how will you find the right employees?

For sales executive we will prefer local energetic and enthusiastic people, who have
knowledge about the domestic market.

We think we will be able to procure workers from the region where our plant is going to be
established. Our plant will be situated at Morni Hills, Himachal Pradesh and raw material
source is also not too far. Skilled or semi-skilled workers can be hired from the places or
villages around for the purpose.

• Pay structure:

Wages (3500*6 + 5000*1) 26000

Sales Executives (2 Executives) 16000

Partner's Salaries (5*15000) 75000

Total 1,17,000

• Training methods and requirements:

As we are hiring semi-skilled workers, some sort of training will be essential for all the
workers. We will give them “On the Job Training”. The will be working on original
machines and production of the cigarettes will continue even during training. Moreover raw
material used in the processes is not much expensive. So, some wastage during training
program will not cause much.

Inventory
What kind of inventory will you keep: raw materials, supplies, finished goods?

We shall keep raw materials (Herbal Plants), our work in progress at different stages
and finally finished Herbal Cigarette as our inventories.

Average value in stock (i.e., what is our inventory investment)?

Our average investment in inventory shall be Rs. 1.2 Lakhs which shall be subdivided
into Rs.10000-12000 as raw materials & work in progress & Rs.15000 as finished goods.

Rate of turnover and how this compares to the industry averages?

Since there is no local player already in manufacture of Herbal Cigarettes, so a


comparison between industry standards is not quite possible as each brand & product in
industry has its separate standards.

Lead-time for ordering?

It is estimated that the lead time for ordering the raw material may range from 5-10
days.

Suppliers

Names and addresses-

1. Tendu Leaves:

M.P. State Minor Forest Produce Co-op Fed. Ltd.

Sports Complex
Indira Nikunj, 74 Bungalows
Bhopal - 462 003 (M.P) INDIA
Telephone: 91-755-2555867, 2555869, 2555871, 2554880
Fax : 91-755-2552628
email : mdmfpfed@sancharnet.in

2. Dried Rose Petals:

Green Earth Products Pvt. Ltd.

W-105, khuranas, greater kailash part I


New Delhi - 110048, Delhi, India
Phone: + (91)-(11)-29239095
Mobile: + (91)-9810153563
Email: gep@vsnl.com
Type and amount of inventory furnished – Dried Leaves & Petals. Our Average inventory of
raw material shall be around Rs.10000-12000.

Credit and delivery policies- We shall be purchasing goods on credit of 30days. However if any
supplier allows us attractive discounts, we may make payment immediately on delivery.

Should you have more than one supplier for critical items (as a backup)?

Yes, we will have a backup for supplying raw materials in case any of our suppliers fails to
deliver us goods within stipulated time.

Do you expect shortages or short-term delivery problems?

No, we do not expect any type of shortage or short term delivery problem as raw material is
available throughout the year.

Credit Policies

Do you plan to sell on credit?

Yes, although Cigarette business is 100% Cash & Carry Business but ours is a new
product which would be required to be sold on credit so we shall sell our product on
credit of 20-25 days.

Do you really need to sell on credit? Is it customary in our industry and expected by our
clientele?

Yes, though Cigarette industry is following Cash & Carry policy, but being a new
product we shall not go by the prevalent rules of industry. So, we shall extend a credit of
20-25 days and also ensure good margin (around 7%) to distributor, whereas other
tobacco companies give only 1.5% margins to distributors.

If yes, what policies will you have about who gets credit and how much?

Not Applicable

How will you check the creditworthiness of new applicants?

Not Applicable

What terms will you offer our customers; that is, how much credit and when is payment due?

Not Applicable

Managing Our Accounts Payable

We shall be purchasing goods on one month credit as our average inventory period for raw
material would be 25 days and for finished goods shall be 15 days. Although the cigarette
business is wholly cash & carries business, but we think we shall be extend some credit (20-25
days) to our customers as our product is new in market but we able to pay our creditors after
realizing the cash from debtors. However we might pay the liabilities from our working capital.

Do our proposed vendors offer prompt payment discounts?

If any vendor offers us attractive discounts on cash payment, we may opt for the offer depending
upon the availability of cash with us.
Marketing Plan

Marketing Strategy

No doubt we are in cigarette industry but our product is different from the rest so we will adopt
“Differential Strategy” i.e. creating a product or service that is perceived as being unique
"throughout the industry"

Marketing Objectives

To sell 3.6 million units of herbal cigarettes in four cities of Punjab namely Ludhiana,
Jalandhar, Amritsar and Patiala

To capture 0.5% share of the existing 700 million units cigarette industry of the cities

To create awareness amongst masses about the availability and benefits of our product

To place our product at 90 % convenience shops and other cigarette selling outlets in just
two months of the launch.

Marketing Mix

Product

Herbal or Tobacco free cigarettes which do not contain nicotine and does not causes dependency
to user. Its key ingredients are:

Tendu Leaves
Dried Rose Petals

Banana Leaves

Cinnamon Grass

Mint, Clove etc

Price

The price of the new product has been fixed at Rs.30 per packet to the customers.

Retailer Price: To a retailer, it would cost Rs.26 per pack

Wholesale Price: It would cost Rs.24.90 to a wholesaler

Salesman Commission @ 4% and Distributor Margins @ 7%

Wholesalers shall be directly serviced by distributor and salesman shall be paid commission for
retail sales.

Place/Channels

Existing Distribution channels shall be used to sell the new brand.

Factory C&F Distributors


Ag

Distributor Salesman Wholesaler


(Retail)

Retailer
End Consumer

Promotion

The main aim of promotion would be to create the awareness of availability and benefits of our
product. The techniques used shall be discussed in detail under marketing programs

Marketing Programs

Brand Promotion/ Advertising

 Free Sampling for competitive brand users through MR’s aimed at creating brand
awareness among consumers
 Point of Purchase Advertising including employment of Package Stacking Units (PSU’s)
at outlets
 Campaign to create awareness amongst people of the hazardous results of tobacco
products through road shows, seminars, newspaper ads etc.

We will start a campaign to make the people aware of the hazardous effect of the
tobacco. It will have the positive impact on our product and people might start consuming
our product as the less harmful substitute of cigarettes.

 Making Full Brand Shops


 Glow Signs.

Sales promotion

 Incentives to shopkeepers including discounts and other promotional offers (Incentive on


returning empty cigarette packs and display schemes etc.
Marketing Research

Retail Census

Before implementation, Retail Census will be done for different product categories in an area
and gives us the following information:
 Name and location of the outlet which is the category handler.
 Outlet Type
 Class and Turnover of the outlet
 Whether Outlet is serviced or not.
This information will be used to list down target outlets for launch and daily service, make route
plans for DS and planning merchandising and display activities etc.

Threat of Substitutes

As already mentioned in our business plan, our product has not any direct competition from
domestic market. Direct Competition in the sense, there isn’t any company focusing on herbal
cigarettes, but the stiff competition is expected from Tobacco Cigarette brands.

Competition

Presently no direct competition is there but if we get succeeded in creating the demand for herbal
cigarettes, then many cigarette companies might target this lucrative industry. This will create
penetration and consolidation of industry. Moreover regular cigarettes are alternate to our
product. They would also be our indirect competitors. So, we will try are best to position our
brand before the entrance of competitor.

Government actions

We will seek the support and subsidies from the government as our product is environmental
friendly and it would help the government to meet its target of reduction in tobacco consumption.

Distribution

Types of channels:

Indirect - e.g., retailers, wholesalers, distributors

Level of market coverage


Intensive - e.g., mass availability

We would try to make our product available at majority of cigarettes outlets and Convenience
Stores (Pan Kiosks). So availability of our product would be intensive.

Our customers: In the first instance our main targeted customer will be the existing users of
cigarettes, who want to have the experience the less harmful smoking.

Age: - People above the age of 18 years come under our target market. But our main emphasis
will be on the age group of 21- 35. Youngster falling under this age group usually smoke for the
sake style or under the influence of their peer group. So, we will provide them a safer alternative.

Gender:- In India cigarette is considered as a masculine product. So, obviously our target
customers will mainly include males only.

Location: We are initially targeting only Punjab region. Even in Punjab also we are targeting
three major cities – Jalandhar, Ludhiana, Amritser, Patiala.

Income level Since the product we are dealing in is not very costly and can be affordable by
people of any Income Level Group. So, we are not segmenting our target market o the basis of
income level

Occupation:- Occupation also is not very significant factor, as far as our product is concerned.

Education: Initially our customer will be more from educated background, since educated
people well aware of the hazardous effect of tobacco product. But with the marketing of our
product, this gap will be reduced.
Financial Plan

Budgeted Annual Statement

ESTIMATED INCOME
STATEMENT (ANNUAL)
Rs.
Sales [(300000*2.320)*12] 8352000
less Excise & Other Taxes @ 20% 2160000
6192000
COGS
Raw Material 960000
Wages [(3500*6 + 5000*1)*12] 312000
Power 240000
Carriage Inwards 72000 1764000
Gross Profit 4428000
Salaries
Sales Executives 192000
Accountant & Stores In charge
(7000+5000) 144000
Partner's Salaries 900000
Carriage Outwards 96000
Office Expenses 120000
Distribution Charges 108000
Packaging Charges 60000
Telephone Charges 48000
Travelling Expenses 144000
Petrol & Other Charges 36000
Insurance 18000
Depreciation @ 10%
Furniture 98400
Depreciation @ 15% Delivery
Van 14400
Depreciation @ 15%
BUILDING 112500
Postage & Telegram 12000
Advertisement Charges 1800000
Miscellaneous Expenses 240000 4143300
4143300
Net Profit 284700
Total 6192000

Performa Balance Sheets

BALANCE SHEET AS ON 1st April 2010


Liabilities Rs. Assets Rs.

Capital 4000000 Machinery 750000


Building 850000
Inventory 120000

Bank 2280000

4000000 5000000

BALANCE SHEET AS ON 31st March 2011


Liabilities Rs. Assets Rs.

Capital 4000000 Machinery 750000


Creditors 105000 Building 850000
Profit & Loss A/c 284700 Inventory 160000
Deferred Tax Liability 180000 Debtors 1392000
WIP 132000
Bank 1285700

4569700 4569700

If we are able to achieve our target sales and we perform as per our budget, we shall be able to
break even in just 10 months and would leave a great scope for future growth of business.
Sources of Funding

We are 5 partners and the total capital required by us for starting and running this venture (Fixed
Capital and Working Capital) would be around Rs. 40 Lakhs and so each partner shall contribute
Rs.8 Lakhs in this business.

However if in case we need more working capital then Loans shall be taken from Financial
Institutions for same at the interest rate prevailing in market at that time.

Conclusion

We have come up with a very innovative idea, which is newer in our market. No doubt our
product being the new in market, will take some time to make people aware about it. But we
think efforts put in by us in establishing the product won’t go in vain as we will have the first
mover advantage and we think our plan is pretty much feasible

We have done our best to study the market and gather the information. But we have also made
some assumptions because some factors can not be known until and unless we are exposed to the
market practically. But still we strongly believe that work done by our group is sufficient to get
an insight into the market and it will surely help us to succeed in the market.

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