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2.

2-2 Metal Oxide Catalyst Process


In the metal oxide catalyst process, the major products are formaldehyde and water. The
catalyst
system most often used is ferric molybdate. The figure, presents basic operations that
may be
used in a metal oxide catalyst process. Actual flow diagrams for production facilities will
vary.
The process begins as incoming air (Stream 1), which has been scrubbed to remove dust
and
trace impurities, is mixed with oxygen-lean recycle gas (Stream 5) from the process to
lower the
oxygen content of the air feed stream below 10.9 percent. This low oxygen content keeps
the
methanol concentration below the lower explosive limit when a portion of the air feed
stream is
saturated with methanol (Stream 2) in the vaporizer column.

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