• G'ATt: lOCATION

• FAN iGATE

.' E:DGE GATE'

• EDGE GATE INTO A'TAIB

• 'TUNINEL GATE:

• GATING SMlAUL PARTS

• WIELDLINES

• D'RAFT' ANIGLES

.' UNIIFORJM W:AlL llHICK'NlIESS

.' UNIfORM W:AUL lnHIICi~NJIESS: C,QIRNEIRS

.' RAD'IUIS DESIGN

.' M'OilDED-IN LEIIII EIRIN:G

• RIB D'ESI'GN

• C'AINTIILEVE,R, S'NAP FIT'

• BOSS D'ESIGIIN

• UNID'E'RCUTS

.' UVIN:G HINI'GE

.' IMOt,D IFILLING; AJNAL YSIS .' IP,AIRT D!E!SI'GN CHECK1LIST

GATE '[~[N' '[TI-O" T- 'H IC' K" ER SIEC' ':"'TmO" . NS-:' O' IL TH'E' -po 'IA-' -R'T

I I'" II', ,,' _ i : '.'1, 'I "._: "., _I ~I ... · J' .:, ,'r I I .'_. -·1

LES,S SH[EAR IO:N 'THE MATERilAl

.. LESS PRESSUIRE. T'D FILL TIHE PART

D'EC'" :'IR"'EA"~ S~':_ E C··-:·'HA.'·: NI C··'E 10. '. r:" V·· .. ·::IO· .. ~··I O··I'S· ..• 0.'· R' S,IIN" K·~S·':'···

~ . = [.-'---_ .. I 'I .... _. I _ .. -. r_· ..... .., .- .... ~ _ .1 '."

,IMPROPER GATING ME'THOD

Thin Section

J

Thiick: Sed~on

"

Siiink, Mad(;s and Mlolded P's'mt;

V,oids, M:ay Form

PROPER GA,TING ,METH'OD

Thick' Seotfon

Ii' Tl~f1n Secth')l1'11

I -

Gleba into Thick Section

Molded Pa'r:il

,----.-.. . .. _------- ... _---___,_,_-'_ - -.-

, ----_. .- -_... . _- - .

- G - -

VAN · -r AlT'-' .'I'V ·C·--·:-··,O···:-··N·······'·p· :'l"·G'-'::- "U" .·.~Dd cTTO/'il'lr

F',~~""": '! •. ·.~n.·:.n 1 .•.... 1.:>.,. ". : ". :.: ·r ~~~.1, .. : .. 'J;~

------ - ---

Thickness I(t)

I .~ •

Runner Diameter =: D

t

ED· G: ··11' .. G· .~ T·· 'E ... DE· S'JG···· ·-W

" .' .' '.', r,' : _,'. ,.1 :' ,:. .• :. ..',' r -, I, ..... '. ': . : . " ',_',

.' ", I', ' .' ::... ." .

-

-_. I -... - --- -~r-'

~ -- --

radius

Part T

__i 0.5 T to 0.66·

iGlate [land

04···0·· . Jl! to :., 0-(:,0·= jj

• __ ' r. _.U ..

(1.02 to 1.52 mm)

Runner

EV····G·-- .~' G"C-":A- T' 'IN" " "G' - 'IN--''---:-Ti-' "'0'" " A L--- ":4"B

. '.' _ " .' ." _.' _ .. ". '.' .. ". ".' .. : i.' . "

.. :. :.' .', : .. :. : ,". '=. " ,~," 1.'.'.·" : ," : ~ ~. ,.' :'. <,' ,_," : :.: _ ," , .. 1 .:.:.:

. . .

--_._ - _._---

05-0'" O~'6"O'" ~ G-'" t L d

, ~ --: _, .,:. Iln'---a-1B an,

'-' ('1 .,:2,] "", 1 ~S,2 mm)

- - ·---------~.-,-------------·--- .. ·I-

I NOTES! ""===-- ------,

R,ED,iUiIC,E BL,E,MIISHIIPROBLEM'S O'INI P,AIRT .. TAB IMUST' BE iCUT AWAY

TAB, 'THIIC,IKNIESS = PART'TIHIII'CKNIESS

TYPICAL TUNNEL GATE DESIGN

- _ .. _- . .

2 inches (51 mm) in :Iength

Ejeidlor [pin

.5 -20f) I ncludledTapes

-- _- ----- ... ~ '.' _- . ----

--- ----

I NOTES J

;

, TUNNEL G·AT"lN·'G

,R'O'UND' GATES VS. RECTANGULAR GATES I~ound G,a~te.s

IEasy t,o machii ne

!Downward angle, fo'nmsan ovall on veriiical[~}llane more' diiffiw~t to shear off

. C.hs.liI,ging diameter .affects, fl~o.w and freeze-off Rec1:angula r G8Jt.~s

.. Must be OlU med in

I mproved 'f~,ow oo,~trol[ for tight to I:eranoos Widen 9laJt,e to increase floW'

,_ Modtfy "thickn~ss to co'l1Itro,l treeze-off time

G~~' T'" ·:I···,~·1\'TG· ":: s·r:I"~ ··J:L'··:' p .. ' .. ·.·'!/AlR'·' rs

~, ... 1 ~~.,:. _' ... ~fr~~~ ,", " .~ ... .6.. ~

... - . - .. --- _.. . . . - -

C t th t

. : oun1er "." e g,a' e' 8Jfiea

O O· 2"O:!ll't O' O' '3'0'" 4!0 II" t'·

I, .t ", i '0 ' •.•• '.. ~O a lOW 'lor ves ]Q1e

,A:V'O,id ~olrmliilng a 'thiiln ,se!diiion at

---....,_~,

the 'Qlate "" hmgh shear rates m;a,y

d evelop d U11~i n 91 the fI CJW

I NeTES I.____---------------" GA~TE DI,AIMIET.ER, (t03,Q - O.05(} INI~ (0.,'76 ,_

11",2.7 MIM), iF'OR, IMOS'T S'MALIL PA.R,'TS

GATE 1~INIT'O' T~IIIICK SEC,TIIQ'IN!,s

SIZE G,AT'E, A'CiC,Q'RD'ING TO PART SIZE

I WELDLINES I

--,r-._, '''«JIII!:_-

-~' __ .. , ••.. ,. 4«.',--

f~ow

t

4

' -

- ---~~--

_. ---- _. . --_.

NO'TES~

P',R,Q'CES,SI NG C'ONID~T'IOINiS, 'W~lL IIINIF'L,U,ENCE 'THIE ,STRENGT1H OF ,A, WELDLIINE

I D"'RA'" 'F' 'T" A'- sou: F,C'

." < .. :,.":~ 1 ••• :' .~ - .: .. ~1-, i 'L"·,·' d

I

Nlo Draft

Dr,aft

- -

o ••••• __ •• _. __ • _ ••••• _ ••• __ ' __ ~ '.'~II' •• __ ~"

DRAFT ,ANIGLE GUIIDBUNIES

, 1 IDEGR,EIE PER SIDE R_EC{)MIMlIENDED 112 IDE:GR.EE PER SIID[~ M,I!NIMUlM

_ ZERO DEG"RE.E. DRAFT NOT'IRECOMMENIDED

~. CAN BE .ACCOIMIPUSHIED IN SOME CASES SUCH AS SHORT CORES, THICK PARTS OR StEEVE IEJIECTORS ...... rC.AN eAUSiE TOOL ~LOCK-Upi~ ~ F NOT CAIRE F LJlL

._. DISCUSS. WIJiH YOUR TOOLMAiKER

'TO ~NGR[EASE MOLIDABILnv os A l:OW DRAFT PAiRT

POLISH IN THE DIRECT~ON OF DRA.W IMPROVE C:OO~ING IN THE CORiE SURFACE TR1EAT TIHE MOLD STEEL AIR POPPET Will BREAK THE VACUUM

(UNIFORM WALL THICKNESSI

eea

IW~~·.

~i'ti!.Jfl~ NO:I\I·!!!lNI~@FlNI mCiK'tI,IES5; D!E5IGNl

o 0 '0

Wi

-1-

,~ -~ ~,,'" '~ t l

liHlllCK W:AJL'LS, COOL SLOWLY ANID AllLOW INC'R'EASED SHRIIIN KAGIE_ lHmN WALLS COO'L ,Qu.I,c~a.:y AND ,AJLLIQW M I NIlIMAL ~~H-I 11:1 N~G E. ICUFF~jR ~NT' ,enabilNGI IRAm~ ,AlN'D .sHR~NKAGIi AT INil~RS!~ClIlONI ,OF THICK AMID 'TIH I N WAlLLS, 8lRE.fCHIES MOLE:CULAR BONDS ,AN IJ IIiIICIFI ~ASE;S· MQUD'~[)~I N srnsss,

UNIF,DRIM 'WAL,L

T' H' ," ,'I'C,":'" 'K"'N,"'-::'" E' .'. 5";'S'--" 'Ci"Q,'·. ·'·.··R·~'·.·N-- -E'~,R'S"··"

. " ,~ .. '_;'.' ".",.'. • ' .- .. " -'.' .:' '.c,

WaU Thickness

USE SAME: OENTEi~; PO'lNl FOR BOTH RADIII.

OUT5~ DiE R~B I.uS~ I NSi DE IFU\DII!JS + WALL 'lll=lIICI<NIES,s,,,

I[ Nola L~ ~~~

'OAIG1:N OF IBOTH RADII' 'MUST BE' COING I.D'ENT '10 PREVE NT THICK OR THI N OORNEJ~8.

TH'IINI COIIiNERS WEAKE N PAR1.

_ 'THICK CORNERS COOL SLOWLY IINDR:EASING MOLDE,E)-IIN STR'ESS, AN [) PQTENT~Ii&_, WAIR,PAGIE R!SK.

II RADli',1S.·::' D.·"i17'S~!JG· .. tA11

_ .. ,UII .. L .J! 1.'1'

is' ·t- , ,-, C·····O - .. It'·· F' ct

.. ~r 'ress,(!!i, . ~' .. '~' nce:" ra ,Io'n ~'B.·· .:'IDr

1;,5,--. ! !

.. . .... ~~ '. . - - -- . .. :' ." . ... ,''_ ... ~-":.

'_III 'Titillck.n •••

C'RlfICAL CON,5TRAlIINfS 1

~------~~~------------

MIINIMUM SUGGESTiED RADi'U~ 114 NOMIINAL, WALL THICKNESS

I SUGGESTiED [RADII: '11,/2 TO 3/4 NO'M_IN~ WAiUL THI~C'KN8SS,

2.01-, ....-+-+~f--o-~ .......... ~

1.S:rl -t--hHf=,-t-=f==4~;:t:::t=t=-_:L_'i-

11"01_,, I

o .2

.,4 ---:-." ---'..1 1.0

RAD l'UISlt'H'1 CK;N ES,S

INDIES: I

~~~~------~~~----~~~--------

IMI,NIMUM SJUGGES:lEiD RACU ,SHOULD BE '1/2 NIOM'INAL 'WALL

THIC~ESS 'WHEN USING NOTCH SENS'ITIV1E MATERIAiLS~

LAiR,GER, RADII! IDIIS:tRJ BUrES SlRESS UNIIIF10RM LY"

1.,4

IIMOLDED-IN LETTERING I

. Width r

--~

'WlIDTFI~ 2)(;OE'Pl1hlr D E:IPfH= ,O.() 11 0 'J NeH (MAXJMUIM)

RAJDIU&.z.: R'EFlER ira RA[l11 us DEslGN QUI DEli NES ~ N TH E DE:,s IIGN 8. EIN'GI'NIE,E RING IHlANliJlEiOOK

ICH: P1H G AEAT~A, 'lHAN SHOWN ABO\rE MlAY CAUBlE AESTHETIC PiROB1£MS SUCH AS FlLOW' SWiRLING

QIIt'lI TiE,;i\ iF'!I ii'"R'O" ,~,o ... _,! IJ1i !;i;:;;;:~jn,1LJ _ j •. _.' r'~",

CAlliTIICAL 'CONS1RAlINTS

fHlfrCK_NIESS: 1/2 'TID ,2/3, NOMI~NAL WALl, 1'iH~1 CK:N,ESS 'HEJIIGH1: LEI,S THAN 3, TIIMIES lliI~CKMESiS

TA!PEA.:: 1'·' PER ~U DE

NDTES~I

~------------------------------~

IH~CKNISS: ~CESS'IVE TfHII.CKlNESS ':RO,MOTES: S~IN'KMARKS.

HEU3HJ= EXCES,SIIVE RUi, HEIIGHT' CQ:MIBINE;[JI WllfH fAJP EA, WIIJL PRO,DUG:!: liH I NI 'WAJLLS FU:QU I filliNG I NCiREASED I!NJECliION PIRES SURE TOI FiIU.

IC······ 'IA'l,'~l,~'r'·E···,··"m;~ S'lt.r'Ap'···:...,F·'·-···1~T··· r- I

.. >.~"J,~ Lt~ . V,L,Ll .1;J.,n~. ," ~,,'

- '

,A .. Hloo'lJ[ thickness B !I Bale Thickness, C· .. SI." Len,gth

D !I' Hook Length

E Hi- Ik" ;'W-II~

, .. , I 00 ~ , ~lWrlin

F ,.' IBase Wldthl

SNAP l!8N'GJH AND DEFl:EC:riION ARE 'THE, 'TWO MOST rCRjlrlIC~L I FAC,T'DHS II IN, S!NlA'~FfJ ,DE,SIGN"

LATCH DEFLEC110N: M lIIS I' RETURIN 10 'THE ZERO, IPOSlll:0N AJFl8R ENGA,GEMEINIli' 'TO PREVENT SllRES:S . IRElAXAl1lO'NI (C;FlIEEP).

INCWID8D liN THE IDESIIGN AJND 8NGIINiEERIINGI lHANIDBOOK I~S A D;ISKE I I-E, 'CCNTAINIINB ,/Ii. SlNlAP,~FIIf CAlCU1LATOIA, PROGRAM.

-- THE: ,GUIIDEUNES; ON tHE fO:ULOWING PAGE COMIBI,NED' WlmHI

llHlE DIIS,KE,11 II E, W,IUL ,~PEDlllE SNAJP'-FIIT DESH3!NI"

I rrA vttu: VE'_.·····R········· S"ltJA D~F"~'T' 'T: II

Lnl.l·~jL· < .. , ..... > ,", . __ ,··"lVnr I' .'Il']

&L At%" M-:wLam$ WPM:! ~!&Lz~ I

'0'.,) FO',LlLQW STAJfr~UP' DU~ECTIIONS ON DlIS1KE rrs LA'SE,l.

1, ,,) FQ,R CAMTilLEVEFI. ICAl'CULAliIO:NI SElECT O,PTIION #3~ ,2.) INPUT THICKMES.S OF ·LATCH Al' BASE" ID'IMENSI,'ON DIBI., ~

'~A.e'E "!I'iILI11~InI;IIE~ 10 cH'AUlIDI BE ,'11':2.' 1" ii1 ~ NO" M' II U.,j{ I 'Wo' J;A ~I II :~j-= ,1 nL~ru,'l . g~ ~, )U~. I _ ",' ,.:. I Iii l U ~1"Q .~ ~ I~' nJU..1

'TIHIC'KNESiS TO MINIIMIIZE SINKMARKS ,AJND MOl'D:ElO-IIN STRESS~ S.,} PROG,RAMI 'WIILL, PROMPT FOR iAPEFIJED OiA, NO:N~lAPEREDI

liH Ii"!'.K· N"IE~'!eo "FA' P~IR'~I"'ii, 'I IL'T"~HI~"£:!I D~I"\U',""iE:' I"'IiJlII"'II"ED 1::1 DII5'D ,£:!I .... DIL II' N'

. 'I;,t !i:J.-;;ii., 1.1" lEi .., I..i""\II u Iiii.aI ME..,"""Ei, '!! .. !nu !11~n r' IgEln, ,., II nI"!l ~

·4,,) I:NP'UT IHI'ICKJ~ESS OF' LATCH .AT HDOIt DIIMENSION jW~., ~i.,) IINPUT WIDTH Of ILATCH AT BAS.E., ID'IMIEN1S.IO:N, '!i'Fn,.

fJ~) PROGMM 'WI,Ll PROMpt fOR 'rAP',ERElli lOR NON!~rAPERED W,IDllt TAP:8AED LArcHE·S REDUCE OUT.Eft RBE,A: Sl'RA1.NI. 7'.)1 ~INPlUr'lr 'WllDfH 'OF ILA"fiCHI AT H:COK;" DIIMIEIN~nON ~E?" ~ 8\o),.NPUr LEN:'G1H Of' SlNAJP'~ DllMiEINSllONI !~C!'I,. IMEASUFI'E1D' 'FROM SPin:: TiO, BOTfOM OIF HOOK, lHE: lEiNGi.HI WIIU HAlliE,

SU3JNII~ICANIT EFFECT 'O'N ENGAGEMENT' SlAAIIN"

g,,) INIPUT iMAXlIMUM DEFLE(::f1101N O'F LATCHI D'UFUNG EN)GAGlEMElNr~!

DIMIENEHON UDj~. lHE DEFLEC'~O,N W~lL HAVE ,SIGINIIFIICANFI" EFfECT' ON ENGABEMENT ,811UJ1N ..

1ID,,) IN.PUT M'OlDUWS Of IELASll:CI1Y' OF MA1EFnAl.

1'1;,,) 'f;I,OGMM WI:LJL ,AJL.LOW IPARAMETIERS; 1101 !BE 'CHANGjEDI, SELECT ~Nln' TO 'CAl-CULAJIE: S,llRAINI.

11 ~~!.:) MI oo I 111" PAAAMEl'EIS TO ,ACIHIIEVE 1·5%, OIF ;MAliERIA1. ¥ilIELD S,TAAJINI M\AXlIMUM"

... ~.

..' , ,

I D'ilImet.' RltIO ~: O:DJID 11:HIm •• ' Ratio ~: 2:-:3

TI.!I.d.,...-ilij, iiil ;jj ,M; ~ ''IIlilI; III 1iiN1_, IU,,," :IU ,;1;1"0:11

,NOffi'lIUiJ'

Ii'kdIIrt ~ (filii!: ~I, I:

Rlllum~' NMdIl) GiLi .... IHIIglid ~; 213, IHeight DniiIII" !!!!!, '1 ~lSlde

I~ ~~, ,

--- . . .. - .. _. .._-------- ---_._- - --

•• '1- ._ .... - • -~ •

IDIA!METEA, RAIIO ;;, DUTSIIDEID~AME,'IlER

- IINS!I!DE IDIAMEtER

D~AIM- ErEA 11!!ii1'''''''-IO'' ~ 1Iiii_i!i1

I,' " ,,' , 1I"IIM11" ,II iL,~

THICKNESS: 112 ro ,2/8, INOMfllNAJL WAUL 11HIICKN !BS

H~IIIf"!I;H~t 1" SUIT PU III IAUiIi A, 'NI I!"!Ii '1!i1~',AS' 'S," ~M' I~II \I R,enUIIRE- 'M' 'IEl"~'

~_U I-I ~ 'v ,~_:_ II '_:_, U;,I_, I "_ lUI ,n~ __ '. ",' .... ', D, .... I _ E.'!i;!II!~, "I 1"11111 ~I

GUSS.'ET HEllGMi: 213 HEU1HT "''':I:~!lEJ~'~ '1," PER'~ ,°,l DE

I r-IJj'li!! f1Il~ _ _ _ ~ ~_

D,I\AMETER RATIO: MINIIIMUM RAll01 OfF 2, REDUCES RIIBI( IOF BOSS 'FAlWRE: DUE 110 IHOOP ,STRESS,

B- '0':' ·····S,··S·· D'17S··~'1··G·· ;-·N· '.'

.' .,:. .. " .. :. . ~ : '~." .~ .~- ',," . .' .".

liHI:CKNESS: EXCESS!IVE THIClKNES'S PROMOTES :S~INKMARKS; HEU.'iHT:::

US,E SHORT BOSS; ~IF,:

A,) 'DNE n ME,ASS,'EMBLY

'8.,) LOW PULLOUT' FORCE NIEEDI:D US'E 'TALl BOSS IF,:~

A.) MUlTIIPLE AS!SEMBLYjDmSASS'EBtY REQ.uIIREID B~), ,R'EILATNEL.Y LAHGiE, iPUlLOUr F10RCE NEjE[n~m)

TAJLl, BOSS 'PRDV,I'DESMDRE IHIREADS IFOR REASSEMBlV ,ENGAGEMcNIT AND, IINCR~SES PUUDUf'S1iFU5N:,GlH

GUSSET HEIGiH,T:: DU3TRIBUTES APiPUED ,SlRESS, OVEiR A 'LARGEIR, AJREA

J'"T"i\TV····.· .• ·····E:ii:JC· .. · .. · U·Tf" l.Il·~.J . " ,.1\..,> ."'~ ~

P- ert

•• J •

II HOr'E·S, I

'------------~---...

'THE AB,I:LIITY TO USE A,NIDi TIHE S~ZE OF THIE UNDEIRiCUT WILL DEPIENID ONi T'HE MA',TE,RIIAL TO BE USEID.

I'

LI~-:-'7r:1\TG""" . - H" L N'" :'6'-"--" I:'

, .,', r,A'l~'" .' .,'_ D

I

'O,PEN

~(.;.O,·O~:·,.?7:35·~~,-m- ='i,mfl_-~=_.,,~)._ .. 0.,0'11 O~O,.O 15 ln.

)

CLOSE:D

--

- . -_.. . -_. - - -

N:OTES

D'IFFIC'ULT 'TO ,A,C,IHIEVIE WITIH MA'NY MATER,IALS DUE TO FLO'W THIR,QUGH THE TIHIN S(E,CT10NI

.. MIAJINLY USED WII'TH POt Y'OLEFI:N,S,., MANY 'MATEIR,IAlS WlllLt FA,I L AfTER, REPEAT'ED U'S,IE

MO' ··L'D···· Fl"J"LlNG ANALv'~LS-'

I ..•• ',_ -,-/' .' .. .i.,., . ',"'" '~ .... ,.._,:.: .-'.I!3-',<

ri'~'O\I!II"i;IEe, TOO' "-·"lIE"O'R' E'V'A- m Ii, '~A·TIO- (N ;ltIl\_Jlir'I. ~;~nF'iiIIE:~'C",;!j'TiIO'-' N' Q;F

u"'n·_· ~!i!' ~ 161' -'01 .",,' ',_,' -, Ir· ._". " .' .. ·~V.I,~ ",.' 1 '! _ 1"." ~ 1!!l'I'VU' I~~~. M [I f: _..' -

IP,RE1~ MINARY PART' DIESIGN.

MAl'1ERIIAL 'PIR!OP'EIRTI E5.

ISPEG I FIC HEAT'I TIHIE'RMAL. CO NIDUCT1IVlrTYI 1M ELT DIE NS,ITY, -SHEAR RATEfVllSCOSllnf DATA] IPROV I DEID BY MATIER flAL .sUPPtl EIR,

PIFlIOCESSING CONI~)liYIONS

I[MELT T1EMPc: AATUR EJ MOLD TEM PERATURE, 'FfILlL SIPEE DJ; PROVI [lED BY IMATERILAL au P PLI E R

NOTES OONTI'NUI ED ON NEXT PAGE

• ~PARr GIEOMEfRV

I[Wli~'E IF1~' A ~,~ ~ l;i"';i"'iIlM' 'IPU"IriIER I. .liO' D;'I~'IL] ~'~O" DIEL ii, AI ;1\ ..... ' G C ,- '. In -, r.tF\I.YII b uv.. '. .." -,' !ll' , I~~·.··. .' ~ - Ili.m. ",_:_.,' , N!!.i~i; r ~!b

P IRIO'VIIDED S;Y OE,M liN FOR M OIF 10 ES THR EIE DI M EIN,S ~ONAt SUR FACE OR WIAE: IFIAAJMIE MODEl. M OD,El, MAY ALSO B,E CR.E:A1JE:D' BY' 'COM PUTE R ANAL 1ST' O~'llATc!AIAL SUPPli E R) IBASE]) UPON 'TWO :DIIMIENSIIJONAL PREll M INAJ~,Y D I::SIGN DATA IPRQVllnEID BY lHE DIEM ~N [FORM Off HAR [) COpy

ii"!Ili 'RT D~; ,I!. ~.U~t.JII""j; IE! IJM -, U -'.·Ii9JMft-·M·II·~'~,;hj\'J

IFnl~ rrs ELEMENT M,OD1EIl.. (fEM)

F'EIM R'EPAI~SEiNlfl rNlG PA~'f GEOMETRY lpiROVl1 D'ED' B'y

IMA llER iAL SUPPU'ER. IFi!;M IN,GOR POHATcS S'~IFUJIE AN O/OIR:

RUININ EA, SYSTEM. PART WALL TH 110 KN ESSES .ARE:

MODELED I Ni() THE :F EM.

IMOLD-FILLING ANALYSISI

OONTIINUED

ROS:StBLE;oUT~UT$

M I N~ M UM ,sU GGIESTElD WALL TH ~C KNESS FOR Ttl E M'ATERiAUGEOMiETRY

SPHU IE/GATE LO-CATION FOR BALANCIED Fi ILL P~TIEF~,N

A UNNlE:RlGATE: DES]G N TO !BALANC.E Fli LUNG OF D IIFIF,ER EINiT PARTS ,I N FAMI LY TOOL

MlAX'~MU M SHEAR HlcATllN'G AIN D THERMAL P~TIEIFUi'il THROUGHOUT FILL

PR Erl'ICTE ID WE IbD L I'N;E ILOG-AllONS F~ ILL PATTE RN

IN-:'-'O' ··'Til-E· S··· CnN-"'-T--I-'N: -U- -'E-=O' ('r;1~,'1 'N: -E-=YTI ~!ii.G'··· C ,_,' .' _, _ _ . v _' ,. , .. , e- V~'II' , " ,.. II F!",!, _!b

GLYPH ,ANAL.YSIS OUTPUT 'Witt CONSIS1' OF:

1!" WR.ITI1EN R,EIPOIFrr 'WIITH HARD OOPY PL01S OR SKE:TCHES,

I'll 'V'IID EO" A .... 'A' Lyel!E!o GUii""'iiW'II .... IIG· ~ILv'~LlI e, ..... I~ II=. t=-N it! flo D'iEI, A··TE'1i"\ ,~'r ..... :~ .. :I~ .. : ~·- .. I~~·· .r ~ I~ ~Ij ·~v· " I:~': _ g ,'il/'II~l Q~ri.~i~ : I! v~~M!:-l!_~ __ Ll-

S,)' ANALYST

1-2 WEIEKS, 'TYP'ICAIL~Y 1!R:EQiU RED FOR MaOIEl GRII::ATION MO[)EU NG 'f~ M c D EPE'ND ENT ON OOMIPtEX IrTV Of PAM' ADO~:TIONAL 1 '~2~ WEEKS, R E:Q u RE:D F()A 'OOMIPLElilrON Of ANAL YS~ S. AN'AL¥SII S l~M E tl'~PENID ENT ON 911,ZE, OF OOMRI!)IER .FE:M (FIN'IlE ELEMENT M OIJ'cL} AN D TYPiE OF

n~ liTP'IlJ'i' DIEel~'EIj"'i; FO" ~ EVAitJiP'LE ,iEI'U',P;,Jj;"'IER Ci Xi; Ii Xi;IN;i""'RI\.JI~ U1UI I - _" .0.' n LI. ', ... n. ~A~~I _:_ ,n·", ·m·" ~~ ---=. bIin~· 'W!'n'~'!\;!l

ANID WAUL liHICKNES.s Mil NIIIM IlZATIONl REQU IBE SEVERAL EDUCATED "fA ~AL '&, ERROR SIMU LAT~QN S'"

I .. ssi .'.-: ' .. ' ,'-.' ".' ·c·-r·vrLS·'-·-TI PART DE'JGN CHE~i 5,

. I

.............................

II UNIFORM' TiHICKNESS

". UNIFO,FlM CAVnV PRESSURE .;' UN~FO.RM COOlliNG

.. ' UNIIFORIM S.HIFlIINIKAGE.

• COiA'NER RADII

_, IIM1PR~D MELT FLOW

". R'E;IDUCIEID R.E.SIDUAL '~TR' "ES- Q is' H-' R IIN-" 1'W",jl I~ E-"

>gil . _" _'. .g I"" .. ,. -, ' . """,!!;;;II -:'.1

~ REDUCED WARPAGE, !. DRAFT ANGI ES

' .. REDUCED CYCLE, 'iIM,ES (EJIECTIDN)

!! 'REDUCED PARf' 0081' (CYCLE'TIIME)

.. RIEDUC:ED' STRESS;

(SIH FU N KS IOiNlf'D C'OR IE)

_. - 'THICKNESS If NOMINAL WALIL .. IREDUCED RESIIDUAl, ·S111ESS .. P'O,fE,NfIIAL SINKIM,A_A·K.S

.. ST1RONGEFI' IPA,RTS·

.. R EIDU CIEID !CYC:LE 1'1 MIl! (EJ EC:'f11 0 tr~n

: HE,IGHJ _ IFlOW'

" V1EINITIINIG

_, EJECTIION

m L-OCATI:ON

.. ' SPACING BEIWEEN PFI,O,JIICCi'ION;S

", AV'OIID f'Rr:c .. S,fAND'~NG PFI:QiJIECTIIOINIS (,VENli'IINIG)

- TILJLJes-l PROJEClIIONS ON 'C,O R;IE ,HIAl.F !(:EJ E,C,TI I) N,)

... ALIIG:N WIITH' IF'lOW' DIIIRE,C:TUlN

iii DR.AFI' AINI'&ILES

_ r- P'ER: SII~DE 'MIIIN'IIMUM

"DAFT'·' -- ,j; lli!i ~'~E-~' un ,M.!i",'gili. -4

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!! REDUCED CYCLE, (,EJEIC'TIIOINI)

• COR'E PIINS

,~ LE:N,Gl'H (SIR IE Nif3iTH)

.. ICDOUN,G

-DRAFT

· - ~ :SHlA!PE,

' .. N!O SH\ARP CD,RNERS, (8. H R,IIN KA,G E)

,," 'W!1IJliUN:ES .,LOCATION

'!! WEILD'LIIN,ES

,_ S,PAC,IINGI BEMEEINI HOtU: