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The Automotlve R:e:search Assoclatlon of lndla

(RBmrdo: IrnfWiiJ:In c[ [:~ ,!ilJi;>l1i¢io :1r.~I.L~!1)' \I'M i1't:!: "r~t{ry ... rlfea;,y Inil:::~iI:!o~ &o~"-~t~ a11~rpiI~B,. i£(;llt (ill~~~)

(CO NIF~ R~Vl:lTY 0 F' P RODUCTI ON CERj~:FICA I E AS PE:R AJ S 0_ 037,

, .

CON F~ RMITY OF' P'RQDUCTI.O N CERTIFrc.ATE NO ~ 1:

SHL No: SH U02mOCoB~09J1:B06"lOB91

1.0 DE.T A"IILS OF COMPONENT· MANU F ACTUReR

DA T.e·: 05.'t 1.:2filla

ManwmalCtUlrflr:s narne and ad1d~"'e$s. - Plant/(s) of manufacture

Mis Brakes India Ltd, Pad.i" Chelf1;!lat 1!li!d~a toll/s- B rakes lnd la Ltd, P'ad i, Chennai I.ndia

2.0 :DesetilPtilo!'i of ·type- .S! PIP ~ov~d corn p,o·nel"i.t - H~l]ra.u1 lc brake hose

~

3· .• 0 A:pp~:i'c:abLe Notufiedi Standiarn - IS 7018: 199.:5 along with Amend:men~· 1 ,& 2:

4".0 sp~cmcatTo n,s (l'f· compo l:1ie,~l'W· - AI;! pa~· PBlrf- C ·of this report

5·".0 Sase· Type Appr.o:va! N.o ~ A 70U06 DT: 29.-1'1 _2007

fLO Conform.tty of pmdIJlcti:oll. ''110. ~ 11

I·

r.o Confonm i~~y of Piroduc:ti 0111 ·Snmtedi , Refused - GiRANT~O

eased orr-

.~, S uocessful completion of oonHnued oornpllance verified d uring ~ud i( oonduo1:e{il in June20Q8

2_ S.u:-::;;cessful domp letion of COlliToirm ity of Production "tests conducaed 0(1, sariiip~es p~'ck~ct d I,.!Fing ~ i!~ vis-it

t.O List of Newly added part nl!,.url!"Ql~~it:!ft~rrJ.,,;ill'

9.0

REPOFfF PREPAR~D

~~

t4-'_

.>:

V.&.KHA'I RAT.KAR

Fi ROJ~CT EN·GIN EER. !Plac~ Of Issue - PU_1l8

DEPJi.:RT1MENi HEAD:

M. S,~'f.!EN iVASU LU .ASs,l.s·r ANT DI R"E.CTOR

{ AVMANNTMR PtEP LJlTY. [iiI F1:1~CTO~

[Date of Issue = C q \o~ \ c'=\

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_!~..£ll.i::<)~ ~!.J'"~i;_~IoAlIlflll."" V":' J.",I~~:o::~·= Ir. r",,~Iji'_£: <)~~5" riiw.~~, ~I~m Qr :r~bIlHy ~r1~I~~ ~J.l~ orlhl~ ro::e~i1. {!-SMM:r:i1 ';:'~"J'_~~-W;:;)'I' _",,'", ,.,:-M~!Y _ .• ,W~L\UIL ~w !:<~li,:_ S'~s 1:-0>' f.t.::

Page: 1. -oi 9

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CON F~'RMnY OF PR-D:OU eTION' C:EJ~,TI Fl C,ATE N a ~ 1 ,S HL ·No,:: SHU02.312Q08--09l1606f0891

PART ~A

1.0 D'1ETAIl..S OF C.OMPONENT MlANUF ACTURIiR

M:anufacttl rer's name - and add re:>ss

Contact person ~

Mis Brakes II hdca UcllPadi Chiii:trmai India

IDr. R. Damodharan

Manager _ Rub-be:r technol'ogy. Hose aiM Rubber Un:i~

L

044-26526604

044·2625701 C1; 26257844 I)h,~.!J~Qill~tJ.ra~ifi.di.fuQoJn

Tslephone No -, F..c0{. No.~,

E-mail ;;tdld reS$ -

PllanV(.$) of manufacture -!M.Is Brakes lndia l:.td Padi, CI':!S!1f1 ai lndiiS! COP applica~km de'faills - erln~11 ~)I; 1 ,t) .. ~ 2,. 2008

Dare of COP au-em f Piant: visll = J Line 2008

2.0 DETAI'LS OF" H'H:: C,O MPONI!NT u NDE R "cONfORM~TY ,OF PRODUCTrrO'N

,2.1 DGlscription of mst com po:no nt: ~ Hyd rautie brake hose

,2.2 Ap'p!ic:'ab!e N<;Fti~ied Staiiliio ard _ 1:8 1079: 1 :995aIQ,ig with A..meJlidmenf No 1, .2 2_3 Vehicje Ma n umct.urnrn and fiftode[s for w!lIich 'th e' com pOI'Iie-nt ij$ untended Tsta Motors - Ta!:a ~ndi@al, Tam AOi', Tata 207

Force Mlnidor.

lMahindra and Mahindra:... Cab King, MAXX, BD~ei-q Ef-cher M'OlOi':S Ltd ,- Canter.

Swaraj Ma:t:da,-13500', ~UPER

,3.0 Spec:iflcatfron of tha CQffi,P:O ne!1!!

3.'~ Dt'a'Wing No - 02946,279 (Pa,rt ,_ C")

3.2 Part No - As psr d~a,\'!Ji~"tig! no 02S4827'9

3.3 The location oi :affix:ing. the m art:.;: s, = As per dra'Mng

---·--...1.0-.;1 -...-. ••• - ...... ----.-- .• -- _ ...... _ •• ••• "11''11

CON FI'RM1TY OF PRODUCllON C ERT~ F~CATE N o ~ 1 S·Hl N.o: S IH UO.23f2008·(I91160Slo.S91

PAR.t>-.B Tost ~result.s

During continued compliance arudH t\.ve.lv<;o nUfnbers. ·of sa mp les were arbhtrarily' pil:;ked for perfcmn:illig' oonfosrnlty tests". R.esurts of the tssts are as below

1.0. DE·SCRIPTEON OF C'OM PON ENT : HydralU Ifc Brake Hoae Assern blfes

1. 1 Mali"l,u'~,cturer : MIs. Brakes lndia LtcI' Pad i Ghenflai - India

1.2: ldentificatlon on Hose. : 1\IS Gifting 60s I [lOT 06108 118 HL

1 . .3· Free. length of file' Ho·se· :. 260 rnrn,

1.4 Length of the Ho.S!3'

1.5 Drawing no

:. 32.5 mm,

;. 02946279 (Part - G of th is report)

2.0 'OBJ ECTIV'E

To. carry eut Ina Ae:c~ptance' tests as. pe-r :13: 7079: = 1995 along with I~i.:l :;n"'Hmilme lilt NQ. '1 and 2:.

3.0' TeST RE:QU~ REM:E:r.ns, O'BS ERV A1l0 NS AN 0' RES ut.rs:

CI. N·b.

'Visual Exami:nation

REQU.I REM ENTS

a BSER;VATION

TESTS

5.2.

. No SIU rracs crack, POro:Sit~1 and air blis:tell's,

No SL.:IITa.'C€! crack, ail b.l!~·!:er and porostty. well€! ohsewed . on 8]11 the hoses ..

r-

Constrktiolii Test . The,' ~jm€: for gauge plug to 'With'll1l the specified [limit.

drop ~t$· OWfl mas's a

disti:1!1ce 'P! 76· rom. into the . Hose A$.sa nbly shall not exceed 5 seconds ..

r=~~~~~---~ . -~~'F---~~------------_'

5.4 Expans.ion Test a) At 6.9 MP;.9J. '0.5 cnlJ lrn.

'} 465 . '~I . .

~. J . ~q J m maXlmtrm.

0·.3

5.5

»,

. :~. I

0.55 crnvm.

Page 3 o~ 9

A,RA,'

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CO N FI RMI1Y 'OJi~' PRODUCT~,ON C ERTI F;IICATE NO - 1 SHL. No: SHU023f200iPQ9116U6'0691

GI-

I No.

a) COl1s~riction Tf.:S~.

. TEST,S

a} R!2Iten~lofl pree.sure at ~~ --::-l.NithS'IDOd· pre;$si.:i~r;, for 2'

28 MPa minimum fur m ins.

2 mins.

b) 8 U!rn(~r'lg pr~ssu re 1--~:---l--:-:-::--:--=",~ __ ~1_2.§.MP~ minim~m.

5 .. 7 Wnip Tes:t Minimum Wlrip lifa of

3511ours. ~~~~--~=-~~-r~

5.:8 Tensile Test.a1 '150 ~ge. Mlriirn\.rm.

Ambient Temperature

I--~----Ir-::=-:-::~:""=:":"';~;":;""'~-!I'- ~ m'-,~,- •. -----------~-t~-~--------~'

5.9 I Wa~er _ ...

,8bJ3.0rp:=l'on Test

a) At 6.9 ,Mpa

2 1'';:'~ 3.1' -

.·_il;)v em rm. masirnum.

b) At 1 O.s. t;Apa

2.592 -cm.:!im maximum.

2.. Burst T'I;!S't Bu~.s.tin91 pressure

. 35 Mpa m il"lirnum. I

:3. Tensile Test 15!0 K9Is ., rv1i'l1imum.

5.6

!Bursting Strengti,

AFter Water -Absorptton Test !he fo~lcw.if1g four fe:sts, ara conducted:

1.. Expan$icm , Test

4,. V'lhlp' Test

,.

I MinImum Whip Life 35 hours.

. -

I Completed 35 hours wilhQu~ I railureo

-I

3.50 Kgs.

O .:' ]-

.v em. 1m.,

76 Mpa.

Com p~eted 3.5 hours witho.ut failure.

B,rake Fklid Co.liiipa~ibiliity Test

the time for g.auge pltlg' to drop its own mass, a diala 1100 of'75 mrn. into the :1"los"e Assembly sha It not exceed 5· seconds ..

a} Rete.n~ion pressure at 28 M fa lor 2 rnins.

V.1ithstoOd p ressure for '2

mhs .

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