CHALK POINT GENERATING STATION OPM-AE101 REVISION 3 PREVENTIVE MAINTENANCE PROCEDURE 2 PAGES 1 FIGURE, LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS (CYCLE ISOLATION) Reviewed: —— oS ee ‘Feveathe Matnienante Coordinator Bae Approved: 7 —— = 34 4a ‘Superior, Plant Operaions DESCRIPTION ‘Leak check of Steam System drains and vents using a pyrometer. REQUIRED TOOLS/EQUIPMENT/PARTS Pyrometer OMEGA 871 Digital Thermometer (or equivalent) PRECAUTIONS NONE INITIAL CONDITIONS Unit to be tested is on line. 7 ser, Povo Bleaic Power CompanyCHALK POINT GENERATING STATION OPM-AE101 REVISION 0X LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS. PAGE 2 5.0 INSTRUCTIONS 5.1 Test drain or vent line temperature down stream of the isolation valve. 5.1 512 5.3 514 sis Remove the temporary insulation from the test area, as required. Use the Pyrometer in accordance with the applicable manufacturers instructions to determine the temperature of the pipe. Record the temperature reading in the space provided on Figure 7.1, Vent and Drain Leak Check Data Sheet. Install the temporary insulation on the test area as required. Perform the above steps for all the vents and drains listed on Figure 7.1. 69 RESTORATION 6.1 Ensure that all temporary insulation is reinstalled properly on the vent and drain lines. 10 EIGURES 7.1 Vent and Drain Leak Check Data Sheet.CHALK POINT GENERATING STATION [LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS. UNIT 1 and 2 BOILER DRAIN VALVE NAME DATA SHEET 1 VALVE LOCATION OPM-AE101 PAGE 1 of 8 Economizer Inlet Header El 73; § of Economizer area near | 2 1/2 SW comer, NW of Manlift - 100 ft Economizer Inlet Drain El 73; § of Economizer area - 10 | 11/2 fe, NW of Manlift - 90 ft 4 Economizer Inlet Drain EI 73; § of Economizer area - 10 | 11/2 _| fe, NW of Manlift - 100 ft Convection Pass Downcomer E191; § of Economizer Boiler, | 2 1/2 South NW of manlift - 20 ft Primary Superheater Inlet Header | E191; SW Comer of Boiler, NW | 2 South of Manlift -20 ft Primary Superheater Inlet Header | El 91; NW comer of Boiler, 10 ft | 2 North S of MCC-108 Furnace Third Pass Rear Side EI 91; NW corner of Boiler, 21/2 Wall Inlet Header above ladder, E of Boiler access door - 20 ft Convection Pass Downcomer E191; NW comer of Boiler, SW | 2.1/2 North of MOC 108 - 10 ft Convection Arch Floor Drain _| El 91; Sw comer of Boiler 2 Furnace Third Pass Front and El 108; SE corner of Boiler, NE 21/2 Side Wall Inlet Header of steps -3 ft Convection Pass Roof Inlet El 133; SE comer of Boiler, NE | 2 Header of Manlift - 100 ft Secondary Superheater Inlet El 149; N of Boiler, SW of 11/2 Header North Elevator - 100 ft First Reheat Outlet Header El 149; $ of Boiler, NW of 11/2 (Second Pass) | Mani - 40 f Second Reheat Inlet Header El 149; § of Boiler, NW of 1122 Manlift - 50 ft First Reheat Outlet Header (First | El 149; S of Boiler, NW of 11/2 Pass) Manlift - 70 ftCHALK POINT GENERATING STATION LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS UNIT 1 and 2 BOILER DRAIN OPM-AE101 PAGE 2 of 8 REVISION 0 FIGURE 7.1 [VALVE NAME _ es Secondary Superheater Outlet _| El 149; S of Boiler, NE of Manlift Header - 40 ft Secondary Superheater Inlet EI 149; S of Boiler, NE of Manlift - 50 ft El 190; SW of Boiler, E of stairs UNIT 1 and 2 BOILER VENT | VALVE LOCATION PIPE | TEMP. | VALVE NAME SIZE_| READING Main Steam Line Vent El 171; S of Boiler, N of Manlift - | 2 40 ft First Cold Reheat Line Vent El 171; E of Boiler, S of Elevator | 11/2 - 60 ft Second Cold Reheat South Line | El 171; E of Boiler, S of Elevator | 11/2 Vent - Toft Second Cold Reheat North Line El 171; E of Boiler, $ of Elevator | 1 1/2 Vent - 65 ft Second Hot Reheat North Line | El 171; E of Boiler, $ of Blevator | 11/2 Vent = 50 ft Primary Superheater Supply El 171; NW comer of Boiler, near | 1 1/2 Downcomer North Vent stairs to fans Primary Superheater Supply El 171; SW comer of Boiler, NW | 11/2 Downcomer South Vent of Manlift - 100 ft First Reheat Interconnecting Line | El 171; SW comer of Boiler NW | 1 1/2 Vent of Manlift - 90 ft 10 3/4" Supply to Valves 207-1 El 190; W of Boiler, up ladder to | 11/2 | no and 207-2 Valves High Point Vent | the W of ladder measure HP. Flash Tank Vent E] 190; Vents do not go to roof | 1.1/2 ‘on top of tank HP. Flash Tank Vent EI 190; Vents do not go to roof. | 1.1/2 on top of tank ‘Outlet of Valve 205 to Secondary | El 190; W of Boiler, up ladder to | 11/2 ‘Supetheater Vent the E of ladder [[First Hot Reheat South Line Vent | El 171; NW of Manlift- 50 ft 11/2 }CHALK POINT GENERATING STATION LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS OPM-AE101 PAGE 3 of 8 REVISION 0 FIGURE 7.1 UNIT 1 and 2 BOILER VENT | VALVE LOCATION VALVE NAME Second Hot Reheat North Line | E1171; NE of Elevator -120ft | 11/2 Vent ‘Second Hot Reheat South Line | El 171; NW of Manlift - 45 ft Vent _ UNIT 1 and 2 TURBINE DRAIN | VALVE LOCATION PIPE | TEMP. VALVE NAME SIZE_| READING BFPT "A" Extraction to #6 El 18; Top of #4 Heater, line to Heater Drip Tank 64 BFPT "B’ Extraction to #6 Heater | El 18; Top of #4 Heater, ine to | 11/4 Drip Tank 6B Fint Reheat Turbine to HP 2A | E129; N of 2A/2B Heater, level | 1 1/2 and 2B Heater Extraction Line | with grating, N of Crossover Admission Stop Valve Secondary Turbine Reheat Stop | E129; S of Station Service 11/2 Valve # 1 Drain ‘Transformer 1B, N of Bowser Filter and Polisher - 20 ft Boiler Feed Pump Main Steam | El 29; two valves E of 24/2B 11/2 Supply Header Drain Heater - 20 ft ‘Secondary Turbine Combined El 29; S of Station Service 11/2 Reheat Stop Valve and Intercept | Transformer 1B, N of Bowser ‘Valve # 2 Drain Filter and Polisher - 20 ft Secondary Turbine Combined E] 29; S of Station Service 142 Reheat Stop Valve and Intercept | Transformer 1B, N of Bowser Valve # 1 Drain Filter and Polisher - 20 ft Secondary Turbine Reheat Stop | El 29; S of Station Service 14/2 Valve # 2 Drain Transformer 1B, N of Bowser Filter and Polisher - 20 ft Primary Turbine Combined EL 29; § of Station Service 11/2 Reheat Stop Valve and Intercept | Transformer 1B, N of Bowser Valve # 2 Drain Filter and Polisher - 20 ft BFPT "B" Extraction to #4 Heater | E] 29; N of #7 LP Heater - 10 ft ‘Secondary Turbine First Reheat | El 29; N of 2A/B Heater, S of Lower Exhaust Drain Bowser Filter and Polisher - 20 ft BFPT "A" Extraction to #4 E129; N of #7 LP Heater - 25 ft HeaterCHALK POINT GENERATING STATION OPM-AE101 REVISION 0 TEAK CHECK OF MAJOR STEAM DRAINS AND VENTS PAGE 4 of 8_ FIGURE 7.1 UNIT 1 and 2 TURBINE DRAIN | VALVE LOCATION PIPE | TEMP. VALVE NAME. SIZE_| READING Secondary Turbine Lower E129; N of 2A/B Heater, Sof | 11/2 Crossover Chamber Drain Bowser Filter and Polisher - 20 ft BFPT "B" Extraction to Deaerator | El 29; N of #7 LP Heater - 10 ft Primary Turbine Lower Crossover | El 29; $ of Station Service 11/2 Chamber Drain ‘Transformer 1B, N of Bowser Filter and Polisher - 20 ft BFPT "A" Extraction to Deaerator [a 29; N of #7 LP Heater - 20 | 11/2 Secondary Turbine Second Reheat | El 29; S of Station Service 11/2 Bow! Drain Transformer 1B, N of Bowser Filter and Polisher - 20 ft Secondary Intermediate Shell E129; N of 2 A/B Heater, S of | 1.1/2 Drain Bowser Filter and Polisher - 20 ft Primary Intermediate Shell Drain | El 29; S of Station Service 11/2 Transformer 1B, N of Bowser Filter and Polisher - 20 ft Crossover Stop Valve Drain E129; W of 2 A/B Heater, S of | 11/2 ‘Bowser Filter and Polisher - 20 ft Primary Turbine Combined El 29; S of Station Service 14/2 Reheat Stop Valve and Intercept | Transformer 1B, N of Bowser Valve # 1 Drain Filter and Polisher - 20 ft Combination Reheat Valve After | El 29; $ of Bowser Filter and Seat Drain Polisher and N of 2 A/B HP Heater Reheat Stop Valve Drain E129; § of Bowser Filter and Polisher and N of 2 A/B HP Heater Crossover Admission Stop Valve | El 29; S of Bowser Filter and 11/2 After Seat Drain Polisher and N of 2 A/B HP Heater Crossover Valve Before Seat El 29; § of Bowser Filter and 11/2 Drain Polisher and N of 2 A/B HP Heater Crossover Bow! Drain El 29; $ of Bowser Filter and 14/2 Polisher and N of 2 A/B HP HeaterCHALK POINT GENERATING STATION. LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS Main Stop Valve # 1 Before Seat Drain E129; S of Station Service ‘Transformer 1B, N of Bowser Filter and Polisher - 20 ft OPM-AE101 PAGE 5 of 8 Stop Valve — Crossover Valve After Seat Drain | El 29; S of Bowser Filter and 11/2 Polisher and N of 2 A/B HP Heater Main Stop Valve # 2 After Seat | E129; S of Station Service 24/2 Drain ‘Transformer 1B, N of Bowser Filter and Polisher - 20 ft Control Valve Chest Drain El 2; $ of Station Service 21/2 Transformer 1B, N of Bowser Filter and Polisher - 20 ft Primary Turbine Second Reheat _} El 29; S of Station Service 11/2 Bowl Drain ‘Transformer 1B, N of Bowser Filter and Polisher - 20 ft Main Stop Valve # 1 After Seat | E129; S of Station Service 24/2 Drain ‘Transformer 1B, N of Bowser Filter and Polisher - 20 ft Main Stop Valve # 2 Before Seat | El 29; S of Station Service 21/2 Drain Transformer 1B, N of Bowser Filter and Polisher - 20 ft "After Seat Drain - BFPT "A" HP | El 43; E of BFPT Stop Valve 11/2 Stop Valve Before Seat Drain- BFPT "B" HP | E143; W of BFPT Stop Valve | 11/2 Stop Valve Before Seat Drain - BFPT "A" HP | E143; W of BFPT Stop Valve] 11/2 Stop Valve "After Seat Drain - BFPT “BHP | E1 43; E of BFPT Stop Valve 142 BFPT "A" Extraction to #7 Heater E] 8; E of Condenser Hotwell, N of Cond Lube Pump Motor BFPT "B" Extraction to #7 Heater E18; E of Condenser Hotwell, N of Cond Lube Pump MotorCHALK POINT GENERATING STATION STEAM DRAINS AND VENTS. LEAK CHECK OF MAJOR. OPM-AE101 PAGE 6 of 8 REVISION 0 FIGURE 7.1 UNIT 3 and 4 BOILER VENT | VALVE LOCATION PIPE and DRAIN VALVE NAME | SES Superbeatcr Outlet Lead Vent (2) | El 124 1°, NE Corner of Boiler, | 1 shares the same valve with the SE comer with a 1" line Superbeater Outlet Lead Vent (1) | E1124" 1%; SE Comer of Boiler, | 2 . up the steps above the Superheater Superheater Outlet Lead Drain | El 124" 1" NE Comer of Boiler, } 2 1/2 @) up the steps below the Superheater Superheater Outlet Lead Drain | Bh 1261"; $B Comer of Boiler, | 2 2 q@) up the steps below the Superheater | superheater ‘Steam Cooled Wall | El 153; E of Boiler, between Hot | 2 Roof Junction Header Drain Reheat Lines Reheater Outlet Lead Vents EI 153° 1"; Down the steps at the | 2 SE and NE comer of the Boiler ‘Over the Hot Reheat Line (uses the same 2 valves) Drum Vent North (1) El 168; N of Boiler, up ladder | 21/2 between safety valves on top of steam drum Drum Vent South (2) El. 168; $ of Boiler, up ladder | 2 1/2 between safety valves on top of L steam drum Drum Vent - Purge and Bleed (1) | El 168; NE side of Boiler, 30 ft | 3 from the Steam Drum (2 valve per line) Drum Vent - Purge and Bleed (2) | El 168; SE side of Boiler, 30 ft = | 3 from the Steam Drum (2 valve per line) Economizer Outlet Link Vents _| El 193" 7"; Center of Boiler Superheater Desuperheater Outlet | El 193° 3°; Center of Boiler Link Vent Main Steam Lead Drain E123; NE of Manlift (2 valves) _| 2 Cold Reheat Line Drain E123; NE of manlift - 10 ft 3CHALK POINT GENERATING STATION LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS, UNIT 3 and 4 BOILER VENT and DRAIN VALVE NAME. ‘Superheater Front Horizontal Platen Finishing Inlet Header Drain E143; E of Boiler OPM-AE101 PAGE 7 of 8 REVISION 0 FIGURE 7.1 Superheater Steam Cooled Wall | El 43; E of Boller Roof Junction Header drain Superheater Steam Cooled Wall | El 43; S of Boiler and up steps Rear Outlet Header Drain ‘Superheater Outlet Lead Drain ta 43; E of Boiler 21/2 | Superheater Steam Cooled Wall | El 43; N of Boiler 31/2 Rear Outlet Header Drain Water Wall Drum Blowoff and | E18;N of Manlif, near Flash | 2 1/2 Drain Tank - Main Drains (3) ‘Water Wall Drum Drains E18; NE 31/2 Water Wall Drum Drains E18; NW 31/2 ‘Water Wall Drum Drains E18; SE 31/2 Water Wall Drum Drains E18; SW 31/2 Economizer Recirculating Line | El 94” 6"; N Center of Boiler 21/2 Valves (21) along the first walkway Superheater Front Horizontal EL 94 6"; Center of Boiler : Platten Finishing Inlet Header adjacent to first walkway Zh Drain Economizer Recirculating Line | El 94° 6°; $ Center of Boiler along | 2 1/2 Valves (1) the first walkway Superheater Steam Cooled Wall | El 94° 6% N of Boiler 31/2 Rear Outlet Header Drain (root) Superheater Steam Cooled Wall | El 94’ 6% S of Boiler 31/2 Rear Outlet Header Drain (root) _— ‘UNIT 3 and 4 TURBINE DRAIN | VALVE LOCATION PIPE | TEMP. VALVE NAME SIZE_| READING Main Steam to SV-1 Before Seat | El 23; NE of Manlift, SW of 2 Drain elevator ‘Main Steam to SV-1 After Seat | El 23; NE of Manlift, SW of 11/2 Drain elevatorCHALK POINT GENERATING STATION LEAK CHECK OF MAJOR STEAM DRAINS AND VENTS OPM-AE101 PAGE 8 of 8 FIGURE 7.1 Main Steam to SV-2 After Seat | El 23; NE of Manlift, SW of Drain elevator, ‘Main Steam to SV-3 Before Seat | El 23; NE of Manlift, SW of 2 Drain. elevator Main Steam to SV-3 After Seat | El 23; NE of Manlift, SW of 11/2 Drain elevator Main Steam to SV-2 Before Seat | El 23; NE of Manlift, SW of 2 Drain elevator Intermediate Pressure Extraction | El 23; SW of Condenser, 1th | 2 1/2 to Air Heater Before Bleeder Trip | Stage Extraction Valve Drain Extraction to BFPT Before E123; W of Condenser, up steps, | 2 1/2 Bleeder Trip Valve Drain 13'th Stage Extraction Low Pressure B Extraction to _| El 23; SE comer of Condenser, | 2 1/2 Deaerator After Bleeder Trip 12'th Stage Extraction Valve Drain Low Pressure Turbine A E123; NE comer of Condenser, | 2 1/2 Extraction Steam to Heater No.2 | 15'th Stage Extraction up steps under BTV Low Pressure A Extraction to | E123; NE corner of Condenser, | 21/2 Deaerator After Bleeder Trip 12'th Stage Extraction Valve Drain Low Pressure Turbine B E123; SE comer of Condenser, | 2.1/2 Extraction Steam to Heater No. 2 | 157th Stage Extraction up steps under BTV Low Pressure Extraction to BFPT | El 23; W of Condenser up steps, | 2 1/2 After Bleeder Trip Valve Drain _| 13'th Stage Extraction | Intermediate Pressure Extraction | El 23; $ of Condenser, 11°th Stage | 2 1/2 to Air Heater Before Bleeder Trip | Extraction Valve Drain LL First Stage Drain to Condenser | El 23; $ of Condenser up steps against beam 1 Hot Reheat Low Drain (2) E18;S of Condenser under the | 7 | Hot Reheat Line ah Hot Reheat Low Drain (1) E18; § of Condenser under the © | 2 1/2 Hot Reheat Line