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CB UNICORN DAZZLER

OWNER’S MANUAL

© Honda Motor Co., Ltd. 2010


IMPORTANT INFORMATION
• OPERATOR AND PASSENGER
This vehicle is designed to carry the operator and one passenger. Never exceed the
maximum weight capacity as shown on the accessories and loading label.

• ON-ROAD USE
This vehicle is designed to be used only on the road.

• READ THIS OWNER’S MANUAL CAREFULLY


Pay special attention to the safety messages that appear throughout the manual.
These messages are fully explained in the “A Few Words About Safety” section
which appears before the Contents page.

This manual should be considered a permanent part of the vehicle and should remain
with the vehicle when resold.
CB UNICORN DAZZLER
OWNER’S MANUAL

All information in this publication is based on the latest production information


available at the time of approval for printing. Honda Motor Co., Ltd. reserves
the right to make changes at any time without notice and without incurring any
obligation.
No part of this publication may be reproduced without written permission.
WELCOME
The vehicle presents you a challenge to master the machine, a challenge to adventure. You
ride through the wind, linked to the road by a vehicle that responds to your commands as
no other does. Unlike an automobile, there is no metal cage around you. Like an aeroplane,
a pre-ride inspection and regular maintenance are essential to your safety. Your reward is
freedom.
To meet the challenges safely, and to enjoy the adventure fully, you should become
thoroughly familiar with this owner’s manual BEFORE YOU RIDE THE VEHICLE .
As you read this manual, you will find information that is preceded by a NOTICE symbol.
This information is intended to help you avoid damage to your vehicle, other property, or
the environment.
When service is required, remember that your Honda dealer knows your vehicle. If you
have the required mechanical “know-how” and tools, your dealer can supply you an official
Honda shop manual on paid basis to help you perform many maintenance and repair tasks.
Accessories shown in the illustration are not part of the standard equipment.
For any query or assistance, please call Customer Care No.:
Toll Free No.: 1800 11 3434* (Toll free number for BSNL & MTNL users only)
0124-2291000
Pleasant riding, and thank you for choosing a Honda!

•The specifications may vary with each locale.


A FEW WORDS ABOUT SAFETY
Your safety, and the safety of others, is very important. And operating this vehicle safely is
an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures
and other information on labels in this manual. This information alerts you to potential
hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all hazards associated with
operating or maintaining a vehicle. You must use your own good judgment.
You will find important safety information in a variety of forms, including:

•Safety Labels – on the vehicle.

•Safety Messages – preceded by a safety alert symbol ! and one of three signal words:
DANGER, WARNING, or CAUTION
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow
! DANGER instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow


! WARNING instructions.

You CAN be HURT if you don’t follow instructions.


! CAUTION

• Safety Headings – such as Important Safety Reminders or Important Safety Precautions.

• Safety Section – such as vehicle Safety.

• Instructions – how to use this vehicle correctly and safely.

This entire manual is filled with important safety information–please read it carefully.
CONTENTS
page Page
1 VEHICLE SAFETY 28 FEATURES
1 Important Safety Information (Not required for operation)
2 Protective Apparel 28 Steering Lock
3 Load Limits and Guidelines 29 Seat
7 PARTS LOCATION
30 Helmet Holder
10 Instruments and Indicators
14 MAJOR COMPONENTS 31 Side cover
(Information you need to 32 Document Bag
operate this scooter) 32 Storage Compartment
14 Suspension 33 Headlight Aim Vertical Adjustment
15 Brakes 33 OPERATION
16 Clutch
33 Pre-ride Inspection
17 Fuel
34 Starting the Engine
20 Engine Oil
21 Tyres 36 Running-in
25 ESSENTIAL INDIVIDUAL 36 Riding
COMPONENTS 37 Braking
25 Ignition Switch 38 Parking
26 Right Handlebar Controls 38 Anti-theft Tips
27 Left Handlebar Controls
Page Page
39 MAINTENANCE 62 Side Stand
63 Wheel Removal
39 The Importance of Maintenance
66 Brake Pad Wear
40 Maintenance Safety
67 Battery
40 Safety Precautions
69 Fuse Replacement
42 Maintenance Schedule
45 Tool Kit 70 Stoplight Switch Adjustment
46 Serial Numbers 71 Bulb Replacement
47 Colour code 74 CLEANING
48 Engine Oil 76 STORAGE GUIDE
50 Crankcase Breather
76 Storage
50 Spark Plug
77 Removal from Storage
52 Valve Clearance
53 Idle Speed 78 SPECIFICATIONS
55 Throttle Operation 81 CATALYTIC CONVERTER
55 Air Cleaner
57 Drive Chain
61 Drive Chain Slider
61 Front and Rear Suspension
Inspection
VEHICLE SAFETY Make Yourself Easy to See
Some drivers do not see vehicle because
IMPORTANT SAFETY INFORMATION
they are not looking for them. To make
Your vehicle can provide many years of yourself more visible, wear bright reflective
service and pleasure - if you take clothing, position yourself so other drivers
responsibility for your own safety and can see you, signal before turning or
understand the challenges that you can meet changing lanes, and use your horn when it
on the road. will help others notice you.
There is much that you can do to protect Ride Within Your Limits
yourself when you ride. You’ll find many
Pushing the limits is another major cause of
helpful recommendations throughout this
vehicle accidents. Never ride beyond your
manual. Following are a few that we
personal abilities or faster than conditions
consider most important.
warrant. Remember that alcohol, drugs,
Always Wear a Helmet fatigue and inattention can significantly
It’s a proven fact: helmets significantly reduce your ability to make good
reduce the number and severity of head judgements and ride safely.
injuries. So always wear an approved
Keep Your Vehicle in Safe Condition
vehicle helmet and make sure your
passenger does the same. We also For safe riding, it’s important to inspect your
recommend that you wear eye protection, vehicle before every ride and perform all
sturdy boots, gloves, and other protective recommended maintenance. Never exceed
gear (page 2 ). load limits, and only use accessories that
1
have been approved by Honda for this Following are suggestions to help you choose
vehicle. See page 3 for more details. proper gear.
Don’t Drink and Ride ! WARNING
Alcohol and riding don’t mix. Even one
Not wearing a helmet increases the
choose proper gear. Drink can reduce your
chance of serious injury or death in a
ability to respond to changing conditions,
crash.
and your reaction time gets worse with every
additional drink. So don’t drink and ride, and Be sure you and your passenger
don’t let your friends drink and ride either. always wear a helmet, eye protection
and other protective apparel when you
PROTECTIVE APPAREL ride.
For your safety, we strongly recommend
that you always wear an approved vehicle Helmets and Eye Protection
helmet, eye protection, boots, gloves, long Your helmet is your most important piece
pants, and a long-sleeved shirt or jacket of riding gear because it offers the best
whenever you ride. Although complete protection against head injuries. A helmet
protection is not possible, wearing proper should fit your head comfortably and
gear can reduce the chance of injury when securely. A bright-coloured helmet can make
you ride. you more noticeable in traffic, as can
reflective strips.
An open-face helmet offers some
protection, but a full-face helmet offers
2
more. Always wear a face shield or goggles as you keep your vehicle well maintained,
to protect your eyes and help your vision. with good tyres and brakes, you can safely
Additional Riding Gear carry loads within the given limits and
guidelines.
In addition to a helmet and eye protection,
we also recommend: However, exceeding the weight limit or
carrying an unbalanced load can seriously
• Sturdy boots with non-slip soles to help
affect your motorcycle’s handling, braking
protect your feet and ankles.
and stability. Non-Honda accessories,
• Leather gloves to keep your hands improper modifications, and poor
warm and help prevent blisters, cuts, maintenance can also reduce your safety
burns and bruises.
margin.
• A vehicle riding suit or jacket for comfort
The following pages give more specific
as well as protection. Bright coloured
information on loading, accessories and
and reflective clothing can help make
modifications.
you more noticeable in traffic. Be sure
to avoid loose clothes that could get Loading
caught on any part of your vehicle. How much weight you put on your
LOAD LIMITS AND GUIDELINES motorcycle, and how you load it, are
important to your safety. Anytime you ride
Your vehicle has been designed to carry you
with a passenger or cargo you should be
and one passenger. When you carry a
aware of the following information.
passenger, you may feel some difference
during acceleration and braking. But so long
3
wish to secure a jacket or other small items
! WARNING to the seat when you are not riding with a
Overloading or improper loading can passenger. If you wish to carry more cargo,
cause a crash and you can be seriously check with your Honda dealer for advice,
hurt or killed. and be sure to read the information
regarding accessories on page 5.
Follow all load limits and other loading
guidelines in this manual. Improperly loading your motorcycle can
affect its stability and handling. Even if your
Load Limits motorcycle is properly loaded, you should
Following are the load limits for your ride at reduced speeds and never exceed
motorcycle: 130 km/h (80 mph) when carrying cargo.

Maximum weight capacity: Follow these guidelines whenever you carry


a passenger or cargo:
170 kg (374.8 lbs)
• Check that both tyres are properly
Includes the weight of the rider, passenger, inflated.
all cargo and all accessories
• If you change your normal load, you
Maximum cargo weight: may need to adjust the rear suspension
9 kg (19.8 lbs) (page 14).

Loading Guidelines • To prevent loose items from creating a


hazard, make sure that all cargo is
Your motorcycle is primarily intended for securely tied down before you ride
transporting you and a passenger. You may away.
4
• Place cargo weight as close to the
center of the motorcycle as possible.
! WARNING
• Balance cargo weight evenly on both Improper accessories or modifications
sides. can cause a crash in which you can be
• Do not attach large or heavy items seriously hurt or killed.
(such as a sleeping bag or tent) to the Follow all instructions in this owner’s
handlebars, forks or fender. manual regarding accessories and
Accessories and Modifications modifications.

Modifying your motorcycle or using Accessories


non- Honda accessories can make your
We strongly recommend that you use only
motorcycle unsafe. Before you consider genuine Honda accessories that have been
making any modifications or adding an specifically designed and tested for your
accessory, be sure to read the following motorcycle. Because Honda cannot test all
information. other accessories, you must be personally
responsible for proper selection, installation
and use of non-Honda accessories. Check
with your dealer for assistance and always
follow these guidelines:
• Make sure the accessory does not
obscure any lights, reduce ground
clearance and banking angle, limit
5
suspension travel or steering travel, emission control system or other equipment
alter your riding position or interfere can also make your motorcycle illegal.
with operating any controls.
• Be sure electrical equipment does not
exceed the motorcycle’s electrical
system capacity (page 80). A blown
fuse can cause a loss of lights or engine
power.
• Do not pull a trailer or sidecar with your
motorcycle. This motorcycle was not
designed for these attachments, and
their use can seriously impair your
motorcycle’s handling.
Modifications
We strongly advise you not to remove any
original equipment or modify your motorcycle
in any way that would change its design or
operation. Such changes could seriously
impair your motorcycle’s handling, stability
and braking, making it unsafe to ride.
Removing or modifying your lights, mufflers,
6
PARTS LOCATION/iqtksZa dh fLFkfr Tachometer Front brake
VSdksehVj fluid reservoir
Headlight dimmer Speedometer
switch Reset Button
ÝaV czd
s ¶ywbM fjt+okZ;j
jhlsV cVu LihMksehVj
gSMykbV fMEej fLop Rearview mirror
Rearview mirror Select Button
Choke lever fj;j O;w fejj
fj;j O;w fejj lysDV cVu
pksd yhoj
Passing light
control switch Front brake lever
ikflax ykbV daVkª y
s ÝaV czd
s yhoj
fLop

Clutch lever
Dyp yhoj Steering
handle end
Turn signal switch LVsfjax gSMa y
VuZ flxuy fLop Throttle grip ,aM
Horn button
FkzkVS y fxzi
gkuZ cVu
Ignition switch Starter button

bfXu“ku fLop LVkVZj cVu


Fuel filler cap
¶;wy fQy dSi Headlight switch
gSMykbV fLop
7
Storage compartment
LVksjt
s dEikVZeVa s
Air cleaner Main fuse
,;j Dyhuj eSu ¶;wt

License Plate
Lamp
ykbZlUs l IysV ySEi

Fuse
¶;wt

Passenger footpeg
;k=h QqViSx Footpeg
Battery QqViSx Rear brake pedal
Oil filler cap/dipstick
cSVjh fj;j czd
s iSMy vkW;y fQyj dSi@fMifLVd
8
Fuel valve
¶;wy okYc Helmet holder/ Seat lock
gsYesV gksYMj/ lhV ykWd

License Plate
Lamp
ykbZlUs l IysV ySEi

Passenger footpeg
Gearshift Side stand ;k=h QqViSx
pedal Footpeg lkbZM LVSMa
fx;j f“k¶V iSMy
+ QqViSx Center stand
lSVa j LVSMa
9
INSTRUMENTS AND (6) (1) (5) (3)
INDICATORS (7)
(2)
The indicators are contained in the
instrument panel. Their functions are
described in the tables on the following
pages. (7)

(1) Tachometer ¼VSdksehVj½ (8) (4)


(2) Speedometer ¼LihMksehVj½ (9)
(3) Digital clock ¼fMftVy DykWd½ (11) (10)
(4) Odometer ¼vkWMksehVj½
(5) Fuel gauge ¼¶;wy xst½
(6) High beam indicator ¼gkbZ che bafMdsVj½
(7) Turn signal indicator ¼VuZ flxuy bafMdsVj½
(8) Neutral indicator ¼U;wVªy bafMdsVj½
(9) Trip meter ¼fVªi ehVj½
(10) Select button ¼lysDV cVu½
(11) Reset button ¼jhlsV cVu½

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(Ref.No.) Description Function
(1) Tachometer Shows engine revolutions per minute.
(2) Speedometer Shows riding speed.
(3) Digital clock Shows hour and minute.
(4) Odometer Shows accumulated mileage.
(5) Fuel gauge Shows approximate fuel supply available.
(6) High beam indicator (blue) Lights when the headlight is on high beam.
(7) Turn signal indicator (orange) Flashes when either turn signal operates.
(8) Neutral indicator (green) Lights when the transmission is in neutral.
(9) Trip meter Its shows distance traveled since the time it
was last reset to zero.
(10) Select button Use this button for the following purposes.
• To set mileage countdown
• To adjust time
(11) Reset button Use this button for the following purposes.
• To reset tripmeter
• To set mileage countdown
• To adjust time
11
Fuel Gauge Tripmeter
When the fuel gauge display flashing and To reset the tripmeter proceed as follows:
enters the red band (2), fuel will be low. Press the select button to select Tripmeter.
Turn the fuel valve to the RES position and
you should refill the tank as soon as possible.
The amount of fuel left in the tank with the
vehicle set upright when the needle enters
the red band is approximately:
1.9 Ltr. (0.50 US gal , 0.41 Imp gal) (1) (2)

(1) (1) Reset button ¼jhlsV cVu½


(2) Select button ¼lysDV cVu½

To reset the tripmeter, press and hold the


reset button for more than 3 seconds when
the display is in the “Trip”.

(2)
(1) Fuel gauge ¼¶;wy xst½
(2) Red band ¼jSM cSaM½

12
Digital Clock 3. To set the hour, press the reset button
The digital clock will show hours and minutes until the desired hour and AM/PM are
up to 11:59 with "AM" and "PM". displayed.
To adjust the time, proceed as follows: • Quick setting - press and hold the reset
1. Turn the ignition switch ON. button until the desired hour appears.
2. Press and hold the both buttons (1) and 4. Press the select button (1) when the
(2) for more than 3 seconds simultaneously. display reaches the desired hour.
The clock will be set in the adjust mode with The minute display will be flashing.
the hour flashing.

(1) 5. To set the minute, press the reset button


(2)
until the desired minute appears.
(1) Reset button ¼jhlsV cVu½
(2) Select button ¼lhysDV cVu½
• Quick setting - press and hold the reset
button until the desired minute appears.
6. Press the select button when the display
reaches the desired minute.
The display will stop flashing.

13
If the ignition switch is turned off or no Attempting to adjust directly from 3 to 1
operation is performed for 30 seconds may damage the shock absorber.
during the time adjustment mode, the clock Positions 2 to 3 increase spring preload for
will be reset. a stiffer rear suspension, and can be used
The clock will be reset AM 1:00 if the battery when the motorcycle is heavily loaded.
is disconnected. Standard position: 1
MAJOR COMPONENTS (1)
(Information you need to operate
this motorcycle)
SUSPENSION
The shock absorber (1) has 3 adjustment
positions for different load or riding
conditions.
Use a handlebar (2) to adjust the rear
shock absorber. Turning the spring preload (3)
adjuster (3) counterclockwise makes the
shock absorber firm, and turning clockwise
makes it soft. (1) Shock absorber ¼“kWkd ,ct+kcZj½ (2)
Always adjust the shock absorber position (2) Handlebar ¼gSaMyckj½
in sequence (1-2-3 or 3-2-1). (3) Spring preload adjuster ¼fLizx a izhyksM ,MtLVj½
14
BRAKES the MIN level mark (1), check the brake
pads for wear (page 66).
Front/Rear Brake

This motorcycle has a hydraulic front and


rear disc brake.
As the brake pads wear, brake fluid level
drops.
There are no adjustments to perform, but
fluid level and pad wear must be inspected
periodically. The system must be inspected
frequently to ensure there are no fluid leaks.
If the control lever free travel becomes (1)
excessive and the brake pads are not worn
beyond the recommended limit (page 66), (1) MIN level mark ¼U;wure ysoy ekdZ½
there is probably air in the brake system Rear Brake Fluid Level:
and it must be bleed. See your Honda dealer
for this service. With the motorcycle in an side right position,
check the fluid level. It should be above the
Front Brake Fluid Level: MIN level mark (1). If the level is at or below
With the motorcycle in an upright position, the MIN level mark (1), check the brake
check the fluid level. It should be above the pads for wear (page 66).
MIN level mark (1). If the level is at or below

15
CLUTCH
(1)
Clutch adjustment may be required if the
motorcycle stalls when shifting into gear or
tends to creep; or if the clutch slips, causing
acceleration to lag behind engine speed.
Normal clutch lever free play is:
10 -20 mm(0.4 -0.8 in)

(1)
(1) MIN level mark ¼U;wure ysoy ekdZ½
Worn pads should be replaced. If the pads
are not worn, then brake system inspected
for leaks.
The recommended brake fluid is Honda DOT
3 or 4 brake fluid from a sealed container,
or an equivalent.
Other Checks:
Make sure there are no fluid leaks. Check
for deterioration or cracks in the hoses and
fittings.
(1) Clutch lever ¼Dyp yhoj½
16
1. Loosen the lock nut (2) at the lower If proper adjustment cannot be obtained or
end of the cable. Turn the adjusting nut the clutch does not work correctly, see your
(3) to obtain the specified free play. Honda dealer.
Tighten the lock nut and check the
adjustment. Other Checks:
2. Start the engine, pull in the clutch lever Check the clutch cable for kinks or signs of
and shift into gear. Make sure the engine wear that could cause sticking or failure.
does not stall and the motorcycle does Lubricate the clutch cable with a
not creep. Gradually release the clutch commercially available cable lubricant to
lever and open the throttle. The
prevent premature wear and corrosion.
motorcycle should begin to move
smoothly and accelerate gradually. FUEL
Fuel Valve
The three way fuel valve (1) is on the left
(2) side below the fuel tank.
ON
With the fuel valve in the ON position, fuel
(2) Lock nut ¼YkkWd uV½ will flow from the main fuel supply to the
(3) Adjusting nut ¼,MtfLVax uV½ carburetor.

(A) Increase free play ¼Ýh Iys c<+k,s½a


(B) Decrease free play ¼Ýh Iys /kVk,s½a
17
OFF
With the fuel valve in the OFF position, fuel
cannot flow from the tank to the carburetor.
Turn the valve OFF whenever the motorcycle
is not in use.
RES
With the fuel valve in the RES position, fuel
will flow from the reserve fuel supply to the
carburetor. Use the reserve fuel only when (1)
the main supply is gone. Refill the tank as (1) Fuel valve ¼¶;wy okYo½
soon as possible after switching to RES. Fuel Tank
The reserve fuel supply is:
The fuel tank capacity including the reserve
1.9 Ltr. (0.50 US gal , 0.41 Imp gal) supply is:
Remember to check that the fuel valve is in 12 Ltr. (3.17 US gal , 2.63 Imp gal)
the ON position each time you refuel. If the
valve is left in the RES position, you may To open the fuel fill cap (1), insert the ignition
run out of fuel with no reserve. key (2) and turn it clockwise. The fuel fill
cap will pop up and can be lifted off. Do not
overfill the tank. There should be no fuel in
the filler neck (3).

18
After refueling, to close the fuel fill cap, align
the latch in the cap with the slot in the filler
! WARNING
neck. Push the fuel fill cap into the filler neck Petrol is highly flammable and
until it snaps closed and locks. explosive. You can be burned or
seriously injured when handling fuel.
Remove the key.
• Stop the engine and keep heat,
sparks, and flame away.
(3)
• Refuel only outdoors.
• Wipe up spills immediately.
Use unleaded petrol with a research octane
number of 91 or higher.
The use of leaded petrol will cause
premature damage to the catalytic converter.
(1)
(2) Notice
If ‘‘spark knock’’ or ‘‘pinking’’ occurs at a
steady engine speed under normal load,
(1) Fuel fill cap ¼¶;wy fQy dSi½ change brands of petrol. If spark knock or
pinking persists, consult your Honda dealer.
(2) Ignition key ¼bXuh“ku dh½
Failure to do so is considered misuse, and
(3) Filler neck ¼fQyj uSd½ damage caused by misuse is not covered
by Honda’s Limited Warranty.

19
• When a problem resulting from the use
! WARNING of petrol containing alcohol occurs,
Adulterated fuel not to be used. It causes contact your Honda dealer.
damage to the engine parts and
considered as misuse, damage caused ENGINE OIL
by misuse is not covered under Honda Engine Oil Level Check
warranty.
Check the engine oil level each day before
riding the motorcycle.
Petrol Containing Alcohol The level must be maintained between the
If you decide to use a petrol containing upper (1) and lower (2) level marks on the
alcohol (gasohol), be sure it’s octane rating oil filler cap/dipstick (3).
is at least as high as that recommended by 1. Start the engine and let it idle for 3-5
Honda. minutes.
• When certain types of petrol containing 2. Stop the engine and put the motorcycle
alcohol are used, problems such as on its center stand on level ground.
hard starting, poor performance, etc. 3. After 2-3 minutes, remove the oil filler
may occur. cap/dipstick, wipe it clean, and reinsert
the oil filler cap/dipstick without
• If you notice any undesirable operating
screwing it in. Remove the oil filler cap/
symptoms while using a petrol that
dipstick. The oil level should be between
contains alcohol, or one that you think
the upper and lower marks on the oil
contains alcohol, try another station or filler cap/dipstick.
switch to another brand of petrol.
20
4. If required, add the specified oil (see TYRES
page 47) up to the upper level mark.
Do not overfill. To safely operate your motorcycle, your
5. Reinstall the oil filler cap/dipstick. Check tyres must be the proper type and size, in
for oil leaks. good condition with adequate tread, and
correctly inflated for the load you are
Notice
carrying. The following pages give more
Running the engine with insufficient oil detailed information on how and when to
pressure may cause serious engine damage. check your air pressure, how to inspect your
tyres for damage, and what to do when your
(3)
tyres need to be repaired or replaced.

! WARNING
Using tyres that are excessively worn
or improperly inflated can cause a crash
in which you can be seriouslyhurt or
killed.
Follow all instructions in this owner’s
(1) Upper level mark ¼Åijh Lrj fpUg½ manual regarding tyre inflation and
(2) Lower level mark ¼fupyk Lrj fpUg½ maintenance.
(3) Oil filler cap/dipstick ¼vkW;y Lrj dSi@fMifLVd½

21
Air Pressure even a few miles the readings will be higher
than if the tyres were ‘‘cold’’. This is normal,
Keeping your tyres properly inflated
so do not let air out of the tyres to match
provides the best combination of handling,
the recommended cold air pressures given
tread life and riding comfort. Generally,
below. If you do, the tyres will be
under inflated tyres wear unevenly,
underinflated.
adversely affect handling, and are more
likely to fail from being overheated. The recommended ‘‘cold’’ tyre pressures
are:
Over inflated tyres make your motorcycle
ride more harshly, are more prone to kPa (kgf/cm , psi)
damage from road hazards, and wear Driver Front 175 (1.75 , 25)
unevenly. Only Rear 200 (2.00 , 29)
We recommend that you visually check Driver and Front 175 (1.75 , 25)
your tyres before every ride and use a gauge one passenger Rear 225 (2.25 , 32)
to measure air pressure at least once a This motorcycle is fitted with tubeless tyre
month or any time you think the tyres might in both wheels. Compared with ordinary
be low. tube tyre, the tubeless tyre releases slow
Always check air pressure when your tyres air leak when punctured by a nail or other
are ‘‘cold’’ when the motorcycle has been similar object. For this reason, even though
parked for at least three hours. If you check they remain fully inflated, it is important to
air pressure when your tyres are ‘‘warm’’ regularly check the tyre for embedded
when the motorcycle has been ridden for objects.
22
Inspection Tread Wear
Whenever you check the tyre pressures, Replace tyres before tread depth at the
you should also examine the tyre treads center of the tyre reaches the following limit:
and side walls for wear, damage, and foreign Minimum tread depth
objects: Front: 2.0 mm (0.08 in)
Look for: Rear 2.0 mm (0.08 in)
• Bumps or bulges in the side of the tyre
or the tread. Replace the tyre if you
find any bumps or bulges. (2)
• Cuts, splits or cracks in the tyre.
Replace the tyre if you can see fabric (1)
or cord.
• Excessive tread wear.
Also, if you hit a pothole or hard object, pull
to the side of the road as soon as you safely
can and carefully inspect the tyres for
damage.

(1) Wear indicator ¼fo;j bafMdsVj½


(2) Wear indicator location
mark ¼fo;j bfMdsVj yksd“s ku fpUg½
23
Tyre Repair
! WARNING
If a tubeless tyre is punctured or damaged,
Please visit nearest tyre manufacture dealer Installing improper tyres on your
and follow his recommendation for repair motorcycle can affect handling and
or replacement. stability. This can cause a crash in which
you can be seriously hurt or killed.
Always use the size and type of tyres
! CAUTION recommended in this owner’s manual.
Repair/Replacement of tubeless tyre by
unauthorized person may render the
tyre useless or tyre can fail while driving. The recommended tyres for your
motorcycle are:
Front: 80/100-17M/C 46P
Tyre Replacement MRF NYLOGRIP ZAPPER-FQ
The tyres that came on your motorcycle Rear: 110/80-17M/C 57P
were designed to match the performance MRF NYLOGRIP ZAPPER -ZPR-C
capabilities of your motorcycle and provide Whenever you replace a tyre, use one that
the best combination of handling, braking, is equivalent to the original and be sure the
durability and comfort. wheel is balanced after the new tyre is
installed.

24
ESSENTIAL INDIVIDUAL COMPONENTS OFF
IGNITION SWITCH ON
The ignition switch (1) is below the
speedometer.

Lock
(1)

(1) Ignition switch ¼bfXu“ku fLop½

Key Position Function Key Removal


LOCK Steering is Locked. Engine and lights Key can be removed
(steering lock) cannot be operated.
OFF Engine and lights cannot be operated. Key can be removed
ON Engine and lights can be operated Key cannot be removed
Turn signal, passing light control
switch and horn can be operated.
The headlight, taillight and meter lights
operates only when the engine is running
25
RIGHT HANDLEBAR CONTROLS
Headlight Switch (1)
The headlight switch (1) is next to the throttle
grip.
The headlight switch (1) has two positions;
and (.)
Headlight, taillight and meter lights
on.
(1)
OFF (.) : Headlight, taillight and meter
lights off.
(2)
The headlight, taillight and meter lights
operates only when the engine is running.
Starter Button (2)
(1) Headlight switch ¼gSMykbV fLop½
The starter button (2) is next to the throttle
(2) Starter button ¼LVkVZj cVu½
grip.
When the starter button is pressed the starter
motor cranks the engine. See page 34 for
the starting procedure.

26
LEFT HANDLEBAR CONTROLS
Headlight Dimmer Switch (1)
(2)
Push the dimmer switch to (HI) to select (1)
high beam or to (LO) to select low beam.

Passing Light Control Switch (2)


When this switch is pressed, the headlight
flashes on to signal approaching cars or
when passing.

Turn Signal Switch (3) (3)


Move to (L) to signal a left turn, (4)
(R) to signal a right turn. Press to turn
signal off.
(1) Headlight dimmer switch ¼gSMykbV fMej fLop½
(2) Passing light control switch
Horn Button (4)
¼ikflax ykbV dUVªky
s fLop½
Press the button to sound the horn. (3) Turn signal switch ¼VuZ flxuy fLop½
(4) Horn button ¼gkWuZ cVu½

27
FEATURES
(Not required for operation)
STEERING LOCK
To lock the steering, turn the handlebar all
the way to the left or right, turn the key (1)
(1)
to LOCK while pushing in. Remove the key.
To unlock the steering, turn the key to OFF.
Do not turn the key to LOCK while riding
the motorcycle; loss of vehicle control will
result.

(1) Ignition key ¼bXUkh“ku pkch½


(A) Push in ¼iq“k&bu½
(B) Turn to LOCK ¼ykWd dh vksj /kqekW ,s½a
(C) Turn to OFF ¼vkWQ dh vksj /kqekW ,s½a

28
SEAT Be sure the seat is locked securely in
position after installation.
The seat must be removed for air cleaner
and fuse maintenance, to remove the right (4) (7)
side cover, or to access the tool kit, first aid (5)
kit and owner’s manual. (2)
(3)
Removal:
1. Insert the ignition key (1) into the seat
lock (2) and turn it clockwise.
2. Pull the seat lock lever (3) downward.
3. Pull the seat (4) back and up.
Installation:
1. Align the front prongs (5) under the
front of the seat with the recess (6) (1)
under the frame cross member, and (6) (8)
locating the rear prongs (7) on the
bottom of the seat with the hooks (8) (1) Ignition key ¼bXuh“ku pkch½
on the frame. (2) Seat lock ¼lhV ykWd½
(3) Seat lock lever ¼lhV ykWd yhoj½
2. Slide the seat into position and push
(4) Seat ¼lhV½
down on the rear of the seat. (5) Front prongs ¼vkxs dk izkx¡ ½
3. Turn the ignition key counterclockwise (6) Recess ¼jsfll½
and remove the key. (7) Rear prongs ¼ihNs dk izkx
¡ ½
(8) Hooks ¼gwDl½
29
HELMET HOLDER
The helmet holder (1) is on the left side
below the seat. The helmet holder is (2)
designed to sjecure your helmet while
parked.
Insert the ignition key (2) and turn it
clockwise to unlock.
Hang your helmet on the holder (3). Turn
the key counterclockwise to lock the holder
and then remove the key.

! WARNING
(3)
Riding with a helmet attached to the
holder can interfere with the rear wheel
or suspension and could cause a crash (1)
in which you can be seriously hurt or
killed.
(1) Helmet holder ¼gSYesV gksYMj½
Use the helmet holder only while (2) Ignition key ¼bXUkh“ku pkch½
parked. Do not ride with a helmet
(3) Holder ¼gksYMj½
secured by the holder.

30
SIDE COVER
(3)
The right side cover must be removed for
fuse maintenance.
The left side cover must be removed for (3)
battery maintenance.
The right and left side side cover can be
removed in the same manner.
Removal:
1. Remove the seat (page 29). Remove
the three screws (1).
2. Carefully pull the side cover (2) out from (1)
(2)
the grommets (3).

Installation:
• Installation can be done in the reverse (1) Screws ¼LØwl½ (1)
order of removal. (2) Side cover ¼lkbM doj½
(2)
(3) Grommets ¼xzkWeV
s l½

31
Document Bag STORAGE COMPARTMENT
The documents bag (1) is in the document The storage compartment (1) is located
compartment (2) on the reverse side of the under the seat (page 29) . This compartment
seat (3). is for light weight items.
The owner’s manual and other documents This first aid kit should be stored in this
should be stored in the document bag. compartment.
When washing your motorcycle, be careful When washing your motorcycle, be careful
not to flood this area with water. not to flood this area with water.
(3)

(2)

(1) Document bag¼MkD;qeVaS cSx½


(2) Document compartment ¼MkD;qeV
aS dEikVZeVaS ½ (1)
(3) Seat ¼lhV½ (1) Storage compartment ¼LVksjt
s dEikVZeVaS ½
32
HEADLIGHT AIM VERTICAL OPERATION
ADJUSTMENT PRE-RIDE INSPECTION
Vertical adjustment can be made by moving For your safety, it is very important to take
the headlight assy as necessary. To move a few moments before each ride to walk
the headlight assy, loosen the bolt (1). around your motorcycle and check its
Tighten the bolt after adjustment. condition. If you detect any problem, be sure
you take care of it, or have it corrected by
Obey local laws and regulations.
your Honda dealer.

! WARNING
Improperly maintaining this motorcycle
or failing to correct a problem before
riding can cause a crash in which you
can be seriously hurt or killed.
Always perform a pre-ride inspection
before every ride and correct any
problems.
(1) Bolt¼cksYV½ (1)
(A) Up ¼Åij½
(B) Down ¼uhps½
33
1. Engine oil level - add engine oil if STARTING THE ENGINE
required (page 20). Check for leaks. Always follow the proper starting procedure
2. Fuel level fill fuel tank when necessary described below.
(page 18). Check for leaks. This motorcycle can be started with the
3. Front and rear brakes check operation; transmission in gear by disengaging the
make sure there is no brake fluid clutch before operating the electric starter.
leakage (pages 15). To protect the catalytic converter in your
4. Tyres check condition and pressure motorcycle’s exhaust system, avoid
(pages 21-24). extending idling and the use of leaded
5. Drive chain check condition and slack petrol.
(page 57). Adjust and lubricate if Your motorcycle’s exhaust contains
necessary. poisonous carbon monoxide gas. High levels
6. Throttle check for smooth opening and of carbon monoxide can collect rapidly in
full closing in all steering positions. enclosed areas such as a garage. Do not
run the engine with the garage door closed.
7. Clutch - check operation, and adjust if Even with the door open, run the engine
necessary (pages 16-17). only long enough to move your motorcycle
8. Lights and horn check that turn signals, out of the garage.
indicators and horn function properly. Do not use the electric starter for more than
5 second at a time. Release the starter
button for approximately 10 seconds before
pressing it again.
34
Preparation 3. Continue warming up the engine until
Before starting, insert the key, turn the it runs smoothly and responds to the
ignition switch ON and confirm the following: throttle when the choke lever (1) is at
• The transmission is in NEUTRAL (neutral fully OFF (B).
indicator light ON).
(1)
• The fuel valve is ON.

Starting Procedure
Cold Engine:
1. Pull the choke lever (1) back all the
way to Fully ON (A).
With the throttle closed, press the
starter button.
Do not use the electric starter for more (1) Choke lever ¼pkWd yhoj½
than 5 second at a time. Release the
(A) Fully ON ¼iwjh rjg vkWu yhoj½
starter button for approximately 10
(B) Fully OFF ¼iwjh rjg vkWQ yhoj½
seconds before pressing it again.
2. When engine speed begins to pick up, Warm Engine:
operate the choke lever to keep fast (1) Do not use the choke.
idle.
(2) Open the throttle slightly.
(3) Start the engine.
35
Flooded Engine RIDING
If the engine fails to start after repeated Review Vehicle Safety (page 1) before you
attempts, it may be flooded with excess fuel. ride.
To clear a flooded engine, turn the ignition Make sure the side stand is fully retracted
switch to ON, and move the choke lever to before riding the motorcycle. If the stand is
fully OFF (C). Open the throttle fully and extended, it may interfere with control
during a left turn.
crank the engine for 5 seconds. If the engine
1. After the engine has been warmed up,
starts, quickly close the throttle, then open the motorcycle is ready for riding.
it slightly if idling is unstable. If the engine 2. While the engine is idling, pull in the
does not start, Wait for 10 seconds, then clutch lever and depress the gearshift
follow the starting procedure. pedal to shift into 1st (low) gear.
3. Slowly release the clutch lever and at
RUNNING-IN the same time gradually increase engine
Help assure your motorcycle’s future speed by opening the throttle.
reliability and performance by paying extra Coordination of the throttle and clutch
lever will assure a smooth positive start.
attention to how you ride during the first
4. When the motorcycle attains a
500 km (300 miles). moderate speed, close the throttle, pull
During this period, avoid full-throttle starts in the clutch lever and shift to 2nd gear
and rapid acceleration. by raising the gearshift pedal.
5. Coordinate the throttle and brakes for
smooth deceleration.
6. Both front and rear brakes should be
used at the same time and should not
36
be applied strongly enough to lock Important Safety Reminders:
the wheel, or braking effectiveness
will be reduced and control of the • Independent operation of only the brake
motorcycle be difficult. lever or brake pedal reduces stopping
performance.
• Extreme application of the brake
controls may cause wheel lock, reducing
control of the motorcycle.
• When possible, reduce speed or brake
BRAKING before entering a turn; closing the
Your motorcycle is equipped with a throttle or braking in mid-turn may
hydraulically-activated disc brake in front cause wheel slip. Wheel slip will reduce
and rear. Operating the brake lever applies control of the motorcycle.
the front disc brake. Depressing the brake • When riding in wet or rainy conditions,
pedal applies the rear disc brake. or on loose surfaces, the ability to
For normal braking, apply both the brake maneuver and stop will be reduced. All
pedal and lever while down-shifting to match of your actions should be smooth under
your road speed. For maximum braking, these conditions. Rapid acceleration,
close the throttle and firmly apply the pedal braking or turning may cause loss of
and lever; pull in the clutch lever before control. For your safety, exercise
coming to a complete stop to prevent stalling extreme caution when braking,
the engine. accelerating or turning.

37
• When descending a long, steep grade, Park the motorcycle on firm, level ground
use engine compression braking by to prevent it from falling over. If you must
downshifting, with intermittent use of park on a slight incline, aim the front of the
both brakes. motorcycle uphill to reduce the possibility
of rolling off the center stand or overturning.
• Continuous brake application can
overheat the brakes and reduce their 3. Lock the steering to help prevent theft
effectiveness. (page 28).
• Riding with your foot resting on the Make sure flammable materials such as dry
brake pedal or your hand on the brake grass or leaves do not come in contact with
lever may actuate the brakelight, giving the exhaust system when parking your
motorcycle.
a false indication to other drivers. It
may also overheat the brakes, reducing ANTI-THEFT TIPS
effectiveness. 1. Always lock the steering and never
Parking leave the key in the ignition switch. This
sounds simple but people do forget.
1. After stopping the motorcycle, shift the
2. Be sure the registration information for
transmission into neutral, turn the fuel your motorcycle is accurate and
valve OFF, turn the handlebar fully to current.
the left, turn the ignition switch OFF and
3. Put your motorcycle in a locked garage
remove the key. whenever possible.
2. Use the center stand to support the 4. Use an additional anti-theft device of
motorcycle while parked. good quality.
38
5. Put your name, address, and phone These instructions are based on the
number in this Owner’s Manual and assumption that the motorcycle will be used
keep it on your motorcycles at all times. exclusively for its designed purpose.
Many times stolen motorcycles are Sustained high speed operation or operation
identified by information in the Owner’s in unusually wet or dusty conditions will
Manuals that are still with them. require more frequent service than specified
in the Maintenance Schedule. Consult your
NAME: _______________________
Honda dealer for recommendations
ADDRESS: ____________________
applicable to your individual needs and use.
____________________________
PHONE NO: ____________________ If your motorcycle overturns or becomes
involved in a crash, be sure your Honda
MAINTENANCE dealer inspects all major parts, even if you
THE IMPORTANCE OF MAINTENANCE are able to make some repairs.

A well-maintained motorcycle is essential ! WARNING


for safe, economical and trouble-free riding.
Improperly maintaining this motorcycle
It will also help reduce air pollution.
or failing to correct a problem before
To help you properly care for your you ride can cause a crash in which
motorcycle, the following pages include a you can be seriously hurt or killed.
Maintenance Schedule and a maintenance
Always follow the inspection and
Record for regularly scheduled
maintenance recommendations and
maintenance.
schedules in this owner’s manual.
39
MAINTENANCE SAFETY
! WARNING
This section includes instructions on some
important maintenance tasks. You can Failure to properly follow maintenance
perform some of these tasks with the tools instructions and precautions can cause
provided- if you have basic mechanical you to be seriously hurt or killed.
skills. Always follow the procedures and
Other tasks that are more difficult and precautions in this owner’s manual.
require special tools are best performed by
SAFETY PRECAUTIONS
professionals. Wheel removal should
normally be handled only by a Honda Make sure the engine is off before you begin
technician or other qualified mechanic; any maintenance or repairs. This will help
instructions are included in this manual only eliminate several potential hazards:
to assist in emergency service. * Carbon monoxide poisoning from
Some of the most important safety engine exhaust.
precautions follow. However, we cannot warn Be sure there is adequate
you of every conceivable hazard that can ventilation whenever you operate
arise in performing maintenance. Only you the engine.
can decide whether or not you should * Burns from hot parts.
perform a given task. Let the engine and exhaust system
cool before touching.

40
* Injury from moving parts. your motorcycle best and is fully equipped
Do not run the engine unless to maintain and repair it.
instructed to do so. To ensure the best quality and reliability,
use only new genuine Honda parts or their
• Read the instructions before you begin,
and make sure you have the tools and
skills required.
• To help prevent the motorcycle from
falling over, park it on a firm, level
surface, using the center stand or a
maintenance stand to provide support.
• To reduce the possibility of a fire or
explosion, be careful when working
around petrol or batteries. Use only
nonflammable solvent, not petrol, to
clean parts. Keep cigarettes, sparks
and flames away from the battery and
all fuel-related parts.
Remember that your Honda dealer knows

41
equivalents for repair and replacement.
MAINTENANCE SCHEDULE
Perform the pre-ride Inspection (Ref. page 33) at each scheduled maintenance period.
I:INSPECT, CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY
C:CLEAN R: REPLACE A:ADJUST L:LUBRICATE.
The following Maintenance Schedule specifies all maintenance required to keep your
motorcycle in peak operating condition. Maintenance work should be performed in accordance
with standards and specifications of Honda by properly trained and equipped technicians.
Your Honda dealer meets all of these requirements.
* Should be serviced by your Honda dealer, unless the owner has the proper tools and
service data and is mechanically qualified. Refer to the Official Honda Shop Manual.
** In the interest of safety, we recommend these items be serviced only by your Honda
dealer.
Honda recommends that your Honda dealer should road test your vehicle after each periodic
maintenance is carried out.
NOTES: (1) At higher odometer reading, repeat at the frequency interval established here.
(2) Service more frequently when riding in unusually wet or dusty areas.
(3) Service more frequently when riding in rain or at full throttle.
(4) Replace every 2 years. Replacement requires mechanical skill.
(5) Replace the PAIR air filter every 3 years or 24000km. Replacement requires
mechanical skill.
42
FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)]
PAID SERVICE
COMES SERVICE 1st 2nd 3rd 4th (Subsequent days /Kms applicable from last service)

FIRST DAYS 30 90 150 210 60 120 REMARK


ITEM NOTE KMS 750 3000 6000 9000 3000 6000
* FUEL LINE I I
* FUEL STRAINER SCREEN C C C C C
* THROTTLE OPERATION I I I I I
* CHOKE OPERATION I I I I I
Do not open the air cleaner element untill
* AIR CLEANER (NOTE 2) 15000 kms.unless there is any drivability problem. R Replace every 15000 kms

CRANKCASE BREATHER (NOTE 3) I I I I I I


SPARK PLUG I I R I I Replace every 9000 kms

* VALVE CLEARANCE I I I I I I
ENGINE OIL R R R R R R Replace every 3000 kms.
** ENGINE OIL CENTRIFUGAL FILTER C C Clean every 12000 kms

* ENGINE OIL STRAINER SCREEN C C C


* ENGINE IDLE SPEED I I I I I I
* SECONDARY AIR SUPPLY SYSTEM (NOTE 5) I I I I I I
DRIVE CHAIN EVERY 1000 Km (600mi) I,L

BATTERY I I I I I I Check Voltage

BRAKE FLUID (NOTE 4) I I I I I I Replace every 30000 kms.

BRAKE PADS/DISC WEAR I I I I I


The motorcycle must be serviced at every 3000 kms or within 2 months, from the date of previous service.
43
FREQUENCY WHICHEVER ODOMETER READING [NOTE (1)]
COMES SERVICE 1st 2nd 3rd 4th (Subsequent daysPAID SERVICE
/Kms applicable from last service)
FIRST DAYS 30 90 150 210 60 120 REMARK
ITEM NOTE KMS 750 3000 6000 9000 3000 6000
BRAKE SYSTEM I I I I I I
* BRAKE LIGHT SWITCH I I I I I
* HEAD LIGHT AIM I I I I I
CLUTCH SYSTEM I I I I I I
SIDE STAND I I I I I
* SUSPENSION I I I I I
* NUTS, BOLTS, FASTENERS I I I
** WHEELS/TYRES I I I I I
** STEERING MOVEMENT I I
ALL OTHER ELECTRICAL SWITCHES I I I I I I
WASHING & CLEANING C C C C C C
TEST DRIVE I I I I I I
The motorcycle must be serviced at every 3000 kms or within 2 months, from the date of previous service.

44
TOOL KIT
The tool kit (1) is in the storage.
compartment (2) under the seat.
Some roadside repairs, minor adjustments
and parts replacement can be performed
with the tools contained in the kit.
• 10x12 mm Open end wrench
• 14x17 mm Open end wrench
• Standard/Phillips screwdriver
• Spark plug wrench
• Handlebar (2)
• Band Tool (1)
• Tool bag

(1) Tool kit ¼Vwy fdV½


(2) Storage compartment ¼LVksjt
s dEikVZeVaS ½

45
SERIAL NUMBERS The frame number (1) is stamped on the
right side of the steering head.
The frame and engine serial numbers are
required when registering your motorcycle. The engine number (2) is stamped on the
They may also be required by your dealer left side of the crankcase.
when ordering replacement parts.
ENGINE NO.
Record the numbers here for your
reference.

FRAME NO.

(1)

(2)

(1) Frame number ¼Ýse uEcj½ (2) Engine number ¼baftu uEcj½

46
Colour code qualities. Use only high detergent, quality
motor oil certified on the container to meet
The colour table is attached below. or exceed requirements for API Service
It is useful during ordering the replacement Classification SJ
parts.
Viscosity:
S.No. Colour Colour code
Viscosity grade of engine oil should be based
1. Pearl Nightstar Black NHA84
on average atmospheric temperature in
2. Sword Silver Metallic NHA95
your riding area. The following provides a
3. Pearl Siena Red R320 guide to the selection of the proper grade
4. Armour Gold Metallic-0 YR111 or viscosity of oil to be used at various
atmospheric temperatures.
The above colour code table helps in
providing the correct colour part as per your
vehicle colour.
ENGINE OIL
Refer to the Safety Precautions on page 40.

Engine Oil
Good engine oil has many desirable

47
Engine Oil prolonged periods. Although this is unlikely
unless you handle used oil on a daily basis,
Engine oil quality is the chief factor affecting
it is still advisable to thoroughly wash your
engine service life. Change the engine oil
hands with soap and water as soon as
as specified in the maintenance schedule
possible after handling used oil.
(page 42).
If a torque wrench is not used for this
When running in very dusty conditions, oil
installation, see your Honda dealer as soon
changes should be performed more
as possible to verify proper assembly.
frequently than specified in the maintenance
schedule. Change the engine oil with the engine at
normal operating temperature and the
Please dispose of used engine oil in a
motorcycle on its center stand to assure
manner that is compatible with the
complete and rapid draining.
environment. We suggest you take it in a
sealed container to your local recycling 1. To drain the oil, remove the oil filler
center or service station for reclamation. cap/dipstick and oil drain plug (1) and
Do not throw it in the trash or pour it on the sealing washer (2).
ground or down a drain.

Used engine oil may cause skin cancer if


repeatedly left in contact with the skin for

48
2. Check that the sealing washer on the
drain plug is in good condition and install
the plug. Replace the sealing washer
every other time the oil is changed, or
each time if necessary.

Oil drain plug Torque:


(2)
29 N·m (3.0 kgf·m , 22 lbf·ft)
(1)
3. Fill the crankcase with the
recommended grade oil; (1) Oil drain plug
¼vk;Wy Mªus Iyx½
approximately: (2) Sealing washer ¼lhfyax okW“kj½
1.0 (1.1 US qt , 0.9 Imp qt)
6. 2-3 minutes after stopping the engine,
4. Install the oil filler cap/dipstick.
check that the oil level is at the upper
5. Start the engine and let it idle for 3-5 level mark on the oil filler cap/dipstick
minutes. with the motorcycle upright on firm,
level ground. Make sure there are no
oil leaks.

49
CRANKCASE BREATHER SPARK PLUG
Refer to the Safety Precautions on page 40. Refer to the Safety Precautions on page 40.

1. Remove the crankcase breather tube Recommended plugs:


(1) from the tube and drain deposits Standard:
into a suitable container. CPR8EA - 9 (NGK)
Notice
Never use a spark plug with an improper
heat range. Severe engine damage could
(1) result.
1. Disconnect the spark plug cap (1) from
the spark plug.
2. Clean any dirt from around the spark
plug base.
(1) Crankcase breather tube plug Remove the spark plug using the spark
¼ØSd
a dsl czhnj V;wc Iyx½ plug wrench (2) furnished in the tool kit.
2. Reinstall the crankcase breather tube 3. Inspect the electrodes and center
plug. porcelain for deposits, erosion or carbon
Service more frequently when riding in rain fouling. If the erosion or deposit is heavy,
or at full throttle. replace the plug. Clean a carbon or

50
wetfouled plug with a plug cleaner,
otherwise use a wire brush. (3)
(4)

(1)

(2)

(3) Spark plug gap ¼LikdZ Iyx xSi½


(4) Side electrode ¼lkbZM bZyD
S VªkM
s ½
(1) Spark plug cap ¼LikdZ Iyx dsi½
6. Tighten the spark plug:
(2) Plug wrench ¼Iyx jsp
a ½
• If the old plug is good:
4. Check the spark plug gap (3) using a 1/8 turn after it seats.
wire-type feeler gauge. If adjustment • If installing a new plug, tighten it twice
is necessary, bend the side electrode to prevent loosening:
(4) carefully. a) First, tighten the plug:
The gap should be: NGK 1/2 turn after it seats.
0.8-0.9 mm(0.03-0.04 in)
b) Then loosen the plug.
5. With the plug washer attached, the
spark plug in by hand to prevent cross- c) Next, tighten the plug again:
threading. 1/8 turn after it seats.
51
(4)
Notice
Improperly tightened spark plug can
damage the engine. If a plug is too loose, a
piston may be damaged. If a plug is too (2)
tight, the threadsmay be damaged. (3)
7. Reinstall the spark plug cap. (1)

VALVE CLEARANCE
(1) Crankshaft hole cap ¼ØSd
a “kk¶V gksy dSi½
Refer to the Safety Precautions on page 40.
(2) Timing hole cap ¼Vkbfeax gksy dSi½
Excessive valve clearance will cause noise (3) “T” mark ¼^^Vh^^ ekdZ½
and eventual engine damage. Little or no
(4) Index mark ¼baMDS l ekdZ½
clearance will prevent the valve from closing
and cause valve damage and power loss.
Check valve clearance when the engine is 1. Remove the crankshaft hole cap (1) and
cold at the specified intervals. timing hole cap (2).
The checking or adjusting of the clearance 2. Remove the cylinder head cover.
should be performed while the engine is cold. 3. Rotate the flywheel counterclockwise
The clearance will change as the engine until the “T” mark (3) on the flywheel
temperature rises. lines up with the index mark (4) on the

52
crankcase. In this position, the piston If it is necessary to make an adjustment,
may either be on the compression or loosen the adjusting screw lock nut (7) and
exhaust stroke. turn the adjusting screw (6) so there is a
The adjustment must be made when slight resistance when the feeler gauge (5)
the piston is at the top of the is inserted.
compression stroke when both the After completing the adjustment, tighten the
intake and exhaust valves are closed. adjusting screw lock nut while holding the
This condition can be determined by adjusting screw to prevent it from turning.
moving the rocker arms. If they are Finally, recheck the clearance to make sure
free, it is an indication that the valves that the adjustment has not been disturbed.
are closed and that the piston is on the Reinstall the cylinder head cover, timing
compression stroke. If they are tight mark hole cap and the crankshaft hole cap.
and the valves are open, rotate the
IDLE SPEED
flywheel 360° and realign the T mark
to the index mark. Refer to the Safety Precautions on page 40.
Check the clearance of both valves by The engine must be at normal operating
inserting a feeler gauge (5) between the temperature for accurate idle speed
adjusting screw (6) and the valve stem. adjustment. 10 minutes of stop-and-go
riding is sufficient.
Clearance should be:
Intake: 0.08 mm (0.003 in) Do not attempt to compensate for faults in
Exhaust: 0.12 mm (0.005 in) other systems by adjusting idle speed.

53
See your Honda dealer for regularly
scheduled carburetor adjustments.
1. Warm up the engine, and shift to
(6) neutral, and place the motorcycle on
its center stand.
2. Adjust idle speed with the throttle stop
screw (1).
Idle speed (In neutral):
1,400 ± 100-1 min (rpm)

(1)

(7)
(5)

(5) Feeler gauge ¼Qhyj xst½+


(6) Adjusting screw ¼,MtfLVax LØw½
(7) Adjusting screw lock nut ¼,MtfLaVx LØw ykWd uV½
(1) Throttle stop screw ¼FkzkVs y LVkWi LØw½
(A) Increase ¼c<+k,sa½
(B) Decrease ¼/kVk,sa½

54
THROTTLE OPERATION AIR CLEANER
Refer to the Safety Precautions on page 40. Refer to the Safety Precautions on page 40.
1. Check for smooth rotation of the throttle The air cleaner element should be
grip from the fully open to the fully replaced at regular intervals (Ref. page 43).
Replace more frequently when riding in
closed position at both full steering
unusually wet or dusty areas.
positions
1. Remove the seat (page 29).
2. Measure the throttle grip free play at
the throttle grip flange. 2. Remove the screws (1), boss (2) and
The standard free play should be air cleaner cover (3).
approximately: 3. Take out the air cleaner element (3)
2-6 mm (0.08-0.27 in) and replace.
To adjust the freeplay, loosen the lock nut 4. Viscous type air filters (4) should be
(1) and turn the adjuster (2). replaced regularly. Do not reuse it by
cleaning.

5. If the filter element is cleaned using


pressured air or any solvent, viscous
oil will be lost and as the base element
is coarse paper, dust may enter along
(2) with air which will damage the engine.
(1) Lock nut ¼ykWd uV½ (1)
(2) Adjuster ¼,MtLVj½

55
(1) (3) 6. Replace the air cleaner element if it is
excessively dirty, torn or damage. Use
Honda genuine air cleaner element
specified for your model. Using the
(3) wrong Honda air cleaner element or a
non-Honda air cleaner element which
is not of equivalent quality may cause
premature engine wear or performance
(2) problem.
(1)
7. Install the removed parts in the reverse
(4) order of removal.

! CAUTION
Never clean air cleaner element.
Replacement should be done at regular
intervals.
(1) Screws ¼LØwl½
(2) Boss ¼ckWl½
(3) Air cleaner cover ¼,;j Dyhuj doj½
(4) Air cleaner element ¼,;j Dyhuj ,syhesV
a ½

56
Drive chain Inspection:
Refer to the safety precautions on page 40. 1. Turn the engine off, place the vehicle
The service life of the drive chain is dependent on its center stand, and shift the
upon proper lubrication and adjustment. Poor transmission into neutral.
maintenance can cause premature wear or 2. Move the chain (1) up and down with
damage to the drive chain and sprockets. your finger. Drive chain slack should
The drive chain should be checked and be adjusted approximately to allow the
lubricated as part of the pre-ride Inspection following vertial movement by hand:
(page 33). Under severe usage, or when the 30-40 mm (1.18-1.60 in)
vehicle is ridden in unusually dusty or muddy
3. Rotate the rear wheel slightly and then
areas, more frequent maintenance will be
stop to check the drive chain slackness
necessary.
again. Repeat this procedure several
times. Drive chain slack should remain
constant.If the chain is slack only in
certain sections, some links are kinked
and binding, kinking can be eliminated
by lubrication.

57
SPROCKETS
• Excessively Worn Teeth
• Broken or Damaged Teeth
A drive chain with damaged rollers, loose
pins must be replaced. The rusting, requires
supplementary lubrication. Kinked or binding
links should be thoroughly lubricated and
worked free. If links cannot be freed, the
chain must be replaced.
(1)
(1) Drive chain ¼Mªkbo psu½ Damaged sprocket Worn sprocket
4. Rotate the rear wheel slowly and inspect Teeth Teeth
the drive chain and sprockets for any
of the following conditions :
Drive Chain Replace Replace

• Damaged Rollers
• Loose pins
• Dry or Rusted Links
Normal sprocket Teeth
• Excessive Wear
GOOD
• Improper Adjustment

58
Adjustment: adjusting slots on both sides of the
Drive chain slack should be checked and swingarm. (4)
(3)
adjusted, if necessary, every 1,000 km (600
miles). When operated at sustained high (5)
speeds or under conditions of frequent rapid
acceleration, the chain may require more
frequent adjustment.
If the drive chain requires adjustfment, the (2)
procedure is as follows:
(4)
1. Place the motorcycle on its center stand
(5)
with the transmission in neutral and the
ignition switch off.
2. Loosen the rear axle nut (1).
3. Loosen the drive chain lock nut (2). (1)
4. Turn both adjusting nuts (3) an equal (3)
(2)
number of turns until the correct drive (1) Rear axle nut ¼fj;j ,Dly uV½
chain slack is obtained. Turn the (2) Drive chain lock nuts ¼Mªkbo psu ykWd uVl½
adjusting nuts clockwise to tighten the (3) Drive chain adjusting nuts ¼Mª k bo ps u ,MtfLa V x
chain, or counterclockwise to provide uVl½
more slack. (4) Index marks ¼ba M S D l ekDlZ ½
Align the chain adjuster index marks (5) Rear edge of adjusting slot ¼fj;j ,MtfLaVx LykWV½
(4) with the rear edge (5) of the
59
If the drive chain slack is excessive when The proper slack is :
the rear axle is moved to the furthest limit 15 - 25 mm (0.6 - 1.0 in)
of adjustment, the drive chain is worn and
must be replaced. (6)

5. Tighten the rear axle nut to:


68 N·m (6.9 kgf·m , 50 lbf·ft)
If a torque wrench is not used for this
installation, see your Honda dealer as soon
as possible to verify proper abssembly. (7)
6. Tighten the adjusting nuts lightly, then
tighten the lock nuts by holding the (6) Red zone¼jsM tksu½
adjusting nuts with a spanner.
(7) Arrow mark ¼,sjks ekdZ½
7. Recheck drive chain slack. Damage to the bottom part of the frame
Wear Inspection: may be caused by excessive drive chain
slack of more than:
Check the chain wear label when adjusting 50 mm (2.0 in)
the chain. If the red zone (6) on the label
This motorcycle has a staked master link
aligns with the arrow mark (7) on the chain
drive chain which requires a specials tool
adjuster plates after the chain has been
for cutting and staking. Do not use an
adjusted to the proper slack, the chain is
ordinary master link with this chain. See
excessively worn and must be replaced.
your Honda dealer
60
Lubrication and Cleaning: DRIVE CHAIN SLIDER
Lubricate every 1,000 km (600 miles) or Refer to the Safety Precautions on page 40.
sooner if chain appears dry.
The drive chain on this motorcycle is Check the chain slider (1) for wear.
equipped with small O-rings between the The chain slider must be replaced if it is
link plates. These O-rings retain grease
inside the chain to improve its service life. worn to the wear limit cutout (2). For
The O-rings in this chain can be damaged replacement, see your Honda dealer.
by steam cleaning, high pressure washers,
and certain solvents. Clean the side surfaces
of the chain with a dry cloth. Do not brush
the rubber O-rings. Brushing will damage
them. Wipe dry and lubricate only with SAE
80 or 90 gear oil. Commercial chain
lubricants may contain solvents which could
damage the rubber O-rings.
Repalcement chain:R428NOR-126
NOTICE
However for lubrication and cleaning, please (1)
contact Honda authorized service center.
(2)

(1) Chain slider ¼pSu LykbZMj½


(2) Wear limit cutout ¼fo;j fyfeV dVvkmV½
61
FRONT AND REAR SUSPENSION SIDE STAND
INSPECTION Refer to the Safety Precautions on page 40.

Refer to the Safety Precautions on page 40. Check the side stand spring (1) for damage
and loss of tension, and the side stand
1. Check the front fork assembly by
assembly for freedom of movement.
locking the front brake and pumping
the fork up and down vigorously. If the side stand is squeaky or stiff, clean
Suspension action should be smooth the pivot area and lubricate the pivot bolt
and there must be no oil leakage. with clean engine oil.

2. Swingarm bearings should be checked


by pushing hard against the side of the
rear wheel while the motorcycle is on
the center stand. Free play indicates
worn bearings.
3. Carefully inspect all front and rear
(1)
suspension fasteners for tightness.

(1) Side stand spring ¼lkbM LVSUM fLizax½


62
WHEEL REMOVAL
Refer to the Safety Precautions on page 40.
Front Wheel Removal
1. Place the motorcycle on its center
stand.
(1)
2. Raise the front wheel off the ground by
placing a support block under the
engine.
3. Disconnect the speedometer sensor
cable connector.
4. Remove the speedometer sensor cable
hanging bolts (1).
5. Remove the front axle nut (2).
6. Remove the front axle shaft (3) and
the wheel.
Do not depress the brake lever when the
wheel is off the motorcycle. The caliper (2) (3)
piston will be forced out of the cylinder with
subsequent loss of brake fluid. If this occurs, (1) Bolts ¼cks Y Vl½
servicing of the brake system will be (2) Front axle nut ¼ÝaV ,Dly uV½
necessary. See your Honda dealer for this
(3) Front axle shaft ¼ÝaV ,Dly “kk¶V½
service.

63
Installation Notes: Improper assembly may lead to loss of
• Reverse the removal procedure. braking capacity.
• Position the wheel between the fork legs
and insert the front axle from the right
side, through the right fork leg and
wheel hub.
• Make sure that the lug (4) on the fork
leg is contacting the lugs on the
speedometer gear box.
• Tighten the front axle nut to the
specified torque.
Front axle nut torque: (4) Lug ¼yx½ (4)
59 N·m (6.0 kgf·m , 43 lbf·ft) Rear Wheel Removal
• After installing the wheel, apply the 1. Place the motorcycle on its center
brake several times and then check if stand.
the wheel rotates freely. Recheck the
2. Loosen the rear wheel axle nut (1).
wheel if the brake drags or if the wheel
does not rotate freely. 3. Remove the left crankcase cover and
bracket by removing the bolts.
If a torque wrench was not used for
installation, see your Honda dealer as soon 4. Remove the fixing plate and drive
as possible to verify proper assembly. sprocket.
64
5. Remove the lock nut (2) and adjusting 7. Remove the rear axle shaft (4).
bolt (3). 8. Remove the tyre.

! CAUTION
Do not depress the brake pedal while
the wheel is off the motorcycle.

Installation Notes:
To install the rear wheel, reverse the
removal procedure.
(1) Make sure that the slot on the swingarm is
located in the lug in the brake caliper.
(3)
(2) (4) Tighten the rear axle nut to tbe specified
(1) Rear axle nut ¼fj;j ,Dly uV½ torque:
Rear axle nut torque:
(2) Drive chain lock nut ¼MªkbZo pSu ykWd uV½
88 N·m (8.9 kgf·m , 65 lbf·ft)
(3) Drive chain adjusting nut
¼MªkbZo pSu ,MtfLaVx uV½ When installing the wheel carefully fit the
brake disc between the brake pads to avoid
(4) Rear axle shaft ¼fj;j ,Dly “kkW¶V½
damaging the pads.
6. Push the rear wheel forward and make
After installing the wheel, apply the brake
the drive chain slackfully.
several times and then check if the wheel
65
rotates freely. Recheck the wheel if the <FRONT BRAKE>
brake drags or if the wheel does not rotate
freely. (1)
If a torque wrench was not used for
installation, see your Honda dealer as soon
as possible to verify proper assembly. (1)
Improper assembly may lead to loss of
braking capacity.
BRAKE PAD WEAR
Refer to the Safety Precautions on page 40. <REAR BRAKE>
Brake pad wear depends upon the severity (1)
(1)
of usage, the type of riding, and road
conditions. (Generally, the pads will wear
faster on wet and dirty roads.)
Inspect the pads at each regular
maintenance interval (page 43).
Check the grooves (1) in each pad.
If either pad is worn to the bottom of the
grooves, replace both pads as a set. See
your Honda dealer for this service. (1) Wear indicator grooves ¼f?klkoV ladsrd xzwOl½

66
Battery
! WARNING
Refer to the safety precautions on page 40.
The battery gives off explosive hydrogen
It is not necessary to check the battery
electrolyte level or add distilled water as gas during normal operation.
the battery is a maintenance-free (sealed) A spark or flame can cause the battery
type. If your battery seems weak and/or is to explode with enough force to kill or
leaking electrolyte (causing hard starting or seriously hurt you.
other electrical troubles), contact your Wear protective clothing and a face
Honda dealer. shield or have a skilled mechanic do the
NOTICE battery maintenance.
Your battery is maintenance-free type and KEEP CHILDREN AWAY FROM THE
can be permanently damaged if the cap strip BATTERY.
is removed.
This symbol on the battery means Removal
that this product must not be treated
as household waste. 1. Make sure the ignition switch is OFF.
NOTICE 2. Remove the left side cover (page 31).
Battery contains lead, which is a hazardous 3. Remove the bolt (1) and open the
material and if improperly disposed, can be battery holder (2).
harmful to the environment and human
health. 4. Disconnect the negative (-) terminal
Always return the used maintenance-free lead (3) from the battery, first.
battery to the Honda dealer.
67
5. Disconnect the positive (+) terminal (3)
lead (4).
6. Pull out the battery (5) from the battery (5)
box.
Installation (4)
1. Reinstall in the reverse order of
removal. Be sure to connect the positive
(+) terminal first, then the negative (-)
terminal.
2. Check all bolts and other fasteners are (1)
secure.
(2)

(1) Bolt ¼cks Y V½


(2) Battery holder ¼cSVjh gksYMj½
(3) Negative (-) terminal lead ¼uSXksfVo¼-½VfeZuy yhM½
(4) Positive (+) terminal lead ¼ikftfVo ¼+½VfeZuy yhM½
(5) Battery ¼cSVjh½

68
FUSE REPLACEMENT Fuse Box:
Refer to the Safety Precautions on page 40. The fuse box (1) is located under the seat.
The specified fuse is:
When frequent fuse failure occurs, it usually
indicates a short circuit or an overload in 20A............CBF150MB
the electrical system. See your Honda 1. Remove the seat (page 29).
dealer for repair. 2. Open fuse box cover (2).
NOTICE 3. Pull out the old fuse and install a new
fuse.
Never use a fuse with a different rating from
that specified. Serious damage to the The spare fuse (3) is located near the
electrical system or a fire may result, fuse box.
causing a dangerous loss of lights or engine 4. Close the fuse box cover and install
power. the seat. (3)
Blown Fuse

(2)
(1)

(1) Fuse box ¼¶;wt ckDWl½


(2) Fuse box cover ¼¶;wt ckDl doj½
(3) Spare fuse ¼Lis;j ¶;wt½
69
Main Fuse: STOPLIGHT SWITCH
(For CBF150MB) ADJUSTMENT
The main fuse (5) is located behind the right
side cover. Refer to the Safety Precautions on page 40.
The specified fuse is : 20A Check the operation of the stoplight switch
1. Remove the seat (page 29) and the (1) at the right side behind the engine from
right side cover (page 31). time to time.
2. Disconnect the wire connector (1) of Adjustment is done by turning the adjusting
the starter magnetic switch (2). nut (2). Turn the nut in the direction (A) if
3. pull out the fuse. If the fuse is blown, the switch operates too late and in direction
install a new fuse. (B) if the switch operates too soon.
4. Install the right side cover and the seat. (1)

(1) (3)

(2)

(1) Wire connector ¼ok;j duSDVj½ (2)


(2) Starter magnetic switch ¼LVkZVj eSxusfVd fLop½ (1) Stoplight switch ¼LVkWiykbV fLop½
(3) Main fuse ¼esu ¶;wt½ (2) Adjusting nut ¼,MtfLVax uV½
70
BULB REPLACEMENT Headlight Bulb
Refer to the Safety Precautions on page 40. 1. Remove the front cowl (1) by removing
The light bulb becomes very hot while the the screws (2) and bolt (3).
light is ON, and remains hot for a while after 2. Disconnect the connector.
it is turned OFF. Be sure to let it cool down
before servicing.
Do not put finger prints on the headlight
bulb, as they may create hot spots on the
bulb and cause it to break.
Wear clean gloves while replacing the bulb.
If you touch the bulb with your bare hands,
clean it with a cloth moistened with alcohol
to prevent its early failure.
• Be sure to turn the ignition switch OFF
(2)
when replacing the bulb. (1)
• Do not use bulbs other than those (3)
specified.
• After installing a new bulb, check that (1) Front cowl ¼ÝaV dkmy½
the light operates properly. (2) Screws ¼LØwl½
(3) Bolt ¼cksYV½
71
3. Remove the dust cover (4). Stop/Tail Light Bulb
4. Remove the bulb (5) while pressing the 1. Remove the stoplight lens (1) and inner
pin (6). lens (2) by removing the two screws
5. Install a new bulb in the reverse order (3).
of removal. 2. Slightly press the bulb (4) and turn it
• Install the seat rubber with its counterclockwise.
‘‘TOP’’ mark (7) facing up. 3. Install a new bulb in the reverse order
(7) of removal.
(4)
(4)
(5)

(6)

(1) (3)

(4) Seat rubber ¼lhV jcM+½ (1) Stoplight lens ¼LVkWiykbZV ySal½
(5) Headlight bulb ¼gSMykbV cYc½ (2) Inner lens ¼buj yS a l ½
(6) Pin ¼fiu½ (3) Screws ¼Ldw l ½
(7) ‘‘TOP’’ mark ¼^VkWi ekdZ½ (4) Bulb ¼cYc½
72
Number plate Light Bulb Front/Rear Turn Signal Bulb
1. Remove the Number plate light lens (1) 1. Remove the turn signal lens (1) by
by removing the two screws (2). removing the screw (2).
2. Slightly press the bulb (3) and turn it 2. Slightly press the bulb (3) and turn it
counterclockwise. counterclockwise.
3. Install a new bulb in the reverse order 3. Install a new bulb in the reverse order
of removal. of removal.

(1)

(2)

(3) (2)
(3) (2)
(1) Number plate light lens ¼LVkWiykbZV ySal½ (1)
(2) Screws ¼Ldw l ½
(3) Bulb ¼cYc½ (1) Turn signal lens ¼VuZ flXuy ySal½
(2) Screw ¼LØw ½
(3) Bulb ¼cYc½
73
CLEANING Washing the motorcycle
Clean your motorcycle regularly to protect 1. Rinse the motorcycle thoroughly with
the surface finishes and inspect for damage, cool water to remove loose dirt.
wear, and oil or brake fluid leakage. 2. Clean the motorcycle with a sponge or
Avoid cleaning products that are not soft cloth using cool water.
specifically designed for motorcycle or Avoid directing water to muffler outlets
automobile surfaces. and electrical parts.
They may contain harsh detergents or 3. Clean the plastic parts using a cloth or
chemical solvents that could damage the sponge dampened with a solution of
mild detergent and water. Rub the soiled
metal, paint, and plastic on your motorcycle.
area gently rinsing it frequently with
If your motorcycle is still warm from recent fresh water.
operation, give the engine and exhaust Take care to keep brake fluid or
system time to cool off. chemical solvents off the motorcycle.
We recommend avoiding the use of high They will damage the plastic and
pressure water spray (typical in painted surfaces.
coinoperated car washes). The inside of the headlight lens may be
clouded immediately after washing the
NOTICE motorcycle. Moisture condensation inside the
headlight lens will disappear gradually by
High pressure water (or air) can damage lighting the headlight in high beam. Run the
certain parts of the motorcycle. engine while keeping the headlight on.
74
4. After cleaning, rinse the motorcycle to finish the job. Use only a non-abrasive
thoroughly with plenty of clean water. polish or wax made specifically for
Strong detergent residue can corrode motorcycles or automobiles. Apply the polish
alloy parts. or wax according to the instructions on the
5. Dry the motorcycle, start the engine, container.
and let it run for several minutes. If a surface on your motorcycle is chipped
6. Test the brakes before riding the or scratched, your Honda dealer has touchup
motorcycle. Several applications may paint to match your motorcycle’s colour. Be
be necessary to restore normal braking sure to use your motorcycle’s colour code
performance. (page 47) when you buy touch-up paint.
7. Lubricate the drive chain immediately Removing Road Salt
after washing and drying the
motorcycle. The salt contained in the road surface
freezing prevention medicine which a road
Braking efficiency may be temporarily
was sprayed with in winter, and the seawater
impaired immediately after washing the
motorcycle. becomes the cause which rust occurs in.
Anticipate longer stopping distance to avoid Wash your motorcycle by the following point
a possible accident. after it runs through such a place.
Finishing Touches 1. Clean the motorcycle using cool water
(page 74).
After washing your motorcycle, consider
using a commercially-available spray Do not use warm water.
cleaner/polish or quality liquid or paste wax This worsens the effect of the salt.
75
2. Dry the motorcycle and the surface of carburetor draining is very important, to
the metal is protected with the wax. assure proper performance after storage.

STORAGE GUIDE ! WARNING


Extended storage, such as for winter, Petrol is highly flammable and
requires that you take certain steps to explosive. You can be burned or
reduce the effects of deterioration from seriously injured when handling fuel.
non-use of the motorcycle. In addition, • Stop the engine and keep heat,
necessary repairs should be made BEFORE sparks, and flame away.
storing the motorcycle; otherwise, these • Refuel only outdoors.
repairs may be forgotten by the time the • Wipe up spills immediately.
motorcycle is removed from storage.
3. To prevent rusting in the cylinder,
STORAGE perform the following:
1. Change the engine oil. • Remove the spark plug cap from
2. Empty the fuel tank into an approved the spark plug. Using tape or string,
petrol container using a commercially secure the cap to any convenient
available hand siphon or an equivalent plastic body part so that it is positioned
away from the spark plug.
method. Spray the inside of the tank
with an aerosol rust-inhibiting oil. • Remove the spark plug from the
engine and store it in a safe place.
Reinstall the fuel fill cap on the tank. Do not connect the spark plug to
If storage will last more than one month, the spark plug cap.
76
• Pour a table spoon (15-20 cm3) 8. Cover the motorcycle (don’t use plastic
of clean engine oil into the cylinder or other coated materials) and store in
and cover the spark plug hole with an unheated area, free of dampness
a piece of cloth. with a minimum of daily temperature
variation. Do not store the motorcycle
• Crank the engine several times to in direct sunlight.
distribute the oil.
• Reinstall the spark plug and spark REMOVAL FROM STORAGE
plug cap. 1. Uncover and clean the motorcycle.
2. Change the engine oil if more than 4
4. Remove the battery. Store in an area months have passed since the start of
protected from freezing temperatures storage.
and direct sunlight. Check the 3. Check the battery electrolyte level and
electrolyte level and slow charge the charge the battery as required. Install
battery once a month. the battery.
5. Wash and dry the motorcycle. Wax all 4. Drain any excess aerosol rust-inhibiting
painted surfaces. Coat chrome with oil from the fuel tank. Fill the fuel tank
rustinhibiting oil. with fresh petrol.
6. Lubricate the drive chain (page 57). 5. Perform all Pre-ride Inspection checks
(page 33).
7. Inflate the tyres to their recommended
Test ride the motorcycle at low speeds
pressures. Place the motorcycle on
in a safe riding area away from traffic.
blocks to raise both tyres off the ground.
77
SPECIFICATIONS
DIMENSIONS
Overal length 2,069 mm (81.4 in)
Overal width 757 mm (29.8 in)
Overal height 1,089 mm (43.0 in)
Wheel base 1,324 mm (52.1 in)

WEIGHT
Dry weight 129 kg (284.3 lbs)

CAPACITIES
Engine oil After draining 1.0 L (1.1 US qt, 0.9 lmp qt)
After disassembly 1.2 L (1.3 US qt, 1.1 lmp qt)
Fuel tank 12.0 L (3.17 US gal, 2.63 lmp gal)
Fuel reserve 1.9 L (0.50 US gal, 0.41 lmp gal)
Passenger capacity Operator and one passenger
Maximum weight capacity 170 Kg (374.8 lbs)
78
ENGINE
Bore and stroke 57.3 x 57.8 mm (2.26x2.28 in)
Compression ratio 9.5:1
Displacement
Spark plug
Standard CPR8EA 9(NGK)
Spark plug gap 0.8-0.9 mm (0.03-0.04 in)
Idle speed 1,400 100 min-1 (rpm)
Valve clearance (Cold) Intake 0.08 mm (0.003 in)
Exhaust 0.12 mm (0.005 in)

CHASSIS AND SUSPENSION


Caster 26o 00’
Trail 97 mm (3.8 in)
Tyre size, front 80/100-17 M/C 46P
Tyre size, rear 110/80-17 M/C 57P
POWER TRANSMISSION
Primary reduction 3.350
Gear ratio, 1st 3.076
2nd 1.789
3rd 1.304
4th 1.090
5th 0.937
Final reduction 2.800
79
ELECTRICAL
Battery 12V-4Ah (M.F) ETZ5
Generator 0.14 kW/5,000 min-1 (rpm)
LIGHTS
Head light 12V-35/35W
Stop/tail light 12V-21W
License plate lamp 12V-5W
Turn signal light Front 12V-21W
Rear 12V-21W
Instrument lights LED W X4
Tachometer lamp LED W X5
Neutral indicator 12V-1.4 W
Turn signal indicator LED W X2
High beam indicator LED W X1
Fuse
Main fuse 20A
Other fuse 15A
Other fuse 10A

80
CATALYTIC CONVERTER A defective catalytic converter contributes
This motorcycle is equipped with a catalytic to air pollution, and can impair your
converter. engine’s performance. Follow these guidlines
to protect your vehicle catalytic converter.
The catalytic converter contains precious
metals that serve as catalysts, promoting • Always use unleaded petrol. Even a small
chemical reactions to convert the exhaust amount of leaded petrol can contaminates
gases without affecting the metals. the catalyst metals making the catalytic
converter ineffective.
The catalytic converter acts on HC, CO and
NOx. A replacement unit must be an original • Keep your engine tuned-up.
Honda part or its equivalent. • Have your vehicle diagnosed and replaced
The catalytic converter must operate at a if it is misfiring, backfiring, stalling or other
high temperature for the chemical reactions wise not running properly.
to take place. It can set on fire any
combustible materials that come near it. Park
your vehicle away from high grasses, dry
leaves or other flammables.

81

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