DUr.e]"elffltia] suspension member ]Bl1t •.•• 6, kg/:rn
I( 4~, f1'/I'O)
The rear :S'usp enslon !sse.mbly ~.s ,~liJIn}l iJiII.depel1deili l b.eing ~b.e' trlB!mng arm design, i f]C(;jpo]'ali~g a suspension member. stlls:pefILsion arms, telescopic double a,[ctirp L pe shock absarbers and coil spri]U,gs.
The di'r:re r~rlJUaJl ;U'semb]y is co nneeted to 'the: saspension member Ily four bolts and to the body member through bVQ rubber Insularcrs.
Bo~h trailhrag '!rIllS. pivot on tbe uvo 'm,m.n'il,ting~ a.u(lc.:he,dJ to the suspension :membeil! through '~.he rubb~1i 'in ulalor~.
:Ea,eh shock a.bs~;nlbe[ lower 'b:r.::H,;~ke'~ and wheel ~ e~ri IlJg housing is wel ded 10 the UaJil hmg end 0:' U[H~ suspenslon arrn, The CQi! sp ings are mounted between the suspensien arms and th e veh lcle body 'WI th d e bou nd rubber sl tuat[cd ,0[1 the suspension member ij n a,he een t Fe of llh e con ~r).Il ng,
Sus-pen· ion 0' Ue a:x'~e shaft is b); two ban bearlna wh ~ch norma! Iy (ndy feq Iliirre servicing ,HiLd lubricaJ hll[g wncm:1 replsceme n I 'is being carried out. TIl[e,)' ~He: the l1iund3JCljust(1)le t.y'-_.
~.) Jack U.[l ·~.he 'rear of 'h.e ·v.ehi'~c and S(l.p~ort on stand 1iI ntt"",r I] re r. r "1 c.
[ "'" ReJea,'e i~m~ ha'imdb:m:ke asd dlseeancct Ih~ wC';)r cabte 'I m ,.:~~ e(tiual ise r.
3) ~"I:l) rk the propeller :s:fuJafl: '~ear mlU'llC'f!3~ joi!'lt and drive piu&)Ii. [1j;i!r.1ges and remove the four r~r~(linin[1 nuts and o·~I~.
1,4) Se ~~ra~~ t~l~ two 31i1r,I\e.S ~11J(] either fm.licn rt][e shllJn out o· U~i \~ay o:~ wi·lhd.r;rw the ·shan from the rear or the g~;lrI:MJ ".
,5) ~Disc~u!l neet []U! exha ~'5( P'up art th e joj fill [ .J d.ju en I to nle' dri·y,e· ~[in~n [h~nge :l en cl[ at nne . e'. r nnl'm..:-r and '~Y~.I.h d raw 1M, C Hl'IJ rfl , [" 3'1m d 'P.pe.
(6" Di:s:eonoecl loo[b - r . r br.lk., 'FIle i '~e ~~~p S ut the union on the s aspens Ion arms, f~.ug d~ e pi !Je3 to (l re cnt
( ) Place ,:11, j,~Lk ~ll]dcr one slide suspension 3 rn ,ijlJi.d, ralse the anrnl sufflclently till ht'ke [be' we~gh~ ~f tl~ ,ooil SI~:ri'llIg off dn.e' shock ~'b:Stu~rs.
(9) R.ert1(" e the und, aad w .. :ttJ.;.;[f' nd dk,OOITIICI the shoc[k, abso be . f 'lhe 'hj\\1,!,;( .11;1 t~nli'lg. D' not lose ~he 'rubber bushes,
10'1 Lower f&e SLi pension ~rm to release n1J~ ooH S'i)u:iilll~ :!i~dl repeat Ope'f':.Jii.hll1S ( ) and ('Q un the other side 1I.t5'1l.>e. nslc fa un it,
( 11 ]) Suppt"rl. I.h~ SUS]p-i! H'sio.~. ~ ~ dl fi ~n3'1) drive ;]~ ,lttbly on aJ suitalbh;; ~ro:~k~)f jack, IF ,1l'LOVC he fQul" s~'lr lockinG nets anti was . ers .. one M each su [F,'ers'ion l'IliJcEld:;c'r Inou~1ihlg and
ene a~ each nll,~ ~ d'rj:,!'C hu US] ng. (jlembC!]J" (noun l.i Il,~, ,:) IIad1 inlt! the or)m~I~IC !J'ssem'bly '~o '[he bod)1 ..
I, I.;..,: . ower .the jack 0 Ulil~ the ne:db,Je rnotliniti~g wm de r f.be moun tins bah .and ~ HI draw it _ rom beneath the vehicle. 'Use care to ~ueve:Ii'll d::'i~n~gG by disitldgh~g rhe a sembly r:ro(ir~1 lll.e '~ack,
(],3 ) I [ 11ii¢e..,1S·' 'IT)' ~ rc m(J\I'I€ lh~ spri ng s..e'at~· r~orn '~he U,II}:U end or ehe springs and lift each :~pfhi!g :rrorua its lower
seat ~ n Lb!t:: .SlJ spensl on arm. '
, ,0·: ". ':{rk" L-,
. _ ._ ~ (-'PIi
Wns'ta na'£ ion ~ the rev~rsai~ 10, tha~. ,of the [f;'Cmmf3J e dure . pay ing .IU "nl.~ em eo Ute' ·oll.o.wi ng points,
(2 lf [h,~ clearance belt\~e~n. [I[e 01.Jte'[ iii) [or rhc rubber ilmslJb'lof and '[i'LC f::aoe' 0: t~l~' washer e!xc~cd~d 5 nun (O .. ~'97
R:emovhlOI Coil :$ipriiin!lli from ',;'caw SlJjspe~;sii"on Ar~. U;'~dl!lnl.
~). 6
in) use spec lal It.Q~ol, . 01• ST4 9 ~ 7000 [) ~md insert ~levi!r ;m,l~]!fIJo ru bbers from l he lower side' or 'm he; suspension n~em~.e~r and the dm fr~'re'l11 ial support,
(3 IExa III il1e ~at~pe]lc; ion member or cracks n ~ d:ish>rl ion"
("':') Check rt(~'~[jJinj~l,g ~~~~~., for 'w'e',ar and d~maS'e.
Replaco worn or damaged compo ments where 'Ii ecessa ry.
I 1) fi t ~h ~·LiS pension memb _1. l,: the veh lele a nd tighten tile s.uspensi' H~I me nber d'iUir~,nlia:1 meunf 19 8!I1.d shock absorber ret j n u:r~g bol ts 1,0 the s pecified torque as :SC l O'U~· I'll the Spec:iJi.cill, ions se I iOI1.
,.
TO REMOVE A·',n) ~NSTAL
'I,
(l) RaiSe ~h. r,~~~r 0 'the whi le, block U11C frunt
'W,~,eel'S:ll ;SUPI)Or I, It~~e ¥ell lcle Om11 j eck su nds and fie-move t~~ ~ ,~eaw road ~hc""is.
. 2) R.cmow' t he' drlve 511. n n:J nge JI'1.U ts ,uj j.ace:!la'~ !,Q the 'blCkhll)l olare
c [~.
I. oJ Rc.rno ye It !le S.lil A! pi n, take ou D, the cl evl . pi n 31~d
release die hand brake cable.
(4.) R,ctn0 ve th e re-boun d :r~3,b'h1'er re ta i ni n:g nuts,
(S R~a&e the usp msion arm with the jack, [~~ke off i:he shoek ahsorber te! ~,in i'!m ~ nu I and \V~ l hd r~ ;"V t he shoe k
absorber lrom us :I~n. C'~' SlI!F)11UIi[ nnounl.:ing.
(6) ,~~ .. n.ve~· 'E he jack ~ nd wl th dlr,aJw the co i I :sp,rjng .. re~b~ull.d rIIib'bcr and 'fiprillg seat,
I '1. Il1slill~Q t ion i' the rcversa] to tha [ of the removal procedure with a,1 temion I ' .. 'the' rolJo\~'i~g p inls,,:
(8) E)L@lma ne spri n,S . ,po> i'~ icn for correct • e;~~ i Ilg en uring 'that Ul, . fhlt face n H~;e S[H~ng is ~n t~f~.'", uPI rmost 'p'os:ilt ion.
9 I fngh Um m he. d rl ve n~nge nu Is and shock 3,~ sorber nu I '1:0 '~he' ~l~e lI'ned l~gh leni ng torque ~s (]e hI i led Ii n lhoe peel iii c~~ It ion section,
,Slprill1g! lflfild IRebo~ll.md R:ub' er R,e:mol!Of,ed 'f'lrom, Re!1;u' Sus pelMlIs,kull AI~m., (,Sed'au!il),.
4 Rear Sir~S 1)., 'Jtsio,u, TO elBA_:' A :' 'D ~', S",ECT
(1) Clel[l the spriJ:lg in a sultabie sclvent and examlne for C racks and ;j:is.toQr~i,o~.
(2) Measor.e '[he. free length 0 I 'the spri n;g to deterrndne ~f the s:pri:ng le'ng'l1 is within 'the specified measurement 3>
s [ out in the' Sp.eciliiCfition section
U the spri ng le:~,g'[h is not ~ n aceerdanee 'W ith the speclfleauon j't sh,ou'llde replaced .
l3) Check 'the spn ng ,e~~' and re-bound rub In err Eo]." fa,ti,coe ~nr!l,d damage,
([ 1 Clean the .sllock ,a,bsorlb B ~ ill a iSllJi,t;a,'b'le sol 'il~,I'Ij'~ sad
,ex;a'm:~ne: the shaft for distertfon and the body. for da m ,age.' and om! 'leaks.
_·t.. S,:II4IU;"'H. \IIS4: •• II~~I'
TO CL·J\N AN.D WNSPEJCT
T-"O-"I 'R" ~~jOIV' Ie ,', ~'J'N,!!1"T AI, 'L
-_ J.'··.\Ib.J!IIcI.· r lIi:..rb ll!J! , . ~j, A.·
( ]) Open the bo ot and remove the two nUB;, Irom lhe IiJ pper end of the shock absorb er.
I I ~1
"2) Unsc'rew the re tal ni ng nut. fro.rn the ~ow.er suppa, t
mOll.!1t~nu' and withdraw the shock absorbe'[ from the vebjcle.
(3) hts.tal'ia,lio:ffiI, is U1JC reversal to th~t or [h,e removal proeed ure payinga tten t ion to the rG):n~)w]ng"
(4', Tighten the retaini ng ants to the speci nlCd torque
as s rated :iin S[:}0C] flcatton sec'~,i on. -
,'2.' Check the da ;npim,g' _ xpsnsicn and ccmpresslonarctio[i of tile shoc:k ,a:b$:o]'be:r" If U1C c]amper act lon is ~,11e:ffect~'",'e J the sh,o-c,);, absorber :SlhO'~,1 d ~;;J>e replaced.
,3), Check, he rubber bushes and 'Yah, rs for damage and te:ph:u)~ if necessary.
( ])1 Ra~se the rear of the vehi,cie j support on jack 5 tands, ,hotl the [ion l wheels and remove the rear road wh~~] and br8Jke: drum.
f2) Remove the four bolts snd disconnect the drive. ~'hfIJft from the axle fJJa IlSe"
(3) Remove the hand brake cable from the wheel cylind.er [ever 3u.d lhe equallser lever,
(4\) \Vilhd,nl.iiJJ the hydmuHc. brake hosel:pil~_e $J~rin,g lock and disconnect the flexible hose r rom the pipe, fhJ.g,
, ,
.
,
!T' 80!..T
the flexib'~e hose with a suitable !;llug to' avoid $pilblg , of hy dr.au'!~,c br[ii,t~' n (li,d,"
(S) RCmlOVf!' the wheel be<I'FiJilg lo ck nuts and withdrdw the ~xI,e: sh~ft wheel bearings and, oil seeis, aLS descriiied ,in REA R AX LE SHAfT ,fld\~D BEAR [NO section,
( 6) .Jnscrew 'the fou r backing plate reta i lilting b olts arid remove the backing plare ,81nd brake assembly,
I. 7} II ace t he j;ad~ unde r 'Uli! suspension ~UlIl1iS and [Ita:i~e the arm EO take the weight 0 r the sl -oelt absorber, Remo'rve: the shock absorber ret;a:in~],g '~ud Irom the' [ower suppo:r I
mountlng and w:~th~rav the shock: absorber, I
(8) G[~~lua:M.y lowe]' the jack a nd r~mCi'V,e [he coil sl~'rung. sprtng seat andre-bound rubber.
('9) Rmu.;>ve the self locking lUlU from the two bolls, corUllCCU~lg, the suspension ann [,.0 the susp .1l'S.ion rnem be:r
3 nd wi thdr,a ,,\1 the suspension arm, ,
,( I 0) UlSirn.,g nile suspension arm bush ro:~o'lc:r tool ST4~J160000~, remove the bushes from the suspenslon am}, {l I) ~:ml'tIUaUon procedure is t.'I e reversal to 1[}urL ,of removal 'i~i th special M 'ten t~,on to the :fOUO\lfi nr.g points:
( ] 2) W,~ th he vehicle fun:)," laden, re-check 't he '~,!lnsion of due bolls eonnectl mI,g the s'Us~?en:sion arm to lhe suspensicn 1!J,l1Ii it.
(rn New seU locking nets 1111 US'[ be :fi tted each time t'~e sll:spen:sJo n 3JI1], is. :rc:moy,e'd,.
(l .) ]IUee d the b'yd~nil ie brak ing system,
Sf'A~15~~r
O'U'if'EIFIl BEAF!;I~;G ,~~
" SCA!!'" .
~AC'R¥
1.38
1[0.1 REII.'f'O::· I-V'" -
.~.. L'I·~. . .
{I] .w ack LI p the rear of .~ he vehicle, cheek t1~,e front wheels, remove the rear road wh~~1 an:. brake drum,
. 2 Retlilove the rou:recurim1J,g boh~ and discOliU ec~ the (hii V~ shs n frem Ul.e axle sh EL' :.~ cornpanion n ange.
(3) Seeure th~ C.OI1Tpan:tO:1:l Ilange with special 1,001 ST49'19000f] :iU1 d. remove the a xle shaft and wheel be a ~'ing lo ck nul.
1 ,4 ,Remove ehe axle sh,aJt with spe ial '1001 Sr4"678'OOOO and ~ift out the compamen n'llltge:
(5) Take out the four :S:Cn!I!WS and remove the erease catcher from the axle flln1,;.e.
(6) U$~nO ~J ~llU~h!G drift remove the ~nner bearing, and oil seal,
(11 Select a suitable 'm. ~I!'illg ,putliC'r and withdraw the OU~ er betl:dng.
NOT~: Tile outer bearing l·I.~:U be amn(1gc:d, ,clio rl~llg' remc vat (ind must be renewed {"riu'}" (0 ;(J~~embJy,
IJ) Cl~3,[1, ;JH C(HlIl])CUlel1J ts :parts in ~ suit abJ~·· cleanin g solvent,
1(2) Check the i aner bea:dn:g fo[ w,e~~r and ch il1'pi:l'lIg.
(3,) Check rbe compenion n~'l!l,ge machined surface for d3Jn'Hlge.
(4) Ch~c:k the axle sltaft rOJ crsckl i1(g~ \v'e3r and fJJMgil1JmenL
(51 Check. the bearin,g pacer for we(H or distortion.
o !\SS ".~'lIlLE AND WNST J'\.L
I "I) Pack the' be!'lr~n8S: with a lubricant speclflcd by the manulaeturer and lubricate inside rhe bearing hub,
(2:) Drift the iil1111ie'r bearing ~'ntD the hOHsin,S e'l!umr~'lrng th,j3,t the [~'r~.r:~. f~ ce Js in C01:1 1,4) ct with the centre race on Iy.
The ibei~[~.1 g is f ~'be.erni sealed type and lhe sca~ed taee r111l!l!it :b'e t·lIW~ ~d u re d ifCen~ M tia I.
Ensure IrJlilJ~~, the bearing i~ '(;0 n:ed Iy ,se~1 ~ed in the I OIlJlS l n,g",
(3) [nserl tile bearing sp,,· er in th.'c: h()u$ing~ 'r.rs·~ly ensu r~ng l~~,!,rt the lCO~ lug on the spacer correspon ds 'W i th the (;o{J,ing o.n the suspension arm hub. .
. .4) D ~'j n the n~'I,-?I' cuter bear ung :in'~.{l the housing ensuri ~l g. that the drl fl tace :f s ~ n C[).I~'[81Cl with. the centre I.:I,Ce tmly.
(5) The bearing is of ~. semi sealed ~ype and the sea]ed faee lID ust 'be ]3 din!;:, ou tward s
En~ufe that '~,he be'arh~~l ~s., correctly seated hi! relation to th,e beari 11 ,g. spacer,
(6) Light Iy :~ u brieate the i.[).11~ IT' piin~ phery or [[,I!H~ oil seels 'nd fit ' he' ,i1nn.er mlild outer 0,111 seals in ~h,e hm~shlg.
(7) S~.~ew t he v,e~i!~e ca tC:hc,~ 'W the axle n ange,
(.. ':' F:i,t the axle ~ 1m, the housing, place Ute C.O'Dl~ panien fhrngl:\i ~wer the end of the axle, .nt the washer and the ~ew (~$t~na.l~ed nut, Ti2h1.~n the bearing re'ht~rmi:r~g nut to the speclfled torque as de ailed in t11. . Speciflcatlons and check lhe axle iCll.d play, which should 'be 0 - 0'..1 S mm I 01 O'(l06 in).
iV0'11::: :~i hea it h~ necessary to /il a neM,J !;uspens.lou arm, eUimre r1.~at (E (.'Onti!-~I.J(}udh~g (_~oded balling 1iPb xr is f~'u(Jd. (!,g. slwukl.t ~~ (1' SUSrH!I'I!;ion (srm hub be nUlrked ~"I1" ~ I hen th(! bearing spacer mus: ais. be marked "B ;
fn no oircumstances should a dtss-i:mitaf ,~r)(lcer and suspens.ion (1i1.Wi W fiu eel 1'1;.£ u cri I i(}{:J' c:,ll!fi:ran(."(t of {}" OJ nun 10.00'1 in) exis ts b. '(rwe.·en; tint' beariltg I'm .er and the b,e(J~~/ng:
Hu b I~H1J~lh and bearl n g sJ)6LCe r ",ength is derailed jn the Sped n call on ...
I .8:' CmJ,[",~~ ~,he C]rive si~,an ~Q tl m,e' companion flange and t~gh te 111 I h e four :r :!I.'t~.i Ill:r ng bol ts.
,9) Replace fh~ brake drum and 'the road wheel, Ul,en tigll'ten 'I he· wheel n I!US,.
(]IO"· Remove the 'vehicle f~(.l.m the jack ~hJllJds and road test U1C' zehlclc.