Professional Documents
Culture Documents
Indian Cement
Indian Cement
By
M. K. Singhi
Executive Director, Shree Cement Ltd.
&
R. Bhargava
Chief Climate Officer
1
Jan 2010 New Delhi
Shree Cement, India Workshop on International comparison of Industrial Energy efficiency on 27-28
CONTENTS
INDIA
Overview of Indian Cement Industry Cement Sustainability Initiative Sustainable Initiatives Indian Cement Industry
Energy Management Alternative Fuels Clean Development Carbon Sequestration
INDIA
INDIA
206.7 198
200
190.45
Installed Capacity
180
Million Tons
157.5 9
160
165.4 155.6 6
168.3
Production
140
120
111.3 5
4
100
'02-'03
'03-'04
'04-'05
'05-'06
'06-'07
'07-08
'08-09
CSI Global Response to Global Issues Cement Sustainability Initiative was formed to help the cement industry to address the challenges of sustainable development. Started in 1999 Initiated by 10 major cement companies in 2002. 21 companies have joined CSI. Is developing the basis for a global Sectoral Approach with stakeholders to enable more rapid, equitable and economical GHG mitigation The Cement Sustainability Initiative aims to increase both our contribution to sustainable development and the public's understanding of that contribution.
5 Shree Cement, India
Ash Grove Cement (USA)* CEMEX (Mexico) Cimentos Liz (Brazil)* Cementos Molins (Spain) Cimpor (Portugal) CRH (Ireland)* Grasim Cement (India)* HeidelbergCement (Germany) Holcim (Switzerland) Italcementi (Italy) Lafarge (France) Portland Valderrivas (Spain) Secil (Portugal)*
CSI participants in India Name of the Company Capacity 9.10 19.64 1.07 3.09 40.71
Indian
Shree Cement Grasim Cement MNC in India Cimphor Heidelberg Cement Holcim
Italcementi
Lafarge
3.39
6.55
Activities
Emissions reduction
Local impacts on land and communities Communications and progress reporting
Concrete
Develop CDM methodology Implementation of Getting the Number Right project
Business Overview
Economy
Environment
Society
Increase efficiency
Fuel Requirement
331.2
Thermal
Wind Energy Total
Shree Cement, India
: 1573.34 MW
: 84.30 MW
11
: 2812.45MW
Alternate Fuels
India is closely associated for deployment of cost effective & efficient technologies for utilization of hazardous wastes with Asia Pacific Partnership countries for CO2 emission reduction.
13 Shree Cement, India
Alternate Fuels
Rajasthan 4%
249300
Chattisgarh 4% Gujarat 249300 28% J&K 12465 1745101 0.2% Karnataka 62325 M.P. 1% 124650 2% Kerala 1% 62325
Punjab 1%
62325
Orissa 1%
62325
Others* 10%
922411
Maharashtra 25%
1558126
Total HW generation 6.23 MillionTonnes from 36,165 Units Source: CPCB, 2008
14
Alternate Fuels
Dumping sites constantly release methane gas, which contributes to environmental degradation & global warming.
Alternate Fuels
Lafarge
Binani Cement
Alternate Fuels
Energy Management
Energy Management
Energy Management
1960
Wet, 94%
1980
Semi Dry, 6%
Wet, 21%
Semi Dry, 1%
Wet, 2%
1990
Dry, 76%
Semi Dry, 3%
Dry, 97%
2009
Energy Management
VRM's ,Roll Presses with Ball mills with /without dynamic classifiers conventional classifier Single stage Continuous Blending Silos Two Stage Batch Blending Silos
21
Contd.
Energy Management
Energy Management
Survey/Audits
Energy Management
Industry is benchmarked by
S. No. 1. Organization/Institution Bureau of Energy Efficiency, Ministry of Power, Govt. of India & Confederation of Indian Industry National Council for Cement & Building Materials Area Energy
3.
4.
5. 6. 7. 8.
Energy, PlantPerformance
Quality Performance Environmental Social Responsibility Environmental Excellence Energy efficiency, Environment Impact, Plant performance
24
Clean Development
Contd.
Clean Development
Clean Development
81
80
80
79
79
76.7
75
kWh/t Cement
70
65
60
55
50
'05-'06
'06-'07
'07-08
'08-09
Shree Cement
Clean Development
95.85 104.23
Clean Development
Contd.
29
Clean Development
India Cement
Birla Corp JK Cement KCP
7.7
7.5 13 2.5
40970
39905 69169 13302
4.5
40
23943
255190
Calculation is based on 322 Running Days, 90% Plant Load Factor, 10% Auxiliary Consumption and Emission Factor 0.85tCO2/MWh.
Clean Development
2004 2005
2006
2007 2008
132.44
145.06 154.23
0.86
0.85 0.84
Clean Development
Type of project
Projects Registered
12 4 3 3
Clean Development
Carbon Sequestration
INDIA
The role of R & D in the growth of cement industry in India is well known and documented.
- Holcim
Shree Cement, India
35
INDIA
Clean environment
Qualify for CDM Projects
INDIA
Tax exemption on CDM and Renewable Energy projects : Renewable energy and CDM projects are capital intensive Renewable energy and CDM projects should be tax free
INDIA
Fly ash to be supplied free of cost to cement industry. Encourage construction of concrete roads.
INDIA
Fiscal incentives to invest in renewable energy by private players Long term stability in tariff policies. Energy efficient plants should be duly incentivised under PAT scheme. Incentives should be based on normal industry benchmark. This will encourage efficient industry to become more efficient, or else they will have no motivation for increasing efficiency further. Involve in vigorous R&D to develop innovative technologies.
Indian Cement Industry is the 1st to march towards Sustainability Developments: Issuance of CERs.
Recognitions
National Safety Award Awarded by Honble President of India, Smt. Pratibha Patil.
INDIA
Excellent Water Efficient Unit Awarded by CII Golden Peacock Award-2009 For climate security EDGE Award 2009Awarded by Network Computing Magazine for "Top IT Implementations in India"
Energy Efficiency Award - Awarded by CII Sustainability Award Commendation Certificate for Strong Commitment for Sustainability by CII
41
Quality Excellence Award By National Council for Cement & Building Material
INDIA
Conclusion: Environment friendly technologies will be the prime mover for the viability of the industry on the global canvas.
The industry should also increasingly look for other cheaper and cleaner fuel options.
To encourage waste utilisation principle of Polluter Pays has to be adopted. Governments & multinational companies should encourage joint research programmes and transfer of technologies.
43 Shree Cement, India
INDIA