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Truc Vit Hung Dang Lam
Truc Vit Hung Dang Lam
LI NOI U
Thit k chi tit may la mt yu cu quan trong i vi
mi sinh vin nganh c kh ch tao may noi chung va sinh vin PFIEV
noi ring. Nhim vu chung la thit k h thng dn ng t
ng c in n c cu chp hanh.
nm
Trang
MC LC
Phn 1: Thit lp s ng hc ca my
Phn 2: Tnh ton v chn ng c, phn phi t s truyn ng
2.1 Chn ng c in
2.2 Phn phi t s truyn
Phn 3: Tnh ton tc quay, mo men v ng knh s b trn cc trc
3.1 Tnh ton tc quay
3.2 Tnh momen xon cho mi trc
3.3 Tnh ng knh s b trn cc trc
Phn 4: Tnh, chn thng s, vt liu ch to ca cc b truyn ng
4.1 Thit k b truyn ai dt
4.1.1 Chn loi ai
4.1.2 Xc nh ng knh bnh ai
4.1.3 Tnh khong cch trc A v chiu di dy ai
4.1.4 Kim nghim gc m trn bnh nh
4.1.5 Xc nh tit din ai
4.1.6 Tnh lc cng v lc tc dng ln cc trc
4.2 Thit k b truyn trc vt
4.2.1 Chn vt liu v cc nhit luyn
4.2.2 nh ng sut cho php
4.2.3 Chn s mi ren trn trc vt v s rng trn bnh vt
4.2.4 Chn s b tr s hiu sut, h s ti trng v tnh cng sut trn bnh vt
4.2.5 nh moun m v h s ng knh q theo iu kin bn tip xc
4.2.6 Kim nghim vn tc trt, hiu sut v h s ti trng:
4.2.7 Kim nghim sc bn un ca rng bnh vt
4.2.8 Kim nghim sc bn rng bnh vt khi chu qu ti t ngt
4.2.9 nh cc thng s hnh hc ch yu ca b truyn trc vt
4.2.10 Tnh lc tc dng
4.2.11 Kim nghim sc bn v cng un ca thn trc vt
Phn 5: Thit k cc trc truyn ng v then
5.1 Thit k cc trc truyn ng
5.1.1 Chn vt liu
5.1.2 Tnh gn ng
5.1.3 Tnh phn lc trn cc gi
5.1.4 Tnh chnh xc trc
5.2 Tnh then
Phn 6: Tnh v chn gi cho cc trc truyn ng
6.1 Tnh v chn gi trn trc I
6.2 Tnh v chn gi trn trc II
6.3 Phng php c nh trn trc v trong v hp
Phn 7: Kt cu hp gim tc
7.1 Cc kch tht c bn
7.2 Cc chi tit ph
7.2.1 Cht nh v
7.2.2 Vng mc
7.2.3 Ca thm du
7.2.4 Bu lng thm du
Phn 8: Thit k cu to cc chi tit my, bi trn v lp hp
8.1 Bi trn
8.2 Che kn
SVTH: Trn Vit Hng 07CLC
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Trang
PHN 1
THIT LP S NG HOC CUA MAY
Yu cu: Thit k hp giam tc truc vt
Tuy theo v tr tng i gia truc vt va banh vt, s
ng truc vt chia lam 3 loai chnh: truc vt t trn, t di va
t canh.
Trong an nay, la chon hp giam tc truc vt t di.
Co u im chnh la: xac sut ri cua bt kim loai, san phm cua
mai mon vao ch n khp t hn so vi loai co truc vt t trn
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PHN 2
CHON NG C IN VA PHN PHI T S
TRUYN
2.1 Chon ng c in :
ng c in c chon phai tn dung c toan b cng
sut cua ng c. Khi lam vic khng qua nong, co kha nng qua tai
trong thi gian ngn, co momen m may u ln thng momen can
ban u cua phu tai.
Nh vy, ng c in c chon phai co cng sut nh
mc ln hn hoc bng cng sut cua phu tai t trn truc ng
c, hay cng sut cn thit.
Theo cng sut cn thit: N CT = 2 Hp = 2 * 0.746 = 1.492 ( kw )
Cn phai chon cng sut ng c in ln hn cng sut NCT.
Chon s b ng c che kn co quat loai A02 . Co k hiu A02 - 42
- 4.
Cng sut ng c Nc = 1.5 (kw)
S vong quay cua ng c nc = 1500 (v/p)
2.1
PHN 3
TNH TOAN TC QUAY, MOMEN
VA NG KNH S B TRN CAC TRUC
+ B qua hiu sut truyn ng trn trc vt : 2 = 1
Tnh cng sut cho bnh vt
+ Cng sut
N2= N1 = 1.492 (kw)
3.2 Tnh momen xon cho truc:
+ Trn truc ng c
N
1.492
M c = 9,55 106 CT = 9,55 106
= 9499 ( N.mm)
nc
1500
Trang
TRUC NG
C
30
1500
1.492
9499
N
( mm )
n
Trong o:
- dsb: ng knh s b truc
- N: cng sut truyn
- n: s vong quay trong mt phut cua truc
- C: h s tnh toan phu thuc ng sut xon cho
phep [ x]
Chon C=130
N1 = 1.492(kw)
n = 50(v/p)
d 2 sb =130 3
1.492
= 40 .322 (mm )
50
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107
N t
10 7
= 0,67
25 10 7
Vy ng sut un cho phep:
[ ]ou =(0,25 ch + 0,08 bk)KN
= (0,25 170 + 0,08 400)0,67
= 49.91(N/mm2)
4.2.3 Tnh ton cc thng s:
Chon s mi ren cua truc vt :
Z1 = 2
S rng cua banh vt :
Z2 = i Z1 = 30 2 = 60
Chon s b tr s hiu sut, h s tai trong va
tnh cng sut trn banh vt:
S mi ren truc vt:
Z1 = 2,
B qua hiu sut truyn ng trn truc vt:
Cng sut trn truc vt :
N1 = 1.492(kw)
Cng sut trn banh vt :
N2 = N1 = 1.492 (kw)
Chon s b h s tai trong: K = 1,1, vi gia thit vn tc
trt v2 < 5 (m/s)
4.2.4 nh moun m va h s ng knh q theo iu kin
bn tip xuc:
Vi gi tr ca cng sut N= 1.492 ta chon m = 3
Tra bng 4-1 [1] ta chon c q =12
4.2.5 Kim nghim vn tc trt, hiu sut va h s tai
trong :
a. Vn tc trt:
Vn tc trt trong b truyn truc vt - banh vt co
phng theo ng tip tuyn vi ng ren truc vt.
K 'N = 8
vt =
m n1
3 1500 2
Z12 + q 2 =
2 + 122 = 2.866( m / s )
19100
19100
Trang
tg
tg ( + ' )
tg 9,450
= 0,806 0,822
= ( 0,96 0,98)
tg 120
Vy chon = 0,8 la hp ly
Tr s hiu sut khng chnh lch nhiu so vi d oan
nn khng cn tnh lai cng sut trn banh vt.
c. H s tai trong K:
H s tai trong tnh theo cng thc: K = Ktt K
Trong o: Ktt : h s tp trung tai trong
K : h s tai trong ng
Do tai trong khng thay i nn chon Ktt =1
Vn tc vong v2 cua banh vt :
.d 2 .n2
.m.Z 2 n2 3,14 3 60 50
v2 =
=
=
= 0.471( m / s )
60 1000 60 1000
60 1000
Vi v2 = 0.478 < 3 nn ly K = 1,1, suy ra K = Ktt K = 1 1,1
= 1,1, phu hp vi d oan.
Vn tc v2 = 0.478 (m/s) < 2 nn chon cp chnh xac cua
b truyn truc vt la: 9.
( )
Z2 = 30
Trang
Bng thng s c bn
Tn thng s
Gi tr(n v mm)
Trang
A = 108
m =3
Z1 = 2
Z2 = 60
q =12
h=3.6
c0 = 0,2
B = 35
= 200
= 902744
dc1= 36
De1 = 42
Di1 = 28.8
d1 = dc1 = 36
dc2 = 180
De2 = 186
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10
PHN 5
TNH TOAN CAC TRUC TRUYN NG VA THEN
5.1. TNH TRC
5.2 TNH THEN
PHN 6
TNH VA CHON GI CHO CAC TRUC TRUYN NG
PHN 7
KT CU HP GIAM TC
Ch tiu cua hp giam tc la cng cao va khi lng nho.
Chon vt liu uc hp giam tc la GX15-32. Chon b mt
ghep np va thn i qua truc vic lp ghep c d dang.
Chon mt ghep np va thn :
i vi hp giam tc truc vt nn chon mt ghep np vi
thn la mt i qua banh vt vic lp truc banh vt va c
d dang. ng knh ngoai cua truc vt cn be hn ng knh cua
l gi truc co th a truc vt t ngoai vao trong hp.
Bng phng phap nay khng cn lam mt ghep i qua truc cua
truc vt
Khi sit bulng ghep np va thn hp co th lam v tr
gia np va thn b sai lch chut t, dn n vong ngoai cua b
bin dang. y la nguyn nhn lam chong hong. Khc phuc hin
tng nay th dung cht nh v, cac cht t cang xa nhau cang
tt.
B tr cac chi tit may trong hp:
Gia thanh trong cua hp va banh vt cn co khe h. i vi
vo hp u bng gang khe h nn ly bng:
a=(1.1 1.2)
Trong o: la chiu day thanh hp
Nu cu tao vo co than mong (vo han, dp....)th khe h a
ly tng ln 1.4 1.8 ln
7.1 Cac kch thc c ban c trnh bay nh sau:
Tn goi
Chiu day thn hp:
Np hp 1
Chiu day mt :
- Khng co
phn li
- Co phn li
Chiu day gn thn
hp
SVTH: Trn Vit Hng 07CLC
11
L +B
; L va B: chiu dai va
200 300
45
1: 50
c
SVTH: Trn Vit Hng 07CLC
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12
R22
25
35
R7
1
3
10
15
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13
D1
PHN 8
d
BI TRN CHE KN VA LP HP
8.1
Bi trn:
Chon phng phap bi trn bng m, bi khng th bi
l
trn bng phng phap te du do truc banh vt quay vi vn
tc 50 v/p
Ta chon nhom m T. Lng m tra chim 2/3 lng th
tch rng cua (cho tai truc II)tra m cho tai truc I vi
lng chim 1/3 th tch cua .
(Bang 8-28-Trang 198-Thit k CTM - Nguyn Trong Hip Nguyn Vn Lm)
8.2 Che kn:
8.2.1 Che kn ln:
che kn u truc ra, tranh s xm nhp cua bui va tap
cht vao cung nh ngn du m chay ra ngoai ta dung pht
chn
Cht bi trn b phn thng dung la m do co nhiu
u im: m t b chay ra ngoai, lp kn khe h gia tit may
quay va tit may c dnh, nh o bao v khoi bui.
M dung cho b phn lam vic lu dai, chng mon tt,
nht t thay i khi nhit bin thin.
Bi trn b phn bng m la phng phap bi trn n
gian, ch cn nhet m vao b phn vi lng va u
bi trn sut thi ky lam vic. Tuy nhin khng nn cho m qua
nhiu v se lam tng nhit trong . Nu s vong quay cua
trung bnh th cho m lp y 2/3 th tch rng cua b
phn . i vi bi va bi chn vi s vong quay
cua di 300(v/p), nhit lam vic di 6000C th chon
loai m M.
8.2.2 Lot kn b phn :
Nhm bao v khoi bui, cht bn, phoi kim loai, va cac
tap cht xm nhp vao , v nhng cht o lam chong mon
va g. Ngoai ra, lot kn con phong du chay ra ngoai.
i vi b phn truc vao va truc ra cua hp giam
tc, do bi trn bng du trong may nn phai lot kn bng vong
pht. Vong pht c lp trn np .
Vong pht lp trn ranh hnh thang, dung khi vn tc trt
v < 4 5(m/s2). Tra bang 8 - 29 chon vong pht nh sau:
Vong pht lp trn truc vt co ng knh ngong d = 35(mm):
d1 =51.5; d2 = 49, D = 69; a = 9, b = 6,5; S0 = 12
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14
d2
b
So
Js 7
h6
lp: g6
Lp moay banh vt trn truc theo h thng l chon kiu
H7
lp: g6
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15
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16