Zoran Solution DVD

Service Manual

TABLE OF CONTENTS

TABLE OF CONTENTS
1 Terminology and Abbreviations.1-5

2 Safety Precautions ...6-9 3 Electrical Performance Standards ..10

4 DVD Box Block Diagram..11 5 6 7 8 9 10 11 12 General Classtication of Symptoms...12-16 Software Update Method .. 17 Repair of Power Board.. 18-22 Repair of Decoder Board ...23-34 Repair of Key Board.. Package diagram 35

.... 36 ... 37 .38

System decomposition 3-D diagram

Main point waveforms of Electronic components

Terminology & Abbreviations

Terminology & Abbreviations

The former name of the Dolby Digital audio-coding system . AC-3 followed AC-1 and AC-2. Still used in some standards documents. Angle In DVD-video, a specific view of a scene, usually recorded from a certain camera angle. Different angles can be chosen while viewing the scene. CD Short for compact disc, an optical disc storage format developed by Philips and Sony. CD-DA Compact disc digital audio. The original music CD format, storing audio information as digital PCM data. Defined by the Red Book standard. CD+G Compact disc plus graphics. A variation of CD which embeds graphical data in with the audio data, allowing video pictures to be displayed periodically as music is played. Primarily used for karaoke. CD-R An extension of the CD format allowing data to be recorded once on a disc by using dye-sublimation technology. Defined by the Orange Book standard. Channel A part of an audio track. Typically there is one channel allocated for each loudspeaker. Chapter In DVD-Video, a division of a title. Technically called a part of title (PTT). Closed Caption Text captions for video which are not normally visible, as opposed to open captions, which are a permanent part of the picture. In the United States, the official NTSC Closed Caption standard requires that all TVs larger than 13 inches include circuitry to decode and display caption information stored on line 21 of the video signal. DVD-Video can provide closed caption data, but the subpicture format is preferred for its versatility. Component Video A video system containing three separate color component signals, either red/green/blue (RGB) or chroma/color difference (YGbCr, YPbPr, YUV), in analog or digital form. The MPEG-2 encoding system used by DVD is based on color-difference component digital video. Very few televisions have component video inputs. Composite Video An analog video signal in which the luma and chroma components are combined (by frequency multiplexing), along with sync and burst. Also called CVBS. Most televisions and VCRs have composite video connectors, which are usually colored yellow. CD-i Compact disc interactive. An extension of the CD format designed around a set-top computer that connects to a TV to provide interactive home entertainment, including digital audio and video, video games, and software applications. Defined by the Green Book standard. CD-i Assn.

AC-3

Terminology & Abbreviations

Dolby Digital A perceptual coding system for audio, developed by Dolby Laboratories and accepted as an international standard. Dolby Digital is the most common means of encoding audio for DVD-Video and is the mandatory audio compression system for 525/60 (NTSC) discs. Dolby Surround The standard for matrix encoding surround-sound channels in a stereo signal by applying a set of defined mathematical functions when combining center and surround channels with left and right channels. The center and surround channels can then be extracted by a decoder such as a Dolby Pro Logic circuit which applies the inverse of the mathematical functions. A Dolby Surround decoder extracts surround channels, while a Dolby Pro Logic decoder uses tially independent of the recording or transmission format. Both Dolby Digital and MPEG audio compression systems are 1-1 compatible with Dolby Surround audio. DTS Digital Theater Sound. A perceptual audio-coding system developed for theaters. A competitor to Dolby Digital and an optional audio track format for DVD-Video. DVCD Stands for Double Video CD -- pretty popular format in mainland China. Format itself is nothing new really, its just a regular VideoCD overburned to include 90 to 99mins per CD, compared to regular 74mins per CD in standard VideoCD format. DVD An acronym that officially stands for nothing, but is often expanded as Digital Video Disc or Digital Versatile Disc. The audio/video/data storage system based on 12-and 1-1 8-cm optical discs. DVD+R DVD+Recordable defines a standard for recordable DVD drives and media defined by the DVDRW Alliance. Often called "plus R", the format is write once (compared to DVD+RW wich can be erased and rewritten). The single sided discs can hold 4,700,000,000 bytes (4.38 Gigabytes at 1024 bytes to the kilobyte) with double sided discs holding twice as much. There are no dual layer single sided recordable discs. This format competes with the DVD Forum DVD-R specification. DVDRhelp DVDR information JPEG Joint Photographic Experts Group. The international committee which created its namesake standard for compressing still images. Karaoke Literally empty orchestra. The social sensation from Japan where sufficiently inebriated people embarrass themselves in public by singing along to a music track. Karaoke was largely responsible for the success of laserdisc in Japan, thus supporting it elsewhere. Kodak Picture CD Kodak Picture CD is a CD that contains your pictures in JPEG format(.jpg) along with software that lets you view, enhance, share, and print your pictures from your computer. Some standalone DVD Players supports this format also, but then only for viewing. This format will also work on DVD Players that supports "JPEG file viewing" but you may lose some Kodak Picture CD specific features. Kodak Picture CD. Macrovision An antitaping process that modifies a signal so that it appears unchanged on most televisions but is distorted and unwatchable when played back from a videotape recording. Macrovision takes advantage of characteristics of AGC circuits and burst decoder circuits in VCRs to interfere with the recording process.
2

Terminology & Abbreviations

MP3 MP3 is an acronym for MPEG-1 (or MPEG-2) Layer 3 audio encoding (it is not an acronym for MPEG3). MP3 is a popular compression format used for audio files on computers and portable devices. The compression in MP3 works on the basis of a "psychoacoustic model" which means that parts of the audio that human ears cannot detect are discarded by the encoder. Although this is a LOSSY process, it can yield very high quality audio files are relatively high compression rates. A typical MP3 file encoded at 128 kbit/s (12:1 compression) is near CD quality. MP3 audio is increasingly being used in video production coupled with various MPEG-4 video codecs like divx. The audio may be encoded with a constant or variable bitrate. Multiangle A DVD-Video program containing multiple angles allowing different views of a scene to selected during playback. Multilanguage A DVD-Video program containing sound tracks and subtitle tracks for more than one language. RGB Video information in the form of red, green, and blue tristimulus values. The combination of three values representing the intensity of each of the three colors can represent the entire range of visible light. S/N Signal-to-noise ratio. Also called SNR. SACD Super Audio CD is the next generation of audio disc, offering full-range, uncompressed digital multi-channel surround sound. SACD can also be backward compatible using so called hybrid discs with an extra layer that allows them to be played on conventional CD players but then only with ordinary CD quality. SACD can be played on SACD Players, DVD Players with SACD support and if using hybrid discs also CD Players. SACD is currently competing with DVD-Audio as the new audio defacto standard. Philips SACD information. Subtitle A textual representation of the spoken audio in a video program. Subtitles are often used with foreign languages and do not serve the same purpose as captions for the hearing impaired. SVCD SVCD stands for 'Super VideoCD'. A SVCD is very similiar to a VCD, it has the capacity to hold about 35-60 minutes on 74/80 min CDs of very good quality full-motion MPEG-2 video along with up to 2 stereo audio tracks and also 4 selectable subtitles. A SVCD can be played on many standalone DVD Players and of course on all computers with a DVD-ROM or CD-ROM drive with the help of a software based decoder / player. SVCDHelp.com. S-video A video interface standard that carries separate luma and chroma signals, usually on a four-pin mini-DIN connector. Also called Y/C. The quality of s-video is significantly better than composite video since it does not require a comb filter to separate the signals, but its not quite as good as component video. Most high-end televisions have s-video inputs. S-video is often erroneously called S-VHS. System menu The main menu of a DVD-Video disc, from which titles are selected. Also called the title selection menu or disc menu 3

Terminology & Abbreviations

The largest unit of a DVD-Video disc (other than the entire volume or side). Usually a movie, TV program, music album, or so on. A disc can hold up to 99 titles, which can be selected from the disc menu. VCD VCD stands for 'Video Compact Disc' and basically it is a CD that contains moving pictures and sound. If you're familiar with regular audio/music CDs, then you will know what a VCD looks like. A VCD has the capacity to hold up to 74/80 minutes on 650MB/700MB CDs respectively of full-motion video along with quality stereo sound. VCDs use an encoding standard called MPEG-1 to store the video and audio. A VCD can be played on almost all standalone DVD Players and of course on all computers with a DVD-ROM or CD-ROM drive with the help of a software based decoder / player. VCDHelp.com. YUV In the general sense, any form of color-difference video signal containing one luma and two chroma components. Technically, YUV is applicable only to the process of encoding component video into composite video. WMF Windows Media Format files are audio/video files encoded with the Windows Media Encoder, providing high quality and media security for streaming and download-and-play applications on PCs, set-top boxes, and portable devices. Windows Media Format comprises Windows Media Audio and Video codecs, an optional integrated digital rights management (DRM) system, and a file container. Microsoft WMF Information CVD China Video Disk - a precursor to SVCD marketed since 1998. Resolutions are 352x480 NTSC, 352x576 PAL, 44.1khz audio (unlike 1/2 D1 DVD that is the same resolution at 48khz audio). Not all players will play CVD (compatible players). CVD Guide DivX DivX is a new format for digital video, much like MP3 is a format for digital music. DivX is the brand name of a patent-pending video compression technology created by DivXNetworks, Inc., (also known as Project Mayo). The DivX codec is based on the MPEG-4 compression standard. This codec is so advanced that it can reduce an MPEG-2 video (the same format used for DVD or Pay-Per-View) to ten percent of its original size. DivX.com. DVD+RW DVD+RW is a ReWriteable media format of the DVD+R standard. DVD-Audio DVD-Audio or sometimes called DVD-A is a separate format from DVD-Video. 1-3 It is a format specifically designed to provide the highest possible audio fidelity capable on DVD. DVD-Audio provides for audio in stereo and in multi-channel surround in a wide range of specifications. In addition to audio, a DVD-Audio disk can contain a limited amount of video, which can be used to display text, such as lyrics or notes. DVD-Audio can only be played on DVD Players with DVD-Audio support (most DVD Players do not support this format). DVD-Audio is currently competing with SACD as the new audio defacto standard. DigitalAudioGuide DVD Audio FAQ DVD-R DVD-Recordable defines a standard for recordable DVD drives and media defined by the DVD Forum. Often called "minus R", the format is write once (compared to DVD-RW wich can be erased and rewritten). The single sided discs can hold 4,700,000,000 bytes (4.38 Gigabytes at 1024 bytes to the kilobyte) with double sided discs holding twice as much. There are no dual layer single sided recordable discs. This format competes with the DVD+R format. DVDRhelp DVDR information
4

Title

Terminology & Abbreviations

DVD-RAM A recordable format supported by the DVD Forum. It has superior recording features but it is not compatible with most DVD-ROM drives or DVD Video players. It works well when set up like a removable hard disk. DVD-RW DVD-RW is a ReWriteable media format of the DVD-R standard. DVD-Video DVD-Video is the video element of the DVD format. DVD Demystified DVD-Video Features. DVDR A term used to cover both the DVD-R and DVD+R standards in one word.

HDCD High Definition Compatible Digital (HDCD) is a patented encode/decode

process for delivering the full richness and detail of the original microphone feed on Compact Discs and DVD-Audio. HDCD has been used in the recording of more than 5,000 CD titles, which include more than 250 Billboard Top 200 recordings and more than 175 GRAMMY nominations, and account for more than 300 million CDs sold. HDCD-encoded CDs sound better because they are encoded with 20 bits of real musical information, as compared with 16 bits for all other CDs. HDCD overcomes the limitation of the 16-bit CD format by using a sophisticated system to encode the additional 4 bits onto the CD while remaining completely compatible with the existing CD format. HDCD provides more dynamic range, a more focused 3-D soundstage, and extremely natural vocal and musical timbre. With HDCD, you get the body, depth, and emotion of the original performance not a flat, digital imitation.

IMPORTANT SAFETY PRECAUTIONS Prior to shipment from the factory, the products are strictly inspected to conform with the recognized product safety and electrical codes of the countries in which they are to be sold. However, in order to maintain such compliance, it is equally important to implement the following pre-cautions when a set is being serviced. Precautions during Servicing 1. Locations requiring special caution are denoted by labels and inscriptions on the rear panel and certain parts of the product. When performing service, be sure to read and comply with these and other cautionary notices appearing in the operation and service manuals . 2. Parts identified by the

symbol in schematic diagram parts are critical for safety.

Replace only with specified part numbers. Note : Parts in this category also include those specified to comply with laser emission standards for Products using cathode ray tubes and those specified for compliance with various regulations regarding spurious radiation. 3. Use Specified internal wiring. Note especially: 1) Double insulated wires 2)High voltage leads 4. Use specified insulating materials for hazardous live parts. Note especially: 1)Insulation Tape 2)PVC tubing 3)Spacers 4)Insulation sheets for transistor 5. Observe that wires do not contact heat producing PARTS (heatsinks, oxide metal film resistors ,fusible resistors ,etc .) 6.Check that replaced wires do not contact sharp edged or pointed parts .

SAFETY PRECAUTIONS
7. 1)When a power cord has been replaced ,check that A mark is made on the cord ,under strain ,near the aperture ,and the flexible cord is subjected 100times to a pull of 40N for a duration of 1 second each . 2)During the test ,the cord shall not be displaced by more than 2mm

8.Also check areas surrounding repaired locations . 9. The internal wiring is secured so as not to approach the heating parts and high voltage parts by its shape.So, these wires must be restored to its former state. 10. After updated the hazardous live part or accessible part, if the clearance or creepage distance cannt accord with the safe request, then need adopt reinforced insulation method for ensure safety. SAFETY CHECK AFTER SERVICING Examine the area surrounding the repaired location for damage or deterioration. Observe that screws ,parts and wires have been reterned to original positions . Afterwards ,perform the following tests and confirm the specified values in order to verify compliance wit atfety standards . 7

SAFETY PRECAUTIONS
Insulation resistance test confirm the specified insulation resistance or greater between power cord plug prongs and externally exposed parts of the set (RF terminals ,antenna terminals ,video and audio input and output terminals ,microphone jacks ,earphone jacks ,etc .)See table below. Dielectric strength test Confirm specified dielectric strength or greater between power cord prongs and exposed accessible parts of the set (RF terminals ,antenna terminals ,video and audio input and output terminals ,microphone jacks ,earphone jacks ,etc.)See table below . Clearance distance When replacing primary circuit components ,confirm specified clearance distance (d),between soldered terminals ,and between terminals and surrounding metallic parts .See table below.

Table 1: Ratings for selected areas AC Line Voltage *110 to 240 v 110 to 230 v *Class ll model only . Note . This table is unofficial and for reference only . Be sure to confirm the precise values for your particular country and locality. Leakage Current test Confirm specified or lower leakage current between B(earth ground ,power cord plug prongs ) and externally exposed accessible (RF terminals ,antenna terminals ,video and audio input and output terminals ,microphone jacks ,earphone jacks ,etc .) 8 Region USA,Australia Europe Insulation Resistance F 4M/500VD C 4kv/minute F 6mm(d) Dielectric Steength Clearance Distance(d),(d)

SAFETY PRECAUTIONS
Measuring Method: (Power ON) Insert load Z between B (earth ground ,power cord plug prongs )and exposed accessible parts .Use an AC voltmeter to measure across both terminals of load Z . See figure and following table . Table 2: Leakage current ratings for selected areas .

AC Line Voltage

Earth Ground Region Load Z Leakage Current(i) (B) to : <or= 0.7mA peak Antenna earth Terminals Other terminals <or= 2mA DC

100 to 130 v 200 to 240 v

2k ohm

Europe Australia

<or= 2mA DC <or=0.7mA peak

50k ohm

Note . This table is for IEC member only . Be sure to confirm the precise values for your particular country and locality.

Electrical Performance Standards

KEY
ITEM 1 TEST

PERFORMANCE LIST
UNIT V 10k LOAD dB dB dB dB dB dB dB dB dB 0 -10 -20 dB -40 -60 dB (Vp-p)LOAD Vp-p LINE MHz % DP( 0 ) (Vp-p) LOAD % RESPONSE dB dB S S VA or W (Vp-p) LOAD (VP-P)LOAD 75(1KHz) 0.50.05 1.00.2 500 3.5 2 8 1.50.5 0.5 3 45 5 10 30 0.70.14 0.30.06 SPECIFICATION 1.70.3 2 2 2 2 2 90 -60(1KHz) 70 1.5 1

CONTENT ANALOG OUTPUT LEVEL 20Hz

A U D I O C H A R A C T E R

125Hz FREQUENCY RESPONSE 1KHz 18KHz 20KHz S/N RATIOA-WTD THD+N CROSS-TALK CHANNEL DIFFERENCE LEVEL NONLINEAR

3 4 5 6

8 9 10 11 12 13 14

DYNAMIC RANGE DIGITAL OUTPUTLEVEL VIDEO OUTPUT LEVET

V I D E O CHARACTER

HORIZONTAL DEFINITION

LUMINANCE CHNANEL BANDWITH LUMINANCE NON-LINEAR DISTORTION DIFFERENTIAL PHASE OUTPUT LEVEL DISTORTION

15

FREQUENCY MIC (120Hz/5K) CHARACTER S/N

RATIO

REDING TIME 16 17 18

OTHERS

LONG TIME READ TIME MAX POWER CONSUMER LEVEL

S-VIDEO LUMINANCE

S-VIDEO COLOUR SYNCH LEVEL

10

DVD Box Block Diagram

OPTICAL

S-VIDEO VIDEO

COAXIAL Pr/Cr

FR Pb/Cb

FL Y

MIC IN

1 2 3 4 5 6 7

6 5 4 3 2 1

6 5 4 3 2 1

CN6

P O W E R 24PIN 0.5mm SPACE LOADER:SANYO

DECODER(ZR36966)

CON1

CON2

6 5 4 3 2 1

5 4 3 2 1

CN5

CN4

5 4 3 2 1

6 5 4 3 2 1

DISPLAY POWER SWITCH

1 234567

TRAY

1 234567

6 5 4 3 2 1

KEY

1 2 3 4 5 6 7

5.1CH
3 2 1

CN7

CN503
6 5 4 3 2 1

SD-520

11

General Classification of Symptoms

Common phenomenon classification

1. Key invalid

Check Power line connect to POWER?Check switch ?

N
Connect again. Normal?

Y
Check signal wire connect to decoder board correct?

N
Connect again, Normal?

Y
KB board OK?

Y
To decoder board service

N
To KB board service 2. TV no voice

N
Check audio wire between DVD player and TV

Connect DVD left/right channel to TV correctly

Y
Check 5.1ch signal connection ok? wire

N
Connect again

Y
DVD audio setup correct?

N
Setup audio by referring to manual

Y
To decoder board service

12

General Classification of Symptoms

3. TV no display

N
Video wire connection correct? Connect to TV correctly

Y N
Press times, normal?

Press Setup menu video mode of the remote..

N Y

To decoder board service

4. Cannot open tray

Y
Loader too low/high? Adjust loader

N
Check Loader signal wire connects to board correct?

N
Connect again, normal?

Y
Check flat ribbon connect to decoder board.

Connect again, normal?

Y I

13

General Classification of Symptoms

5. Do not read disc

Y
Disc scratched/dirty? Replace disc

N
Check Loader wire connect to decoder board correct

N
Connect again, normal?

Y
Check flat ribbon connect to decoder board correct

N N
Connect again, normal?

N Y
To decoder board service

Press Open/Close on front panel, the data line of KB board has wave out?

N
To KB board service

Y N
Press Open/Close on remote control, the IR line of KB board has wave out? To KB board service

Y
To Decoder board service

14

General Classification of Symptoms

6. Image/voice distortion

Y
Disc scratched/dirty? Replace

N
To decoder board service

7. Optical/Coaxial output abnormal

N
Audio setup correct? Adjust according to manual instruction

Y N
Check optical/coaxial connection to decoder device OK? Adjust according to manual instruction

Y
To decoder board service

8. Read disc and halt

Y
Disc scratched/dirty? Replace/clean disc

N
To decoder board service

15

General Classification of Symptoms

Judgment standard for loader damage

When below phenomenon exist, the loader may be damaged. 1. 2. 3. 4. 5. no spin no laser cannot open/close tray normally main axis turning, but no pickup focus or gliding cannot read discs When above phenomenon exists, please try replacing loader to solve the problem.

16

Software update method 1.RECORDING UPDATING DISC.

Recording as a data disc containing belowed three files,. build.img ginger_release_dc0_dv34_1x16.bin update.ver NOTES: Dont change the name of file; Use new CD-R DISC; Recording DISC type as DATA.

2.UPDATING
A Put the DISC into the unit, it will be reading automatically. B When the information appeared on screen, press RIGHT button, to light the START, and press ENTER button C The unit will read the data, and it will be tray out automatically when it finished. D After the tray out, take off the disc. After updating, the tray in automatically. NOTES: The whole process need about 4 minutes, please make sure of no power off happened.

3.CHECK THE SOFTWARE VERSION

Press 1 6 4 number botton in NO DISC mode, it will display the new software version number.

17

Repair of Power Board

D7 T1 SR360 47K R2 D1 D8 D5 1n4007 D4 FR107 T1A-250V 22u/400V 1N4007 F1 C2 1N4007 D3 104 1N4007 R4 100k R6 22 CN2 2 1 R5 100k L1 D2 C3 R3 100k D6 FR104 C11 100u D9 RF104 FR104 C4 103/1KV C7 1000u

L2

10uH/1A

C8 470u

L3

10uH

L4

10uH

CN4 C10 100u 1 2 3 4 5 6 5V GND 5V GND +12V -12V

C9 100u

C12 100u

CN1 2 1

R7 1k

R8 150

8 B 1 IC1-DH321

5 4

IC2 IC3 TL431 C15 104

R9 5k1 B

PC817B

C5 223

R1 7k5

R11 180k

R10 5k1

C6 10u/50V

CY3 471 Title Size A4 Date: File: 30-Oct-2006 Sheet of G:\\\-\\DH321.DDB By: Drawn 4 Number Revision

18

Repair of Power Board

Repair of Power Board
I. Power switch working principles The internal parts of main power switch IC DH321 (IC1) consist of: oscillation circuit, error test and T-ratio over current overheating protection, under-voltage and over voltage protection, and power-amp MOSFET. For descriptions of pins and block diagrams of internal IC, see appendix. 1. Conversion from AC. to DC. circuit 240V/110V AC. current flows restrictively through C1,fuse and L1 combines to be share-mode and differential-mode filter circuit, filtering external disturbance and preventing internal electromagnetic radiation, and through D1~D4 to combine as bridge rectification. After C3 undergoes electrolytic filter, we can obtain a 320/140V DC. voltage (Uhv). 2. Process to start up the software Connect R6, D6 ,C6 and bias winding to the multi-functional VCC pin of IC1, test DC. input voltage Uhv. This can effect as a protective function to restrict under-voltage current and reduce over voltage T-ratio. R3,R4,R5 is the charging circuits to start up software, and electric current inside IC1 flows from control pin 5. When Vc reaches 12V, internal oscillation circuit initiates, motivating power-amp MOSFET, forming AC. current on T1 primary winding, coupling to secondary winding. Power switch start-up has completed. 3. Bias winding After starting the power, T1 bias winding supplies bias current and error current to pin2 of IC1, through D6,R6 and C6 rectifier filter . 4. Clamping protective circuit C4, R2, D5 are connected to primary switch transformer, in order to fix the leakage electrode voltage of IC1 and to prevent the voltage exceeding the limit of IC1 leakage electrode voltage when switch transformer discharges at startup or overloading stage. 5. Regulation process of output voltage When the input current of control pin (FB) IC1 decreases (or increases), oscillation waveform will be regulated automatically so that T ratio will increase (or decrease) and the output voltage will increase (or decrease). Output voltage feedback circuit is completed by IC2, IC3. IC3 (TL431) is a reference regulation IC, reference voltage is 2.5V: Its pins are shown on the diagram below:

19

Repair of Power Board

Main characteristics of TL431 (1) Anode voltage Vka, anode change in voltage (2) reference voltage, reference change in voltage Secondary main winding, set 5V to output change in voltageVo; we can deduce VR7=356Vo From this formula we can deduce: If 5V Voltage rises, the voltage VR7 of the two ends of R7 will rise, error voltage increases by 356 times. VR7 error voltage is added to the light-emitting diode of IC3 optical coupling, so that the emitting intensity increases. Coupling increases the current of IC3 light-electric triode. The control current of IC2 then rises and the T ratio of open/close power reduces, thus reducing 5V output voltage. On the other hand, if 5V voltage reduces, negative feedback will cause it to rise automatically. 6. Output voltage for the first time After 5V main feedback winding has been regulated, other windings will be regulated relatively, and the voltage required by each circuit of the DVD machine can be obtained.

II. Repair flowchart of open/close power: Below are two flowcharts for troubleshooting which occur frequently when open/close power Repair of Power Board

20

Repair of Power Board

1No voltage output

Measure each output terminal to see whether it is short circuit

Eliminate short-circuit point

N
Measure the voltage of C3 Far less than 320V/140

About 320V/140 Measure the voltage of 6-8 pin (Drain) of IC1 About 320V/140 Measure whether the voltage of 2 pin IC1 (VCC) is equal to 12V.

Check AC. and DC. conversion elements such as FUSE, power switch, L1, D1,D2,D3,D4 etc.

0V

Open circuit of 1~3 pins of T1

D6, R6 damaged

or

IC1

is

Y
Measure whether the voltage of 3 pin IC2 (M) is equal to 1V

Check whether C5 or IC2 are damaged

N
Test whether the windings of T1 are short circuit, open circuit

Replace T1

N
Measure other elements

21

Repair of Power Board

2Unstable voltage output, decrease of carrier capability

Take out the output cord, connect false loading Abnormal

Normal output voltage

Other power boards over loaded

Measure the working temperature of elements by infrared thermometer Normal Is the voltage of light-emitting tubes in optical coupling at about 1V?

Abnormal

Analyze heating elements

Replace optical coupling

Y
Is the reference voltage of IC3 at 2.5V?

Is it normal after replacing TL431?

Y Is the voltage of IC1 drain pin normal? Y

Is the voltage of C3 at 320V/140?

N N
Check T1 or IC1

There is damage in D1,D2,D3,D4 forming half-wave rectification

Y
Test other elements

22

While using BA5954

OPU Sony310 DL3 IAT510 THMSM507S HD65/HD62 SPU3153 502W Arima681 R106 30K 27K 33K 47K 27K 36K 24K 36K R103 30K 20K 33K 34K 27K 33K 27K 24K

While using AM5888S

R106 R103 R107 R102 51K 51K 22K 51K Important power supply!
FB101 VDDPWM MBW2012-221 C117 10nF + EC118 100uF/16V SERVO33

Crystal
Use it to connect the shell of the crystal with ground.

OSCOUT

C109

22pF

Close to Vaddis!
FOCUS_S TRACK_S SPDL_S SLED_S FOCUS_S TRACK_S SPDL_S SLED_S R106 R103 R107 R102 C104 C105 C103 C102 SLED_PWM 27K [51K] 27K [51K] FB102 22K [22K] 33K [51K] 15.4K 1% 0.1uF MIC_VOCAL RF_F SPDL_SENS+ RF_E SPDL_SENSRF_D RF_C VDD1AFE MBW2012-221 VDDAFE MBW2012-221 + RF_B RF_A C114 10nF C115 10nF EC116 100uF/16V FB103 DSPVCC33 OSCIN C108 22pF
D

R108 220K

Y101 27.000MHz

1nF

1nF

27nF 27nF

LD_DVD LD_CD MD_DVD MD_CD

Flash speed <= 70 nS. If plan to use 90ns Flash, it needs to be verified by s/w.
U104 MEMADD15 MEMADD14 MEMADD13 MEMADD12 MEMADD11 MEMADD10 MEMADD9 MEMADD8 R117 0R MEMWR# FLASH_RST# DSPVCC33 R118 NM MEMADD18 MEMADD17 MEMADD7 MEMADD6 MEMADD5 MEMADD4 MEMADD3 MEMADD2 MEMADD1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 A15 BYTE# A14 A13 A12 A11 A10 A9 A8 NC A19 A20 WE# RP# VPP N C WP# N C A19 R Y/BY# A18 A17 A7 A6 A5 A4 A3 A2 A1 SST39VF800 [39VF400/800/160] A16 VCCQ GND DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE# GND CE# A0 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 MEMADD16

R105 C168

VC

FOCUS_PWM LD_DVD LD_CD MD_DVD MD_CD

RF _F SPDL_SENS+ RF_E SPDL_SENSRF _D RF _C

C163 1nF FB105 C164 1nF RF_B RF_A RFN R FP C165 33pF RF RF VDDDAC MBW2012-221 C119 10nF + EC121 100uF/16V DSPVCC33 DSPVCC33

TRACK_PWM

SPDL_PWM

MEMDAT9 MEMDAT1 MEMDAT8 MEMDAT0 MEMRD# MEMCS0# MEMADD0 CARD_SEL

MEMADD19 NM DSPVCC33R152 [4.7K] RESET# R153 0R [NM]

VDDP GPIO[9]/MEMDAT[9] MEMDAT[1] GPIO[8]/MEMDAT[8] MEMDAT[0] MEMRD# MEMCS0# MEMADD[0] GPIO[63]/MEMCS2# GPIO[62]/FCU_IORD# GPIO[61]/FCU_IOWR# GPIO[60]/FCU_SCLK GPIO[59]/FCU_CS2# GPIO[58]/FCU_CS3# GPIO[57]/FCU_WAIT# GPIO[56]/FCU_RST IGPIO[55]/FCU_IRQ GNDC VDDC IGPIO[54]/PWMCO[5] GPIO[53]/PWMCO[4] GPIO[52]/PWMCO[3] GPIO[51]/PWMCO[2] GNDPWM GPIO[50]/PWMCO[1] VDDPWM GPIO[49]/PWMCO[0] DVD_LD CD_LD DVD_MD CD_MD VDDSAFE GNDREF RESOUT VREF VC GND1AFE H G GNDAFE F K E J D C VDDAFE B A VDD1AFE RFN RFP

MEMDAT15 MEMDAT7 MEMDAT14 MEMDAT6 MEMDAT13 MEMDAT5 MEMDAT12 MEMDAT4 DSPVCC33 MEMDAT11 MEMDAT3 MEMDAT10 MEMDAT2 MEMDAT9 MEMDAT1 MEMDAT8 MEMDAT0 MEMRD# MEMCS0# MEMADD0

R146 0R [NM]

R145 NM [0R]

CARD_DET

I2C_DAT I2C_CLK

Close to Vaddis!

RESOUT VREF VC

100R 100R

VDD1AFE

VDDPWM

RESET
R110 10K DSPVCC18 RESET# R149 100R 2 3 + EC106 10uF/16V

VDDAFE

VDDAFE

Close to Vaddis!
FB104 VDDPLL C110 1nF MBW2012-221 + EC111 100uF/16V

FCU_IORD# FCU_IOWR# FCU_SCLK FCU_CS2# FCU_CS3# FCU_WAIT# FCU_RST F CU_IRQ

DSPVCC33 C148 10nF DSPVCC18 DSPVCC33

R140 R141

Close to Pin37 of U104

U101A MARK5 . 1

208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157

1 Q1 9014

D304 C122 0.1UF LL4148 1

R116 10K

C150 NM [33pF]

C151 NM [33pF] MEMDAT2 MEMDAT10 MEMDAT3 MEMDAT11 MEMDAT4 MEMDAT12 MEMDAT5 MEMDAT13 MEMDAT6 MEMDAT14 MEMDAT7 MEMDAT15 MEMADD16 MEMCS1# MEMADD15 MEMADD14 MEMADD13 MEMADD12 MEMADD11 MEMADD10 MEMADD9 MEMADD8 MEMWR# MEMADD18 MEMADD17 MEMADD7 MEMADD6 MEMADD5 MEMADD4 MEMADD3 MEMADD2 MEMADD1 MEMADD19 USB_DP USB_DN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52

R104 392 Ohm 1% 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105

Flash select R117 Intel NM AMD/SST 0R

R118 0R NM

257 256 255 254 253 252 251 250 249 248 247 246

CN105 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 FFC-50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 FCU_SCLK D5V MEMDAT3 MEMDAT11 MEMDAT4 MEMDAT12 MEMDAT5 MEMDAT13 MEMDAT6 MEMDAT14 MEMDAT7 MEMDAT15 GND D5V MEMWR# MEMRD# MEMADD10 FCU_IORD# MEMADD9 FCU_IOW R# GND MEMADD8 MEMADD7 MEMADD6 MEMADD5 MEMADD4 MEMADD3 MEMADD2 MEMADD1 FC U_IRQ FCU_RST MEMADD0 MEMDAT0 MEMDAT1 MEMDAT8 GND MEMDAT2 MEMDAT9 MEMDAT10 CARD_DET FCU_CS2# FCU_CS3# GND FCU_WAIT# MEMCS0# MEMCS1# CARD_SEL GND

DSPVCC33

R147

NM [4.7K]

D5V

RAMADD4 RAMADD3 RAMADD5 RAMADD2 RAMADD6 RAMADD1 RAMADD7

RAMADD[0] RAMADD[8] RAMADD[10] VDDP GNDC RAMADD[9] RAMADD[11]/GPO[64] RAMCS0# RAMBA RAMCS1#/GPO[65] RAMRAS# RAMCAS# VDDP GNDC RAMWE# RAMDQM GNDPCLK PCLK VDDPCLK RAMDAT[8] RAMDAT[7] RAMDAT[9] RAMDAT[6] VDDP GNDC RAMDAT[10] RAMDAT[5] RAMDAT[11] RAMDAT[4] RAMDAT[12] RAMDAT[3] VDDP GNDC RAMDAT[13] RAMDAT[2] VDDC RAMDAT[14] RAMDAT[1] RAMDAT[15] RAMDAT[0] VDDP RAMDQM2/RAMCKE/GPO[66] GNDC RAMCKE/SDI_PSC/GPIO[10] GPAIO/IGPIO[11] APWM7+/GPIO[12] APWM7-/GPIO[13] APWM6+/GPIO[14] APWM6-/GPIO[15] APWM5+/GPIO[16] APWM5-/GPIO[17] AIN/SPDIFIN/IO[18]

MEMDAT[2] MEMDAT[10]/GPIO[0] MEMDAT[3] MEMDAT[11]/GPIO[1] MEMDAT[4] MEMDAT[12]/GPIO[2] MEMDAT[5] MEMDAT[13]/GPIO[3] MEMDAT[6] MEMDAT[14]/GPIO[4] GNDC MEMDAT[7] MEMDAT[15] VDDC VDDP MEMADD[16] MEMCS1#/GPIO[5] MEMADD[15] MEMADD[14] MEMADD[13] MEMADD[12] MEMADD[11] MEMADD[10] MEMADD[9] MEMADD[8] MEMWR# MEMADD[18]/GPIO[6] MEMADD[17] MEMADD[7] MEMADD[6] GNDC MEMADD[5] MEMADD[4] MEMADD[3] VDDP MEMADD[2] MEMADD[1] MEMADD[19]/IGPIO[7] USBVDD USBDP/GPO[67] USBDN/GPO[68] USBGND RAMADD[4] RAMADD[3] RAMADD[5] VDDIP GNDC RAMADD[2] RAMADD[6] RAMADD[1] RAMADD[7] VDDC

VDDPLL RESET# MUTE_CTL

75R 1%

Vaddis 9
ZR36966

209 210 211 212 213 214 215 216 217 218 219 220 221

HS HS HS HS HS HS HS HS HS HS HS HS

HS HS HS HS HS HS HS HS HS HS HS HS HS

U101B ZR36966

HS HS HS HS HS HS HS HS HS HS HS HS

245 244 243 242 241 240 239 238 237 236 235 234

GNDDACBS2 RSET DAC1 VDDDAC DAC2 DAC3 VDDDAC DAC4 GNDDAC_D DAC5 XIN XO VDDPLL GNDPLL RESET# GNDC VDDC GPIO[48]/DUPRD1 GPIO[47]/DUPTD1 GPIO[46]/DUPRD0 GPIO[45]/PWMCO[5]/DUPTD0 VDDP IGPIO[44] GPIO[43]/TDO GPIO[42]/TCK GPIO[41]/TDI/NMI GPIO[40] GPIO[39] GPIO[38] IGPIO[37]/TMS/NMI GPIO[36] GPIO[35] GPIO[34]/RAMCKE/SPDIFIN GPIO[33]/AIN/SPDIFIN GPIO[32]/SPDIFO GPIO[31]/ABCLK GPIO[30]/ALRCLK VDDP GPIO[29]/AMCLK GNDC GPIO[28]/AOUT[0]/APWM0GPIO[27]/APWM0+ GPIO[26]/AOUT[1]/APWM1GPIO[25]/APWM1+ GPIO[24]/AOUT[2]/APWM2IGPIO[23]/APWM2+ GNDAPWM GPIO[22]/AOUT[3]/APWM3GPIO[21]/APWM3+ GPIO[20]/APWM4GPIO[19]/PWMCO[5]/APWM4+ VDDAPWM

Close to Vaddis
VDDDAC

C_B_U Y_R_V CVBS_C

C_B_U Y_R_V CVBS_C CVBS_G_Y

EEPROM
U105 DSPVCC33 8 7 6 5 R119 2K R120 2K C147 NM [0.1uF] VCC WP SCL SDA A0 A1 A2 GND 1 2 3 4

VDDDAC CVBS_G_Y OSCIN OSCOUT 75R 1% 75R 1% 75R 1% 75R 1%

R134 R135 R136 R137

UART: For customer model, please just keep test point close to Vaddis.
MUTE_CTL DUPRD0 R2 DUPTD0 10K [NM] MUTE_CTL FS3 DUPRD0 DUPTD0

NM [24LC02 ]
C

R3

I2C_CLK I2C_DAT

FPC_DOUT FPC_CLK FPC_STB INSW CD_DVD DRVSB IN_OUT_SW CLOSE OPEN HOMESW A IN S/PDIF_OUT ABCLK ALRCLK AMCLK APWM_LAPWM_L+ APWM_RAPWM_R+

HS HS HS HS HS HS HS HS HS HS HS HS

IRRCV FPC_DOUT FPC_CLK FPC_STB CD_DVD

MUX GPIOs

Close to Vaddis.
AIN S/PDIF_OUT ABCLK ALRCLK AMCLK APWM_LAPWM_L+ APWM_RAPWM_R+

222 223 224 225 226 227 228 229 230 231 232 233

H SYNC VS YNC APWM_CENAPWM_CEN+

H SYNC VSYNC APWM_CENAPWM_CEN+

DSPVCC33 VDDAPWM MARK6 + 1 EC101 100uF/16V . R151 4.7R

INSW DRVSB IN_OUT_SW CLOSE OPEN HOMESW C177 C171 C169 C176 C175 C170 1nF 1nF 1nF 100pF 100pF 1nF

INSW DRVSB IN_OUT_SW CLOSE OPEN HOMESW

MEMADD1 DSPVCC33

53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

Close to pin 105 Put at the middle of traces.

RAMADD0 RAMADD8 RAMADD10

RAMADD9 RAMADD11 RAMCS0RAMBA RAMCS1RAMRASRAMCAS-

RAMDAT10 RAMDAT5 RAMDAT11 RAMDAT4 RAMDAT12 RAMDAT3

RAMDAT13 RAMDAT2

RAMDAT14 RAMDAT1 RAMDAT15 RAMDAT0

APWM_SR+ APWM_SRAPWM_SL+ APWM_SLAPWM_LFE+ APWM_LFE-

RAMDAT8 RAMDAT7 RAMDAT9 RAMDAT6

RAMWERAMDQM

R122 1K [NM]

RAMCKE

IPCLK

IPCLK

BOOTSEL Play Download SW debug

1 2

JP101 OPEN OPEN CLOSE

JP102 OPEN CLOSE OPEN

R5 0R

Expansion header
Expansion header
VDDPLL VDDAFE VDD1AFE VDDPWM APWM_SRAPWM_SR+ APWM_LFEAPWM_LFE+ CN104 M5V M5V 500mA for device USB_DN USB_DP R143 15K [NM] R144 15K [NM] 4 3 2 1 C3 2.0X4S NM [10nF] [NM]

JP102 BOOTSEL1 [NM]

PCLK C167 NM [5pF]

No EMI test: Hold trace 1/2/3/4, and remove FB113/FB114/FB115/FB117. For EMI: Remove trace 1/2/3/4, after finish layout, remove the trace between pin1 and pin2 of FB113/FB114/FB115/FB117. Note: FB113/FB114/FB115/FB117 should be placed around the 4 corner of Vaddis.

MIC_ON

R142 56R

APWM_SR+ APWM_SRAPWM_SL+ APWM_SLAPWM_LFE+ APWM_LFE-

For

V966U only.

Close to Vaddis
4 RAMCKE

DSPVCC33 C129 10nF C130 10nF C131 10nF C132 10nF

DSPVCC33 C133 10nF C134 10nF C135 10nF C136 10nF C137 10nF C138 10nF

DSPVCC33 C139 10nF C140 10nF

DSPVCC33 DSPVCC33 + EC146 47uF/16V

R101

4.7K

C101 NM [22pF] RAMDAT10 RAMDAT11 RAMDAT12 RAMDAT13 RAMDAT14 RAMDAT15 RAMDAT15 RAMDAT14 RAMDAT13 RAMDAT12 RAMDAT11 RAMDAT10 RAMDAT9 RAMDAT8 RAMDAT9 RAMDAT8 RAMDQM PCLK RAMCKE

Close to Vaddis.
RAMADD11 RAMADD9 RAMADD8 RAMADD7 RAMADD6 RAMADD5 RAMADD4

RAMADD4 RAMADD5 RAMADD6 RAMADD7 RAMADD8 RAMADD9

PCLK RAMDQM

SDRAM3.3V

DSPVCC18 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 C166 10nF C141 10nF C142 10nF C143 10nF C144 10nF + EC145 47uF/16V U102
A

VSS DQ15 VSSQ DQ14 DQ13 VDDQ DQ12 DQ11 VSSQ DQ10 DQ9 VDDQ DQ8 VSS NC DQMH CLK CKE NC A11 A9 A8 A7 A6 A5 A4 VSS

54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28

U103

16Mbit: K4S161622C-TC/L70
VDD A3 A2 A1 A0 A10/AP BA CS RAS CAS WE LDQM VDDQ DQ7 DQ6 VSSQ DQ5 DQ4 VDDQ DQ3 DQ2 VSSQ DQ1 DQ0 VDD

NM

[64Mbit:K4S641632H-UC70]

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

FB109 DSPVCC33 FBR EC120 + 47uF/16V C123 10nF C124 10nF C125 10nF SDRAM3.3V C126 10nF C127 10nF C128 10nF

SDRAM3.3V RAMADD3 RAMADD2 RAMADD1 RAMADD0 RAMADD10 RAMBA RAMCS0RAMRASRAMCASRAMWERAMDQM RAMDQM RAMWERAMCASRAMRASRAMCS1RAMBA RAMCS0RAMADD10 RAMADD0 RAMADD1 RAMADD2 RAMADD3 RAMDAT7 RAMDAT6 RAMDAT5 RAMDAT4 RAMDAT3 RAMDAT2 RAMDAT1 RAMDAT0 RAMDAT0 RAMDAT1 RAMDAT2 RAMDAT3 RAMDAT4 RAMDAT5 RAMDAT6 RAMDAT7

Place de-coupling capacitors close to power pins.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27

VDD DQ0 VDDQ DQ1 DQ2 VSSQ DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ7 VDD DQML WE# CAS# RAS# CS# BA0 BA1 A10 A0 A1 A2 A3 VDD

SDRAM configuration: 1X16Mbit: CS0# = Low; 1X64Mbit: CS1# = Low; CS0#=BA1 SDRAM speed <=7ns Tras <=44.4ns Trp <=22.2ns

VSS A4 A5 A6 A7 A8 A9 NC CKE CLK UDQM NC VDDQ DQ8 DQ9 VSSQ DQ10 DQ11 VDDQ DQ12 DQ13 VSSQ DQ14 DQ15 VSS

ZORAN Confidential
Title

DC0
Size Document Number Custom Date:
5 4 3 2

Vaddis, Flash, SDRAM

Wednesday, June 28, 2006
1

Rev 30 4 of 7

Sheet

EMC

Close to CN201
DVD LD DSPVCC33 CD LD

C205 NM [470pF]

C216 NM [470pF] 2 Q204 BT2907 3

R221 4.7R

+ EC228 47uF/16V

R222

220R

LD_DVD

While using BA5954

OPU Sony310 DL3 IAT510 TOP1100S SEMCO-SP1 MITSM820W HD8(DV23) HOP1200W HD65/HD62 502W Arima681 OPU HOP1200W Arima681 Others
R204 3.3K C D_DVD PDIC Control: DVD=LOW CD=HIGH C D_DVD

While using AM5888s

OPU HD65 Hitachi R209 0 NM R210 0R NM R270 NM 91R R283 NM 91R
D

DSPVCC33

CN201 is used for Sanyo/Samsung/Sony OPUs

R224 4.7R CN201 24Pin OPU connector GND-LD DVD-LD NC HFM MD CD-LD VR-DVD VR-CD NC E VCC VC(VREF) GND/PD F B A RF CD/DVD_SW D C TT+ F+ FGND GND 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 C207 1nF C208 1nF + EC229 47uF/16V

DVDLD OPU_HFM CD LD VR_DVD VR_CD OPU5V VC1 L201 R217

Q205 BT2907

R223

220R R202 0R [300R]

LD_CD

R202=300R, for HOP1200W only

RFA5V

R209 100R 0 100R 10R 0 91R 0 NM 0 91R NM R270 100R 100R NM

R210 100R 0 100R 10R 0 91R 0 NM 0 91R NM R283 100R 100R NM

MD_DVD R210 0R [NM] R294 0R VR_CD VR_DVD R295 0R MD_CD R209 0R [NM]

C212 1nF

+ EC201 100uF/16V 10uH 33R RF_E 2.1V VC RF _F RF_B RF_A RF RF _D RF _C RFA5V

OPU 313A R294: 100R R295: 100R

HD62 0R 0R

502W 91R 91R

R270 NM [91R]

R283 NM [91R]

TACTTACT+ FACT+ FACT-

26

25

C203 0.1uF

C204 0.1uF

+ EC209 47uF/16V FOCUS_S 3V3_DRV FOCUS_S SLED_S TRACK_S SPDL_S CLOSE OPEN DRVSB VC2 1 2 3 4 5 6 7

U202 AM5888S (value) is for AM5888s

VINFC CFCERR1(TRB_1) CFCERR2(REGO2) VINSL+ VINSL-(REGO1) VOSL(FWD) VNFFC(REV)

STBY BIAS VINTK CTKERR1(TRB_2) CTKERR2(NC) VINLD PREGND

28 27 26 25 24 23 22 M5V SPDL_S R271 0R VC2 TRACK_S 1V8_DRV R256 1K C217 NM [100pF]

DRVSB

Close to motor driver.

DSPVCC33 R264 1K 1% VC2 R265 1K 1% R278 33K

CN202

Only for DPD20428/SPU3153/HOP1250 OPUs

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 TACTTACT+ FACTFACT+ R293 OPU_HFM VR_DVD DVDLD CD LD VR_CD R240 R242 MD_CD NM [0R] NM [0R] C D_DVD RF RF _C RF_B RF_A RF _D RF _F RF_E OPU5V VC1

NM [24Pin OPU connector] [NM]

29 30

Choose the value in "[ ]" when using Hitachi/Sankyo/Aatech OPU

GND GND1

TRTR+ FOFO+ MD(DVD) VCC/NC VR(DVD) GND(DVD) LD(DVD) LD(CD) VR(CD) GND(CD) MD(CD) NC/SEL V-RF V-C V-B V-A V-D V-F V-E Vcc Vs GND

FOCUS_S SLED_S TRACK_S SPDL_S CLOSE OPEN DRVSB

1V8_FB SLED_S 3V3_FB OPEN CLOSE

NM [0R] MD_DVD

SL_MOT+ SL_MOTFACTFACT+ TACTTACT+ LOADLOAD+ 3V3_DRV 3V3_FB 1V8_DRV 1V8_FB

C242 0.1uF

C246 0.1uF

M5V LOAD+ EC204 220uF/10V C245 0.1uF LOAD+ SL_MOT+ SL_MOTFACTFACT+

8 9 10 11 12 13 14

VCC PVCC1(LOAD-) PGND(LOAD+) VOSL-(VOSL+) VOSL+(VOSL-) VOFCVOFC+

PVCC2 VNFTK(NC) PGND(VCC2) VOLDVOLD+ VOTKVOTK+

21 20 19 18 17 16 15 SP_MSP_MOT+ TACTTACT+

BEMF Current Type(Default)

R298
B

SP_M2K

SPDL_SENSD204 2 R281 1R 3 1

SPDL_SENS-

DSPVCC33

6P 2.0: SLED & SPINDLE Con

M5V SL_MOTSL_MOT+ HOMESW SP_MOT+ SP_MOT2 1

SLEDSLED+ HOMESW GND SP+ SPCN4

1 2 3 4 5 6

Value in [ ] is for AM5888s

S8 050/S8550
D201 IN4001 [1N4001] R200 4.7R 1W [4.7R 1W] 1V8_DRV 1 3 R245 SP_MOT2K BAT54C SPDL_SENS+ SPDL_SENS+

DSPVCC33 2 CN5 LOADLOAD+ R254 4.7K R236 4.7K R286 4.7K [NM] HOMESW IN_OUT_SW INSW HOMESW IN_OUT_SW INSW 3V3_DRV 1 3 Q210 SS8550 [PSS8550]

LOADLOAD+ OUTSW GND INSW

5p 2.0: TRAY_Con

1 2 3 4 5

Q211 SS8550 [PSS8550] DSPVCC18

DSPVCC33 R219 2K [2K 1%] 3V3_FB R218 1.2K [1.2K 1%] 1.25V

+ EC276 220UF/16V [220uF/10V]

R220 430R [430R 1%] 1.25V

1V8_FB

R238 1K [1K 1%]

Q210, 211 must have enough large pads for thermal spreading
A

2E 1B 3C

Q210, Q211 must be genuine 8550, such as PHILIPS PSS8550D, Jiangsu Changdian S8550.

ZORAN Confidential
Title

DC0
Size Document Number Custom D ate:
5 4 3 2

Front End & Regulator

W ednesday, June 28, 2006
1

R ev 30 5 of 7

Sheet

Max. amplitude of Mic_Audio signal is 4Vrms R460 1K MIC_IN MIC_IN

R430 2K MIC1 MIC2

R432 4.7K EC402 + 10uF/16V LR IN

When internal DAC:

W/ Karaoke R327, R328, R337, R338 R462, R463, R464, R465 NM 4.75K 1% W/o Karaoke 4.75K 1% NM

R459 2K

R433 1.2K Q323 BT3906 3 R431 1 2 4.7K 1 R425 MIC_ON 4.7K EC419 10uF/16V + R436 100K MUTE_BIAS1 R461 NM [0R] -12V 3

When external DAC:

Please refer to the option value in [...]
Q320 BT3904 DSPVCC33 2

When external DAC + Karaoke:

Refer to Vaddis 6 solution.

Value in [] is for external DAC.

D

DSPVCC33
D

R5 3.3K

C401 R437 100K R324 APWM_LR327 R462 NM [4.7K 1%] 4.75K 1% [NM] 4.7K 1% [NM] NM [4.7K 1%] R320 4.7K 1% [10K] C325 200pF 10% [NM] R329 4.7K 1% [0R] R383 4.7K 1% [3.3K] C321 180pF 10% [1nF] R380 APWM_L+ R328 5 4.7K 1% [0R] C326 33pF 5% [NM] R381 39K 1% [0R] C322 39K 1% [NM] 33pF 5% [150pF] U301B LM4558 7 + +12V C323 0.1uF R438 39K [0] MIC1 R443

100pF 18K [0R] -12V U309B LM4558 7 R429 C400 0.1uF 1K [1K] LMAIN-OUT

MIC_VOCAL

MIC_VOCAL R4 3.3K R463

+12V 8

U308 CE2632

DSPVCC33 AIN DSPVCC33 ABCLK A IN ABCLK R445 NM 0

1 2 3 4 5

DVDD SDO BCK FMT CAP VCM RIN

DGND MCK LRCK NOHPF AGND AVDD LIN

14 13 12 11 10 9 8 DSPVCC33 LR IN AMCLK ALRCLK R447 AMCLK ALRCLK 10K C410 NM [0.1uF] APWM_RR337 R464 R465 R338 NM [4.7K 1%] 4.7K 1% [NM] 4.7K 1% [NM] NM [4.7K 1%] R330 4.7K 1% [10K] C335 200pF 10% [1nF] R339 4.7K 1% [0R] -12V R333 R386 4.7K 1% [3.3K] C331 180pF 10% [1nF] R384 APWM_R+ 3 4.7K 1% [0R] C336 33pF 5% [NM] R385 39K 1% [0R] C332 39K 1% [NM] 33pF 5% [150pF] 4 U301A LM4558 1 C334 0.1uF MIC2 R440 18K [0R] 4 U309A LM4558 1 -12V C399 100pF DSPVCC33

MUTE

R441 2K

R448 NM [4.7K]

C415 104 [0.1uF]

+ C406 22uF/16V

6 + C408 22uF/16V C419 104 [0.1uF] 7

+12V
C

MUTE

R439 2K

R376 APWM_LFE4.7K 1% [NM] R370 4.7K 1% [10K] C375 200pF 10% [1nF] R378 4.7K 1% [0R]

R373 R301 4.7K 1% [3.3K] C371 180pF 10% [1nF] R379 5 4.7K 1% [0R] C376 33pF 5% [NM] R302 39K 1% [0R] C372 39K 1% [NM] 33pF 5% [150pF] U305B LM4558 7 + +12V C363 0.1uF R374 2.4K [1K] +12V MUTE R375 2K 1 2 LFE-OUT 3 Q317 BT3904

R377 D5V APWM_LFE+ 4.7K 1% [NM]

R308 100K D301 IN4001 1 EC317 + 100uF/16V DSPVCC33 R312 10K 2 3 Q304 S8550 MUTE_CTL R311 10K R367 APWM_CEN+ 4.7K 1% [NM] R368 4.7K 1% [0R] MUTE APWM_CENR318 10K 2 D302 1 IN4001 2 2 EC318 470uF/10V R366 4.7K 1% [NM] R360 4.7K 1% [10K] C365 200pF 10% [1nF] 1

3 Q303 S8550 -12V R363 R303 4.7K 1% [3.3K] C361 180pF 10% [1nF] R369 3 4.7K 1% [0R] C366 33pF 5% [NM] R307 39K 1% [0R] C362 118K 1% [NM] 33pF 5% [150pF] 4 U305A LM4558 1 C374 0.1uF -12V

MUTE_CTL

MUTE

R365 2K

R346 APWM_SL4.7K 1% [NM] R340 4.7K 1% [10K] C345 200pF 10% [1nF] R348 4.7K 1% [0R]

R343 R310 4.7K 1% [3.3K] C341 180pF 10% [1nF] 6 R349 5 4.7K 1% [0R] C346 33pF 5% [NM] R315 39K 1% [0R] C342 39K 1% [NM] 33pF 5% [150pF] U304B LM4558 7 + +12V C343 0.1uF R344 2.4K [1K] +12V R345 2K MUTE 1 2 SL-OUT 3 Q314 BT3904

R347 APWM_SL+ 4.7K 1% [NM]

R356 APWM_SR4.7K 1% [NM] R350 4.7K 1% [10K] C355 200pF 10% [1nF] R358 4.7K 1% [0R]

R353 R316 4.7K 1% [3.3K] C351 180pF 10% [1nF] R359 3 4.7K 1% [0R] C356 33pF 5% [NM] R317 39K 1% [0R] C352 39K 1% [NM] 33pF 5% [150pF] 4 U304A LM4558 1 C354 0.1uF

APWM_SR+

4.7K 1% [NM]

R355 2K MUTE 1 2

R357

R364 2.4K [1K] 1

CEN-OUT Q316 BT3904

-12V

-12V

R354 2.4K [1K]

SR-OUT Q315 BT3904

R434

39K [0]

R435

1K [1K]

RMAIN-OUT

ADC circuit for Karaoke

C403 0.1uF

+ + +

Value in [] is for external ADC.

LMAIN-OUT

Q321 BT3904

RMAIN-OUT

Q322 BT3904

ZORAN Confidential
Title

DC0
Size Document Number Custom

Back End
1

Rev 30 Sheet 6 of 7

Date:

Wednesday, June 28, 2006

CN1 VSYNC HSYNC G ND VSYNC HS YNC Y-R-V_OUT G-Y_OUT C-B-U_OUT SCART_SWITCH 1 2 3 4 5 6 7 2.0X7S CN2 CVBS_OUT AUDIO/TV/16:9
D

C520 +12V CVBS_C CVBS_C L501 C511 150pF R509 1.2K [NM] AUDIO/TV/16:9 C522 Y_R_V Y_R_V L502

11pF 1.1uH C521 160pF CVBS_OUT JR5

FS1: H=RGB L=CVBS FS2 FS3 00 01 10 SCART CFG 4:3 TV 16:9

R510 1.5K [NM] 3

AUDIO 6CH
11pF 1.1uH C523 160pF COAX_SPDIF Y-R-V_OUT 7 2
D

Y-R-V_OUT

G ND LMAIN-OUT RMAIN-OUT

1 2 3 4 5 2.0X4S

Video Status

CN7 1 2 3 4 +12V -12V MIC_IN

DUPRD0

FS2

1 2

Q501 BT3904 [NM] D5V 3 CVBS_G_Y CVBS_G_Y

C524 L503

11pF 1.1uH C525 160pF G-Y_OUT C-B-U_OUT 3 8 4 C539 100pF C-B-U_OUT C527 160pF G-Y_OUT 5 9 6 C540 100pF
C

FS3 MIC_PORT

1 2

Q502 BT3904 [NM] 3

R514 150R [NM] C526 C_B_U SCART_SWITCH C_B_U L504 11pF 1.1uH

RMAIN-OUT

DUPTD0

FS1

Q503 BT3904 [NM]

RGB Status
R516 CN503 D5V 1K [NM] CN3 R501 10K FB515 FB512 FB513 FB514 220Z 220Z 220Z 220Z R502 10K R503 10K R504 2.2K LMAIN-OUT RMAIN-OUT SL-OUT C538 100pF 7 6 5 4 3 2 1 2.0X7S C537 100pF LMAIN-OUT

GND D5V DAT CLK STB IR

1 2 3 4 5 6 VFD_PORT

SCART config circuit

IRRCV FPC_STB FPC_CLK FPC_DOUT

SR-OUT

CEN-OUT C536 100pF JR4

LFE-OUT C535 100pF C-B-U_OUT Y-R-V_OUT

1 2 3 4

CN6

PWR-CTRL
FB501 FB502 MBW2012-221 MBW2012-221

Note: R505 = 0R when using AM5888 LDO controller

M5V RFA5V R507 0R D5V +12V -12V + C554 10nF C555 10nF C556 10nF C557 10nF EC503 100uF/16V R546 62R OPTICAL_SPDIF CVBS_OUT 7 5 D5V OPTICAL_SPDIF + EC530 47uF/16V 1 2 3 JR3 OPTICAL GND VCC SIG 8 6
B

+5V +5V GND GND -12 +12

1 2 3 4 5 6

S-Video w/ RCA

POWER

+12V: +12V(+-10%) -12V: -12V(+-10%) +5V: +5V(+-2.5%) +3.3V: +3.3V(+-2.5%)

D5V 3 S/PDIF_OUT R547 0R SERVO33 DSPVCC33 + EC505 220uF/10V C542 220pF C543 1nF R529 56R R544 62R R530 39R DSPVCC18 + EC508 220uF/10V C528 COAX_SPDIF 0.1uF C510 22pF
A

S/PDIF_OUT

1 2

Q505 BT3904

C509 0.1uF

Close to Q505

MARK1
A

MARK2 H5 3 2 1 3 2 1 4 5 4 5 3 2 1 H6 3 2 1 4 5 4 5 1 .

MARK3 1 .

C544 220pF

C545 1nF

C546 0.1uF Title

ZORAN Confidential DC0

Size Date: Document Number R ev

9 8 7 6

9 8 7 6

9 8 7 6

H5

9 8 7 6 H6

MARK4 1 .

Close to Regulator

Power, AV Output
Wednesday, June 28, 2006
1

30
7 of 7

Sheet

Repair of Decoder Board

ZORAN36966 decoder board service manual

Please check the power supply to decoder board is normal before checking the decoder board. Check the power supply voltage has the normal wave. +5V+12V-12V. Check reset circuit (reset at high electrical level) Check crystal circuit (27MHz) and sdram frequency (108MHz) Decoder board repair flow chart: (Diagram not included) 1.
Key invalid or led no display

Check socket and plug connection

Connect correctly

Y Check CLK, DATA, STB wave out N Check ZR966 PIN131,132,133 short circuit Y Replace ZR36966
With check KB board

27

Repair of Decoder Board

2.
CVBS no output(audio/tray door normal)

Check the video cord connection

connect correctly

Y Check video setup (software menu) N Set to svideo

Check L501 voltage between 1.00.2VPP (use standard color band signal disc to test)

Check whether L501 is damaged

replace it

N Check L501 connected with ZR36966 pin 151

Y Check ZR36966 PIN151 output short circuit Y Replace IC ZR36966

28

Repair of Decoder Board

3.
YUV no output (Audio normal)

Check YUV port connected to TV correct

Connect YUV correctly

Y Check video setup to YUV N Set to component

Y Y Check L502,L503,L504 voltage between 0.70.14Vpp

Check L502,L503,L504 are damaged

replace it

N Check L502,L503,L504 connected with Pin152, Pin154,P149.

N N Check ZR36966 short circuit PIN152,Pin154,Pin149

N Replace ZR36966 IC

29

Repair of Decoder Board

4.
Karaoke no output

Check the microphone is ok?

replace it

Y
Check signal wire connect to decoder board correct? N Connect correctly

Check whether R430,R459,R460 is damaged?

replace it

N Check whether U309 is damaged? Y replace it

N Replace U308(2632)

30

Repair of Decoder Board

5.
No audio output

Check the audio cord connection

connect correctly

Y Load 1K signal disc, check L/R CH with sin-wave 5 .6V Vpp

Check mutesignal is minus voltage

check mute

N Check APWM L/APWM Rwith Sin-wave signal Y replace U301

Y Replace ZR36966

31

Repair of Decoder Board

6.

Servo initial work process

Power On

System initiated, ZR36966 reset and initiated, wait for task Tray door close?

N
Close tray door

Pickup in inner circle?

N
Pickup move outward

Machine initiatedZR36966

Check disc

Without disc

With disc

Auto adjust

Wait for order

32

Repair of Decoder Board

7.
Check disc

Activate pickup Focus loop move up

Focus loop move down

Disc check error

Y
Focus loop move up

Focus loop move down

Pickup LD off Initiate auto adjust

Action repeat

33

Repair of Decoder Board

8.
Eject tray abnormal (CVBS normal) Check ZR36966 PIN125(OPEN), PIN126(CLOSE)

Check OPEN, CLOSE signal level normal (When open tray, OPEN should be high level, CLOSE should be low level

Y
Check LOAD+, LOAD- voltage larger than3.0V (connect multimeter black pen to LOAD-, red pen to LOAD+

Check IC U202

Y
Check loader wire connection with loader

Close tray abnormal (CVBS normal) Check ZR36966 PIN125(OPEN), PIN126(CLOSE)

Check OPEN, CLOSE signal level normal (When open tray, OPEN should be low level, CLOSE should be high level Y

Check IC U202

Check LOAD+, LOAD-voltage larger than3.0V (connect multimeter red pen to LOAD-, black pen to LOAD+

Check loader wire connection with loader

34

Repair of key Board KB BOARD SERVICE PROCEDURE

Power on

Led no display N Check decoder board and kb board connection Y N Connect correctly

Check whether KB board TW1618 is damaged?

Replace it

N Check other components

35

Package Diagram

36

System decomposition 3-D diagram

37

Main point waveforms of electronic components Reference waveform of key test point of power board

TP1 27MHz XTAL

TP2 SDRAM frequency 108MHz

TP3 CVBS

TP4 AUDIO 1KHz

38