CHNG 5

HE THONG SAN XUAT T ONG HOA

MUC CH

LAP RAP, VAN HANH X LY KY THUAT BAO TR, SA CHA

e hnh thanh he thong san xuat t ong t cac may t ong rieng le can bao am nhng van e g ?
 Dong van ong vat chat (Material)  Dong van ong thong tin (Information)  Dong van ong nang lng (Energy)

TM HIEU CAC HE THONG SAN XUAT NAO?

 DAY CHUYEN SAN XUAT T ONG  HE THONG SAN XUAT LINH HOAT  HE THONG SAN XUAT TCH HP

DAY CHUYEN SAN XUAT T ONG

Hnh 5.1 Day chuyen t ong cua hang Bard Barner

HE THONG SAN XUAT LINH HOAT CHI TIET DANG HOP CUA HANG CINCINNATRI

TM HIEU CAC VAN E NAO TRONG DAY CHUYEN ?

 NGUYEN TAC LAM VIEC  C CAU VAN CHUYEN PHOI TREN DAY CHUYEN  NH V PHOI KHI GIA CONG TREN DAY CHUYEN

HE THONG SAN XUAT LINH HOAT Flexible Manufacturing System : FMS

 TRUNG TAM GIA CONG  HE THONG T ONG LINH HOAT

TRUNG TAM GIA CONG

Hnh 5.2 Trung tam Tien -Phay cua Cong hoa Lien bang c

TRUNG TAM GIA CONG

Hnh 5.3 T.T Gia cong truc khuyu

TRUNG TAM GIA CONG

HE THONG T ONG LINH HOAT

Hnh 5.4 He thong FMS cua hang Jamazaki e gia cong cac chi tiet dang hop 1-Cac o cha dung cu ; 2-Cac may gia cong ; 3-Cac c cau ve tinh

HE THONG T ONG LINH HOAT

Hnh 5.5 S o he thong FMS e gia cong nhieu chung loai chi tiet dang hop 1-Kho cha tnh; 2-Bo nh v t ong; 3-May CNC nam toa o; 4-May CNC sau toa o; 5-May CNC khoan lo sau; 6-May ieu chnh dung cu; 7,12-May xep ong; 8-C cau xep tai; 9V tr kiem tra; 10-V tr thao d; 11-V tr cung cap phoi; 13Bang chuyen tch tr cac c cau ve tinh

To chc dong lu thong chi tiet t ong

Hnh 5.6 Lu thong chi tiet kieu noi ghep thay the M-tram cong nghe R-Robot cap phoi P-Ban kep ve tinh L1-ng van chuyen phoi L2- ng van chuyen SP L3- ng van chuyen RB

M1

M2

Mi

Mn-1

Mn

L3 P L1

L2

out

To chc dong lu thong chi tiet t ong

Hnh 5.7 Lu thong chi tiet kieu noi ghep bo sung a - Hng trao oi phoi qua o tch luy trung tam. b- Hng trao oi phoi trc tiep t may nay qua may ke ben.
M1 b a L3 P L1 L2 out R M2 Mi Mn-1 Mn

To chc dong lu thong chi tiet t ong

M1 M2 Mi Mn-1 Mn

L3

L1 L2 out

Hnh 5.8 Lu thong chi tiet kieu noi ghep to hp

HE THONG SAN XUAT T ONG LINH HOAT NH ROBOT

To chc dong lu thong chi tiet t ong

M1 M2 Mi Mn-1 Mn P L3 L3 P L3 P L3 P L3 P

L4 P L1

L2

out

Hnh 5.9 Lu thong chi tiet vi nguyen tac noi ghep m rong L3 - cac o tch luy trung gian

To chc lu thong va cap dao t ong

a)

b)

Hnh 5.10 O tch dao (a) va c cau thay dao (b)

To chc lu thong va cap dao t ong

Hnh 5.11 He thong tch tr dao kieu xch

He thong san xuat tch hp CIM

(Computer Integrated Manufacturing)

Hnh 5.12 Vong tron CIM cua CASA/SME

 Giai thch cac thanh phan cua CIM:  1-Cau truc he thong tch hp; 2- Quan ly nguon thong tin; 3- Thiet ke ;  4- Phan tch va mo phong; 5- Tai lieu;  6- Qua trnh at chat lng va bo tr mat bang thiet b; 7- Lap chng trnh;  8- Vat lieu; 9- Mat bang san xuat; 10- X ly vat lieu; 11- Lap rap;  12- Giam sat va kiem tra; 13- Qua trnh s dung vat lieu;  14- Nha may t ong hoa; 15- San pham va qua trnh;  16- Lap ke hoach san xuat va kiem tra; 17- Lap ke hoach chien lc;  18- Tai chnh; 19- Quan ly san xuat va quan ly nguon nhan lc; 20- th trng.

 CIM co nhng u iem sau:  1 - Tnh linh hoat cao cua san pham, cua san lng va ca cua vat lieu.  2 - Nang cao nang suat va chat lng gia cong.  3 - Quan he chat che va trc tiep gia thiet ke va san xuat.  4 - Giam ca lao ong trc tiep va gian tiep.  5 - Thiet ke co nang suat va o chnh xac cao.  6 - Tieu chuan hoa cao va s dung vat lieu hp ly.  7 - Tiet kiem thi gian va mat bang san xuat.  8 - Tao c s d lieu chung e loai tr cac bo phan cha d lieu oc lap.  9 - Loai tr cac cong viec lap lai khong can thiet.  10 - Giam thi gian giam sat san xuat va so nhan s thc hien cong viec nay.