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C-CNG TY C PHN NGUYN PH LIU DT MAY BNH AN

PHN I: TNG QUAN V NH MY
I- GII THIU CHUNG V NH MY Tn n v : Cng ty c phn nguyn ph liu dt may Bnh An.

Tn thng mi: BNH AN TEXCO. a ch: 127 L Vn Ch, Qun Th c, Thnh Ph H Ch Minh, Vit Nam. 1Lch s hnh thnh v pht trin c thnh lp t nm 2006, BNH AN TEXCO l cng ty chuyn ngnh sn xut kinh doanh vi thnh phm v si mu cc loi. Vi nng lc sn xut hng nm trn 20 triu mt vi thnh phm, gm vi nhum mu, in hoa, vi si mu v 800 tn si mu cc loi, BNH AN TEXCO l mt trong nhng nh cung cp nguyn liu dt hng u vit nam. 2Sn phm ch yu ca nh my Si nhum mu: cotton 100% chi k, chi th, compact, Pesco( TC,CVC), visco rayon, Polyester( x ngn, x di), cc loi chi s dng cho dt thoi, dt kim. Vi: vi nhum mu, vi si mu, vi in hoa dng cho may mc v trang tr ni tht 3-Nng Lc & Th Trng Si nhum: 1.000 tn/ nm
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Vi: 14 triu mt/nm 30% phc v th trng ni a 70% phc v xut khu sang th trng Nht, M, Chu u

PHN II- QUY TRNH CNG NGH

PHN II.1- QUY TRNH NHUM VI

I-

L THUYT QU TRNH NHUM

Nhum l qu trnh gia cng a thuc nhum vo vi , si lm cho n

phn b u , su v bm cht vo t si hay ni khc i n lm vi c mu v mu phi bn. Dung dch thuc nhum l h thng phc tp , a dng gm cc ion, phn t, ht keo vi kch thc khc nhau. Tt c cc nm dng cn bng ng, cn bng ny c th chuyn v dung dch l tng cng nh chuyn v trng thi keo. Khi tng nhit v gim nng thuc nhum cng nh cc cht in ly th kch thc cc ht thuc nhum s gim i v ngc li. Ton b qu trnh chun b thuc nhum c tin hnh trong phng th Qu trnh nhum tri qua 4 giai on: Cc ht nhum khuyt tn t dung dch n b mt ngoi ca x Cc ht thuc nhum hp th trn b mt ngoi ca x Cc ht thuc nhum khuyt tn t b mt ngoi vo li x Thuc nhum thc hin lin kt vi x. Qu trnh nhum c th thc hin lin tc hay gin on IIS KHI QU TRNH NHUM VI
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nghim ty theo yu cu t hng.

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Vi mc

Phn loi

My t lng

t lng

2000-3000m vi

Nc

Gii nhit

Hi nc bo ho

Git,hp s b

Lm bng vi

In hoa

Nhum mu

Hon tt vi trc khi giao

Phn loi, nh gi, bao gi

Vi c nhum v in hoa

S KHI QUY TRNH NHUM VI

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IIITHUYT MINH S KHI QU TRNH NHUM

1-Nguyn liu : Nguyn liu u vo l vi mc ( vi mi va dt ra t nh my dt ) rt l th ,cha c x l. Sau ngi ta s phn loi ty theo tnh cht v yu cu m a vo cc quy trnh ( lm trng, nhum mu, in hoa, x l mm,chng nhn, chng tia cc tm ) 2- Cng on tin x l:
-

90% cc loi vi u phi qua cng on ny.

t lng vi th : my t lng c 2 ngn la gas trn v di, my chy

lin tc. Sau khi t th cn gii nhit cho vi bng cch cho truyn nhit vi nc, do vi t, c th sau ngm ha cht trong 24h mi em i git.
-

Cng on nu ty : em git vi trong mi trng c ha cht. Trc khi Sau khi git s b, vi c ngm ha cht. Sau a vo b phn hp

chy cn phi chun bi 2000 hay 3000m vi tr ln my chay lin tc.

-

bng cch s dng nhit hi nc bo ha, thi gian ty thuc vo tng loi vi.
3- Bn sn phm

Sau qu trnh ny ty theo yu cu m in hoa, lm trng, nhum mu

o Lm bng vi cho vi c sch hn v cu trc bn trong ca vi

cht ch hn tng c thm khi nhum mu.C 2 phng php: ha hc(dng kim loi b cc cht x) v c hc (cho vi chy qua cc khe mt vi mn hn).
o Nhum mu lin tc : 1 my c th c s dng nhum cc

mu khc nhau. Sau khi nhum mu th my c chy quy trnh v sinh t ng c th chuyn sang nhum mu khc. y l loi my lin tc, chy vi tc 50-60m vi/pht.
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o In hoa :

My in li phng : nguyn l ging nh mt my in, bn di l tm vi, bn trn l cc khun c thit k mu in (thuc b phn lm li v lm phim) ty theo yu cu. Trn 1 tm vi cn c bao nhiu mu th thit k by nhiu tm in xp k nhau, mi khun s ng vi 1 mu theo nguyn l tin dn.cui giai on in l qu trnh kt dnh bng nhit cao cho cc mu bm cht vo vi hn. u im l c th thit k ha tit li in theo mi kch c, mu sc yu cu v sc nt. My in li quay da trn tm in ca li phng c thit k thm trc quay, c tc dng u im nng cao nng sut, nhng nhc im l li mm nn khng th lm nhng li qu ln v mu khi in khng sc nt bng in li phng.

o Cc tiu chun v bn ca mu : bn vi nh sng, bt git,

nhit qua bao 50 ln git).

nhiu ln git (thng t 30-

o Vi c bn mu hay khng l do ha cht thuc nhum, cc tiu chun c tnh ton bi b phn thit k mu thuc phng th nghim.

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Hnh 1- My in li phng
4-Hon tt vi trc khi a n ngi tiu dng hoc cc cng ty may - My h vng: lm cho vi n nh ng theo kh th trng nh 1.2m, 1.6m, + Trc tin cng kh vi theo yu cu sau gia nhit trnh vi co gin sau ny + Sau c th cho thm ha cht ph ln x l nh chng nhim bn, chng thm bi, hi nc. Phn loi, nh gi,bao gi sn phm giao hng. 5. Kt thc cc qu trnh trn l thu c sn phm hon tt PHN II.2- QUY TRNH NHUM SI Lm mm vi sau qu trnh kt dnh. y l qu trnh hp i vi bng nc,chng

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I-S KHI QU TRNH NHUM SI

Si mc Cun li si trn li I nc nh bng xp

Nhum si

Sy cao tn

Kim tra bn ca si

Cun li si trn li giy

Si mu

II- THUYT MINH S KHI QU TRNH NHUM SI

1.Nguyn liu: Nguyn liu chnh ca qu trnh nhum si l cc si mc (va c sn xut t nh my si v cha c 1 mu no trn ). 2. Cun li si mc: Cc si mc c cun thnh bp si rt cng v cun trn cc li giy nn cha th nhum m cn qua cng on cun nhng si mc trn cc li bng Inc c th bn trong mi trng nhum. Cc si mc nh
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ln trn li Inc phi xp ha cht nhum len li vo bn trong cc si bng quy trnh nh bng xp. Sau phn loi v nh lng li cho mi quy trnh v mu sc nhum k tip. 3. Nhum si : Sau khi phn loi ngi ta s a vo cc M nhum v b trong cc ni nhum git li trong thi gian thch hp. Cng lc tnh ton chun b ha cht v a si vo My nhum. Ton b quy trnh nhum c thc hin My nhum, My nhum c nhng loi t 300kg, 200kb, 150kg, 100kg, 50kg, 10kg v loi 1kg th nghim. 4. Sy si bng sng cao tn. Si m sau nhum c kh m bng thit b sy bng sng cao tn, khng sy bng nhit trnh tn thng cho si

Hnh 2- Thit b sy cao tn

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5. Kim tra Kim tra li bn ca si v mu sc, m, bn c hc cho php. Khi kim tra xong th chuyn sang cng on nh li bp si cng nh ban u trn cc li giy. Cui cng l bao gi v a v cc nh my dt. T cc si mu sn phm, ngi ta a n cc nh my dt dt ra cc tm vi c chen cc si mu trn my Canh Phn Bng.

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