Perancangan Fasilitas Demineralizer Water untuk Proses Cleaning Boiler di Utilities-I

TITTLE
by Whom, When

Biennial Inspect Boiler Proses Cleaning Boiler

Menggunakan Demineralizer Water Fasilitas Cleaning Belum Tersedia

Material Pipa Keunggulan

Kelemahan

Tipe Tipe Manufaktur dari Pipa Carbon Steel

NPS pipa identik dengan wall thicknessnya

Schedule Number 80 (XS Pipe)

NPS

Wall thickness 0,154

Space 1/ 16

Socket Welded Joint

Kantung Cairan

Korosi Celah

EXISTING FACILITIES
Flow = 147 m3/h Pressure drop = 6,6 kg/cm2

31-D 23 3131-G-64/65/66 31- F - 07

Superheater Steam Drum Superheater Steam Drum

Mud Drum

Mud Drum

31- F - 08 31-D-21A 31-D-21B

Flow sebesar 5-10 m3/h

RANCANGAN LINE PIPA

31- F - 08
Superheater Steam Drum

31- F - 07
Superheater Steam Drum

Mud Drum

Mud Drum

North

East

West

31-D-21A

31-D-21B

South

RANCANGAN ISOMETRIC CHART

SCHEMATIC DIAGRAM LINE DEMINERALIZER WATER

Bill of Material No 1 Deskripsi material Pipe Seamless , Sch 80 Wall Thickness 0,154", Length 20 Ft Weight 1,47 lbs/ft, CS, ASTM 106 or 5L Gr : B Elbow Pipe SW 90 Degree Size " Rate 3000 lbs CS, ASTM A350 Tee Straight CS Rate 3000 lbs CS ASTM A105 SW Tee Reducing SW 1" x " Rate 3000 lbs, CS, ASTM A106, Gr : B Valve Gate Rate 800 lb Treaded and SW End Trim 13% CR, Body MATL, CS, ASTM A105, Non Renewable Seat, Solid Wedge, Handwhell Operational Union Pipe SW Size Rate 3000 lbs CS ASTM A105 U-bolt Galvanis for " Pipe with 2 Nuts Angle CS 1 " x 1 " ASTM A36 20 Ft/Length Coupling CS SW Total Bill of Material Unit 29 Keterangan Batang Rp Harga /unit 350.000,00 Rp Cost 10.150.000,00

55 7

EA EA

Rp Rp

83.378,00

Rp Rp

4.585.790,00 224.000,00

32.000,00

EA

Rp

44.556,00

Rp

89.112,00

EA

Rp

540.500,00 Rp

3.243.000,00

6 7 8 9

6 40 20 8

EA EA Ft EA

Rp Rp Rp Rp

49.500,00 Rp 3.000,00 Rp 27.000,00 Rp

297.000,00 120.000,00 540.000,00 211.200,00 19.460.102,00

26.400,00 Rp Rp

Bill of Fabrication
No 1 2 3 Item Fabrikasi Pemotongan Pipa Pengelasan Pipa Fabrikasi Pipa Unit 55 137 28.302 Keterangan Joint Joint 6 Meter Harga/Unit Rp. 79.075,88 Cost Rp. 4.349.173,40 Rp. 25.106.022,68 Rp. 6.704.851,35 Rp. 36.160.047,43

Rp. 183.255,64 Rp. 236.903,80

Total Bill of Fabrication