BO CO THC TP NHN THC

A-

CNG TY C PHN NGUYN PH LIU DT MAY BNH AN

I-GII THIU CHUNG V CNG TY

Tn n v : Cng ty c Phn Nguyn Ph Liu Dt May Bnh An. Tn thng mi: BNH AN TEXCO. a ch: 127 L Vn Ch, Qun Th c, Thnh Ph H Ch Minh, Vit Nam. 1- Lch s thnh lp v pht trin c thnh lp t nm 2006, BNH AN TEXCO l cng ty chuyn ngnh sn xut kinh doanh vi thnh phm v si mu cc loi. Vi nng lc sn xut hng nm trn 20 triu mt vi thnh phm, gm vi nhum mu, in hoa, vi si mu v 800 tn si mu cc loi, BNH AN TEXCO l mt trong nhng nh cung cp nguyn liu dt hng u vit nam. - Hot ng chnh ca nh my: chuyn sn xut v cung cp: + Si nhum mu: cotton 100% chi k, chi th, compact, Pesco (TC,CVC), visco rayon, Polyester (x ngn, x di), cc loi chi s dng cho dt thoi v dt kim. + Vi: vi nhum mu, vi si mu, vi in hoa dng cho may mc v - Nng Lc & Th Trng + Si nhum: 1.000 tn/nm + Vi: 14 triu mt/nm + 30% sn lng phc v th trng ni a + 70% sn lng xut khu sang th trng Nht, M, Chu u

B.Cc quy trnh sn xut ca nh my

I . QUY TRNH NHUM VI

i, S khi ca nh my nhum vi :
Page 1

BO CO THC TP NHN THC

Vi mc

Phn loi

My t lng

t lng

2000-3000m vi

Nc

Gii nhit

Hi nc bo ho

Git,hp s b

Lm bng vi

In hoa

Nhum mu

Hon tt vi trc khi giao

Phn loi, nh gi, bao gi

Vi c nhum v in hoa

Page 2

BO CO THC TP NHN THC

ii, M t quy trnh theo s khi:

1. Nguyn liu : Nguyn liu u vo l vi mc ( vi mi va dt ra t nh my dt ) rt l th ,cha c x l. Sau ngi ta s phn loi ty theo tnh cht v yu cu m a vo cc quy trnh ( lm trng, nhum mu, in hoa, x l mm,chng nhn, chng tia cc tm ) 2. Cng on tin x l: 90% cc loi vi u phi qua cng on ny. - t lng vi th : my t lng c 2 ngn la gas trn v di, my chy lin tc. Sau khi t th cn gii nhit cho vi bng cch cho truyn nhit vi nc, do vi t, c th sau ngm ha cht trong 24h mi em i git. - Cng on nu ty : em git vi trong mi trng c ha cht. Trc khi chy cn phi chun bi 2000 hay 3000m vi tr ln my chay lin tc. - Sau khi git s b, vi c ngm ha cht. Sau a vo b phn hp bng cch s dng nhit hi nc bo ha, thi gian ty thuc vo tng loi vi. 3. Bn sn phm (t y c th ty theo yu cu m in hoa, lm trng, nhum mu) - Lm bng vi cho vi c sch hn v cu trc bn trong ca vi cht ch hn tng c thm khi nhum mu.C 2 phng php: ha hc(dng kim loi b cc cht x) v c hc (cho vi chy qua cc khe mt vi mn hn). - Nhum mu lin tc : 1 my c th c s dng nhum cc mu khc nhau. Sau khi nhum mu th my c chy quy trnh v sinh t ng c th chuyn sang nhum mu khc. y l loi my lin tc, chy vi tc 50-60m vi/pht. - In hoa : + My in li phng : nguyn l ging nh mt my in, bn di l tm vi, bn trn l cc khun c thit k mu in (thuc b phn lm li v lm phim) ty theo yu cu. Trn 1 tm vi cn c bao nhiu mu th thit k by nhiu tm in xp k nhau, mi khun s ng vi 1 mu theo nguyn l tin dn.cui giai on in l qu trnh kt dnh bng nhit cao cho cc mu bm cht vo vi hn. u im l c th thit k ha tit li in theo mi kch c, mu sc yu cu v sc nt.
Page 3

BO CO THC TP NHN THC

+ My in li quay da trn tm in ca li phng c thit k thm trc quay, c tc dng u im nng cao nng sut, nhng nhc im l li mm nn khng th lm nhng li qu ln v mu khi in khng sc nt bng in li phng. - Cc tiu chun v bn ca mu : bn vi nh sng, bt git, nhit qua bao nhiu ln git (thng t 30-50 ln git). - Vi c bn mu hay khng l do ha cht thuc nhum, cc tiu chun c tnh ton bi b phn thit k mu thuc phng th nghim. 4.Hon tt vi trc khi a n ngi tiu dng hoc cc cng ty may - My h vng: lm cho vi n nh ng theo kh th trng nh 1.2m, 1.6m, + Trc tin cng kh vi theo yu cu sau gia nhit trnh vi co gin sau ny + Sau c th cho thm ha cht ph ln x l nh chng nhim bn, chng thm nc,chng bi, - Lm mm vi sau qu trnh kt dnh. y l qu trnh hp i vi bng hi nc. - Phn loi, nh gi,bao gi sn phm giao hng. 5. Kt thc cc qu trnh trn l thu c sn phm hon tt II. QUY TRNH NHUM SI i, S khi ca nh my nhum si:

Page 4

BO CO THC TP NHN THC

Si mc Cun li si trn li I nc nh bng xp

Nhum si

Sy cao tn

Kim tra bn ca si

Cun li si trn li giy

Si mu

ii, M t quy trnh theo s khi: 1.Nguyn liu: Nguyn liu chnh ca qu trnh nhum si l cc si mc (va c sn xut t nh my si v cha c 1 mu no trn ). 2. Cun li si mc: Cc si mc c cun thnh bp si rt cng v cun trn cc li giy nn cha th nhum m cn qua cng on cun nhng si mc trn cc li bng Inc c th bn trong mi trng nhum. Cc si mc nh ln trn li Inc phi xp ha cht nhum len li vo bn trong cc si
Page 5

BO CO THC TP NHN THC

bng quy trnh nh bng xp. Sau phn loi v nh lng li cho mi quy trnh v mu sc nhum k tip. 3. Nhum si : Sau khi phn loi ngi ta s a vo cc M nhum v b trong cc ni nhum git li trong thi gian thch hp. Cng lc tnh ton chun b ha cht v a si vo My nhum. Ton b quy trnh nhum c thc hin My nhum, My nhum c nhng loi t 300kg, 200kb, 150kg, 100kg, 50kg, 10kg v loi 1kg th nghim. 4. Sy si bng sng cao tn. 5. Kim tra li bn ca si v mu sc, m, bn c hc cho php. Khi kim tra xong th chuyn sang cng on nh li bp si cng nh ban u trn cc li giy. Cui cng l bao gi v a v cc nh my dt. T cc si mu sn phm, ngi ta a n cc nh my dt dt ra cc tm vi c chen cc si mu trn my Canh Phn Bng.

Page 6