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Inverse distributions in reliability
design—a revisit
Akella S. R. Murty & V..N. A. Naikan
Reliability Engineering Center. Department of tndusirial Engineering & Management, Indian instinte of Technology,
‘Kharogpur—721 302, India
(Received 24 September 1993: accepted 9 November 1993)
‘This is revision paper on inversion of normal and lognormal failure
Uistributions, Higher order terms of the inverse series have been derived and
the convergence possibility has been studied in det
|. Limitations of the
method are also provided. The design procedure of an I-section beam for the
target reliability strength has been ilustrated.
1 INTRODUCTION
‘The stress-strength interference technique as a design
tool, especially in the case of mechanical and
structural design, requires inverse values of failure
distcibutions. A method suggested by Akella et al.,'
was cited as an elegant method by Gilboa? for the
computation of inverse values of normal and
lognormal distributions.” In that method an expression
‘for time as an infinite power series of reliability R was
proposed. Using the four given terms of the series
inverse values can be accurately computed for an
initial range of values of reliability.'* Some of the
limitations of that method were discussed by Gilboa.?
“This paper derives higher order terms of the inverse
series and discusses its convergence possibility,
practical applicability and scope. The design of
simply supported beam has been discussed in detail to
illustrate the technique.
2 THE INVERSE SERIES
‘The inverse normal series suggested by Akella et al.t
is
APE A+ RA KAT KAY KATE (1)
x(R-3). Ky Ky Ky ote. are
constants, and Ky, =O for n= 1,
Ka for 1=0=4 were computed by solving the
four equations given in Ref. 1 (eqns (12)-(15)). ‘This
section derives higher order terms of the series by
following the same steps as in Ref. 1. All notations
are standard ones, as in Refs I and 2, The following
167
formulae are obtained from the matrix (Kronecker
delta) given by eqn (10) of Ref. 1
Kyo-1 2)
KiCy4 KC} @
Since the numerical value of Cy is zeto it is omitted
from the following equations to simplify the solution
procedure:
K,C3+ Ky3C3) +
o
Ki EKG 3CQ + KSC) +Kr=0 (5)
K,Co4 KiBC; HOC C5 + CP-+ Ks(SCs + CD
+KAIC)+ K=O (6)
KC iy + Ky BCo + 38 + CIC, + OCG)
+ K (SC, + 10C3 + 20€,Cs)
+ K AIC. + CA) + KBE) + K=O (I)
Ki Ci) + KC + 3A + ICA + 66s Co + 608)
+ KSC, + SC + 1003+ 20C,C, + CC)
4 KIC) + 38C} + 4235)
+ Ko(9Cs + 36C3) + Ky(C) + Ky 0
KC + KBCy + C+ 3CE 4 3CIC, + OCC,
+ 6CsCy + BCE)
+ K AOC + Ch + 20C3Cy + 20C4C3 + 30C3Cy
+ NCC, + 2005C)
4 Ky(TC, + 21C} + 35C$ + 42E,C; + 105CIC:)
+ KC, + 2C,C, + 90C3)
4 Ky (UIC, + 55C3) 4 Ky(13C) + Kig=0
®168 Akella SR. Murty,V.N. A. Naikan
Kile RBCs + SOG} + ICRC, FACIE, + OCC
F OCC + OCG, + CCC)
+ KSC t SIC +1003 + 10} + 20C}C,
4 CsCo 1 20C Cy, + 3OCHCE
+ HOCIC, + OC ,C,C)
FRAT PICA CC + EC,
+ 109C\C34 140CC)
+ KA9C.+ BOC} + TCC, + 12604 4 25280)
$F Ky (IG, + MOE, + 165C9,
+ KSC TBC + K SSC) + Ky = 0
a9}
Expressions for higher order terms are not given in
this paper for the sake of brevity. However, numerical
values of higher order terms ate given, which are
more useful for design engineers. Numerical values of
the terms (Kz,_:) are computed by substituting C's
(7= 1} in the above relations. (Gs are given in Ref.
1). The terms (K.,-\) are expressed as teal numbers
in this paper for easier accommodation of higher
terms. In Ref. I the forms were expressed as ratios of
intger numbers. ‘The following are the computed
terms:
k,
“0
K, = 000583333
Ky = 060120397
Ki = 0-0032175 Kis 0-001 7082
Ki = 0-0009402 196809 B04
Ky = 2802362 E01 Kay 1601312 E04
Kig= 888961805 K = 4.998677 BS
Kay = 2774069 ES Ky, = 1561976 8.05
Koss 8824724 B06 Kao = 4.994185 B06
Ky = 2EDIS07 E06 Kip = 1-608973 E06
Ky = 9104161 E07 Ky) = 5-164456 6-07
Kev= 2929672 E07 Kay = 1061952 E07
Kiy=OA281TRE0K Ky = 5.348653 E08
Key= 3034387 E08 Ky = 1.721482 E08
Ky = 9-T66SS1E09 Ky = 5540960 E09
Higher terms are studied in detail and an expression
for the mth term (K,,-,) is obtained as given below:
Constant part of ath term,
134304716
(1-76258506)"
Variable part of nth term
Van
where A = Via (R — 4).
ay
Koy
Ae «2
3 TEST FOR CONVERGENCE OF THE,
SERIES
‘The condition for convergence given in Ref. ? cannot
be considered as a general one and is found to be aot
suitable for testing convergence of the inverse series.
Moreover the terms as a whole should be analysed for
convergence rather than only 3 part of the terms, as is
done in Ref. 2, The inverse series is found to be a
power series whose convergence possibilities should
he rested, using the following standard procedures. In
this section, convergence of the series is tested using
two such methods,
Method I: ratio test
‘The ratio of the (n+ ith term (W,.) to the wth term
(U,) of the series in eqn (1) has been studied
analytically as well as graphically. The limiting cases
of this ratio (1 >) have been studied in detail to test
the convergence possibility of the series
It we delete even terms of the series (since Ky, =0)
for all a = 1) we obtain
Koes V2.8 (R
peo
ay
From ega (11
K, 1
1-76258506
Figure | shows a graphical representation of the
ratio Ky+:/ Kapaa (alter omitting even terms of the
series, “since Ka, =0), This ratio approaches a
constant value (see the graph) acter a number of initial
terms. This is the limiting value of the ratio, From
Fig. 1 the limiting value is 0:567.
Then, according to the ratio test the series in eqn
(1) converges when 0-56735 x [V2 (R —})P is less
than unity, ic. when
Li
0507385 (14)
[V2 (R — dy) < 1/0:56735 «sy
or _
Vin IR 1) <1:3276
R< 100965 19)
‘This is the condition tor convergence of the series
Since the numerical value of reliability is always less
than or equal to unity (0 R= 1), the inverse series
converges over all ranges of reliability (R),
Method I: integration method
In this method, for a given value of R, the sum of a
few terms of the series over two consecutive rangesInverse distributions in reltability design 169
t + +
a we
nae
Fig. 1. Limiting value of the ratio of (7 + 1)th term to the th term (constant part only)
Gay nto mtr and atr+l to nt 241) will de
computed and compared. According to this standard
technique, the series will converge (for the given value
of R), if the sum of terms from (n+r+1) to
(o#2r +1) is less than the sum of terms from n to
(nr), The speed of convergence depends on the
difference between these two values, The larger the
difference, the faster the rate of convergence, We
have tested this method for R= 0-999999999, ‘The
following are the results.
‘Sum of terms from 101st term to 150th term:
Shas o 1907-73926 E06
Similarly
Siss naw = 243922 E08
Since Sor 10290 < Sir wo the series will converge for
R= 0.999090999
4 SPEED OF CONVERGENCE
The speed of convergence of the series has been
tested for different values of ¢ and R. The series
converges practically faster for ¢=:1 or R=O-84132.
For higher values of f (and also of R) the speed of
convergence is found to be slow. (The mumber of
terms required for convergence increases approxim-
ately exponentially a5 r increases). However, usage of
high speed precision computers will do the job very
easily in cases where such high accuracy of
computation is essential in the design of components
failure which results in high risk of hazard or safety (0
human life (e.g. in nuclear power plants)
5S INVERSE TABLE
‘An inverse table is given (Table 1), which will be
helpful to the design engineers dealing with structural
reliability problems.”
‘Table 1. Inverse values for norasal and logsormal
sress-strength reliability mode!
R ‘ z '
09% 232635 149995 320059
ooo 236562 0.9986 33599
0992 3.40892 0.9987 343161
0093 245726 0.9998 3.52008
0994 251214 0.9999 371902
0095 2.57883 09S 3.8059
09% 2.65207 099999 4.26489
0997 24778 999005 4.81717
0.093 287816 0.999999 4.75342
0999 3.00023 0.999995 ROTOd
seer 312139 a99999N9 5-190
09992 313591 99999095 5.32672
9993 349465 099999999 5.61200
09994
52388
6 A SIMPLE DESIGN PROBLEM
Figure 2 shows a simply supported) beam carrying a
uniformly distributed load ‘u’ in ke/em. Loading is
found to follow a lognormal distribution with a mean
of 3-Skg/em and a coefficient of variation (CV) of
12.54%. Yield strength properties of the beam material
are found to follow a lognormal distribution with
‘mean strength of 1650 ke/em?* and a CV of 18-3%.
Given the above values, design an tsection beam
for a target reliability of 99-99%. The required beam
length is 5-32 m. Also estimate the dimensions of the
section and the requirement of extra material in case
higher target reliability 99-9999% is to be achieved.
Solution
‘A sectional view of the beam structure is given in
Fig. 2 uP
Maximum bendingmoment? = 4*