NSIC

Project Profiles

FLY ASH BRICKS

1. INTRODUCTION Fly ash bricks manufacturing units can be set up nearby thermalpower stations .Because the main raw materialis fly ash is generated by thermal power stations in big quanity . Fly ash supplied by thermal power stations at free of cost the entreprenuer has to bare only transportations charges from thermalpower stations to the fly ash bricks manufacturing unit. . 2. MARKET There is good demand for fly ash bricks.The awareness among the people is required and also same time the government has to give some special incentives for these type of activities.The technologies are eco friendly,Reduces solid waste and dust in the nature. Compared to hallow brick and clay brick the cost is reasonable.Technology for construction of wall with out cement between the brick has been developed by GODWIN industris,Auto Nagar, Guntur. Construction of wallwith these bricks is very easy and cost effective.Technology is indeginiously available.

3. MANUFACTURING PROCESS Required raw material like Fly ash,Gypsum, alum and stone crushing dust have to be mixed as per the ratio.The mixed product can be placed into automatic locking machine . This to be kept in moulds for manufacturing of autoimatic locking fly ash bricks. Adfter the processing the bricks have to be dryied after applying required water on the bricks. After two day drying the bricks can be sold.It is simple manufacturing process. 4. PRODUCTION CAPACITY PER ANNUM Capacity Selling Price 5. PROJECT COST/CAPITAL INVESTMENT
S.No Description Amount Rs.

Rs.

240000 Bricks perannum 6 Per box

1 2 3

Preliminary & Preoperative Expns Fixed Capital Working Capital for Total Project Cost

month(s)

2000 301000 100500 403500

6. MEANS OF FINANCE
S.No Description %age Amount Rs.

1 2 3

Promoter Contribution Subsidy /Soft Loan Term Loan Total

15% 20% 65%

60525 80700 262275 403500

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Project Profiles

7. FINANCIAL ASPECTS A. FIXED CAPITAL i. Land and Buildings ii. Machinery and Equipment
S.No

Rented

2000 per month

1 2 3 4 6

Description Automatic lockingmachine

Qty.

Rate

Amount Rs.

Mixer
Motor 1 HP

Flat formand other expences

Other equipement

1 1 1 1 1

165000 70000 6000 50000 10000

Total B. WORKING CAPITAL i. Salaries & Wages (per month)

S.No Description Nos.

165000 70000 6000 50000 10000 301000

Sal/mon. Amount Rs.

1 2 3

Supervisor/Entrepreneur Skilled workers Workers Total

1 2 6

2500 1500 1000

2500 3000 6000 11500

ii. Raw Material (per month)

S.No

Description Fly ash,Gypsum, Alumand Stone powder

Unit Kgs

Qty.

Rate

Amount Rs.

20000

Total iii. Utilities (per month)

S.No Description Unit

80000 80000

Amount Rs.

1 2

Power Water Total

LS LS

2000 500 2500

iv. Other Expenses (per month)

S.No Description Amount Rs.

1 2 3 4 5

Postage & Stationery Expenses Transportation Expenses Advertisement Expenses Consumeble Stores Miscellaneous Expenses Total

1000 500 1000 1000 1000 4500

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Project Profiles

v. Total Working Capital (per month)

S.No Description Amount Rs.

1 2 3 4 5

Rent Salaries and Wages Raw Material Utilities Other Expenses Total

2000 11500 80000 2500 4500 100500

8. COST OF PRODUCTION (PER ANNUM)

S.No Description Amount Rs.

1 2 3

Total Working Capital Depreciation Interest Total

@ @

15% 12%

1206000 45150 31473 1282623

9. TURNOVER (PER YEAR)

S.No Description Unit Qty. Rate Rs. Amount Rs.

1 Total 10. FIXED COST (PER YEAR)

S.No Description

Bricks perannum 240000

1440000 1440000

Amount Rs.

1 2 3 4 5

Depreciation Interest Rent Salaries & Wages @ Other Expenses incl. Utilities @ Total

40% 40%

45150 31473 24000 4600 2800 108023

11. PROFIT ANALYSIS & RATIOS 1 2 3 4 Net Profit Percentage of Profit on Sales Percentage of Return on Investment Break Even Point Rs. 157377 11% 39% 41%