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'USO06916S84152 c2) United States Patent (0) Patent No.; US 6,916,584 B2 Sreenivasan et al. (45) Date of Patent: Jul. 12, 2005, (5, ALIGNMENT METHODS FOR IMPRINT wo wooIme2 10201 TrmocRAPHy Wo | Woowmens toa Wo Woormmie tam (75) Inventors: Sidigata V Sreenivasan, Austin, TX wo Wo 02722916 ‘202 (US); Michael P. C. Watts, Austin, TX. wo wo 0224977 aed {US}, Byung J. Cho, Round Rock, TX OTHER PUBLICATIONS (US) Ronald D. Voisin, Fremont, CA sieyar “A Pato with Six Degtes of Freedom,” Pro (us) fla. Mech. Eng 1965p. 371-878, ol 180 1 No (79) Assignee: Moeelar Imprint Ines Austin, TX Poy et a, tlw to Design Fleaue Hinges” Machine « Design, Nov. 25, 1965, pp. 151-156. ee ee ty Math lah igied Pecillo Maga (9) Novice: Subjecto any asim tem ofthis TS Tranaeton of te ASME. Dural of Dyic Systm, Measurement and Consol, Tune 1981, pp. sib) by 14 days USE. 15D) by 4d Systems, ‘Menus > « Gotan e al, “Dry Etch Resistance of Organic Materials" (21) Appl. No. 10,210,780 Electrochem. Soe, 130:1, 143-146 (Jan. 1983). (2) Filed: Aug. 1, 2002 Lin, "Muli-Layer Rens Systems ndution of Msroli- thography” America Chemie" Sockty,” 1983, pp (65) Prior Publication Data 287-350, IBM TJ. Watson Research Center, Yorktown “US 20040021254 AI Feb. 5, 2004 Heights, New York 10598. Hogan, “Inpedaace Consol: An Approsch to Manipla- 6 G03C 5100 son foural of Dynamic Systems, Measirement and Con- & 48022; 130302, 430322; tl! Ma 1085, pp. 1-7, vl 107 264404; 264496 CoweyePolymet: Chemistry and Physics of Modern Mat- (58) Field of Search: 430/22, 302, 322; rials,” 1991, pp. 408-409, 2" Ed, Chapman and Hall, a 36408, 496 Sivsionof Routledge, Chapman and Hal ne 29 Wes 35" Stet, NY, NY 10001-2351 66) References Cited Hollis otal, “A Six-Degee-of-recdom Magnetically 5 PATENT DOCUMENTS Levitate Variable Compliance Fine Motion Wes Desi, en ‘Modeling and Control,” IEEE Transactions on Roboties and 3980520 A VI9T4 King Aatomation, 1991, pp. 320-322, vol 7, No arian SA i {mia etal, "A Axes Motion Contfol Method for Par 1029 A ii Troeger allel-Linkage~Type Fine Motion Stage,” Journal of Japat Ballas A SHOT Sec Society of Precon Engineering, 1992, pp. 118-124 Hamner ainvmiree a Slocum, “Precision Machine Design: Macromachine Design Philosophy and is Appia tothe Design of Miromse (Continued) ching” Micro Elect Mechanical Systems, 1992, pp fre see pt EL steal) Krug et al, “Fine Patterning of Thin Sol-Gel Films,” ve aeons 14078 Tourmal of Non-Cryst Solis, 1992, pp 447-450, vl otset Soo? lira is Seat Mer ‘Aneta, *Callton aod Basic Motion of « Mico Hana miss Module,” Proc. of IEEE, pp. 1660-1665, ores Peng et al, "Complist Motion Couto! Kiveratcally eee Redundant Manipulators” IEEE Transactions on Rabotics Eek tie dil Automation, Dee. 1993, pp. 831-837, vl. 9, No.6. ‘ison ‘ato (Coatnved) toa Tom Peete aioe Primary Exoninr—Cisopher G. You ee Tio (9) Attorney, Agent, oF Frm Kenneth Brooks wosteans Sie? o nance wo woszias ston Wo woswroiat "1998 Described ate meth for patrning «substrate by imprint Wo WO99145753_Bj1999 Tithography. Imprint lithography is 4 process in which a eo wos one liquid is dispensed onto a substrate. A template is brought wo woataue = 4K int contact withthe lid and the guid is eued. The ered Tigidtncades an imprint of any patees formed in the Wo wooLae Sam c rit of any BO Wountens Sar template Alignment of the template with the subscale is Roe woud | tra Periormed pro to curing the iid Alignment of the Wo | Wowace: Sant {Emplte wih th substrate inches etatina ligament of Wo Wouws Sano the template with respect the subtate Wo wOULM nz wo | woos loo, 48 Claims 2 Drawing Sheets US 6,916,584 B2 Page 2 US. PATENT DOCUMENTS. “4.098.001 $19,585. 4155109 4.201.800 4200107 4267212 & Sans 433757 A 4355309 18780 A a x $5247 403041 4as1s07 4507331 SMT A 4552822 ASSAG A “$0008 oun A 40ST A 02205 4594708 4707218 A 4724222 ADBLISS A A7s728 A 765,88 A7R8T8 Sassi A 482088 Ssa6931 8 asisoul A ABS77 A 488,501 $591.08 ‘08298 ‘fonts A ‘sow.7as 4921.78 somos oss. A asn2s2 4964945 76818 “490,316 “4900290 5083318 SI7L694 & 3072128 5073230 A S074 567 A SuU8STS A S051 A 5.126,006 S1a8.036 A Ss48.037 A SUsiTst A S60404 8 5173398 SUD8R8 A 598.326 520879 A 5.006.983 Sonata? A 5218193 A 5234103 5340550 S278 A S2a2711 A S2MBI8 A a1978. ais ‘1079 S180 5/1980 5/1981 i982 Sve raivs2 19K i988 A988 Sis S195 ass iss Hiss 71986, i988 1087 Sas? 911987 11987 21988 yes “8s 1988 i988 2989 i198 71989) 71999, 1089 ss 11950 31990 “y1090 ‘41090 sim 5/1990 e190 i190 1aiv90 21990 12190 “s1091 raiv91 12991 121991 raivor rivet vi Si1v92 i002 Sve Si si rio yoo iss y1093 is S93 sis e193 S193 003 093 911993 11093 Watson irks Drake tal ‘Alcorn ea Watson Sakawaki Feldman ot al De Fuzio Nevins eta De Faro Tamamara ct a Milgram ale etal Hiro Sandvig et al Blume ea a Fay Ok to. Frechet ol Sochey ea Routsow ‘Giammarco Feldman Napoli Lin etal Tae Kane Holmes luo eta Gmina Uchida et Garza ea Hetferon eta Fokui et a Bredbenner et ‘Thackeray ta Brunoer Moc olin eta onnchat Calhoun Hashimoto a Huebner Hiraoka Gulla eta skits ta Progr Maracas ea Miyake “Thackeray ta Soane Cron tl Mats Suda eh hia ea Hashimoto ct al Domenica ‘Guckel et a Shea Miyake Sebald 5.239.905, S277 s3ia772 saiss7 S483 S323810 5330881 S486 5385.219 Samast 5376810 S374 Sani Suga SaI7I2 S42, 981 SA22205 Bre S458 525,964 S377 53439.765 5182.000, Sa5357 Sask Sis Sus.047 Ss07all S512 S515,167 S27 602 Ss4s.367 5563702 S500 S81 Sat 5 Spd 258 51609 308 Somais S105 S723.095, Si736424 S743.008, ST47 uD S7s3004 S050 sims S7m.748 S730 Sonus S80474 S072 Sass S775 5877861 5854202 S850 5895,258, S900, 5907782 Soa 59255) 5902871 5948219 So4s.a70 S048570 DDDEDEDDD EDD DD EEDDDEEED DDD EDD DE ELDDDEYED DEDEDE EYED DEYDD DEE DDDDDDEEEDDD 5995 31998 ‘evs ‘i105 ‘r1095 ‘rto05 71998 wio9s 91995 ‘i905 vt995 1199s 11995 41996, “41998, 51996 1956 ites 101995 199% si R197 sno ‘ones 121997 51998 31998 1908 1998 1998 41958 S998 51998 1958 pes] 7198 71998, 91998 pes i198 11999 x99 3199 319% xi 199 5199 519 wii 719 wi99 1985 ‘si1999 ‘i900 Keewabara Grit Kock ea Fitch Lowrey ea Sidman ta. Hartman etal Acai et Otbors eta Harts et Novembre ickford et loca Ryo et a. Marcus ota Smith oa. Onene Leader otal Ghote at Feldmaa nism ta Souths a ‘sine Day eta Proper ea. Jeng DeMercuro ota Crouch Tanigava ea Peckels mare edger eta iashimoto tal Ue eta Emery tl aig Ching ea Gronin el Maracas Rust Tee et Keswonth eta Kondo et Maraces ea Simard Prsbsa et Park Sith ta Van Bia Kondo et Chow Singh et. Davis Faster tal Skat Everett Rast Kaw Aveschnit ta Ise ta. thou et Caer eta Whitesides ta. Shite Toprae eal Lee Rohner Harrison ota owl US 6,916,584 B2 6,038,280 A. 3/2000. Rossiger et al. 32 9/2002 eo. ee ee eae lee ie ms 2OSOLL3HSE AL @/203 Mancini ta M2? A jee mm 200340129542 AL 7/2003 Shih et al. 6,091,485 A 7/2000 Li et al 2OOMAKI36201 AL 2/2004 Chow et al. mie. ee crass tam ke, ae cise A aoe Bee 64150.231 A 112000 Muller ea (6.13080 A 11/2000 Eastman et fl68885 11/2001 6180239 BL 12001 Hashimoto et al, “Design and Characteristics of Parallel Link Compliant Wes, Robots and Automation, 1994, pp. 6204322 BI 32001 Chalness Meret, “Parallel Manipulators: State of the Art Perspec- 6.218.316 BI 42001. Marsh tives," Advanced Robotics, 1994, pp, 589-596, vol. 8. 6284379 BI 5/2001 Donges ‘Ananthasuresh etal, “Strateges for Systematic Synthesis of §245213 BL 672001 Oto cal ‘Compliant MEMS,” ASME, DSC-vol. 35-2, Dynamic Sys- 248381 BI 62001 Boner eta 6.274294 BI $2001 Hines, 6309580 BL 102001 Chow ‘Kotachi et al (1316290 BL 11/2001. Wen! 6325427 B1 122001 Puins ta tems andl Control, 1994, pp. 677-686, vol. 2 ‘Si-Containing Positive Resist for AeP Laser J. 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