PCM Oil & Gas

Opening new frontiers

Artificial Lift
Progressing Cavity Pumps

Artificial Lift

About PCM
PCM is one of the worlds leading manufacturers of positive displacement pumps and fluid-handling equipment. The company was co-founded in 1932 by the inventor of the Progressing Cavity Pump (PCP), Ren Moineau.

PCM Oil & Gas

Rising to every challenge

PCM Oil & Gas provides cost-effective PCP-based pumping systems and integrated services for all upstream multiphase processes in the Oil & Gas industry. Our range of solutions covers on-and offshore applications, including the production of conventional and unconventional hydrocarbons and gas well dewatering. When you work with PCM you are dealing with the best Progressing Cavity Pump specialists in the world. PCM Oil & Gas teams are located around the globe, ready to provide you with highly responsive, custom tailored services, including engineering and design, project management, field services, and training.

Contents
4

Applications Artificial Lift System PCM Moineau NPCP technology PCM Vulcain

14

Completion tools Field service tools Monitoring equipement Pre-selection guide*

16

18

10

19

11

* 12

Surface equipment

Complete technical specifications of PCM equipment contained in this catalog are detailed in this section.

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For all your upstream applications

PCM artificial lift systems are available for a wide range of operating challenges and applications.

On and offshore medium to light oil production

PCM provides suitable elastomers adapted to pumping light oil with aromatics.

Fluid China / Xin Jiang Well Prod MTBF

39 API , 20% aromatics 1 600 m TMD, 70 hole angle 15 m3/d (95 bpd) Elastomer 204 15 months (to-date)
Gabon, Offshore, light oil in mature field

Fluid Congo / Offshore Well Prod MTBF

25 API oil, 82% water cut 350 m TMD vertical 605 m3/d (3 800 bpd) 11 months (to-date)

Cold and heavy oil production

The ability to pump sand and viscous fluids has made the Progressing Cavity Pump the most popular choice for handling heavy oil and sand production for over 20 years.

Fluid Venezuela / Orinoco Belt Well Prod MTBF

8.5 API, 2 000 to 5 000 cP downhole Horizontal well, 1 000 m TVD 300 m3/d (1 900 bpd) 16 months (average)

Venezuela, Horizontal well pads, heavy oil

Fluid Canada / Elk Point Well Prod MTBF

50% sand content in volume Vertical wells 10 to 50 m3/d (314 bpd) 6 to 9 months (average)

East Africa Well testing (DST) with PCP

Applications

Thermal recovery of extra heavy oil and bitumen

Thermal recovery of unconventional oil requires a pump capable of withstanding the high pumping temperatures generated by steam injection.

Athabasca, Steam Assisted Gravity Drainage (SAGD)

Fluid Canada / Athabasca Well Prod MTBF

8 API, 1.7 million cP viscosity SAGD, horizontal drain at 100 m TVD, 210C 128 m3/d (800 bpd) 14 months (to-date)

Cold Lake, cyclic steam stimulation (CSS)

Fluid Canada / Cold lake Well Prod MTBF

Water cut 30%, 30 cP CSS, steam injection at 350C 280 m3/d (1 760 bpd) 14 months (to-date)

Coal Bed Methane (CBM) recovery

Methane is recovered from coal seams. Natural water pressure traps the gas down hole and must be pumped off the well (dewatering).

Fluid Australia / Brisbane area

Lithuania, standard PCP operations

Water charged with coal fines Open hole, 700 m TVD 800 m3/d (5 030 bpd) at 450 rpm 14 months (average)

Well Prod MTBF

Fluid India / West Sohagpur basin Well Prod MTBF

Water, 3% CO2 Cased, 600 to 1 000 m TVD 50 to 280 m3 /d (1 760 bpd) 24 months (average)

Artificial Lift

PCM Artificial Lift Systems

Lower life cycle costs and operation simplicity remain the main reasons why operators select Progressing Cavity Pump (PCP) technology for artificial lift applications.

Working Principle
Inserting a single helical rotor, precisely machined from high strength steel, in a double internal helical stator, moulded in elastomer*, creates sealed lenticular cavities. With rotor in rotation, cavities are progressing along the pump, carrying liquid, gas or solids gently. This makes the PC Pump best for viscous and abrasive fluids.
Progressing Cavity Pump cutaway 3D visualization of sealed cavities

As the PCP is a volumetric pump, the flow rate depends solely on the rotor speed.

Operational simplicity
Easy production control
The PCP volumetric technology allows easy adjustment of production according to rotation speed. With a Variable Speed Drive, the same equipment can cover a 3:1 range in the production rate.

Steady production
The PCP volumetric, non pulsating and emulsion free system handles steadily well dynamics, viscosities or free - gas content fluctuations. A PC Pump is amazingly efficient even at low submergence.

Operating safety
Patented anti-lock and electric braking systems protect site personnel. All moving parts are caged and protected from direct access. Our systems can be engineered to meet ATEX specifications.

Simple and cost effective maintenance

Simple and regular preventive maintenance on surface components drastically reduces their downtime.
* PCM Vulcain PC Pump features all-metal stator

Artificial Lift System

Lower life cycle costs

Energy savings
The inherent overall efficiency of the PCP can save up to 10 to 50% of total energy consumption compared to rod or electrical submersible pumps.

Lower capital expenditure

Initial costs are reduced due to lack of expensive foundations, simple transportation & installation.

Extended life operation

Low rotation speed (below 400 rpm), non-pulsating operation, constant stress on rod string and PCMs high quality ensure maximum operational lifespan.

Reduced environmental impact

The unobtrusive profile of the quiet and leak-free surface driveheads makes the PC Pump more acceptable in environmentally sensitive areas.

MTBF = 18 MONTHS 0.31 US$/Barrel

ARTIFICIAL LIFT PCP LIFE CYCLE COST

Energy 26%

Man power and rig 50%

Initial purchase 10%

Spare parts 14%

PCP Model: 32E2200 Flow rate: 105 m3/D (650 bpd) Pump setting depth: 1 450 mTVD (5 300 ft) Power absorbed: 30 kW (40 HP) Man power costs: 300 US$ / day Rig crew: 7 persons Rig costs for PCP mob/demob: 30 000 US$ / 2 days Costs of kW/ hour: 0.06 US$

Reducing your costs with quality and expertise

Initial purchasing costs count for less than 10%. Key factors to reduce your overall costs of production are: Extending pump life time, with proper design and quality, in order to reduce manpower and associated rig costs (half of your costs) Optimize the overall pump efficiency to reduce losses on energy consumption (one third of your costs)

Artificial Lift

PCM MoineauTM range of PCP

With flow rates up to 1,000 m3/day (6,280 bfpd) and head capabilities up to 2,600 m (8,530 ft), PCM offers the widest range of performance on the market.

Maximum performances
There are 39 PCM Moineau progressing cavity pump models split into six series, from OD 2.3/8 to 6.5/8, corresponding to the size of the API stator connections.
Imperial Production flow Pump setting depth (TMD) Pumping temperature Oil Gravity 6 000 bpd 7 200 ft 250F 6 to 45 API Metric 950 m3/d 2 200 m 120C 1.29 to 0.80 kg/l

see specifications in pre-selection guide section

Model designation
Example 185 1 500 185E1500 (previous 900 TP 1500) nominal flow in m3/d at 100 rpm and zero head nominal head capability in meters of water (150 bar)

Optimizing efficiency and lifespan

14 sizes of chromed rotors are available for each pump model, enabling us to select the rotor/ stator combination that will provide optimal pump efficiency, after the elastomer has swelled. We make the selection using our comprehensive database, expertise and a wide range of operational parameters including elastomer composition, oil API, pump model and temperature.
Elastomer swelling (T+API+GAS+ELASTOMER)

PCM Moineau

Stator Elastomer
Angers / Western France Worldwide PCM Flow Technology Center

Elastomer selection is a critical step in designing a Progressing Cavity Pump. It influences the pumps lifespan and performance.

Elastomer Press

In-house expertise
We are one of the few manufacturers who still produce their own elastomers. We develop our formulas in our R&D lab and make them in our injection facilities. We have a wide range of nitrile-based elastomers, including a hydrogenated nitrile elastomer, which has a high resistance to H2S and temperature, and a butadiene fluorocarbon elastomer, which provides greater resistance to aromatics and CO2.

Broad selection
With over 200 PCM formulas and decades of real-world experience, we provide the best match for your fluids and application. The main elastomers used in Oil & Gas applications are:
MECHANICALS WEAR & TEAR Excellent Good Good Good Medium ABRASION Good Excellent Medium Excellent Poor AROMATICS Medium Poor Good Medium Excellent CHEMICALS H2S Medium Medium Medium Excellent Good CO2 Good Poor Medium Excellent Excellent TEMPERATURE Max at pump stator 120C / 250F 80C / 180F 100C / 210F 140C / 280F 80C / 180F

ELASTOMER Standard Nitrile Soft Nitrile High acrylonitrile Hydrogenated nitrile Fluoro carbon
see pre-selection guide

PCM REF 159 194/205 199 198 204

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HRPCP

HRPCP technology
Older wells often have a high gas-to-oil ratio (GOR) that traditional downhole pumps are unable to handle. The Hydraulically Regulated PCP (HRPCP) opens new doors to multiphasic challenges.

Limitless multiphase technology

PCM is in the final stages of developing a patented multiphase Progressing Cavity Pump technology that is capable of handling multiphase fluids with up to a 90% Gas Void Fraction (GVF). The patent consists of adding hydraulic regulators in-between cavities. The self-adjusting technology provides better pressure and temperature distribution between the first and last cavities.

Raise pump stator reliability in all conditions

At identical condition levels, the HRPCP offers higher lifespan and better performances than a conventional PCP, thanks to: lower stator temperature less stator strain lower friction torque less power consumption
Pump discharge Pressure

Successful tests have been conducted with 90% GVF (Gas void fraction) both in PCM Flow Technology Centre and on-field. Test results show that HRPCP technology is more efficient in mature fields with erratic gas levels than conventional gas lift systems and that it can extend the lifespan of conventional PCP in multiphase conditions.

PCP

HRPCP

Range overview
All PCM Moineau pumps are available with HRPCP technology. Hydraulic regulator design is determined based on well data.

Pump Suction
Pressure distribution along the PCP with 90% GVF multiphase fluid

PCM Vulcain

PCM Vulcain range of PCP

Producing unconventional hydrocarbons with thermal oil recovery requires artificial lift technology capable of withstanding high operating temperatures.

High temperature technology

PCM Vulcain is a patented all-metal artificial lift PCP system, capable of pumping extremely hot fluids (350C) with very low to very high viscosities (1 to 100+ cP). The pumps core technology is built using a patented and unique manufacturing process that guarantees an optimal rotor-stator fit.

Field tested and approved

PCM Vulcain HT drivehead on a SAGD well, replacing an ESP

Intensive field campaigns show that PCM Vulcain brings conventional PCP benefits to high temperature applications, making it ideally suited for use in continuous or cyclic steam injection recovery: perates efficiently at low downhole pressures, o a key challenge for Low Pressure SAGD on shearing and emulsion-free, n reducing engineering for oil/water separation xtending production cycles in CSS when viscosity increases or enabling easy e start up in SAGD (versus ESP) verall production costs reduced compared to ESP or Beam pumps. o

Range overview
PCM Vulcain HT Surface layout on a CSS well, replacing a SRP

4 PCM Vulcain models in 4 and 4.1/2 series cover up to 1 000 m3/d (6 280 bpd) and 150 bar (2 180 psi) pump head. Example

110 V 750

Capacity in m3/d at 100 rpm at 0 bar PCM VulcainTM Max pump head in meter water column

Completion tools
All PCM completion tools are available for high temperature (HT) operation.

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Surface Equipment
Driveheads
PCM artificial lift driveheads are manufactured in our ISO 9001 facilities; they offer high quality reliability and meet all safety and environmental standards.

Key features
Enclosed moving parts to ensure personnel safety Balanced lifting points for safety and easier installation Minimal oil site contamination and low maintenance design High temperature rating for thermal applications

Range
All PCM driveheads feature patented automatic or electric anti-lock backspin control for safe servicing.

PCM Driver 100/200 HP 24T* (ATEX Certified): uses electrical energy to prevent from back spin, thanks to a compact gear reducer coupled with a magnetic motor and regenerative variable frequency drive. The maintenance-free configuration (no belts, no hydraulic manifold) is the safest drivehead on the market. Belt Drive VH125 11.6T/18T: compact, high capacity unit, rated for 125 horsepower motor. Belt Drive VH60 8T: low profile drive with internal assembly that eliminates external brake lines, reducing the possibility of leaks and environmental contamination.

PCM Driver 100/200 HP

VH 125

VH 60

* Currently in final phase of development. Commercially available in the near future.

Surface equipment

Accessories
Zero-Leak Oryx Rotary Seal
Available option on all drivehead models, the Oryx rotary seal is low maintenance and has a zero tolerance for leaks. The early warning seal failure system helps to minimize environmental impact.

The integrated BOP

The integrated BOP includes the BOP and the flow tee. It also comes with 2 LP and 3 LP Flow T connection for surface gauge and pressure switch. Compatible with polished rods, it comes with 1 1/4 or 1 1/2 rams, 3 1/8 3 000 psi top and 4 1/16 3 000 psi bottom, all studs and nuts.

Variable speed drive

A variable speed drive (VSD) allows you to optimize the production by controlling the drive speed. The VSD also protects pump equipment from over-torque, heat and well pressures. We know how to select the best outdoor configuration, thanks to our extensive experience in installing VSDs in hostile environments such as deserts and tropical climates.

Motors
PCM provides robust electric or hydraulic motors for smooth operation of the PCP system. 4 or 6-pole motors are available with all levels of protection (Exd, ExnA, Standard), and ATEX, IEC and NEMA certifications. PCM motors are designed to handle the total torque absorbed, ambient temperature and drivehead. Specific options can be integrated for high radial torque transmission configurations.

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Completion tools

Rod string
Polished rod

Rod string completion is carefully selected depending on your project, well profile, torque requirements and service tools available on site.

P. Rod coupling

Polished rod
With an optimal surface finish to ensure an appropriate sealing in the stuffing box, PCM offers 11 to 44 feet length, 1 1/4 and 1 1/2 diameter polished rods.

Pony rod set

Rod centralizer

API Sucker rods, pony rods and couplings

PCM recommends Grade D (4 142) Sucker Rods, from OD 3/4 to 1.1/2, designed for moderate to heavy loads in non-corrosive or effectively inhibited wells. 1 1/4 and 1 1/2 sucker rods feature a modified pin to give more torque resistance for PCP operations. A kit of pony rods from 1 to 12 ft for spacing the rotor/stator configuration.

Sucker rods

Pony rod

Non-rotating centralizers
Non-rotating centralizers help prevent rotational wear of the tubing. PCM calculates rod/tubing side loading and can recommend centralizer placement in deviated or horizontal wells.

Rotor head coupling

Hollow rods
Rotor

Hollow rods, produced from seamless pipes with box-box connections, are the best choice for high-torsion operation. Tubing wear is drastically reduced thanks to external and near flush joints.

Completion tools

Tubing string (pump assembly)

Tubing

Tubing drain
The tubing drain provides a simple method for draining the tubing string before tripping out of the well. The opening pressure setting is 2 800 psi, but can be adjusted using 6 shear screws.

Cross over

Pup joint
Connected to the top of the stator, the pup joint allows the rotors eccentric motion.

Collar

Pup Joint

Torque anchor
PCM recommends the CAM-LOC torque anchor which combines both centralizing and auto-locking function. Installation and removal are much easier than a traditional tubing anchor. CAM-LOC repair kit is also available for quick repairs.
Stator

Gas separator
Stop bushing

Connected below the torque anchor, the gas separator uses centrifugal forces to separate gas from the produced liquids, before they enter the pump. There are 2 configurations of the PCP Gas Separator: light Oil: for oil 24 API and greater heavy Oil: for oil less than 24 API

Torque Anchor

Gas separator

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Field service tools

We provide a full range of dedicated tools that will help you save time and money and minimize the risk of installation failure.

Rod string tools

Sucker rod wrench Sucker rod elevator Sucker rod thread cleaner Polished rod bullet Polished rod base plate Polished rod safety clamp

Sucker rod wrench

Specifically designed for making and breaking rod connections, it is safe and easy to use.

Sucker rod elevator

Essential for PCP installation, it is used for lifting the rods during insertion into and removal from the hole.

Sucker rod thread cleaner & protector

For refurbishing rod thread after removal from the hole. Composed of Box and Pin dies, they are also compatible with polished rod threads, depending on the thread size. Thread protector prevents corrosion during long storage.

Polished rod bullet

Protect the polished rod threads and the stuffing box packings when the polished rod passes through the driveheads stuffing box.

Polished rod safety clamp & base plate

Safety tool designed to hold the polished rod during the installation or during maintenance operation on the drivehead. The base plate supports the landed polished rod clamp and holds the weight of the rod string.

Field service tools

Preventive and predictive maintenance

Belt tension measurer Infrared thermometer Infrared tachometer Drivehead cradle

Belt tension measurer

Measures belt tension, a key parameter in ensuring the running life of power transmission from motor to drivehead.

Infrared thermometer
Verifies the temperature of different parts of the pump system.

Infrared tachometer
Measures rotational speed of the rod string without any physical contact.

Drivehead cradle
Supports the drivehead during workshop or field maintenance and operation.

Mobile service unit

During a pump optimization field campaign, the PCM Mobile Service Unit enables you to run, test, maintain and it upgrades your PCM Moineau pumps on site. It consists of a turn-key mobile package with an integrated carbon steel test bench body, reservoir, 150 HP electric drive, gear box, bearing box and water charge pump. It enables you to test pumps in factory ISO conditions. Robust and simple to use, the complete package is easily transportable anywhere in the world. Test results are compared to the pump theoretical performance curve for immediate diagnostics and action, reducing downtime and associated costs.
Inside Outside

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Monitoring

Monitoring equipment
Downhole gauge systems can monitor well bore pressure, temperature and pump discharge, allowing reservoir and pump to be analyzed and optimized. With more than 350 systems in-field today, PCM offers a full range of monitoring and control solutions along with technical support.

Gauge

Gauge system performance

Strain gauge, monitoring pressure and temperature H2S and C02 compatible Composite intake discharge sensors Simple cost effective solutions Standard lifespan: 7 years

Production Control

Standard applications
Control fluid head on intake and prevent from pumping off Protect pump from over heating or over pressure Generate well bore pressure build up surveys Minimize pump vibration while running GSM and satellite technology can be used to monitor and control fields remotely via a browser interface.

Pump controller

Well production control

PCM offers an easy to use automatic pump controller. It analyzes well and pump behaviour to determine best well production management.

Pre-selection guide

Pre-selection guide
The following guide is designed to help you find the PCP artificial lift system that is best adapted to your well data and production scenarios. The pre-selection guide is for informational purposes only. All results are subject to verification by a PCM specialist, who will help you push the limits.

Parameter check-list
The following criteria should be taken into account when selecting a conventional (elastomer stator) PCM Moineau pump.

Operating Speed
300 rpm max in deep well (MD*>1 000 m) and deviated well (Dog Leg>4/100 ft) 350 rpm max in deep well (MD*>1 000 m) or deviated well (Dog Leg>4/100 ft) 400 rpm max in shallow (MD*<1 000 m) and vertical well (Dog Leg<4/100 ft)

Total Head: 70% max of PCP head capability Dog Leg

8/100 ft max, along rod string 4/100 ft max, at PCP setting depth

Hole angle: 90 max horizontal (at PCP Depth)

max flow rate)

Friction losses in tubing: 40% max of total head (if over 40%, upsize tubing or reduce Gaz liquid ratio: 50% max Temperature downhole

With 159: standard nitrile: 120C max With 199: nitrile with high ACN: 100C max With 194/205: soft nitrile: 80C max With 198: hydrogenated nitrile: 140C max With 204: fluorocarboned elastomer: 80C max

Elastomer / Fluid compatibility Completion equipment dimensional compatibility

(stator/casing, rotor/tubing, rod string/tubing)

Sucker rod & motor sizing matches with Recommended

drive equipment table.

*Measured Depth

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Artificial Lift PCP

DRIVE HEAD

MOTOR

VSD

POLISHED ROD IBOP

PONY ROD

CENTRALIZER

ROTOR

STATOR

STOP BUSHING TORQUE ANCHOR

GAS SEPARATOR

Pre-selection guide

SELECTING THE PROGRESSING CAVITY PUMP

* PCM in-house model designation 185 Flow in m3/d at 0 bar, 100 rpm E PCM Moineau 1 500 Max Head Capacity in meters of water ** Real operation conditions flow, motor & rod sizing criteria Direct connexion to power supply 0C < ambient temperature < 40C 400 rpm pump rotation speed An operating head = 2/3rd of max pump head capacity
COMPLETION REAL OPERATING CONDITIONS**

PCM MOINEAU PC Pumps

SERIES

ISO
3E1200 3E2400 6E600

MODEL* Previous PCM Designation

15 TP 1200 15 TP 2400 30 TP 600 30 TP 1300 30 TP 2000 80 TP 1200 80 TP 1600 60 TP 1300 60 TP 2000 60 TP 2600 100 TP 1200 100 TP 1800 240 TP 900 120 TP 2000 120 TP 2600 160 TP 1500 160 TP 2200 200 TP 600 200 TP 1200 200 TP 1800 300 TP 800 300 TP 1210 225 TP 1600 225 TP 2400 300 TP 1200 300 TP 1800 300 TP 2400 400 TP 900 400 TP 1350 400 TP 1800 600 TP 600 600 TP 900 600 TP 1200 800 TP 600 430 TP 2000 580 TP 1600 750 TP 1200 1000 TP 860 900 TP 1500

Rotor API thread

3/4 3/4 3/4 3/4 3/4 3/4 3/4 7/8 1 1 7/8 1 1 1 1 1 1 1 1 1 1 1 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 1 1/8 mod

MINIMUM CASING TUBING bpd

76 76 129 ALL 2.3/8 129 129 406 406 308 308 ALL 2.3/8 308 517 517 1 140 581 581 760 760 5.1/2 2.7/8 935 935 935 1 433 1 433 1 075 1 075 1 444 1 444 1 444 5.1/2 3.1/2 1 927 1 927 1 927 2 865 2 865 2 865 3 819 2 063 6.5/8 4 2 755 3 599 5 016 8.5/8 4.1/2 4 408

FLOW RATE m3/d

12 12 21 21 21 65 65 49 49 49 82 82 182 93 93 121 121 149 149 149 228 228 171 171 230 230 230 306 306 306 456 456 456 608 328 441 570 798 699

kW

RECOMMENDED MOTOR POWER S.ROD HP SIZE

7.5 HP 10 HP 7.5 HP 10 HP 20 HP 20 HP 25 HP 20 HP 30 HP 40 HP 25 HP 40 HP 40 HP 40 HP 40 HP 40 HP 40 HP 20 HP 40 HP 50 HP 40 HP 50 HP 50 HP 75 HP 50 HP 60 HP 100 HP 50 HP 75 HP 100 HP 50 HP 75 HP 100 HP 60 HP 100 HP 100 HP 100 HP 100 HP 120 HP 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 7/8 7/8 3/4 7/8 7/8 7/8 7/8 7/8 7/8 3/4 7/8 7/8 7/8 1 1 1 7/8 1 1.1/8 7/8 1 1.1/8 1 1 1.1/8 1 1.1/8 1.1/8 1.1/8 1.1/8 1.1/2

5.5 kW 7.5 kW 5.5 kW 7.5 kW 15 kW 15 kW 18,5 kW 15 kW 22 kW 30 kW 18.5 kW 30 kW 30 kW 30 kW 30 kW 30 kW 30 kW 15 kW 30 kW 37 kW 30 kW 37 kW 37 kW 55 kW 37 kW 45 kW 75 kW 37 kW 55 kW 75 kW 37 kW 55 kW 75 kW 45 kW 75 kW 75 kW 75 kW 75 kW 90 kW

2.3/8EU

6E1300 6E2000 16E1200 16E1600 13E1300 13E2000

2.7/8 EU

13E2600 22E1200 22E1800 48E900 24E2000 24E2600 32E1500 32E2200

3.1/2EU

40E600 40E1200 40E1800 63E800 63E1200 45E1600 45E2400 60E1200 60E1800 60E2400

4NU

80E900 80E1350 80E1800 120E600 120E900 120E1200 160E600 86E2000

5CSG

116E1600 150E1200 200E860

6.5/8BUT

185E1500

PCM VULCAIN PC Pumps

REAL OPERATING CONDITIONS** 1 1/8 1 1/8 1 1/8 1 1/8 mod 5.1/2 3.1/2 1 500 2 100 4 000 4 000 238 330 635 635 55 KW 45 KW 90 KW 110 KW 75 HP 60 HP 125 HP 150 HP 1 1 1.1/8 1.1/2

4 NU 4.1/2 EU

80V1000 110V750 220V750 220V1000

400 MET 1000 550 MET 750 1,100 MET 500 1,100 MET 1000

6.5/8

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SELECTING THE RIGHT ELASTOMER - PCM MOINEAU
Temperature at pump HEAVY OIL & SANDS MEDIUM OIL LIGHT OIL & AROMATICS GAS Yes Yes Yes No Yes 204 if H2S > 2% No Yes Up to 60C No No Yes No Swelling test Yes Yes Yes No Swelling test Yes 204 if H2S > 2% No Yes Up to 80C No No Yes No Swelling test Yes Yes Yes No Swelling test Yes No Up to 120C No No Yes Yes No Up to 150C Selection on project basis 198 OPERATING TORQUE * N.m 2 440 3 796 624 997 1 491 2 129 2 712 4 067 1 355 2 033 3 390 na na na na 1 800 2 800 460 735 1 100 1 570 2 000 3 000 1 000 1 500 2 500 na na na na

EXPERTISE

PCM ELASTOMER

194

205

159/204

159

204

199/204

198

159/198

159/204

159

204

199/204

198

159/198

159

159

159

199

ROTOR SIZING vs ELASTOMER SWELLING With a unique range of 14 sizes of rotor for each pump model, PCM anticipates elastomer swelling over time and provides the perfect rotor/stator fit for an optimized pump efficiency after 2 to 3 weeks of operation. Selection is based on PCMs outstanding database and experience, and according to various criteria such as elastomer type, oil gravity, pump model and temperature.

SELECTING TUBING STRING (PUMP ASSEMBLY)

BOTTOM GAS SEPARATOR 2.7/8 EU BOX 3.1/2 EU BOX 2.3/8 EU PIN 2.7/8 EU PIN 3.1/2 EU PIN 4.1/2 EU PIN 2.3/8, 2.7/8 EU PIN 2.7/8 EU PIN 3.1/2 EU PIN 3.1/2 EU PIN 3.1/2, 4.1/2 EU PIN 4.1/2 EU PIN TOP 2.7/8 EU BOX 3.1/2 EU BOX 2.3/8 EU BOX 2.7/8 EU BOX 3.1/2 EU BOX 4.1/2 EU BOX 2.3/8 EU BOX 2.7/8 EU BOX 3.1/2 EU BOX 4 NU BOX 5 GSG 6.5/8 BUT 4.1/2 inch 7 inch 5 5.1/2, 5.3/4 , 6.5/8or 7 7, 7.5/8 or 8.5/8 9.5/8 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm DIMENSIONS MIN CASING SIZE OD 114.3 mm 177.8 mm CASING SIZE OD 122.5 139.7, 146.45 , 168.3 or 177.8 177.8, 193.68 or 219.1 244.5 STAND OFF LENGTH 300 mm 300 mm 300 mm 300 mm 300 mm 300 mm PRESSURE RATING 193 bar 290 bar 290 bar LENGTH 1.22 m 1.82 m 1.22 m 1.82 m 2.43 m STANDARD STANDARD STANDARD STANDARD SLOTTED SLOTTED SPECS LIGHT OIL HEAVY OIL

TORQUE ANCHOR (NO TURN TOOL) / ANTI VIBRATION SUB

STOP BUSHING

TUBING DRAIN

2.7/8 EU PIN 3.1/2 EU PIN 4.1/2 EU

2.7/8 EU BOX 3.1/2 EU BOX 4.1/2 EU or NU BOX

2,800 psi 4,200 psi 4,200 psi

4 pins 6 pins 6 pins

PUP JOINT

3.1/2 PIN 3.1/2 PIN 4 NU PIN 5 CSG PIN 6.5/8 BUT BOX

3.1/2 PIN 3.1/2 PIN 4 NU PIN 5 CSG PIN 6.5/8 BUT BOX

4 ft 6 ft 4 ft 6 ft 8 ft

See the pump and tubing compatibility

SELECTING ROD STRING

CONNECTION BOTTOM POLISHED RODS Comes with one-end coupling 7/8 PIN 1 PIN 3/4 PIN 7/8 PIN 1 PIN 1.1/8 PIN 1.1/4 PIN 1.1/2 PIN 1 BOX 1 BOX 1 BOX 3/4 PIN 7/8 PIN 1 PIN 1.1/8 PIN TOP 7/8 BOX 1 BOX 3/4 BOX 7/8 BOX 1 BOX 1.1/8 BOX 1.1/4 BOX 1.1/2 BOX 1 BOX 1 BOX 1 BOX 3/4 PIN 7/8 PIN 1 PIN 1.1/8 PIN BODY SIZE OD inch 1.1/4 1.1/2 3/4 7/8 1 1.1/8 1.1/4 1.1/2 1.89 1.65 1.89 3/4 7/8 1 1.1/8 OD mm Ft 11 / 22 / 26 / 34 / 36 / 44 11 / 22 / 26 / 38.10 34 / 36 31.75 19.05 22.23 25.40 28.58 31.75 38.10 48.00 42.00 48.00 19.05 22.23 25.40 28.58 LENGTH m 3.35 / 6.70 / 7.92 / 10.36 / 10.97/ 13.41 3.35 / 6.70 / 7.92 / 10.36 / 10.97 WEIGHT Kg/m n.a n.a FULL SIZE COUPLING OD inch 1.8125 2.1875 1.625 1.8125 2.1875 2.3/8 2.1875 2.3/8 OD mm 46.04 55.56 41.28 46.04 55.56 60.33 55.56 60.33 SLIM HOLE COUPLING 1.625 2.000 1.500 1.625 2.000 2.250 2.000 2.250 41.28 50.80 38.10 41.28 50.80 57.15 50.80 57.15 OD inch OD mm lbs.ft

SUCKER RODS (Grade D 78) Comes with one-end coupling

2.40 3.26 1 / 2 / 4 / 6 / 8 0.3 / 0.61 / 1.22 / 1.83 4.20 10 / 12 / 25 2.44 / 3.05 / 3.65 / 7.6 5.36 or set or set 6.70 8.90 2 / 4 / 6 / 30 or set 0.61 / 1.22 / 1.83 / 9.12 or set 6.00 4.90 6.10 Kg 0.124 0.09 , 0.16 0.13 , 0.41 0.42

HOLLOW RODS (coupling not included)

SUCKER ROD CENTRALIZERS SPINDLE

Contact centralizer / tubing 0.5 0.15 0.5 0.15 0.5 0.15 0.5 0.15

Flush Flush n.a n.a 1.97 50.00 n.a n.a 2.3/8 60.00 n.a n.a ADAPTED SLEEVE FOR TUBING SIZE (OD) 2.7/8 73 na na 2.7/8, 3.1/2 73 , 88.9 na na 3.1/2, 4.1/2 88.9 , 114.3 na na 4.1/2 114.3 na na

* To maximize rod fatigue life, PCM recommends using a 0.8 safety factor

MAINTENANCE TOOL
MAINTENANCE TOOLS Infrared Thermometer Infrared Tachymeter (Optic sensor) Drive Head Support RANGE -32C to 600C 2.5 rpm to 999 rpm CONNECTION 3.1/8 3000 PSI BATTERY 9V 9V DRIVE HEADS VH60 & VH100

DIMENSIONS 1500 x 900 mm

Pre-selection guide
SELECTING THE DRIVEHEAD
MODEL PCM Driver 100 motor included PCM Driver 200 motor included Belt Drive VH60 Belt Drive VH125 BOTTOM FLANGE 3.1/8 - 3 000 psi 3.1/8 - 3 000 psi 3.1/8 - 3 000 psi 3.1/8 - 3 000 psi or 4.1/16 - 3 000 psi POLISHED ROD 11/2 11/2 11/4 11/4 or 11/2 AXIAL LOAD CAPACITY* 24T 24T 8T 11.6 T or 18T HP 100 200 60 HP 125 HP MAX MOTOR POWER kW 75 150 45 kW 90 kW MOTOR TECHNOLOGY magnetic magnetic electric or hydraulic electric or hydraulic

* The bearing rating according to the accepted standard using the ISO calculation for L10 life rating, based on 25,000 hours of operation at full rated load and maximum rated speed of 500 rpm. Three bearing systems are used, which ensure the thrust bearing is isolated from the radial loads. Thrust bearing is self-aligning to provide uniform bearing load.

SELECTING THE ELECTRIC MOTOR (FOR BELT DRIVE ONLY)

For belt drive head only (motors are included in PCM Driver): NOMINAL POWER KW 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 HP 7 10 15 20 25 30 40 50 60 75 100 120 145 ELECTRICAL MOTOR - 6 POLES ( 980 rpm @ 50 Hz) NOMINAL TORQUE N.m 54.7 74.6 109 148 182 217 295 361 441 538 732 877 1067 FRAME SIZE lbs.ft 40 55 80 109 134 160 218 266 325 397 540 647 787 132 160 160 180 200 200 225 250 280 280 315 315 315 ELECTRICAL MOTOR - 4 POLES ( 1450 rpm @ 50 Hz) NOMINAL TORQUE N.m 36.3 49.3 72.7 99 122 145 195 241 293 356 485 582 710 FRAME SIZE lbs.ft 27 36 54 73 90 107 144 178 216 263 358 429 524 132 132 160 160 180 180 200 225 225 250 280 280 315

MOTOR SPECIFICATION
ATEX auto-certification Casing Voltage Rated frequency Enclosure / insulation / Temp. class Ambient temperature Tropicalization Altitude Mounting D-end shaft sealing D-end bearing PTC sensor Space heater Drain plug Cable gland Standard NO ALPAX 400 V - 3 ph 50 Hz / 60 Hz IP55 / F / B (TEFC) 0 to +40C HYG Max. 90% <1 000 m V6, foot reinforced sealing roller bearing INCLUDED OPTION INCLUDED INCLUDED ELECTRIC MOTOR BELT DRIVE Exn YES cast iron 400 V - 3 ph 50 Hz / 60 Hz IP55 / F / B (TEFC) 0 to +40C HYG Max. 90% <1 000 m V6, foot reinforced sealing roller bearing INCLUDED OPTION INCLUDED OPTION Exd YES cast iron 400 V - 3 ph 50 Hz / 60 Hz IP55 / F / B (TEFC) 0 to +40C HYG Max. 90% <1 000 m V6, foot reinforced sealing roller bearing INCLUDED OPTION NO OPTION MAGNETIC MOTOR (PCM DRIVER) Exe YES ALPAX 400 V - 3 ph 50 Hz / 60 Hz IP55 / F / B (TEFC) 0 to +40C HYG Max. 90% <1 000 m V1, flanged n.a n.a NO n.a NO NOT INCLUDED

PCM RECOMMENDED VARIABLE FREQUENCY DRIVE SPECS

Installed motor power Tri phases Power Supply Operating ambient air temperature Safety management Monitor panel Front door configuration Optional INDOOR Construction and Fittings Protection Index Wall fitting (control panel type) ALL POWERS FROM 5,5 kW (7.5 HP) to 110 kW (150 HP) 380 to 500 V - 50/60 Hz -10C (14F) up to +40C (105F) - Options up to 60C (140F) 1 x PTC sensor (Motor) 1 x Electrical protection (Optional induction) 1 x High level Pressure Switch 1 x Low level Pressure Switch Display / set up of following data as a minimum: motor speed, frequency, current, voltage, power, torque. Switch buttons: emergency stop, run pump, stop pump, reset default - potentiometer frequency - contactor Light indicators: run pump, stop pump, power on, default

Harmonics THD or Memory & Communication to a laptop OUTDOOR Ground fitting with feet table. Protection against water streaming, rain fall and sun beams IP54

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E - BR1300ART 12/09 PCM reserves the right to change this data at all times. This document was printed with toxic-free ink

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