3

Finite Element Analysis

(FEA) ABAQUS

3.1 Finite Element Analysis (FEA)

Finite Element Analysis (FEA) ABAQUS

3.1.1
ABAQUS 2D 3D
3
3.1.1.1 ABAQUS 2
Text file format
Input file ABAQUS 3 .1 3.2

3.1 ABAQUS

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3.2 ABAQUS
3.2
ABAQUS 2 (Top Hat)
(Rigid)

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3.1.1.2

Elastic Plastic
2
CAE ABAQUS Command
E = 50 GPa, Y= 50 MPa, Poissons Ratio =0.3,
friction = 0.05, friction Rigid body = 0.3
Shell Explicit
*Heading
** Job name: A64-3 Model name: Model-1
*Preprint, echo=NO, model=NO, history=NO, contact=NO
*Part, name=Close
*Part, name=Part-4
*Part, name=Rigid
*Part, name=Tophat
*Element, type=S4R
*Element, type=R3D4
** Constraint: Constraint-1
*Tie, name=Constraint-1, adjust=yes
_PickedSurf26, _PickedSurf25
** Constraint: Constraint-2
*Rigid Body, ref node=_PickedSet28, elset=_PickedSet29
** Constraint: Constraint-3
*Rigid Body, ref node=_PickedSet72, elset=_PickedSet73
*End Assembly
*Material, name=Material-1
*Density
7.7e-06,
*Elastic
50000., 0.3

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*Plastic
50., 0.
80., 0.00909
170., 0.01809
291., 0.02292
300., 0.04027
319., 0.05712
340., 0.07733
355., 0.09614
** INTERACTION PROPERTIES
*Surface Interaction, name=IntProp-1
*Friction
0.05,
*Surface Interaction, name=IntProp-2
*Friction
0.3,
** STEP: Step-1
*Step, name=Step-1
*Dynamic, Explicit
, 16.8
*Bulk Viscosity
0.06, 1.2
** FIELD OUTPUT: F-Output-1
*Output, field
*Node Output
A, RF, U, V
*Element Output, directions=YES
S,
** HISTORY OUTPUT: H-Output-2
*Output, history

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*Node Output, nset=Set-1
RF1, RF2, RF3, RM1, RM2, RM3, U1, U2
U3, UR1, UR2, UR3
** HISTORY OUTPUT: H-Output-1
*Output, history, variable=PRESELECT
*End Step
3.1.1.3 ABAQUS ABAQUS
3.1.1.2
3.3
3.1

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3.3

ABAQUS

3.1
XTime
(time)
displacement
force
Displacement(mm)
Force(N)
(second)
(second)
(mm)
(N)
0
0
25.5883
30.0075*10-3
300.078*10-3
78.7117*103
60.0168*10-3
600.183*10-3
68.1277*103
90.006*10-3
900.071*10-3
55.4388*103
120.013*10-3
1.20014
48.927E*103
150.02*10-3
1.50021
44.7201*103
180.006*10-3
1.80007
41.9928*103
210.012*10-3
2.10014
39.8556*103
240.019*10-3
2.4002
38.1119*103

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3.1
3.1.1.2 3 (Time), (Displacement)
(Force)
3.1.2 Mesh Independent
Mesh Independent
ABAQUS
Mesh Independent 1
1
3.4

Energy (J)

600

400
200
0
0

500

1000

1500

2000

2500

3000

Element
3.4 Mesh Independent ABAQUS
3.4 element 12000 element
element 12000 element 4
3.1.3

British Standard
3.5
(Engineering Stress, Engineering Strain)
(True Stress, True Strain) 3.6

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True Stress (MPa)

3.5
600
400
200
0
0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

True Strain
3.6
True Stress True Strain
(Finite Element Analysis)

3.2 (Verification)

Verification

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3.2.1 (Element)
- Element Rigid body ABAQUS R3D4
- Element Top hat ABAQUS S4R
3.2.2 (Mesh size)
M.D.White and N. Jones 3
15F, 15D 15E 15F
15 333 15D 15 166
, 15E 15 250 20F
20 333 (Verification)
Mesh size
3.2 Mesh size
Mesh
20F
4
5
6
7
8

Displacement
79

Ea (kJ)
1.402

Pm (kN)
17.75

78.9305
78.9968
78.9829
78.7384
78.7372

1.607
1.84
1.89
2.053
2.118

20.637
23.248
23.941
26.08
26.908

Pmax
55

mode
Regular

56.3
56.1
56.2
55.917
55.9

Regular
Regular
Regular
Regular
Regular

3.2 Mesh size = 4

Mesh size = 4
3.2.3 (Velocity)

Mesh size = 4

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3.3 (Velocity)
Velocity
5
10
15
20F actual

Mesh
4

Displacement
78.8903
78.9305
78.978
79

Ea (kJ)
1.6167
1.607
1.8472
1.402

Pm (kN)
20.493
20.637
23.388
17.75

Pmax
54.93
56.3
56.103
55

mode
Regular
Regular
Regular
Regular

3.3 5 / 10 /

10/
3.2.4 (Friction)
Friction
Friction Velocity = 10, Mesh size = 4
Friction = 0.05 Friction
Friction = 0.3 Friction Rigid body Top hat
ABAQUS
M.D.White and N. Jones
15F, 15D 15E
M.D.White and N. Jones
3 0.845

3.3
ABAQUS

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3.7 ABAQUS
3.3.1 (Thickness)

3 1.2 , 1.6 2.0
ABAQUS
3.3.2 (Spot Welding)
5 3.4
Tie
Spot Welding

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3.4 240
Spot-welding
position
Spot-welding
position
(mm)(mm)
85

Amount
AmountofofSpot
Spotwelding
welding
(point)
(mm)
3

70

45

40

25

10

3.3.3 (Top- Hat)

(Top Hat) 4
3.7 a x b a b
70 x 60 , 70 x 40 , 60 x
60 , 60 x 40 (Flange) 15
240