N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

LI NI U

n chi tit my l mt trong ba n quan trng nht ca

sinh vin ngnh c kh ch to my. n th hin nhng kin thc
c bn ca sinh vin v v k thut, dung sai lp ghp v c s thit
k my, gip sinh vin lm quen vi cch thc hin n mt cch
khoa hc v to c s cho cc n tip theo.
c s phn cng ca Thy, nhm chng em thc hin n
Thit k Hp Gim Tc Hai Cp Khai Trin n li kin thc v
tng hp l thuyt hc vo mt h thng c kh hon chnh.
Do yu t thi gian, kin thc v cc yu t khc nn chc chn
c nhiu sai st, rt mong nhn c nhng nhn xt qu bu ca
Thy.
Xin cm n Thy hng dn gip chng em hon thnh
n ny!

SVTH: Nhm 12
Nguyn Vn San
Nguyn nh Hng Quc
Nguyn Chnh Nguyn

SVTH: NHM 12

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

PHN I:
CHN NG C V PHN PHI T S TRUYN
I.CHN NG C IN:
1. Xc nh cng sut ng c:
Ta c p m =

p lv
M

Cng sut lm vic:

Ti

i =1 Tmax
n

Plv=Pt

t
i =1

.t i

= 8.7kw

Hiu sut chung ca h thng:

ht = . brn . brt . 3 ol . kn
T bng 3.3 trang 89 ti liu [1] ta c:
*/Hiu sut b truyn ai:

= 0,95

*/Hiu sut mt cp bnh rng tr rng nghing:

brn = 0,96

*/Hiu sut mt cp bnh rng tr rng thng:

brt = 0,96

*/Hiu sut mt cp ln :

ol = 0,99

*/Hiu sut khp ni

kn = 0,99

*/Hiu sut mt cp ln :

ol = 0,99

=> c = 0.95 .0.96 .0.96 .0.99 3.0.99 .0.99 = 0.8326

Cng sut cn thit trn trc ng c in:
Pm =

8 .7
= 10 .45
0.95 .0.96 .0.96 .0.99 3.0.99 .0.99

2. Chn ng c:
Chn ng c 4A132M4Y3. c P = 11KW , n=1458 v/p

SVTH: NHM 12

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

II.KIM TRA IU KIN M MY

T bn chn ng c ta c

ng c chy c

Theo s ti trng

Tk
= 2.2
Tdn

Tmm
T
k = 2.2
T
Tdn

Tmm
T
=
=2
T
0.5T

III.PHN PHI T S TRUYN:

1. T s truyn
T s truyn chung ca c h thng:
i=

n dc 1458
=
= 16,2
nirk
90

i=i . ibrt . ibrn

Chn trc i=3 ( ai thang )
ibrt =

I
16 .2
=
= 2,12
3 .6
3 .6

ibrn = 1,2.2,12 = 2.54

2. Cng sut,moment v s vng quay trn cc trc:

Cng sut:
2

p1 = p dc. n d .nkh .nol = 16.45.0.95.0.99 3 = 9.63kw

p 2 = p1 .nbr .nol = 9.63 .0.996 .0.99 = 9.15 kw
p 3 = p 2 .nbr .n ol = 9.15 .0.96 .0.99 = 8.7 kw

S vng quay:
n1 =

ndc 1458
=
= 486
id
3

n2 =

n1
486
=
= 191 .3
ibrn
2.54

n3 =

n2 191 .3
=
= 90
ibrt
2.12

SVTH: NHM 12

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Mmen xon trn cc trc:

T dc =9,55.10 6 .

Pdc
11
=9,55. 10 6 .
= 72051 (Nmm)
N dc
1458

T 1 =9,55.10 6 .

P1
9,63
=9,55. 10 6 .
= 189231,5 (Nmm)
N1
486

T 2 =9,55.10 6 .

P2
9,15
=9,55. 10 6 . 191 ,3 = 456782,5 (Nmm)
N2

T 3 =9,55.10 6 .

P3
8,7
=9,55. 10 6 .
= 923166,7 (Nmm)
N3
90

Trc
Thng s
T s truyn
Cng sut (kW)
S vng quay
(vg/ph)
Mmen T
(Nmm)

SVTH: NHM 12

ng c

i =3

II

i =2,54
bn

III

i =2,12
bt

11kw

9,63kw

9,15kw

8,7kw

1458

486

191

90

72051

189231,5 456782,5 923166,7

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

PHN II:
TNH TON THIT K CHI TIT MY

II.1 THIT K B TRUYN AI THANG:

iu kin lm vic:quay mt chiu ,lm vic hai ca, ti va p nh
TNH TON THIT K:
1.Chn loi ai :
Ta c P = 11KW , n=1458 v/p
Ta c T1=

955 .R1 9550 .9.63

=
= 63 .08 Nm
n
1458

T T1 theo bng 13.5[3],ta chn ai thng tit din c d1min=125 d1= 150
V ai thang hnh thang c tit din YO c d1min=63
Ta c d1 1.2 d1min=6,3.1,2=7,56 mm
Ta ly d 1 ln tng hiu sut v tui th ai nn ta chn ai thang thng c tit din
2. ng knh bnh ai nh:
d1 = 1,2dmin = 1,2.150 = 180(mm)
Theo tiu chun (trang 148 [3]) ta chn :
d1 = 180 mm
3.Vn tc ai:
v=

.d 1 .n1 .150 .1458

=
= 11 .45 < 25 m / s
60000
60000

4.ng knh bnh ai ln:

d2=d1.u(1- )=150.3(1-0.02)=441mm
Vi = 0,02 : h s trt tng i
Theo tiu chun chn d2 = 450 mm
SVTH: NHM 12

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

5.T s truyn:
T s truyn thc t :
u tt =

d2
450
=
= 3.06
d1 (1 ) 150 .(1 0.02 )

Sai lch so vi trc: 4%

(

u tt u
3.06 3
).100% = (
).100% = 2% < 4% ( hp l)
u
3

V ud=3 m theo bng 4.14/60 [1],ta c a/d2=1 a = d2 = 450

dk = 2(d1+d2) a 0.55(d1+d2) + h
= 2(450 + 150) a 0.55(150 +450) +10.5
6.Chiu di ai:
L = 2a + 0.5 (d1 + d 2 ) + (

d 2 d1 2
) = 1892 .5
4a

T bng 4.13 trang 59 [1] L = 1900

7.S vng chy ca ai trong 1s:
i=

v
11 .45
=
.1000 = 6.1 < 10 v / s
l 1892 .5

iu kin c tha
8.Tnh li khong cch trc a:
(d1 + d 2 ) 2
1
a = [ L (d + d 2 ) 2 + [ L
2(d 2 d1 ) 2
4
2
=

1
1
3,14 .600 2
[1900 3,14 .( 600 ) 2 ] + [1900
] 2.300 2 = 454
4
2
2

Ta c amin = a 0,015.L
= 454 0,015.1900 = 425,5 mm
amax = a + 0,03L
= 454 + 0,03.1900 = 511 mm
Gi tr a vn tha mn trong khong cho php
10.Gc m 1 trn bnh ai nh:

SVTH: NHM 12

10

 N CTM TRUYN NG C KH

1 = 180

GVHD:Th.S DIP BO TR

(d 2 d1 )
.57 = 142,35 > 120 Tha iu kin
a

y l ai thang thng cht liu si tng hp

11.S dy ai Z:
Z =
p0 =

p1 .k d
([ p 0 ].c .cl .cu .c z

2,25 + 3,38 11

= 3,097 ( theo bng 4.19/62[1])

2
10

Vi:
H s xt nh hng gc m ai:
Ta c =142 ,35
c = 0,89

H s xt nh hng vn tc:
Cv = 1 0, 05. ( 0, 01.v 2 1 ) = 1 0, 05. (0, 01.13, 76 2 1 =) 0,955

H s xt nh hng t s truyn:
Cu = 1,14 v u =2,92>2,5
H s xt nh hng s dy ai:
P1 = 11KW
Po = 3,09 KW ( bng 4.19 trang 62 [1])
P1
11
=
= 3,55
P0 3,091

chn Z = 4

CZ = 0,9 (theo bng 4.18/61[1])

H s xt nh hng ch ti trng:
Cr =0,85 (bng 4.8 [1] ti va p nh)
H s xt nh hng chiu di ai:
Ta c

L
= 0,85 thao bng 4.16/61 chn Cl = 0,86
L

SVTH: NHM 12

11

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Ta c:
Z =

11 .1,1
= 4,98
3,097 .0,89 .0,86 .0,9.1,18

Chn : Z =5 ai
12.Chiu rng bnh ai:
B = ( z 1) .e + 2 f

Theo bng 4.4 trang 130 [3] ta c :

f = 12,5 ; b = 4,2 ; e = 19
Ta c : B = (5-1).19 + 2.12,5 = 101( mm)
13.ng knh ngoi bnh ai nh
da1 = d1 + 2.h0 = 150+ 2.4,2 = 158,4 (mm)
14. ng knh ngoi bnh ai ln:
da2 = d2 + 2.h0 = 450+ 2.4,2 = 458,4 (mm)
15.Lc cng ban u:
Fo =

780.P1.K d
+ Fv
v.C . z

Vi :
*lc vng
Fv = qm.v2
Theo bng 4.22 trang 64 [1] : qm =0,178 kg/m
Fv = 0,178.11,45 2 = 23,34 (N)

Lc cng trn 1 ai
Theo bng 4.7 trang 55 [1] c : k = 1,1

F0 =

780 .11 .1,1

+ 23 ,34 = 207 ,57
11,45 .0,89 .5

16.Lc tc dng ln trc:

SVTH: NHM 12

12

 N CTM TRUYN NG C KH
Fr = 2.F0 .Z . sin(

SVTH: NHM 12

1
2

) = 2.207 ,57 .5. sin(

GVHD:Th.S DIP BO TR
142 ,35
) = 1965 N
2

13

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

PHN III
THIT K B TRUYN BNH RNG:
A.CHON VT LIU V TNH NG SUT CHO PHP:
1.Chn vt liu:
V b truyn c bi trn tt nn dng hng ch yu l trc r b mt rng nn ta tnh theo
ng sut tip xc.
Do khng c yu cu g c bit v theo quan im thng nht ha trong thit k ta chn vt
liu 2 cp bnh rng nh sau:
- Bnh nh : thp 45 ti ci thin ,d rn HBI = 192240 ; bI = 750MPa; =450MPa
Chn HB1 = 220
- Bnh ln : thp 45 thng ha , rn HBII = 170217 ; bII = 600MPa ; chII = 340MPa
Chn HB2 = 190
2.Xc nh ng sut tip xc:
Chn rn bnh nh : HBI = 220
Chn rn bnh ln : HBII = 190
3.S chu k lm vic c s : theo cng thc 6.1 v 6.2:

[ H ] = ( 0 H lim S H ).Z R .Z v .K xH .K HL
[ F ] = ( 0 F lim S F ).YR .Ys .K xF .K FC K FL
Trong :
ZR -h s xt n nh hng ca nhm b mt rng lm vic
Zv - h x xt n nh hng ca vn tc vng
KxH h s xt n nh hng ca kch thc bnh ng
YR h s xt n nh hng ca nhm b mt rng
YS h s xt n hy ca vt liu i vi tp chung ngs sut
KxF h s xt n kch thc bnh rng nh hng n bn un.
Tnh thit k, ta ly s b
Z R .Z V .K xH =1

YR .YS .K xF =1

KFC h s xt n nh hng ca t ti, do ti mt chiu nn KFC=1

SH, SF h s an ton khi tnh v tip xc v un. tra bng 6.2 ta c : SH=1,1;
SF=1,75.
SVTH: NHM 12

14

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

0 H lim ; 0 F lim -ng sut tip xc v ng sut un cho php ng vi chu k c s

Ta c

0 H1 lim1 = 0 H 3 lim = 2.H B1 + 7 0 = 2.2 2 0+ 7 0 = 5 1 0( M P )a

0 F1 lim1 = 0 F3 lim = 1,8.H B1 = 1,8.2 2 0= 3 9 0(M P a)
0 H 2 lim2 = 0 H 4 lim2 = 2.H B2 + 7 0 = 2.1 9 0+ 7 0 = 4 5 0(M P )a
0 F2 lim2 = 0 F4 lim2 = 1,8.H B2 = 1,8.1 9 0= 3 4 2( M P a) .
KHL, KFL -h s tui th xt n nh hng ca thi hn phc v v ch ti trng ca b
truyn, xc nh theo cng thc 6.3 v 6.4:
K HL = mH

N HO
N HE

K FL = mF

N FO
N FE

mH, mF-bc ca ng cong mi khi th v bn tip xc v un.

V HB < 350: mH = 6, mF = 6.
NHO, NFO s chu k ng sut khi th v bn tip xc v un.
2, 4
N HO = 30 .H HB

N HO = 30.220 2, 4 = 12,56.10 6 MPa .

1

N HO2 = 30.190 2, 4 = 8,8.10 6 MPa .

4.S chu k lm vic tng ng:

: NHE, NFE - s chu k thay i ng sut tng ng.
Do ti trng thay i nn ta c:theo 6.7
NHE =60c (Ti/Tmax)3niti
NHE =60cni/uj. ti (Ti/Tmax)3ti/tck
NFE =60c (Ti/Tmax)6niti
NFE =60cnj/uj. ti (Ti/Tmax)6ti/tck
c- s ln n khp trong mt vng quay (c=1)
ni- s vng quay trc th j trong 1 pht ch th i
ti- thi gian lm vic ch th i
Ih= ti - Tng s gi lm vic (thi hn phc v) . Ih=11500h

N HE 1 = 60 .4000 .

486 3
(1 .0,3 + 0,3.0,53 + 0,4 + 0,6 3 ) =19 ,47 .10 6 > N Ho1
2,54

Do KHL 1 = 1
5.ng sut tip xc cho php c xc nh s b:
SVTH: NHM 12

15

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

*/ Vi cp nhanh s dng bnh rng nghing:

[ H ] = Ho lim .

K HL
SH

Theo bng 6.2 [1] ta c:

SH1=1.1
SH2=1.2
[H ] 1sb=510.1/1.1=463,64 MPa
[H ] 2sb=450.1/1.1=409,1 MPa
Suy ra [H ] m12=( [H ] 1sb+ [H ] 2sb)/2=(643,64+490,1)/2=436,37 MPa
Ta thy [H ] m12<1,25 [H ] 2 =511,34
T
N FE 1 = 60 .C ( i ) 6 ni .Ti
Tmax
N FE 1 = 60 .4000 .

486 6
(1 .0,3 + 0,4.0,6 6 + 0,3.0,5 6 ) = 14 ,85 .10 6 > N FO = 4.10
2,54

*/ Vi cp chm s dng bnh rng thng

N HE 2 = 60 .4000 .

191 ,3 3
. 1 .0,3 + 0,3.0,5 3 + 0,4.0,6 3 = 9,18 .10 6 > N HO 2 =1,626 .10 7
2,12

do KHL2 =1;
ng sut tip xc (s b)cho php :
[ H ] = o . KHL2/SH
[H ] 1sb=510.1/1.1=463,64 MPa
[H ] 2sb=450.1/1.1=409,1 MPa
Suy ra [H ] m34=( [H ] 3sb+ [H ] 4sb)/2=(643,64+490,1)/2=436,37 MPa
Ta thy [H ] m34<1,25 [H ] 4 =511,34
H lim

N FE2 = 60 .4000 .

191 ,3 6
(1 .0,3 + 0,4.0,6 6 0,3.0,5
2,12

) = 7.10 6 > N FO = 4.10

do KFL2=1
ng sut un ( s b) cho php:
[ F ] = o . KFL2/SF
[F ] 3sb=396.1/1,75=226,3 MPa
[F ] 4sb=342.1/1,75=195,4 MPa
F lim

6.ng sut un cho php:

.ng sut tip xc cho php khi qu ti:
[ H ] max = 2,8. ch

SVTH: NHM 12

16

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

[ H ]1 max = [ H ]3 max = 2,8.340 = 816 [ MPa ]

[ H ] 2 max = [ H ] 4 max = 2,8.450 = 360 [ MPa ]

.ng sut un cho php khi qu ti:

[F ] 1max= [F ] 3max=0,8 ch1=0,8.340=340,8MPa
[F ] 2max= [F ] 4max=0,8 ch2=0,8.450=360 Mpa
B.TNH TON CP NHANH: B TRUYN BNH RNG TR RNG NGHING:
1.S liu :
Cng sut: P =9,63 KW
S vng quay bnh dn: n1 = 486v/p
Moment xon: T1 =189231,5 Nmm
T s truyn; uI =2,54

2.Xc nh s b khong cch trc:

aw = K a . ( u1 + 1)

T .K H

[H ]

.u1. ba

Vi
T1' l mmen xon trn trc cng tc tng ng vi mt cp bnh rng ca b phn i. T1'

=9953,5(Nmm)
[H ] - ng sut tip xc cho php.
Ka, h s ph thuc vo vt liu ca cp bnh rng.
tra Bng 6.5[1] ta c: Ka=43; Kd=67,5
ba -h s chn theo bng 6.6[1]: ba = 0,25 0,4 .chn ba =0,3
k H - h s khi xt n s phn b khng u ti trng trn vnh rng khi
theo sc bn tip xc .
Chn theo bng 6.7[1] vi bd = 0,53 .ba .( u1 +1) =0,53.0,33,54=1.06
Chn c

9,63
= 189231 ,5
486
189231 ,5.1,07
= 43 .3,54 .3
=170 ,1[mm ].
436 ,37 2.2,5.0,3

K H . = 1,06

aw

tnh

, T1 = 9,55.10 6 .

Chn aw=170 mm
ng knh vng ln bnh rng nh dw1:
dw1=2.aw/(u1+1)=2.170/3,35=101,5 (mm)
3.Xc nh cc thng s n khp:
Modun v gc nghing rng:
Ta c : m = (0,010,02).aw = (0,01 0,02).170 = 1,71 3,41 mm
SVTH: NHM 12

17

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Theo bng 6.8 [1] ta chn m = 2,5

(Khng chn m < 1,5 2 nu khng khi qu ti rng s b gy)
iu kin gc nghing rng ch V : Do v tr t cc bnh rng i xng lc dc trc
b trit tiu.
Do , ta chn gc nghing = 20
Cng thc 6.31 ta c:
s rng bnh nh:
Z1 =

2.a w . cos 2.170 . cos 20 0

=
= 36 ,1
m12 .(u + 1)
2,5.3,54

Chn Z1=36(rng)
S rng bnh ln
Z 2 = u.Z 1 =36.2,54=91,4(rng)
Chn z2= 91 rng
Zt1=Z1+Z2=36 + 91=127
T s truyn thc:
u m1 =

Z 2 91
=
= 2,53
Z 1 36

ng knh vng ln bnh rng nh:

dw1=2aw/(u1+1)=2.170/3,54 = 96,04mm;
Tnh li gc :
cos =

m( Z 1 + Z 2 ) 2,5( 36 + 91)
=
= 0,930 = 20,96 0
2a w
2.170

*.kim nghim rng v bn tip xc

Cng thc 6.33:
H = Z M .Z H .Z .

2.T1 .K H .(u + 1)
bW .u.d w1

[ H ].

ZM H s xt n c tnh ca vt liu bnh rng

Bng 6.5: Zm = 274[MPa]1/3 .
ZH h s k n hnh dng b mt tip xc
Z H = 2. cos b / sin 2tw

b - Gc nghing rng trn mt tr c s

tg b = cos t .tg .

y : t gc profil rng. tw l gc n khp.

i vi bnh rng nghing, khng dch chnh ta c
tg
tg 20
0
tw = t = arctg
= arctg
= 21 29.
o
cos

cos
20
96

tg b = cos( 21,29 ).tg ( 20 ,96 ) = 0,355

b = 19 ,76 '.

SVTH: NHM 12

18

 N CTM TRUYN NG C KH

Z H =

GVHD:Th.S DIP BO TR

2. cos 19 ,76
= 2,78 = 1,667 .
sin ( 2.21,29 )

Z-h s xt n s trng khp ca hai bnh rng , xc nh theo h s trng

khp dc tnh theo cng thc:
bw1 . sin
; vi bw l b rng vnh rng.
m12 .
= ba .a w1 = 0,3.170 = 51 .

=
bw1

51 . sin 21,96
= 2,32 > 1.
2,5.

Khi theo cng thc (6.36c):

Z =

1
.

v h s trng khp ngang c th tnh gn ng theo cng thc:

1
1
= 1,88 3,2 +
z1 z 2

1
1
cos = 1,88 3,2
+ cos ( 20,96 ) = 1,64 .
36 91

1
= 0,78 .
1,64

Z =

KH h s ti trng khi tnh ton tip xc

K H = K H .K H .K Hv .

Vi K H =1,15 l h s k n s phn b khng u ti trng trn chiu

rng vnh rng. (tra bng 6.7).
K H =1,13 -h s xt n s phn b khng du ti trng do cc i
rng cng n khp. tra bng (6.14).
K Hv - h s k n ti trng ng tc dng ln vng n khp.
Cng thc 6.41:
K Hv = 1 +

H .bw .d w

2.T1 .K H .K H

H = H .g o .v. a w / u

dw1 =

2a w
2.170
=
= 96 ,05
u m + 1 2,54 + 1

v-vn tc vng, tnh theo cng thc:

v=dw1n1/60000 (m/s)
v=3,14.96,05.486/60000=2,44m/s
H -h s k n nh hng ca cc sai s n khp.
Tra bng 6.15: H =0,002.
go-h s k n nh hng ca sai lch bc rng
tra bng 6.16, vi vn tc vng v=2,2 (m/s) ta chn cp chnh xc theo
mc lm vic m l 9. ( tra bng 6.13[1])
ta c: go = 73.(bng 6.16[1])

SVTH: NHM 12

19

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

H = 0,002 .73 .2,44 . 170 / 254 = 2,92 .

K Hv =1 +

2,92 .51 .96 ,05

=1,03 .
2.189231 ,5.1,13 .1,07

Theo 6,39 K H = 1,03 .1,13 .1,07 = 1,245 .

2.189231 ,5.1,245 .3,54
= 420 ,9[ MPa ]
51 .3,54 .96 ,05 2

H = 274 .1,66 .0,78 .

Xc nh chnh xc ng sut tip xc cho php ;

Vi v=2,44(m/s) <5 m/s ta c Zv=1
Vi cp chnh xc ng hc l 9 , chn cp chnh xc v mc tip xc l 8 , khi cn
gia cng t nhm Ra=2,5..1,25 m , do :
ZR=0,95; vi da< 700mm suy ra KxH=1
ng sut tip xc cho php[H] c tnh theo cng thc 6.1
[H ] = [H ] m12 .Z R .Z v .K xH

= 436,37.1.0,95.1.1 = 414,55 MPa

Ta thy H> [H ] . H > [H ] =1,5%<4%,ta ch cn tnh li chiu rng vnh rng bW
theo 6.33
.
2
bw =
=0,3.170[420,9/414,55] 2 =52,6
ba . a w ( H / [H ] )
*. kim nghim rng v bn un .
Cng thc 6.43:
F1 =

F2 =

2.T1. .K F .Y .Y .YF 1

F1 YF2
YF1

bw .d w1 .m

[ F 1 ]

[ F2 ]

trong
Y =

1
= 0,609 (h s k n s trng khp, vi l h s trng khp
1,64

ngang).
Y = 1

0
140

=1

20 ,96
= 0,85 (h s k n nghing ca rng).
140

YF1 , YF2 - h s dng rng ca bnh 1 v 2 ph thuc vo s rng tng ng

Z1
36
Zv =
=
= 44 .
3
cos (0,934 ) 3
Z2
91
Z v2 =
=
= 112 .
3
cos ( 0,934 ) 3
YF1 = 3,67 .
1

Tra bng 6.18[1],vi h s dch chnh x=0, ta c: {

YF2 = 3,6

K F - h s ti trng khi tnh v un.

K F = K F .K F .K Fv

SVTH: NHM 12

20

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

- h s xt n s phn b khng du ti trng trn chiu rng vnh rng

khi tnh
bng 6.7[1]: K F =1,073.
K F - h s xt n s phn b khng du ti trng cho cc i rng ng thi
khi tnh v un bng 6.14[1], vi cp chnh xc v mc lm vic m l 9, ta c:
K F =1,37.
K Fv - h s k n ti trng ng trong vng n khp:
K F

K Fv = 1 +

F .bw .d w

2.T .K F .K F

aw
.
u

F = F .g 0 .v.

F = 0,006 . (bng 6.15[1]).

g 0 = 73 .

(bng 6.16[1]).
v=2,44(m/s)

170
= 8,74 .
2,54
8,74 .52 ,6.96 ,05
K Fv =1 +
=1,073
2.189231 ,5.1,17 .1,37
K F = K F .K F .K Fv =1,073 .1,37 .1,17 =1,72 .

= 0,006 .73 .2,44 .

Vy:
F =
1

2.189231 ,5.1,72 .0,609 .0,85 .3,67

= 97 ,9[ MPa ] < F1 = 231 ,3MP a
52 ,6.96 ,05 .2,5

V: F = F .YF . Y = 3,67 = 96 < [ F ] = 199 ,7 MPa

F
Vi m = 1,25, YS = 1,08- 0,0695ln1,25 = 1,065
Ch to bnh rng bng dao phay nn YR = 1
Do da < 400mm nn KxF = 1 khi
[ F 1 ] = [ F ]1sb .YS .YR .K xF = 226 ,3.1.1,002 .1 = 231,3MPa
[ F 2 ] = [ F ] 2 sb .YS .YR .K xF = 195 ,4.1,002 .1 = 199 ,7 MPa
Do vy bnh rng m bo iu kin bn v un
1

97 ,9.3,6

*.Kim nghim v qu ti:

ng sut tip cc i:
Cng thc 6.48:
H max =H . k qt [H ] max .
k qt

- h s qu ti : k qt =

H 1 max

Tmax
= 2,2.
Tdn

= 414 ,55 2,2 = 614 ,9[ MP a ] [ H ] max = 916 [ MPa ].

ng sut un cc i

SVTH: NHM 12

21

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

cng thc 6.49:

F max = F .k qt = 97 ,9.2,2 = 215 ,38[ MPa ] [ F ] max = 360[ MPa ].

1

F2 max = F2 .k qt = 96 .2,2 = 211,2[ MPa ] [ F 2 ] max = 272[ MPa ].

Cc thng s ca b truyn bnh rng :

Khong cch trc: a w1 =170 mm
Mdun php :m=2,5
Chiu rng vnh rng : b w =51
T s truyn : u=2,54
Gc nghing ca rng : =20,96
S rng ca bnh rng: Z 1 =36 ;Z 2 =91
Theo cng thc trong bng 6.11[1] ,tnh c :
ng knh vng chia : d 3 =96; d 4 =244
ng knh nh rng : d a1 =101 ;d a 2 =249
ng knh y rng: d F 1 =90;d F 2 =238
* i vi cp chm.( Bnh rng thng)
-. Cc thng s c bn ca b truyn.
Khong cch trc aw2 :
Theo cng thc (6.15a):
a w 2 = K a .(u 2 + 1)3

T2 .k H
[ H ] 22 .u 2 . ba

T2=109484,6 (Nmm); v tra Bng 6.5[1] ta c: Ka=49,5;

ba -h s chn theo bng 6.6[1]: ba = 0,3 0,5 .chn ba =0,4

k H -

h s khi xt n s phn b khng u ti trng trn vnh rng khi

tnh
theo sc bn tip xc .
Chn theo bng 6.7[1] vi bd = 0,53 .ba .( u1 +1) = 0,53 .0,5.( 2,12 +1) = 0,624
Chn c K H . =1,03

a w 2 = 49 ,5.( 2,12 +1). 3

456782 ,5.1,03
= 230 ,3[ mm ].
[109 ,1] 2 .2,12 .0,4

Chn aw2=230 mm
*.Cc thng s n khp.
- Xc nh mun m:
m34=(0,01 0,02) aw2 =2,3 4,6

SVTH: NHM 12

22

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Theo bng 6.8: Chn m34=2,5mm

-Xc nh s rng
Cng thc 6.31 ta c:
s rng bnh nh:
2.a w 2
2.230
=
= 58,9
m34 .(u 2 + 1) 2,5.(3,12 )

Z3 =

Chn z3=59(rng)
S rng bnh ln
Z4=u2.Z3=2,12.59=125,08(rng)
Chn z4=125 rng
Zt2=Z3+Z4=59+125=184
T s truyn thc:
u m2 =

Z 4 125
=
= 2,118
Z3
59

Sai lch t s truyn : u =

u2 um2
u2

100% =

2,12 2,118
2,12

.100% = 0,6%

Tnh li khong cch trc aw:

aw2 = m34.(Z3+Z4)/2 = 2,5.184/2 =230 mm
chn aw2=230 mm
gc n khp:
costw=ztm34cos/(2aw)=184.2,5.cos200/(2.230)=0,9388
tw=200136'
*.kim nghim rng v bn tip xc
Cng thc 6.33:
H = Z M .Z H .Z .

2.T1 .K H .(u + 1)
b.u.d w1

[ H ].

ZM H s xt n c tnh ca vt liu bnh rng

Bng 6.5: Zm = 274[MPa]1/3 .
ZH h s k n hnh dng b mt tip xc
Z H = 2. cos b / sin 2tw

b - Gc nghing rng trn mt tr c s

tg b = cos t .tg .=0 b =0

y : t gc profil rng. tw l gc n khp.

Z H =

2
= 1,76
sin ( 2.20 ,136 )

Z-h s xt n s trng khp ca hai bnh rng , xc nh theo h s trng

khp dc .
SVTH: NHM 12

23

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

bw . sin
=0 ; vi bw l b rng vnh rng.
m.
bw3=ba .aw2=0,5.140=70

Khi theo cng thc (6.36a):

Z = ( 4 ) / 3 .
Vi -h s trng khp ngang ,c th tnh gn ng theo cng thc:

1
1
= 1,88 3,2 +
z1 z 2

1
1
cos = 1,88 3,2 +
cos 0 = 1,8.
59 125

Z = (4 1,8) / 3 = 0,856 .

KH h s ti trng khi tnh ton tip xc

K H = K H .K H .K Hv .

Vi K H =1,086 l h s k n s phn b khng u ti trng trn

chiu rng vnh rng. (tra bng 6.7).
K H =1,13 -h s xt n s phn b khng du ti trng do cc i
rng cng n khp. tra bng (6.14). vi vn tc vng v, tnh theo cng thc:
v=dw3n1/60000 (m/s)
v=3,14.147,4.191,3/60000=1,48m/s
K Hv - h s k n ti trng ng tc dng ln vng n khp.
Cng thc 6.41:
K Hv = 1 +

H .bw3 .d w3

2.T2 .K H .K H

T2-momen xon trn trc 2. T2=456782,5(Nmm)

H = H .g o .v. a w / u .
H -h s k n nh hng ca cc sai s n khp.
Tra bng 6.15: H =0,006.
go-h s k n nh hng ca sai lch bc rng
tra bng 6.16, vi vn tc vng v=1,48 (m/s) ta chn cp chnh xc theo
mc lm vic m l 9. ( tra bng 6.13[1])
ta c: go = 73.
H = 0,006 .73 .1,48 . 230 / 2,12 = 6,75 .
K Hv =1 +

6,75 .0,4.230 .147 ,4

=1,086 .
2.456782 ,5.1,13 .1,03

K H = 1,086 .1,03 .1,13 = 1,26 .

H = 274 .1,76 .0,856

2.456782 ,5.1,26 .3,12

= 380 ,4[ MPa ]
0,4230 .2,12 .147 ,4 2

Xc nh chnh xc ng sut tip xc cho php ;

Vi v=1,48(m/s) <5 m/s ta c Zv=1
Vi cp chnh xc ng hc l 9 , chn cp chnh xc v mc tip xc l 8 , khi cn
gia cng t nhm Ra=2,5..1,25 m , do :
ZR=0,95; vi da< 700mm suy ra KxH=1;
SVTH: NHM 12

24

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

ng sut tip xc cho php[H] c tnh theo cng thc 6.1

[ H ]34 = [ H ] m 34 Z R .Z v .K xH

409,1.1.0,95.1=389,2MPa
Ta thy H< [H ] 34 do vy bnh rng bn theo bn tip xc.
*. kim nghim rng v bn un .
Cng thc 6.43:
2.T1. .K F .Y .Y .YF 3

F 3 =
F4 =

bw .d w 2 .m

[F ]3

F 3Y F 4
[ F ] 4
YF 3

trong
Y =

1
= 0,5555 (h s k n s trng khp, vi l h s trng khp
1, ,8

ngang).
Y =1

YF1 , YF2

(h s k n nghing ca rng).
- h s dng rng ca bnh 1 v 2 ph thuc vo s rng Z3, Z4

Tra bng 6.18[1], ta c: {

YF3 = 3,62
YF2 = 3,6.

K F - h s ti trng khi tnh v un.

K F = K F .K F .K Fv

.
- h s xt n s phn b khng du ti trng trn chiu rng vnh rng
khi tnh tra bng 6.7[1] vi bd=0,66: K F =1,08.
K F - h s xt n s phn b khng du ti trng cho cc i rng ng thi
khi tnh v un bng 6.14[1], vi cp chnh xc v mc lm vic m l 9, ta c:
K F =1,37.
K Fv - h s k n ti trng ng trong vng n khp:
K F

K Fv = 1 +

F .bw .d w

2.T .K F .K F

aw
.
u
F = 0,016 . (bng 6.15).

F = F .g 0 .v.

g 0 = 73 .

(bng 6.16).
v=1,48 (m/s)
230
=18
2,12
18 .0,4.230 .147 ,4
K Fv =1 +
=1,18
2.456782 ,5.1,08 .1,37
K F = K F .K F .K Fv =1,18 .1,08 .1,37 =1,75 .

Vi m=2,5mm, y

SVTH: NHM 12

= 0,016 .73 .1,48 .

=1,08-0.695ln(2,5)=1,022; y R =1; k xf =1(d a <4,5mm nn

25

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

[ F 1 ] = [ F 1 ] . y . y . k
[ F 2 ] = [ F 2 ] . y . y . k
f

xf

=226,3.1.1,022=231,3(MPa)
=195,4.1.1.1,022=199,79( MPa)

xf

Vy:
F =
1

2.456782 ,5.1,75 .1.0,55 .3,62

0,4.230 .147 ,4.2,5

=94,9(MPa) < [ F 1 ] =231,3(MPa)

V:
F =
4

94 ,9.3,6
= 94 ,4[ MPa ] <
3,62

[ F 2 ] =199,79(MPa)

Do vy bnh rng m bo iu kin bn v un

*Kim nghim v qu ti:
ng sut tip xc cc i:
Cng thc 6.48:
H max =H . k qt [H ] max .

H ng sut tip xc xut hin trn b mt rng

H = 380,4MPa;
k qt

H 3 max

- h s qu ti : k qt =

Tmax
= 2,2
Tdn

= 380 ,4. 2,2 = 564 ,2 [ H ] 4 max = 816 [ MPa ].

ng sut un cc i
cng thc 6.49:
F

3 max

max

= F3 .k qt = 94,9.2,2 = 208 ,8[ MPa ] [ F1 ] max = 360[ MPa ].

= F4 .k qt = 92,8.2,2 = 204 ,1[ MPa ] [ F 2 ] max = 272[ MPa ].

Cc thng s ca b truyn bnh rng :

Khong cch trc: a w1 =230 mm
Mdun php :m=2,5
Chiu rng vnh rng : b w =92
T s truyn : u=2,12
Gc nghing ca rng : =0
S rng ca bnh rng: Z 3 =59 ;Z 4 =125
Theo cng thc trong bng 6.11[1] ,tnh c :
ng knh vng chia : d 3 =148; d 4 =313
ng knh nh rng : d a1 =153 ;d a 2 =318
ng knh y rng: d F 1 =142 ;d F 2 =307
SVTH: NHM 12

26

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

PHN IV
THIT K TRC
A.CHN V TNH CC THNG S BAN U CA TRC
Vt liu ch to trc l thp C45 ti ci thin
Gii hn bn: b = 850 MPa
Tr s ng sut un cho php tra trong bng 10.5 trang 195 [1]: [ ] = 63 MPa
ng sut xon cho php:
[ ] =20 25 MPa i vi trc vo ra ca hp gim tc
[ ] =10 15 MPa i vi trc trung gian
chiu di mayer bnh rng tr
Lm =(1,2

1,5).d

Chiu di mayer bnh rang tr nhnh

Lm22 =(1,2 1,5).d2 = (1,2 1,5).50 = 60 75
Chn lm22 = 69 mm
+ lm23 = (1,2 1,5).50 = 60 75
Chn lm23 = 69 mm
SVTH: NHM 12

27

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

L22 = 0,5.(lm22 + bo2) + k1 + k2

=0,5 (69 + 27) + 10 + 10 = 68 mm
L23 =l22 +0,5(lm22 + lm23) + k1
= 68 +0,5(69 +69) + 10 =147
L21 = lm22 + lm23 +3k1 +2k2 +b2
69 +69 +3.10 +2.10 + 27 =215
Trc 1
Chiu di mayer bnh rng tr
Lm12 = (1,2 1,5).d1 = (1,2 1,5).40 =(48 60) = 55
Lm11 = (1,2 1,5).d1 = (1,2 1,5).40 = 55
L11 = l21 = 215
L13 = l22 = 147
L12 = -lc12 = -0,5.(lm12 + bo1) + k3 +hn
=0,5.[(55 + 25) +10 +15] = -65
L32 = l23 = 68 mm
L31 = l21 = l11 = 215 mm
L33 = l31 + lc33 = 215 +0,5(1,4.60 + 27) + 10 + 15 =296
Theo bng 10.3[1],ta chn k1, k2, k3 =10 , hn =15
1.Xc nh s b ng knh trc :
d 1 = 3 (T1 / 0,2[t ] = 3 189231

/ 0,2.15

=40mm

d 2 = 3 (T2 / 0,2[t ] = 3

456782 ,5 / 0,2.19

=50mm

d 3 = 3 (T3 / 0,2[t ] = 3

923166 ,7 / 0,2.22

=60mm

2.4.1.2. Xc nh khong cch gia cc im dt lc v im t lc:

Da theo ng knh cc trc s dng bng 10.2 Xc ng chiu rng gn ng ca cc
ln :
- Trc I : d1 =40mm => b01=23mm
- Trc II : d2 = 50mm => b02=27mm
-Trc III : d3 = 60mm => b03=31mm
B.TNH NG KNH CC ON TRC:
1.Trc 1:
SVTH: NHM 12

28

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Lc t bnh rng tc dng ln trc:

T1

Ft1 = 2. d

= 2.

w1

189231 ,5
= 3940 N
96 ,05

F21 = Ft1 . tg = 3940,3.tg20,96 = 1509 N

Ft23 = 2

T2
456782 ,5
=2
= 6198 N
d w1
147 ,4

Fr23 = Ft23 .

tgatw
cos

= 6198 .tg 20 ,136 = 2273

(v = 0 cos = 1 )

Fz23 = 0
Trc 1 quay ngc chiu kim ng h do Ca1=1 bnh 1 l bnh ch ng hr13 = 1 (hng
rng phi)

Cb13 = 1

Fx13 = Ca1 = Cb13.F1.

Fy13 =

r13
= 3940 N
[ r13 ]

tg tw
r13
tg 21,29
.Ft1 .
= 3940
= 1644 N
[ r13 ]
cos
cos 20 ,96

Fz13 = 1509 N
Ta c:
Fx13 = Fx14 = 3940 N
Fy13 = Fy14 = - 1644 N
Fz13 = Fz14 = 1509 N
Trc 2 quay cng chiu kin ng h Cq2 = -1 bnh l bnh ch ng Cb23 =1
r 23

Fx23 = [ r 23 ] .C q 2 .C b 23 .Ft 23 = 6198 N

Fy23 =

r23
.F .tgatw / cos = 2273 N
[ r23 ] t 23

Fz23 = 0

Fx32 = -Fx23 =6198 N

Fy32 = -Fy23 = 2273 N
Phn lc ti cc gi ta:
Trong mt phng yoz:

SVTH: NHM 12

29

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Xt phng trnh moment ti im 0:

M
F

=Fy12 .l12 + Fy13 .l13 + Fy14 .l14 Fy11 .l11 + Fz13 .r1 Fz14 .r1 = 0

y11

Fy12 .l12 + Fy13 .l13 + Fy14 .l14 + Fz13 .l1 Fz14 .r

l11

1965 .( 67 ,5) 1644 .147 +1509 .50 ,5

= 1363 ,67 N
215

Fy10 = Fy12 Fy13 Fy11

=1965 + 1644 1316,67 = 2245,33

Trong mp x0z

= Fx11 .l11 Fx13 .l13 = 0

Fx11 =

Fx13 .l13 3940 .147

=
= 2693 ,86
l11
215

Fx10 = Fx13 Fx11 = 3940 2693 ,86 =1246 ,14

BIU MOMENT TRC 1

SVTH: NHM 12

30

 N CTM TRUYN NG C KH

SVTH: NHM 12

GVHD:Th.S DIP BO TR

31

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Moment ti im tit din

Ti tit din 10
Mtd10 = M t 0,75.T1 2 = 0,75.189231,5 2 = 163879 N / mm
theo bng 10.5 suy ra b = 60

Vi d1 = 40 mm
Suy ra d10 =

M td 10 3
=
0,1.60

163879
=30 mm
0,1.60

Ti tit din 1-1

127725

Mtd11=
d11 =

+0,75 .189231 ,5 2 = 207774

207774
0,1.60

Nmm

= 32 ,6mm

tit din ti 1-2

Mtd12 =

298246
0,1.60

d12 =

168933

+183182 ,6 2 +0,75 .189231 ,5 2 = 298246

= 36 ,8mm

chn d12 = 40 mm
d11 = d13 = 35 mm
d10 = 33 mm
Trn trc 2 ,ta c cc lc :
Fx23= -3940 N
Fy23= 1644 N
Fz23= -1509 N
Fx22= -6198 N
Fy22= -2273 N
Trong mp YOZ

= Fz 22 .r22 + Fy 23 .l 23 Fy 21 .l 21 Fy 22 .l 22 = 0

SVTH: NHM 12

32

 N CTM TRUYN NG C KH

Fy 21 =
Fy 21 =

GVHD:Th.S DIP BO TR

Fz 22 .r22 + Fy 23 .l 23 Fy 22 .l 22
l 21
1509 .124 ,5 + (2273 ). 68 1644 .147
= 2716 ,76
215

Fy 20 = 2273 1644 + 2716 ,76 = 1200 ,24

Trong mp XOZ

= F22 .l 22 + Fx 23 .l 23 Fx 21 .l 21 = 0.

Fx 21 = ( Fx 22 .l 22 + Fx 23 .l 23 ) / l 21 =

3940 .147 6198 .68

= 4654 ,16
215

Fx20 = Fx22 + Fx23 Fx21 = -3940 6198 + 4654,16=-5483,84

BIU MOMENT TRC 2

SVTH: NHM 12

33

 N CTM TRUYN NG C KH

SVTH: NHM 12

GVHD:Th.S DIP BO TR

34

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Momen ti cc tit din

Ti tit din 2.0 Mtd 20 = .0
Ti tit din 2.1
81616

Mtd2.1 =

+372901

+0,75 .456782 ,5 2 = 549731

Vi d2 = 50 mm suy ra = 55 bng 105[1]

d21 =

549731
= 46 ,4mm
0,1.55

ti tit din 2.2

M22 =
d22 =

184739 ,5 2 +316482

+0,75 .456782 ,5 2 = 539128

539238
= 46 ,1mm
0,1.5,5

ti tit din .2-3

Mtd23 = 0
Chn d20 = d23 = 48 mm
d21 = 52 mm
d22 = 50 mm
3. Trc 3:
Lc t bnh rng tc dng ln trc:
Trong mt phng yoz:

= Fy 32 .l 32 + Fy 31 .l 31 = 0

Fy 31 =

Fy 32 .l 32

Fy31 =

l 31
2273 .68
= 719
215

Fy 30 = Fy 32 Fy 31 = 2273 719 = 1554

SVTH: NHM 12

35

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Trong mp XOZ

= Fx 32 .l 32 + Fx 31 .l 31 + Fx 33 .l 33 = 0.

Fx 31 = ( Fx 32 .l 32 Fx 33 .l 33 ) / l 31 =

6198 .68 + 2500 .296

= 5402
215

Fx30= Fx32 -Fx33 Fx31= 6198+2500-5402=3296

Lc t khp ni tc dng ln trc:

Lc vng Fx32 tc dng ln bnh rng theo hng trc x v vy chiu lc t khp ni tc dng
ln trc c chn ngc chiu vi Fx32 c c ng sut ln nht tc dng ln tit din
trc lp bnh rng, t m ta s tm c tit din trc hp ly nht.
ln lc t khp ni c xc nh:
Fx 33 = (0,2 0,3)

2T3
D3

Dt l ng knh vng trn i qua tm cc cht ca ni trc n hi

T bng 16.10a[2] vi T3 = 923 Nmm ta chn Dt = 160(mm)
Fx 33 = ( 2038 3462 )

Ta ly Fx33 = -2500N)
Moment ti cc tit din
+ ti tit din 31Mtd31
+ ti Tit din 31
Mtd31 =

105672

+ 224128

Vi d3 = 60 mm [
d31=

+0,75 .923166 ,7 2 = 837005

= 55 ]

837005
= 53 ,4mm
0,1.55

ti tit din 32
Mtd32 =
d32 =

202500

824700
0,1.55

+0,75 .923166 ,7 2 =824733

= 53 ,1mm

ti tit din 3-3

SVTH: NHM 12

36

 N CTM TRUYN NG C KH

Md33 =

0,75 .923166

d33 =

799486
0,1.55

GVHD:Th.S DIP BO TR

,7 2 799486

= 52 ,6mm

BIU MOMENT TRC 3

SVTH: NHM 12

37

 N CTM TRUYN NG C KH

SVTH: NHM 12

GVHD:Th.S DIP BO TR

38

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Chn d30 = d32 = d33 = 58 mm

d31 = 60 mm
C.KIM NGHIM TRC V BN MI:
1. Vt liu trc:
Ta c: Trong phn ny ta tin hnh kim nghim bn mi c trc th 3, l trc chu
mmen xon ln nht.
Vi thp 45 c: b = 850 MPa , 1 = 0,436 . b = 0,436 .850 = 370 MPa
1 = 0,58 . 1 = 0,58 .370 = 215 MPa v theo bng 10.7 ta c:
= 0,1, = 0,05
2. iu kin kim tra trc va thit k v bn mi l:
Cc trc trong hp gim tc u quay, ng sut thay i theo chu k i xng. ta c :
aj = max j =
Wj =

Nn:

.d 3j
32

Mj
Wj

bt1.( d j t1 )

Mj
Wj

.d 3j bt 1 .( d j t1 ) 2

vi W j =
(trc c mt rnh then)
32
2.d j

dj

aj = max j =

mj = 0

(trc c hai rnh then)

Mj

.d

3
j

32

b.t1 .( d j t1 )

2.d j

Trc quay mt chiu nn ng sut xon thay i theo chu trnh mch ng. ta c :
mj = aj =

nn

mj = aj =

max j
2

max j
2

Tj
2.Woj

Tj
2.Woj

vi W0 j
=

.d 3j bt1 .( d j t1 ) 2
=

16
2.d j
Tj

.d 3j bt1 .( d j t1 ) 2
2.

16
2.d j

3. Chn lp ghp:
Cc ln lp ln trc theo k6, lp bnh ai, ni trc, bnh rng theo k6 kt hp vi lp then.
Kch thc then bng, tr s moment cn un v xon ng vi cc tit din trc nguy him
Nh sau:
Tit din

ng knh bxh

t1

Wj (mm3)

W0j (mm3)

11

trc
35

3564

7771

SVTH: NHM 12

10x8

39

 N CTM TRUYN NG C KH

12
40
21
52
22
50
31
60
32
58
e) Xc nh cc h s Kdj

GVHD:Th.S DIP BO TR

12x8
5
5361
16x10
6
11844
16x10
6
10407
18x11
7
18246
18x11
7
16320
v Kdj i vi cc tit din nguy him:

11641
25641
22672
39441
35466

Ta c cng thc xc nh Kdj:

K dj

+ K x 1

=
Ky

Cng thc xc nh Kdj:

K dj

+ K x 1

=
Ky

-Cc trc c gia cng bng my tin,ti cc tit din nguy him yu cu t nhm Ra =
2,50,63.Theo bng 10.8 trang 197 [1] ta c h s tp trung ng sut Kx = 1,1.
-Khng dng cc phng php tng b mt nn Ky = 1
-Ta dung dao phay ngn gia cng rnh then nn t bng 10.12 trang 199 [1] ta c: K =
2.01
T bng 10.11 trang 198 [1] vi b = 850 (MPa) ta tra c

K
K
v
do lp cng ti cc

tit din nguy him. H s an ton s ti cc tit din nguy him:

sj =

s j .s j
s2 j + s2j

[ s]

[s] = 1,52,5 : h s an ton cho php

Kt qu tnh ton c ghi vo bng sau:

SVTH: NHM 12

40

 N CTM TRUYN NG C KH

Tit

din

(mm)

K
do

K
do

GVHD:Th.S DIP BO TR

Kd

Kd

S0

Rnh Lp Rnh Lp
11
12
21
22
31
32
33

35
40

then

cng

then

cng

2,28

2,44

2,32

1,86

2,5

2,4

7,15

4,17

3, 6

1,86

4
2,5

2
2,5

10,3

3,14

3,0

2,28

4
3,0

4
2,5

4
9,2

3,75

3,47

2,28

7
3,0

7
2,5

8,15

3,43

3,16

2,28

7
3,0

7
2,5

7,01

8,89

5,5

2,28

7
3,0

7
2,5

6,3

9,7

5,27

2,28

7
3,0

7
2,5

9,7

2,36

53

2,48

57

2,58

60

2,48

58

2,48

58

2,48

2,44
2,97
2,97
2,97
2,97
2,97

2,41
2,47
2,47
2,47
2,47
2,47

Ta thy cc tit
din nguy him
tren c 3 trc
u m bo an

ton v mi.
D.TNH KIM NGHIM BN CA THEN:
Vi cc tit din trc dung mi ghp then , ta tin hnh kim nghim mi ghp v bn dp
d v bn ct c
d =

2T
[ d ]
dlt ( h t1 )

c =

2T
[ c ]
dlt b

Vi lt = (0,80,9)lm = (0,80,9) (1,21,5)d

Tnh v chn theo tiu chun ta c chiu di then c cho trong bng

SVTH: NHM 12

41

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Ta c bng kim nghim then nh sau:

Tit

bxh

t1

T(Nmm)

d(MPa) c(MPa)

din
35
47
10x8
5
189231,5
76,69
31,9
40
54
12x8
5
189231,5
58,4
15
52
70
16x10
6
456782,5
62,74
15,7
50
68
16x10
6
456782,5
67,17
16,8
60
81
18x11
7
923166,7
94,97
21
58
78
18x11
7
923166,7
102,02
23
Theo bng 9.5 trang 178 [1] vi ti trng tnh, va p nh, dng lp c nh:
[d] = 150(MPa)

v [c] = 60 90 (MPa)
Vy tt c cc mi ghp then u m bo yu cu v bn dp v bn ct

SVTH: NHM 12

42

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

PHN V
TNH TON CHN :
A.TRC 1:
FX11 = 2694N
Fy11 = -1364 N
Fx10 = 1246N
Fy10 = 2245N
ng knh ngng trc : d=40mm
a) Phn lc ti cc :
Ti trng hng tm tc dng ln 0 :
Fr10 =

Fx210 + F y210 = 1246

+ 2245

= 2568 N

= 3020 N

Ti trng hng tm tc dng ln 1 :

Fr11 =

Fx211 + F y211 = 2694

+1364

Lc dc trc Fa = 1509 N
Chn bi chn gc tip xc
= 26 0 v

Fa
= 0,9
Fr

e = 1,5.tg = 1,5.tg 26 0 = 0,73

Fs 0 = e.Fr 0 = 0,73 .2568 = 1875 N
Fs1 = e.Fr1 = 0,73 .3020 = 2205 N
Fa 0 = Fs1 Fa = 2205 1509 = 696 N
Fa1 = Fs 0 + Fa = 1875 + 1509 = 3384 N

Ta c
Fa 0 / V .Fr 0 = 696 / 2568 = 0,27 < e
Fa1 / V .Fr1 = 3384 / 3020 = 1,12 > e

b) Kim nghim kh nng ti ng ca :

Ti trng ng qui c:
Q = ( XVFR + YFa ) kt kd

Ta c:

SVTH: NHM 12

43

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Fa = 0 => X =1 , Y = 0
Vng trong quay nn : V= 1
Ti va p nh : kd = 1,3 ,bng 11.3[1].
H s nh hng nhit (to<100 ) nn: kt = 1
Q =( 2568+0).1.1,3 = 3338 (N)
Q1 = (X.V.Fr1 + X.Fa1).Kt

Vi X = 0,41, Y = 0,87 ,bng 11.4[1]

Q1 = (0,41.3020+ 0,87.3384).1,3 = 5437 N
Ta thy 1 chiu lc ln hn nn tnh ton theo 1:
Ti trng tng ng
m

QE = Q1.

Q1 lh1 Q2 lh2 Q3 lh3

.
. . = 5437 .3 0,3 + 0,5 2.0,3 + 0,6 2.0,4 = 4084
.
+
+
Q
lh
lh
Q
Q
1
1
1 lh

Kh nng ti ng:
Cd = Q.m L

Vi m = 3
L: tui th tnh bng triu vng quay:
60 .n1 .l.h 60 .486 .10 .10 3
L=
=
= 291,6 triu vng
10 6
10 6

Cd =4,084

291 ,6

= 27,08 kN.

Lh = 10.10 3
c.Kim nghim kh nng ti tnh ca
Qt = X0.Fr1 + X0.Fa1
Vi X0 = 0,5 , Y0 = 0,37 bng 11.6 [1]
Qt = 0,5.3020+0,37.3384 = 2762 N<Fr1
T cc kt qu trn chon bi chn k hiu 46308 D = 90mm , C = 39,20 KN ,
Kh nng ti ng ca c bo m.

SVTH: NHM 12

44

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

B.TRC 2:
ng knh trc d = 50 mm

Fx21 = -4654
Fy21 = -2717
Fx20 = -5484
Fy20 = -1200
a) Phn lc ti cc :
Ti trng hng tm tc dng ln 0 :
Fr10 =

Fx220 + Fy220 = 5484

+1200

= 5614 N

Fr11 = 4654 2 + 2717 2 = 5389 N

Lc dc trc Fa = -1509 N
Chn bi chn gc tip xc = 26 0
e = 1,5.tg = 1,5.tg 26 0 = 0,73
Fs0 = e.Fr0 = 0,73.5614 = 4098 N
Fs1 = e.Fr1 = 0,73.5389 = 3934 N
Fa0 = Fs1 Fa = 4098 + 1509 = 5607
Fa1 = Fs0 + Fa = 3934 -1509 = 2425
Ta c
Fa 0
5607
=
=1 > e
V .Fr 0 5614
Fa1
2425
=
= 0,45 < e
V .Fr1 5389

b.Kim nghim kh nng ti ng ca :

Ti trng 0 v 1 l
Qo = (X.V.Fr0 +Y.Fa0).Kt.Kd
Vi X = 0,41 , Y = 0,87 (bng 11.4 /215)
V = 1 (vng quay trong)
SVTH: NHM 12

45

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Q0 = (0,41.5614 + 0,87.5607).1,3 = 9334 N

Kd = 1,3

Kt = 1 ( bng 11,3/215)

Q1 = (X.V.Fr1 + Y.Fa1).Kt.Kd
Vi X = 1 Y = 0 (bng 11,4/215)
Suy ra Q1= (5389).1,3 = 7006 N
Ta thy 0 chiu lc ln hn nn tnh ton theo 0
Ti trng tng ng :
m

QE = Q0.
QE = 9334
Cd = QE.
L=

Q1 lh1 Q2 lh2 Q3 lh3

.
.
+
+ . .
Q1 lh Q 1 lh Q1 lh
3

0,3 +0,5 3.0,3 +0,6 3.0,3 =7012 N

= 7,012.

114 ,8 =34 ,08 N

60 .n 2 .lh 60 .191,3.10 .10 3

=
= 114 ,8 triu vng
10 6
10 6

lh = 10.10 3 (tra bng 11.2[1])

c.Kim nghim kh nng ti tnh ca :
Ti trng ng qui c:
Qt =Y0.Fr0 +Y0.Fa0
Vi X0 = 0,5 Y0 = 0,37 ( tra bng 11.6[1])
Suy ra Qt = 0,5.5614 + 0,37.5607 =4882 N < Fr0
T cc kt qu trn ta chn chn k hiu 46310 c thng s D = 110 C = 56,03 KN, C0 =
44,8 KN
A.TRC 3:
ng knh ngng trc d= 60 mm

Ta chn bi mt dy :
Ta c
Fx31 = 5402 N
Fy31 = 719 N

SVTH: NHM 12

46

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Fx30 = 3296 N
Fy30 = 1554 N
a) Phn lc ti cc :
Ti trng hng tm tc dng ln 0 :
Fr 30 =

Fx230 + Fy230 = 1554

+ 3296

= 3644 N

Ti trng hng tm tc dng ln 1 :

Fr 31 =

Fx231 + Fy231 = 719

+ 5402

= 5450 N

b) Kim nghim kh nng ti ng ca :

Ti trng ng qui c:
Q = ( XVFR + YFa ) kt kd

Ta c:
Fa = 0 => X =1 , Y = 1 d chi lc hng tm
Vng trong quay nn : V= 1
Ti va p nh : kd = 1,3
H s nh hng nhit (to<100 ) nn: kt = 1
=> Q = 1.1.54501.1,3= 7085 (N)
Kh nng ti ng tng ng
QE = 7085.

0,3 + 0,3.0,5 3 + 0,4.0,6 3 = 5322 N

Cd = Q.m L

Vi m = 3
L: tui th tnh bng triu vng quay.
L = Lh.n1.60/106 = 60.90.10.10 3 /10 6 = 54 (triu vng)
Lh = 10.10 3
Cd = 5,322.

54 = 20,1 kN.

Vy Cd = 20,1 kN
Kh nng ti ngca c bo m.
c) Kh nng ti tnh ca :
SVTH: NHM 12

47

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Ta c Fa = 0
Qo= Xo.Fr = 0,6.5450 = 3270 N < Fr 31
vi Xo = 0,6 bang11.6[1] v Fa =0
Kh nng ti tnh ca c bo m.
Ta chn bi mt dy c k hiu 312 vi D = 130, C = 64,1 , C0 = 49,4

Bng chn:
Trc
1
2
3

Ky hiu
46308
46310
312

d (mm)
40
50
60

D (mm)
90
110
130

b (mm)
23
27
31

C (kN)
39,2
56,03
64,1

Co (kN)
30,7
44,80
49,4

PHN VI
THIT K KT CU V HP GIM TC:

SVTH: NHM 12

48

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

2.6.Thit k v hp gim tc, bi trn v iu chnh n khp.

2.6.1.Tnh kt cu ca v hp:
Ch tiu ca v hp gim tc l cng cao v khi lng nh. Chn vt liu c
hp gim tc l gang xm c k hiu GX 15-32.
Chn b mt ghp np v thn i qua tm trc .
Cc kch thc c bn c trnh by trang sau.
2.6.2.Bi trn trong hp gim tc:
Ly chiu su ngm du khong1/4 bn knh ca bnh rng cp chm khong 30mm.
2.6.3.Du bi trn hp gim tc :
Chn loi du l du cng nghip 45.
2.6.4.Lp bnh rng ln trc v iu chnh s n khp:
lp bnh rng ln trc ta dng mi ghp then v chn kiu lp l H7/k6 v n chu
ti va v va p nh.
2.6.5.iu chnh s n khp:
iu chnh s n khp ca hp gim tc bnh rng tr ny ta chn chiu rng bnh
rng nh tng ln 10 % so vi chiu rng bnh rng ln.
Cc kch thc ca cc phn t cu to nn hp gim tc c:Theo bng 18.1[2]
Tn gi
Chiu dy: Thn hp,
Np hp, 1
Gn tng cng: Chiu dy, e
Chiu cao, h
dc
ng knh:
Bulng nn, d1
Bulng cnh , d2
Bulng ghp bch np v thn, d3
Vt ghp np , d4
Vt ghp np ca thm du, d5
Mt bch ghp np v thn:
Chiu dy bch thn hp, S3
Chiu dy bch np hp, S4
B rng bch np hp, K3
Kch thc gi trc:
ng knh ngoi v tm l vt,D3, D2
Tm l bulng cnh : E2
B rng mt ghp bulng cnh : K2
k l khong cch t tm bulng n
SVTH: NHM 12

Biu thc tnh ton

= 0,03.a + 3 = 0,03.230 + 3 10 mm > 6mm
1 = 0,9. = 0,9. 10=9 mm
e =(0,8 1) = 7,2 9, chn e = 9 mm
h < 5. = 50 mm
Khong 2o
d1 = 0,04.a+10 = 0,04.230+10 =19,2
d2 = 0,8.d1 = 0,8. 19,2 = 15,4
d3 = (0,8 0,9).d2 d3 = 13
d4 =( 0,6 0,7).d2 d4 = 10
d5 =( 0,5 0,6).d2 d5 = 8
S3 =(1,4 1,5) d3 , chn S3 = 19 mm
S4 = ( 0,9 1) S3 = 18 mm
K3 = K2 ( 3 5 ) mm = 50 5 = 45 mm
nh theo kch thc np
E2= 1,6.d2 = 1,6 . 15,4 = 25 mm.
K2 =E2 + R2 + (3 5) mm = 25 + 20 + 5 = 50mm
(R2 = 1,3 . d2 = 1,3. 15,4 = 20 mm)

49

 N CTM TRUYN NG C KH

mp l
Chiu cao h
Mt hp:
Chiu dy: Khi khng c phn li S1
B rng mt hp, K1 v q
Khe h gia cc chi tit:
Gia bnh rng vi thnh trong hp
Gia nh bnh rng ln vi y hp
Gia mt bn cc bnh rng vi nhau.
S lng bulng nn Z

GVHD:Th.S DIP BO TR

k 1,2.d2 =18,5 k = 19 mm
s lng bulng tng ng l 6 v 4 (bng 18-2)
h: ph thuc tm l bulng v kch thc mt ta
S1 = (1,3 1,5) d1 S1 = 27 mm
K1 3.d1 3.19,2 = 58 mm
q = K1 + 2 = 58 + 2.10 = 78 mm;
(1 1,2) = 10 mm
1 (3 5) 1 = 40 mm
2 = 10 mm
Z = ( L + B ) / ( 200 300) 4 6chn Z = 5
Chn s b: L=900mm; B=300mm

PHN VII
CC CHI TIT PH:
1.Vng chn du

SVTH: NHM 12

50

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Khng cho du m tip xc.

2. Cht nh v:
Cht dnh v hnh cn d = 8mm chiu di l = 58 mm

3.Np quan st:

Np quan st tra bng 18.5 trang 98 [2] ta ly:

A

A1

B1

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

(mm)

SVTH: NHM 12

Vt

S
lng
51

 N CTM TRUYN NG C KH

200

150

250

200

GVHD:Th.S DIP BO TR

230

180

vt
M10x22 6

12

4. Nt thng hi

Cc thng s trong bng 18.6 trang 93 [2]:

A
B
M48x3 35

C
45

D
25

E
79

G
62

H
52

I
10

K
5

L
15

M
13

N
32

O
10

P
56

Q
36

R
62

S
55

5.Nt tho du:

Chn M30x2.Cc thng s trong bng 18.7 trang 93

d
b
M30x2 18

SVTH: NHM 12

m
14

f
4

L
36

c
4

q
27

D
45

S
32

D0
36,9

52

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

6.Que thm du:

Dng kim tra du trong hp gim tc.V tr lp t nghing 550 so vi mt bn, kch thc
theo tiu chun.

PHN VIII
BNG DUNG SAI LP GHP:
Da vo kt cu lm vic, cht ti ca cc chi tit trong hp gim tc m ta chn cc kiu
lp ghp sau:
1. Dung sai v lp ghp bnh rng:
Chu ti va , thay i va p nh v th ta chn kiu lp trung gian H7/k6.
2. Dung sai lp ghp ln:
Khi lp ln ta cn lu :
-

Lp vng trong trn trc theo h thng l, lp vng ngoi vo v theo h thng trc

SVTH: NHM 12

53

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

cc vng khng trn trt theo b mt trc hoc l hp khi lm vic, chn kiu lp

trung gian c di cho cc vng quay

-

i vi cc vng khng quay ta s dng kiu lp c h.

V vy khi lp ln ln trc ta chn mi ghp k6, cn khi lp ln vo v ta chn H7.

3. Dung sai khi lp vng chn du:
Chn kiu lp trung gian H7/js6 thun tin cho qu trnh tho lp.
4. Dung sai khi lp vng l xo ( bc chn ) trn trc tu ng:
V bc ch c tc dng chn cc chi tit trn trc nn ta chn ch lp c h H8/h7.
5. Dung sai lp ghp then ln trc:
Theo chiu rng ta chn kiu lp trn trc l P9 v kiu lp trn bc l D10.
Bng dung sai lp ghp bnh rng:
Sai lch gii hn Sai lch gii hn
Mi lp

trn (m)
ES
ei
+21
55H7/k6 +30
+21
65H7/k6 +30
+21
80H7/k6 +30
Bng dung sai lp ghp ln:

di (m)
ES
0
0
0

ei
+2
+2
+2

Sai lch gii hn

Sai lch gii hn

trn (m)
ES
ei
0
+18
0
+21
0
+21
0
+30
0
+30
0
+35

di (m)
ES
ei
-12
+2
-12
+2
-15
+2
-15
0
-20
0
-20
0

Mi lp
35k6
50k6
75k6
80H7
90H7
115H7

SVTH: NHM 12

Nmax (m)

Smax(m)

21
21
21

28
28
28

Nmax (m)

Smax(m)

30
33
36
45
50
55

0
0
0

54

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

Bng dung sai lp ghp then:

Kch thc

Sai lch gii hn chiu rng

rnh then

tit din then

bxh
10x8
12x8
16x10
20x12
22x14

SVTH: NHM 12

Trn trc
P9
-0,051
-0,018
-0,061
-0,022
-0,074

Trn bc
D10
+0,098
+0,040
+0,120
+0,050
+0,120
+0,050
+0,149
+0,065
+0,149
+0,065

Chiu su rnh then

Sai lch gii

Sai lch gii

hn trn trc t1

hn trn bc t2

+0,2

+0,2

+0,2

+0,2

+0,2

+0,2

+0,2

+0,2

+0,2

+0,2

55

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

TI LIU THAM KHO:

[1] Trnh Cht, L Vn Uyn Tnh ton thit k h dn ng c kh, tp 1, nh xut bn gio
dc.
[2] Trnh Cht, L Vn Uyn Tnh ton thit k h dn ng c kh, tp 2, nh xut bn Gio
dc.
[3] Nguyn Trng Hip Chi tit my tp I , nh xut bn Gio dc
[4] Trn Hu Qu - V k thut c kh, tp 1, nh xut bn Gio dc.
[5] Trn Hu Qu - V k thut c kh, tp 1, nh xut bn Gio dc.
[6]Nguyn Hu Thng Dung sai v lp ghp

SVTH: NHM 12

56

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

MC LC
Trang
PHN 1: CHN NG C V PHN PHI T S TRUYN

I. Chn ng c

II. Phn phi t s truyn

PHN 2: THIT K B TRUYN AI THANG

I. Chn loi ai

10

II. Xc nh thng s b truyn

10

PHN 3: THIT K B TRUYN BNH RNG

SVTH: NHM 12

14

57

 N CTM TRUYN NG C KH

GVHD:Th.S DIP BO TR

I. Thit k b truyn bnh rng cp nhanh

17

II. Thit k b truyn bnh rng cp chm

23

PHN 4: TNH TON THIT K TRC

Trc I

I.
II.

Trc II

PHN 5: THIT K GI TRC

28
29
33
44

1. 1

44

2. 2

46

3. 3

47

PHN 6: CU TO V HP V CC CHI TIT MY KHC

50

I. V hp

50

II. Cc chi tit ph

53

BNG DUNG SAI LP GHP

SVTH: NHM 12

55

58