1-1

GROUP 1

BODY CONSTRUCTION
CONTENTS
BODY COMPONENTS. . . . . . . . . . . . BODY MAIN CROSS-SECTIONAL VIEWS . . . . . . . . . . . . . . . . . . . . . . . . MAINTENANCE, SERVICEABILITY . BODY CONSTRUCTION CHARACTERISTICS . . . . . . . . . . . . .
FRONT BODY. . . . . . . . . . . . . . . . . . . . . . .

1-2 1-4 1-6

SIDE BODY . . . . . . . . . . . . . . . . . . . . . . . . . REAR BODY . . . . . . . . . . . . . . . . . . . . . . . . ROOF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNDER BODY. . . . . . . . . . . . . . . . . . . . . . . DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-14 1-17 1-18 1-19 1-22

SILENCER APPLICATION LOCATIONS . . . . . . . . . . . . . . . . . . . . 1-8

1-8

1-24 1-25

FOAMING MATERIAL USAGE LOCATIONS . . . . . . . . . . . . . . . . . . . .

1-2

BODY CONSTRUCTION
BODY COMPONENTS

BODY COMPONENTS
37 31 32 36 38

M4010001000771

29 28 63 30 33 27 60* 26 61* 67* 59* 25 22 21 18 16* 15 13 14 12 11 9 8* 3 2 4 51 50 49 85 17 10 7 5 52 53 57 77** 20 78 19 6* 54 87* 23 24 62 58 69* 70 71* 90 76** 74 72 42 66* 34* 65 73 75 41 68 64 35 40 39

89 88 79 81* 56 55* 86* 82 83 84* 46 45* 44* 80 43

47**

1*

48

: Anti-corrosion steel panels : High-tensile steel panels (*: Indicates 590MPa-high-tensile steel panels.) (**: Indicates 980MPa-ultra-high-tensile steel panels.)

AB601700AB

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BODY CONSTRUCTION
BODY COMPONENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14 15 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. Front bumper back beam Front end crossmember Headlight support panel Front end upper bar Front sidemember inner Front sidemember rear Front sidemember outer Front sidemember outer front Front fender shield front Front wheel house panel inner Front end upper bar side Front fender bracket upper front Engine mounting gusset Front upper frame inner Front upper frame outer Dash panel crossmember upper Dash panel crossmember lower Dash panel Brake pedal support reinforcement Brake pedal support bracket Front deck Front deck crossmember Front pillar inner lower Front pillar inner center Hood inner panel Hood outer panel Front door inner panel Front door side door beam Front door outer panel Rear door side door beam Rear door outer panel Rear door inner panel Roof panel Roof center bow lower Roof center bow upper Rear shelf panel Trunk lid inner panel Trunk lid outer panel Curtain air bag bracket Quarter inner panel Quarter inner extension front Fuel filler door panel Rear end panel Rear floor sidemember extension Rear floor sidemember lower 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. 88. 89. 90. Rear floor sidemember upper Front floor side sill inner Front fender Battery bracket front Battery bracket rear Backbone crossmember front Backbone crossmember rear Front floor pan Backbone reinforcement Front floor crossmember front Front floor crossmember rear Side sill inner support front Front pillar reinforcement lower Front pillar inner upper Roof side rail inner Center pillar inner upper Center pillar inner lower Rear wheel house panel inner Rear wheel house shield plate front Rear quarter inner panel lower (Left side) Roof side rail support Front pillar support Roof side rail reinforcement rear Roof side rail reinforcement front Rear door hinge reinforcement support Rear door hinge reinforcement Center pillar reinforcement Rear door catch reinforcement Rear pillar reinforcement lower Rear pillar reinforcement Side sill outer reinforcement rear Side sill outer reinforcement front Front upper frame outer rear Front fender bracket lower Rear floor crossmember rear Rear floor crossmember front Seat belt rear floor reinforcement (Right side) Seat belt rear floor reinforcement (Left side) Rear floor (rear seat) crossmember Front floor reinforcement lower Front floor sidemember front Rear floor extension Rear floor pan front Rear floor pan rear Side outer panel

1-3

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1-4

BODY CONSTRUCTION
BODY MAIN CROSS-SECTIONAL VIEWS

BODY MAIN CROSS-SECTIONAL VIEWS

B C

M4010002000785

D E

A
AB601072AB

Front end crossmember upper

D
Front pillar inner lower

Front door hinge reinforcement lower

Front end crossmember lower

AB601099AB

Front pillar reinforcement lower

Side outer panel

AB601103AB

B
Roof panel

Side sill outer reinforcement front

Roof front rail upper Roof front rail lower Front floor side sill inner
AB601100AB

Side outer panel

AB601104AB

Side outer panel

Side sill outer reinforcement rear

Center pillar reinforcement Roof side rail reinforcement front Roof side rail inner Roof side rail support
AB601101AB

Front floor side sill inner

Side outer panel

AB601105AB

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BODY CONSTRUCTION
BODY MAIN CROSS-SECTIONAL VIEWS

1-5
AB601073

AB601492AB

G
Roof side front reinforcement front Front pillar support

J
Rear shelf panel

Side outer panel

Front pillar inner upper Rear shelf reinforcement

AB601106AB AB601108AB

Center pillar inner upper

Rear pillar reinforcement lower Rear wheel house panel inner

Rear door hinge reinforcement support Center pillar reinforcement Side outer panel
AB601102AB

Side outer panel

Rear door hinge reinforcement

Quarter inner panel

Rear wheel house shield plate front

AB601109AB

Roof side rail reinforcement rear

L
Rear bumper center reinforcement

Roof side rail inner

Side outer panel

Rear end crossmember inner

Rear end crossmember outer

AB601107AB

AB601110AB

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1-6
FENDER SHIELD

BODY CONSTRUCTION
MAINTENANCE, SERVICEABILITY

MAINTENANCE, SERVICEABILITY
A positioning hole, lug, marking, and cut-out have been added on the front side member, front side member rear, and headlamp support panel to improve assembling workability during panel replacement.

M4010003000670

AB601196AB

SIDE STRUCTURE
A panel positioning notch has been added on the door opening to improve assembling workability when replacing the panel.

Panel positioning notch

AB201388AB

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BODY CONSTRUCTION
MAINTENANCE, SERVICEABILITY

1-7

AB601194AB

SIDE OUTER PANEL

The extra parts are supplied in 4 different cut forms as a result of employing the integrated side-frame side outer panel.
Center pillar outer

Front pillar outer

Rear quarter outer panel

Floor side sill outer

AB601082AB

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1-8
FRONT BODY HEADLIGHT SUPPORT

BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

BODY CONSTRUCTION CHARACTERISTICS

M4010010000810

The crush box structure, which has an octagonal cross-section at the front end of the front sidemember, has been adopted. This structure can effectively absorb energy upon frontal impact and reduces the vehicle repair cost caused by a light collision.
9.0 2.0 Nm 80 17 in-lb

The bolt-on hood lock stay, and bolt-on front end upper bar are used to improve maintainability.

3 2

9.0 2.0 Nm 80 17 in-lb

9 7
9.0 2.0 Nm 80 17 in-lb

4 5 6 16

1 15
A

10 11

14 13
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Front bumper back beam Bumper support bracket side Front end upper bar Radiator bracket upper Bumper support bracket center Front sensor reinforcement Hood lock stay Front end crossmember upper Front end crossmember gusset Radiator bracket lower A Radiator bracket lower B Front end crossmember lower Shipping reinforcement front Shipping hook front Front No. 2 crossmember pipe Front end crossmember bulkhead

12
AB601683AB

Crush box

AB601701AB

The crush box structure has been changed to straight type with an octagon cross-section so that the structure can effectively absorb energy from the impact at the time of collision.

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BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

1-9

FENDER SHIELD
The front frame structure is supported in three directions by the dash crossmember center, dash crossmember lower and front sidemember rear in order to improve the frontal collision characteristics, and increase the vehicle body rigidity.
Right side

The padding structure of the fender has been adopted to efficiently absorb energy upon impact and improve the pedestrian protection capability.

10

8 9

12

13 15 16 17

Left side

12 15 14

10

6 7 11 14 26 25 24 23 21 4 22

16 17 11 8 29 25 23 28 27 4 2 3 30 5 7

18 19

20

3 2 1 1

AB600956AB

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15.

Front sidemember Front fender gusset Front fender lower bracket front inner Upper side bar front Front end upper bar side Front fender bracket upper front Upper frame bulkhead front Upper frame bulkhead center Upper frame bulkhead rear Front upper frame outer Front upper frame inner Fender bracket upper center 2 Harness bracket Spring house bracket reinforcement Spring house bracket front

16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.

Spring house corner gusset Spring house panel rear Horn bracket Spring house harness bracket Suction hose bracket Engine mounting bracket upper Condense tank reinforcement Front fender shield Engine mounting gusset Spring house panel Power steering reservoir tank bracket Engine-ECU bracket Clutch tube bracket Relay box bracket Transmission mounting gusset

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1-10

BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

FRONT SIDEMEMBER REINFORCEMENT

The 590-MPa class high tensile strength steel panels have been adopted for the front sidemember outer front, front sidemember reinforcement rear lower, front sidemember rear bulkhead, and front sidemember rear to improve the body rigidity.
Right side

12* 11 4 7 6 3* 5 19 2 1 22
6

9 8 10 17 16 15 18 20 21

13*

14*

*: Indicates 590MPa-high-tensile steel panels.

AB600952AB

17 5
A

12 8 18
B

14

11
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Front sidemember plate rear Headlight bracket lower Front sidemember outer front Front sidemember outer Front sidemember bulkhead front Engine mounting bulkhead Front brake hose bracket Front suspension crossmember bulkhead Front sidemember brace upper Tie down reinforcement front Height sensor bracket 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

13

AB600954AB

Front sidemember reinforcement rear lower Front sidemember rear bulkhead Front sidemember rear Dash crossmember extension lower Front sidemember brace lower Front sidemember inner Front suspension crossmember bracket front Pipe nut Engine mount bracket Engine mount reinforcement Headlight support panel

20 4 5 17 8
AB601112AB AB601113AB

9 17

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BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

1-11

Left side

14* 17 15* 16 4 12 8 10 11 9 7
24 4 Nm 18 3 ft-lb

19

18 20 21 22*

13*

1 3 2 6 5
AB600953AB

*: Indicates 590MPa-high-tensile steel panels.

21

13

14 18
B A

4 10
AB600955AB

15
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Headlight bracket lower Front sidemember plate rear Headlight support panel Front sidemember inner Connecter bracket Battery bracket front Battery bracket rear Pipe nut Transmission mounting bracket Front suspension crossmember bracket front Dash crossmember extension lower 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

Front sidemember brace lower Front sidemember rear Front sidemember reinforcement rear lower Front sidemember rear bulkhead Tie down reinforcement front Front sidemember brace upper Front suspension crossmember bulkhead Front sidemember outer Front brake hose bracket Transmission mounting bulkhead Front sidemember outer front

19 4 21
AB601225AB

17 19 4 18

AB601115AB

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1-12
FRONT DECK

BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

The impact absorbing opening on the cowl top outer reinforcement has been added to efficiently absorb energy upon impact and improve the pedestrian protection capability.

5 4 9 3 2 14 1 13

8 7 10 11
AB601010AB

12
1. 2. 3. 4. 5. 6. 7. Cowl top panel lower Wiper B bracket Cowl top stay bracket rear Cowl top outer reinforcement upper Cowl top panel inner Cowl top panel outer Clutch pedal support bracket <M/T> 8. 9. 10. 11. 12. 13. 14. Brake pedal support bracket Deck crossmember stay bracket Fender bracket upper rear Upper frame to front pillar brace Upper frame extension inner Cowl top outer reinforcement lower Brake pedal support reinforcement

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BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

1-13

DASH PANEL
The front frame structure is supported in three directions by the dash crossmember center, dash crossmember lower and front sidemember rear in order to improve the frontal collision characteristics and increase the vehicle body rigidity. The 590-MPa class high tensile strength steel panels have been adopted for the dash panel crossmember center to improve the body rigidity.

8 5 4 3 15 14 2* 1
*: Indicates 590MPa-high-tensile steel panels.

6 10 11

13
9. 10. 11. 12. 13. 14. 15.

12
AB601684AB

1. 2. 3. 4. 5. 6. 7. 8.

Brake tube bracket Dash panel crossmember center Dash crossmember extension Dash heat protector bracket Backbone reinforcement front Accelerator pedal bracket Dash panel lower Dash crossmember lower

Dash crossmember lower bulkhead Steering shaft bracket Clutch pedal reinforcement lower <M/T> Dash crossmember side Dash panel Dash panel reinforcement Canister bracket

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1-14
SIDE BODY SIDE STRUCTURE

BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS
M4010011000705

The 590-MPa class high tensile strength steel panels or 980-MPa class ultra high tensile strength steel panels have been adopted for the front pillar, center pillar, side sill, and roof side rail to improve the body rigidity.

58 56 55 54 53 12 11* 42 43 51 48 10* 39 9 8 37 36 7 6 4 3 2 1 33 31 30 29
*: Indicates 590MPa-high-tensile steel panels. **: Indicates 980MPa-ultra-high-tensile steel panels.

59 13 14

57

52 50 49 46 60*

15

16 61 19

17 18 62

40

44 41* 45 38 35* 34*

47 64 63 20

5 65 21

32* 66 28 22**

27

25

26
11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

24

23**
AB601011AB

1. 2. 3. 4. 5. 6. 7. 8. 9. 10.

Front pillar outer extension lower Front pillar outer extension upper Front door hinge reinforcement lower Front pillar reinforcement center bulkhead Front door hinge reinforcement upper Front pillar inner lower Harness bracket Deck crossmember bracket (Right side) Front pillar inner center Front pillar inner upper

Roof side rail inner Bracket C Curtain air bag bracket Quarter inner panel Quarter inner extension front Roof side rail reinforcement rear Quarter outer upper extension Quarter outer upper side extension Rear combination light housing Quarter corner panel

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BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS 21. 22. 23. 24 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49 50. 51. 52 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. Fuel filler neck bracket (Left side) Side sill outer reinforcement rear Side sill outer reinforcement front Side sill inner support front Front fender bracket lower Cowl side trim bracket Fender bracket Fender bracket Front upper frame outer rear Front pillar reinforcement lower Deck support pipe (Left side) Rear door hinge reinforcement Rear door hinge reinforcement support Roof side rail reinforcement front Front pillar support Cowl side trim bracket (Right side) Hood opener bracket Center inner pillar lower Roof rail front extension Roof rail center extension Center inner pillar upper Roof rail rear extension Center pillar seat belt reinforcement upper Center pillar seat belt reinforcement lower Rear wheel house shield plate front Rear quarter inner panel lower (Left side) Filler pipe MTG bracket (Left side) Head restraint bracket (Left side) Harness bracket (Right side) Rear wheel house panel inner Rear seat back brace front Rear seat back brace rear Harness bracket (Left side) Plate rear seat back reinforcement Rear seat hook A Rear shelf upper brace Brace rear seat back bulkhead Rear seat belt reinforcement Subwoofer upper bracket <GTS> Roof side rail support Rear pillar reinforcement Nut plate Rear pillar reinforcement lower Rear door catch reinforcement Center pillar reinforcement Side outer panel

1-15

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1-16

BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

SIDE STRUCTURE REINFORCEMENT

The ring structure of the side structure reinforcement has been adopted to improve the collision characteristics and the rigidity of the whole vehicle.
Side roof rail rear reinforcement

Roof side rail front reinforcement

Rear pillar reinforcement

Rear pillar reinforcement lower

Side sill outer reinforcement rear Front pillar reinforcement lower Center pillar reinforcement Side sill outer reinforcement front
AB601202AB

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BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

1-17
M4010012000582

REAR BODY REAR DECK

5.0 1.0 Nm 44 9 in-lb

3 2 5

6 1
1. 2. 3. Seat belt reinforcement center Rear shelf extension Rear shelf reinforcement 4. 5. 6.
5.0 1.0 Nm 44 9 in-lb
AB601685AB

Rear shelf panel Rear seat hook A Rear seat back reinforcement

REAR END CROSSMEMBER

4 5
5.0 1.0 Nm 44 9 in-lb

1
AB601686AB

1. 2. 3.

Rear bumper side bracket Rear end crossmember inner Trunk lid striker reinforcement

4. 5.

Rear end crossmember outer Rear bumper center reinforcement

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1-18
ROOF

BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

The closed section structure has been adopted to the front roof rail, roof bow center and rear roof rail to reduce vibration and noise and to improve the rigidity.
Without sunroof

The 590-MPa class high tensile strength steel panels have been adopted for the roof center bow lower to improve the body rigidity.

M4010013000853

6 5

3 2
*: Indicates 590MPa-high-tensile steel panels.

8*

1
6

AB601687AB

Sunroof

10 4 11

3 13 2 1
1. 2. 3. 4. 5. 6. 7. Sunvisor bracket Maplamp bracket Roof front rail lower Roof front rail upper Roof panel Roof rear rail Roof center bow upper 8. 9. 10. 11. 12. 13. 14. Roof center bow lower Room light bracket Roof panel reinforcement Bracket A Set rear bracket Bracket B Set front bracket

12

14
AB601688AB

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BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

1-19
M4010014000812

UNDER BODY FRONT FLOOR

The 590-MPa class high tensile strength steel panels have been adopted for the front floor sidemember front and front floor crossmember front, and the 980-MPa class ultra high tensile strength steel panels for the front floor sidemember front, to improve the body rigidity.

13 4 5 6

2 1 12*
*: Indicates 590MPa-high-tensile steel panels. **: Indicates 980MPa-ultra-high-tensile steel panels.

8 9

7*

11**
8. 9. 10. 11. 12. 13.

10
AB601689AB

1. 2. 3. 4. 5. 6. 7.

Backbone crossmember front Front floor pan Parking brake lever reinforcement Backbone reinforcement Parking brake cable reinforcement Backbone crossmember rear Front floor sidemember front

Front floor crossmember rear Seat belt reinforcement Front floor side sill inner reinforcement center Front floor side sill inner Front floor crossmember front Front floor reinforcement lower (Right side)

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1-20
REAR FLOOR

BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

The 590-MPa class high tensile strength steel panels have been adopted for the rear floor extension, rear floor crossmember front, and rear seat crossmember to improve the body rigidity.

5
5.0 1.0 Nm 44 9 in-lb

6 7

4 6

10 8 9 21 12* 13 14 20 1 4 18 19* 15
5.0 1.0 Nm 44 9 in-lb

11

2*

*: Indicates 590MPa-high-tensile steel panels.

17
12. 13. 14. 15. 16. 17. 18. 19. 20. 21.

16
AB601690AB

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11.

Extension rear floor reinforcement side Rear floor extension Rear floor pan front Rear spring house reinforcement Rear floor pan rear Jack bracket Spare tire bracket Rear floor crossmember extension rear upper Rear floor crossmember extension rear Rear floor crossmember rear Rear floor sidemember

Rear floor crossmember front Rear floor crossmember extension Fuel tank rear bracket Rear spring house panel Rear spring house bracket Sidemember front floor extension Rear seat crossmember bulkhead inner Rear seat crossmember Seat belt rear floor reinforcement (Left side) Seat belt rear floor reinforcement (Right side)

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BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

1-21

REAR FLOOR SIDEMEMBER REINFORCEMENT

The 590-MPa class high tensile strength steel panels have been adopted for the rear floor side sill inner, rear floor sidemember reinforcement, rear floor sidemember extension, and rear floor sidemember bulkhead to improve the body rigidity.

8* 6 9 12 7 5 4 3 2 1*
*: Indicates 590MPa-high-tensile steel panels.
AB601581AB

10 11*

17 18 24 20 23

19

16 13

25 26*

21

22 15

14

1 26

22

17

12

2 3
A

23

25

16

11

AB601691AB

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

Rear floor side sill inner Rear floor sidemember extension front Rear tie down plate Front No. 2 crossmember pipe Trailing arm bracket Rear floor sidemember upper Canister bracket Rear floor sidemember reinforcement Pipe nut Muffler hanger rear Rear floor sidemember extension Rear floor sidemember extension bulkhead Rear bumper support Rear shipping hook reinforcement

15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26.

Rear shipping hook Rear suspension bracket rear Rear floor sidemember bulkhead rear Rear parking brake cable rear bracket (Right side) Rear parking brake cable rear bracket (Left side) Rear brake hose bracket Rear floor sidemember rear reinforcement (Right side) Rear floor sidemember rear reinforcement (Left side) Rear suspension bracket front Pipe nut Rear floor sidemember lower Rear floor sidemember bulkhead

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1-22
A

BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

6 2 26 3
AB601117AB

22 25 23
AB601116AB

DOOR
An uneven thickness steel sheet* has been used for the front and rear door inner panels to make the forward part of the vehicle thicker for reduction in vehicle weight and higher rigidity.

NOTE: *: A steel sheet of varying thickness that is welded into one steel sheet.

M4010015000633

Front door

6 8 9 7 10 11 12

2 1 14 13
AB601048AB

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BODY CONSTRUCTION
BODY CONSTRUCTION CHARACTERISTICS

1-23

Rear door

22 23

21 19

24

15 26 27 16 14
15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28.

25

20 18

17 28

AB601049AB

1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14.

Front door checker reinforcement Front door mirror reinforcement Front door window sash front Front door outer panel Front door window sash upper Front door window sash rear Front door inside handle bracket Front door beltline outer reinforcement Front door beltline inner reinforcement Front door latch reinforcement Front door outer stiffner Front door side door beam Front door inner panel Nut plate

Rear door inside handle bracket Rear door side door beam Rear door beltline inner reinforcement Rear door latch reinforcement Rear door beltline bracket Rear door window sash front Rear door outer panel Rear door window sash upper Rear door beltline outer reinforcement Rear door stat corner bracket Rear door sash reinforcement Rear door window sash lower bracket Nut plate Rear door inner panel

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1-24

BODY CONSTRUCTION
SILENCER APPLICATION LOCATIONS

SILENCER APPLICATION LOCATIONS

A silencer (MD-12) has been affixed on the upper surface of the floor for vibration damping.

NOTE: MD-12 is a high-performance sheet made of asphalt, to which mica, heat cured resin, and so on are added to improve damping performance.

M4010005000836

: 3.2 mm thick MD-12 [Place two 1.6 mm melting sheet one on top of another.]

AB601192AB

NOTE: ( ) indicates the number of melting sheets that are used for repair.

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BODY CONSTRUCTION
FOAMING MATERIAL USAGE LOCATIONS

1-25
M4010006000099

FOAMING MATERIAL USAGE LOCATIONS

The sound dampening foam material have been adopted to the upper and lower sections of the front pillar, center pillar lower section, side roof rail and wheel house arch inside to shield from external noise.

CAUTION The sound dampening foam material may burn when heated. Always observe the following instructions: Never use a gas burner to burn the areas where sound dampening foam material are used. When cutting the parts which are provided with sound dampening foam material, ensure to use tools (air saw, etc.) that do not generate fire. If there are residual sound dampening foam material remaining on the cut section (body side), remove the sound dampening foam material from periphery of the welding area before welding work.
AB601548

Sound dampening foam material

Sound dampening foam material

AB601682AB

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NOTES