KOSHA CODE

D - 33 - 2009

2009. 6


o :
o :

- 1999 4
- 1999 5
- 2004 4
- 2004 5
- 2009 4
- 2009 5

- Manual

- 4 4( )

(TEL 032-5100-645, FAX 032-512-8315) .

: 2009 6 8

KOSHA CODE
D - 33 - 2009

1.
( "" ) 4(
) 4( )


.

2.
3 .

3.
3.1 .
(1) (Process vessel) 3
.
(2) (Maximum operating pressure)
.
(3) (Maximum operating temperature)
.
(4) (Net positive suction head)

.

- 1 -

KOSHA CODE
D - 33 - 2009

(5) (Slug flow)

.
3.2
, ,
.

4.
(1)
, KS B 6750 ( )
ANSI/ ASME Section Rules for construction of
pressure vessel .
(2) 150 mm .

5.
5.1
(1) 7 MPa(70 kgf/)
10 % 180 kPa(1.8 kgf/)
. 350
kPa(3.5 kgf/) .
(2) 7 MPa(70 kgf/)
5 % 700 kPa(7 kgf/
) . ,
(Pilot type)
5 %

- 2 -

KOSHA CODE
D - 33 - 2009

(3)
.
(4)

.
(5)
.
5.2
(1) 30 .

.
(2)

.
(3)
.
(4)
. 150
.
5.3
(1)
10 3 mm
.
(2)
(Weld overlayed steel) .
(3)
- 3 -

KOSHA CODE
D - 33 - 2009

6.
6.1
(1)

()
.
()
.
() .
4 m, 5 m
.
(2) 3 : 1 .
(3) , (Basket) (Distributor)
.
(4) (By-pass)
.
(5)
(Slumping) .
1 m 20
mm .
(6)
(Liner) 2
.
6.2

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KOSHA CODE
D - 33 - 2009

6.2.1
(1) (Flood) 85 % .
(2) .
6.2.2 (Tray spacing)
(1) 600 mm .
(2) , , 40
450 mm .
(3) 600 mm
.
6.2.3
(1) (Tangent
line) 900 mm .
(2)

(Entrainment) 1200 mm
.

6.2.4
(1)
2100 mm .
(2) (Reboiler) (Seal pan)
.
6.2.5 (Side draws)
(1) (Surge time)
(Downcomer) (Well)
- 5 -

KOSHA CODE
D - 33 - 2009

, (Centerwell) .
(2)
(Centerwell) .
(3) (Centerwell) 12 %
,
.
(4) (Accumulator pipe)
15002100 mm .
6.2.6 (Surge capacity)
(1) 1
. 2 .
(2)
5
.
6.3 (Overhead receiver)
6.3.1
(1) .
.
(2) .
v = 0.048

: (m/s)
d : (g/)
dv : (g/)

- 6 -

KOSHA CODE
D - 33 - 2009

6.3.2
(1) 3 .
(2)
.
(3) 5 .
1/2 .
(4) (Settling)
1015, (Boot)
510 .
6.4 (Surge drum)
6.4.1
75 % 1560
.
6.4.2
3 : 1 .
6.5 (Settling drum)
6.5.1
(1) ,
.

- 7 -

KOSHA CODE
D - 33 - 2009

(2) .
t = 3 / (

- L)

,
t : (min)
: (centipoise)
H :
L :
6.5.2
.
V t = 32.9 ( d

- d L)/

Vt : (m/min)
dH : (g/)
dL : (g/)
: (centipoise)
6.5.3 (Coalescing blanket)
(1) .
(2) 0.31 m/min .
(3) 300 mm .
6.6
6.6.1
(1) 6.3.1 .

- 8 -

KOSHA CODE
D - 33 - 2009

(2)
30 mm/sec 15
mm/sec .
6.6.2
(1) .
(2) (Level control float chamber)
5 .
6.6.3 (Demister pad)
(1) 150 mm .
(2) .
v

max

= 0.107

vmax: (m/s)
d : (g/)
dv : (g/)
(3) 70 % .
6.6.4
10
.

7.
7.1

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KOSHA CODE
D - 33 - 2009

7.1.1
2:1 .
7.1.2
.
7.1.3
7 MPa(70 kgf/)
.
7.2
7.2.1
(1)
. , .
(2)
5 .
7.2.2
(1)
. .
(2) DN 40(NPS 1) .
7.2.3
(1)
.
(2) DN 20(NPS 3/4) .

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KOSHA CODE
D - 33 - 2009

(3) DN 40(NPS 1)
.
7.2.4
(1) 1/2 .
(2) DN 20(NPS 3/4) .
7.3
7.3.1
(1) DN 450(NPS 18) .
(2) DN 450(NPS 18)
.
7.3.2
DN 450(NPS 18) 1
.
7.3.3
(1)
(Hand hole) .
(2) DN 150(NPS 6) .
7.4 (Distributor)
7.4.1
.

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KOSHA CODE
D - 33 - 2009

7.4.2
(1)
.
(2) T .

8.
8.1

, KS B 6750 ( )
ANSI/ ASME Section Power boiler
.
8.2
,
KS B 6750 ( )
(TEMA) (Standard of the tubular exchanger manufacturers
association) .
(TEMA)
< 1> .
(1) : TEMA "R"
(2) : TEMA "B"
(3) : TEMA "C"

- 12 -

KOSHA CODE
D - 33 - 2009

9.
9.1
(1) 7 MPa(70 kgf/)
10 % 180 kPa(1.8 kgf/)
.(TEMA
520 kPa(5.3 kgf/) .)
(2) 7 MPa(70 kgf/)
5 % 700 kPa(7 kgf/
) . ,
(Pilot type)
5 %
(3)
(Tube
sheet)

10 % 350 kPa(3.5 kgf/)
.
9.2
(1) 30 .
(2) 90 .
200
, 150 .
(3)
.
(4) ,
15
.
, .
- 13 -

KOSHA CODE
D - 33 - 2009

9.3
(1)
.
()

TEMA R : 3 mm

() TEMA B C : 1.5 mm
(2)
.
(3) 9.3 (1)
.
9.4
(1) (Condenser) (Cooler)
68.6 kPa(0.7 kgf/) .
(2) 39.2196 kPa(0.42
kgf/) .
(3)
1 .
() : 14.7 kPa(0.15 kgf/)
() : 34.3 kPa(0.35 kgf/)
(4) 9.834.3
kPa (0.10.35 kgf/) .
(5) (Reboiler) 1.4714.7 kPa(0.0150.15kgf/
) (Thermosyphon)
1.473.43 kPa(0.0150.035 kgf/)
. (Once-Through)
14.7 kPa(0.15 kgf/) .
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KOSHA CODE
D - 33 - 2009

(6) 1025 mmHg

.
9.5 (Fouling resistance)
(1) .
() : 1.910-4/W (2.210-4h/kcal)
() : 1.910-3/W (2.210-3 h/kcal)
() : 1.910-44.810-4/W (2.210-45.610-4 h/kcal)
(2) 1.910-4910-4/W (2.210-41.110-3 h
/kcal) .
(3) .
9.6
(1) (Fouling fluid) .
(2) 2 (cSt) .
(3) (Suspended solid) .
(4) .
(5) .
(6) .
9.7
(1) 120870 W/ (100750 kcal/h)
. 570 W/
(490 kcal/h) .

- 15 -

KOSHA CODE
D - 33 - 2009

(2) 290580 W/ (250500 kcal/h)

.
(3) (Mixed phase)
290410 W/ (250350 kcal/h) .
(4) 80 W/ (70 kcal/h
) .
(5) 1/3 .

10.
< 1> .

4
11.
11.1
10 % 180 kPa(1.8 kgf/)
.
11.2
(Tube metal design temperature)
.
11.3
< 1> .

- 16 -

KOSHA CODE
D - 33 - 2009

< 1>

(Crude heater)
(Vacuum heater)
(Thermal cracker)
(Hot oil heater)
(Fired reboiler)

kPa

kgf/

882
539
1372
196294
343

9
5.5
14
23
3.5

11.4
< 2> .
< 2>

(m/s)

0.91.2
0.40.6
1.02.5

11.5 (Heat flux rate)

6
6
(1) 1.4510 W (1.2510 kcal/h) (Radiant
section) 1610326103 W/
(1410322103 kcal/h) .

(2) 5.8106 W (5106 kcal/h)

3110338103 W/ (2710333103 kcal/h)
.
(3) 120 %
.
11.6.
DN 150(NPS 6)
.

- 17 -

KOSHA CODE
D - 33 - 2009

12.
.
(1) (Bottom fired horizontal tube-box)
(2) (Wall fired horizontal tube-box)
(3) (Bottom fired vertical tube-box)
(4) (Wall fired vertical tube-box)
(5) (Bottom fired vertical tube-cylindrical)
(6) (Down fired vertical tube-cylindrical)
(7) (Bottom fired spiral tube-cylindrical)
(8) (Down fired spiral tube-cylindrical)

13.
.
(1)
(2)
(3)

14.
14.1
< 3> .

- 18 -

KOSHA CODE
D - 33 - 2009

< 3>
(T)()

(%)

T<205
205T<260
260T<315
315T<345
345T<370
370T<400
400T<425
425T

72
70
68
65
62
60
55
50

14.2
(1) .
() (Convection section)

()
()
(2) 1
.

15.
15.1
(1) 115 %
110 % .
(2) 125135 %

- 19 -

KOSHA CODE
D - 33 - 2009

120 % .
15.2 (Differential head)
(1) .
.
(2) ANSI/ASME Section
"Power boiler" . 106
% .
15.3 (NPSH)
(1) (NPSHa)
.
(2)
(NPSHr) .
(3) .
NPSHa = H

NPSHa
HP
HZ
HVP
Hf

+ H

- H

VP

- H

: (m)
: (m)
: (m)
: (m)
: (m)

16.
16.1
< 2> .
16.2
- 20 -

KOSHA CODE
D - 33 - 2009

(1) .
() :
() 1 /h :
() 1,000 cP :
() :
() 5 %(v) :
() :
(Can Barrel)
(2)
()
.


(Metering)
.
.
.
.
.
.
(Pulsation) .
()
.
- 21 -

KOSHA CODE
D - 33 - 2009

.
.
.
(, )
()
16.2 (1) .
.
.
.
.
.
.

17.
17.1
110 % .
17.2
(Stage) 3:1 . (Boosting)
150 .
17.3 (Head)

- 22 -

KOSHA CODE
D - 33 - 2009

110 % .

18.
18.1
(1) .
.
(2) .
() 1 : 100 % 2
() 2 : 50 % 3
18.2 ,
(1) .
(2) (Rotor) .

19.
19.1
< 3> .
19.2
19.2.1
< 4> .< 4>

- 23 -

KOSHA CODE
D - 33 - 2009

(Fouling)

19.2.2
< 5> .
< 5>

19.2.3
.
(1)
()
: 690 MPa(7103 kgf/)

- 24 -

KOSHA CODE
D - 33 - 2009

: 8.512,000 /h
: 8090 %
()
.
.
()
(Pulsation) .
.

.
(2)
()
: 1.8 MPa(18 kgf/)
: 1.4103 34103/h
: 7585 %
()
.
.
.
()
.


.
(3)
- 25 -

KOSHA CODE
D - 33 - 2009

()
: 980 kPa(10 kgf/)
: 8510103 /hr
: 6075 %
()
.
.
()
.
.
.
.
(4)
()
: 35 MPa(350 kgf/)
: 1.7103255103/h
: 6876 %
()
.
.
.
()
.
.

- 26 -

KOSHA CODE
D - 33 - 2009

7
20.
20.1
KOSHA Code M-26-1998
ANSI/ASME B 31.3 Chemical plant and petroleum
refinery piping .
20.2
KOSHA Code D-2-2002
, ANSI/ASME B 16.5 Pipe flanges and
flanged fittings .

21.
21.1
.
21.2
.
21.3
(1)
.
(2)
.
(3) .

- 27 -

KOSHA CODE
D - 33 - 2009

(4) (Hammering)
.
(5) .
(6) (Slug flow)
.
(7) .

22.
22.1 (Raised face)
.
22.2 (Ring type joint)
.
22.3 (Flat face)
.

23.
23.1
(Stud bolt) .
23.2
(1) 540
KS D 3755 SNB7 (ASTM A-193 GR
B7), KS D 3752

- 28 -

KOSHA CODE
D - 33 - 2009

SM45C (ASTM A-194 2H) .

(2) .

24.
KOSHA Code D-2-2002
.

- 29 -

KOSHA CODE
D - 33 - 2009

< 1>
(TEMA)

TEMA R

TEMA C

TEMA B

(1.12)
(

(1.511/1.53))

3.2

1.6

1.6

(1.61)

1.034 MPa

1.034 MPa

-(2.5)

1.25

1.034 MPa


1.25(,
19.6 mm

1.20)

(2.5)

6.4 mm

( 3.13)

(mm)

SCH 40
3.2

(in)
6

(4.42)

(4.71)

(5.11)
(5.31)
-
-

(in)
6

(mm)

SCH 40
3.2

8 - 12

SCH 30

3.2

8 - 12

SCH 30

3.2

13 - 29

SCH STD

9.5

4.8

13 - 23

SCH 20

7.9

3.2

30 - 39

11.1

6.4

24 - 29

7.9

4.8

40 - 60

12.7

7.9

30 - 39

9.5

6.4

61 - 80

12.7

7.9

40 - 60

11.1

6.4

81 - 100

12.7

9.5

61 - 80

12.7

7.9

81 - 100

12.7

9.5

: 6.4 mm

; 6.4 mm
(in)
6- 15

(mm)
9.5

(in)
6 - 15

16 - 27

9.5

28 - 33

12.7

34 - 48

12.7

49 - 60
61 - 100

1.25

305 mm; 4.8 mm

305 mm; 6.4 mm
C

: 6.4 mm

(mm)
6.4

(in)
6- 15

(mm)
6.4

(mm)
4

16 - 27

9.5

28 - 33

12.7

16 - 27

9.5

28 - 33

12.7

34 - 48

12.7

34 - 48

12.7

12.7

10

49 - 60

12.7

10

49 - 60

12.7

10

15.9

12

61 - 100

15.9

12

61 - 100

15.9

12

1.3

191

: 4.137 MPa

R
R

(in)
6 - 24

(kPa)
2,067

25 - 42

1,034

43 -60

517

61 - 100

345

- 30 -

KOSHA CODE
D - 33 - 2009

(6.2)

TEMA R

TEMA C

TEMA B

, 2.067 MPa

2.067 MPa
,

2.067 MPa

(6.31)

23 ; 9.5 mm
23 ; 12.7 mm

23 ; 9.5 mm
23 ; 12.7 mm
(,
(Full face) )

(6.33)

0.8

RCB-1.3

RCB-1.3

(6.5)

(Confined)

(Confined)/(Unconfined)

(7.11)

(,
19.1 )

25.4 ;
()
31.8 :
22.2
38.1 :
25.4
50.8 :
31.8

C (,

19.1
)

- (7.24)

15.9

2.068 MPa
177
15.9

(7.311)

20.8 3.2

2 , 50.8
3.2

4.8

2.068 MPa
4.8

7.8

4.8

3.2

3.2

(7.4)

()(7.6)

- 31 -

KOSHA CODE
D - 33 - 2009

TEMA R

(9.11)

(in)
6

TEMA C

(mm)

SCH 40
3.2

(in)
6

TEMA B

(mm)

SCH 40
3.2

8 - 12

SCH 30

3.2

8 - 12

SCH 30

3.2

13 - 29

SCH STD

9.5

4.8

13 - 23

SCH 20

7.9

3.2

30 - 39

11.1

6.4

24 - 29

7.9

4.8

40 - 60

12.7

7.9

30 - 39

9.5

6.4

61 - 80

12.7

7.9

40 - 60

11.1

6.4

81 - 100

12.7

9.5

61 - 80

12.7

7.9

81 - 100

12.7

9.5

4.8 mm

2.068 MPa
4.8 mm

(10.3)

6,000 lb
(, ASME B13.1
)

3,000 lb

C
(,
ASME B13.1 )

(10.32)

2" NPS

2" NPS

(10.33)

4" 1

(10.4)

(11.1)

M20

M12

M16

(9.22)

- 32 -

KOSHA CODE
D - 33 - 2009

< 1>

- 33 -

KOSHA CODE
D - 33 - 2009

< 2>

(Volute)
( Ra d i a l
Flow)

(Diffuser)
(Regenerative Turbine)
(Vertical Turbine)

(Centrifugal)

(Mixed Flow)

(Kinetic, Dynamic)
(Axial Flow)

/(Eductor/Ejector)

(Piston)
(Plunger)
(Pumps)

(Reciprocating)
(Diaphram )
(Bellows)

(Vane)
(Piston)
(Single Rotor)
(Flexible impeller)
(Single Screw )
()
(Positive Displacement)

(Rotary)
(Liquid Ring)
(Gear)
(Multiple Rotor)

(Lobe)
(Circumferential
Piston)

(Multiple Screw)

- 34 -

KOSHA CODE
D - 33 - 2009

< 3>

(Axial)

(Dynamic)

(Mixed Flow)

(Axial Bladed Type)

(Propeller Type)

(Centrifugal, Radial Flow)

(High Speed)
(Vertically Split Casing)
(Horizontally Split Casing)

(Diaphragm)

(Compressors)

(Reciprocating)
(Plunger)

(Non-Lube)
(Piston)
(Lube)
(Helical)
(Screw)

(Two Roto)

(Spiral Axial)
(Lobe)

()
(Positive Displacement)

(Liquid Ring)

(Single Rotor)
(Sliding Vane)
(Rotary)

- 35 -