SERVICE MANUAL

CODE: 00ZAL840//F1E

DIGITAL COPIER

MODEL

AL-800/840

CONTENTS

[ 1 ] SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 [ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2 [ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 [ 4 ] SET UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4 [ 5 ] EXTERNAL VIEW AND INTERNAL STRUCTURE . . . . . . . . . . 5-1 [ 6 ] MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 [ 7 ] ADJUSTMENTS, SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 [ 8 ] SIMULATION (Test Command) USER PROGRAM . . . . . . . . 8-1 [ 9 ] DISASSEMBLY, ASSEMBLY, MAINTENANCE . . . . . . . . . . . . 9-1 [10] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 [11] SIGNAL LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 CIRCUIT DIAGRAM

Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.

SHARP CORPORATION

This document has been published to be used for after sales service only. The contents are subject to change without notice.

At the production line, the output power of the scanner unit is adjusted to 0.33 MILL I-WA TT PL U S 2 0 P C TS a nd is maintained constant by the operation of the Automatic Power Control (APC). Even if the APC circuit fails in operation for some reason, the maximum output power will only be 15 MILLI-WATT 0.1 MICROSEC. giving an acceptable emission level of 42 MICRO-WATT which is still-less than the limit of CLASS-1 laser product.

Caution
The fusing unit is hot. Exercise care when inspecting it. Do not switch the printer rapidly on and off. After turning the printer off, wait 10 to 15 seconds before turning it back on. Printer power must be turned off before installing any supplies.

Laserstrahl

RADIATION WHEN OPEN CAUTION INVISIBLE LASER EXPOSURE TO BEAM. AND INTERLOCKS DEFEATED AVOID UNSICHTBARE LASERSTRAHLUNG WENN ABDECKUNG GEFFNET UND SICHVORSICHT ERHEITSVERRIEGELUNG BERBRCKT. NICHT DEM STRAHL AUSSETZEN. VED ERE ER UDE AF FUNKTION. UDSAETTEL E FOR STRLNING. ADVARSEL USYNLIG LASERSTRLNINGUNDGBNING. NRSSIKKERHEDSBRYDUSYNLIG LASERSTRLING NR DEKSEL PNES OG SIKKERHEDSLS BRYTES. ADVERSEL UNNG EKSPONERING FOR STRLEN. NR DENNA DEL R PPNAD OCH VARNING OSYNLIG LASERSTRLNING FARLIG. BETRAKTA EJ STRLEN. SPRRAR R URKOPPLADE. STRLEN R AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA VARO! NKYMTNT LASERSTEILYLLE. L KATSO STEESEEN.

VAROITUS! LAITTEEN KYTTMINEN MUULLA KUIN TSS KYTTOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KYTTJN TURVALLISUUSLUOKAN 1 YLITTVLLE NKYMTTMLLE LASERSTEILYLLE. VARNING - OM APPARATEN ANVNDS P ANNAT STT N I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVNDAREN UTSTTAS FR OSYNLIG LASERSTRLNING, SOM VERSKRIDER GRNSEN FR LASERKLASS 1.

CLASS 1 LASER PRODUCT LASER KLASSE 1

The foregoing is applicable only to the 220V model, 230V model and 240V model.

LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT

Wave length Pulse times 780 15nm (9.3 2s)/7mm

Caution This product contains a low power laser device. To ensure continued safety do not remove any cover or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.

Output Power 0.4mW 0.05mW

Contents
[1] SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. LINEUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. OPERATING ENVIRONMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [2] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. BASIC SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. OPERATION (PERFORMANCE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. ENGINE SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [3] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Paper specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Standard density sample . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. Environmental conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [4] SET UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. Installing conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Parts and consumable parts setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. INSTALLING THE PRINTER DRIVER SOFTWARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-3 1-4 1-4 2-1 2-1 2-1 2-5 3-1 3-1 3-1 3-1 3-3 3-4 3-5 4-1 4-1 4-1 4-2 4-4 4-4

[5] EXTERNAL VIEW AND INTERNAL STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 1. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 2. Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 [6] MACHINE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (1) Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (2) Machine status and display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (3) Relationship between the power save mode and the display and machine operations . . . . . . . . . . . . . . . . . . (4) Consumable parts life and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5) ON LINE/OFF LINE mode operation and switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (6) Paper width detection and machine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (7) Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (8) AE level adjustment procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (9) Toner save mode setup and cancel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (10) Smart sharing (Auto interface selection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (11) Others . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 6-1 6-1 6-2 6-2 6-2 6-2 6-2 6-2 6-2 6-2 6-2

[7] ADJUSTMENTS, SETTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 1. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 2. Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 [8] SIMULATION (Test Command) USER PROGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 1. Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1 2. User program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-22 [9] DISASSEMBLY, ASSEMBLY, MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 1. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 [10] TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 1. Self diag message and troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 2. Troubleshooting of print operation (Printer mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18 3. Troubleshooting of copy/print quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-19 [11] SIGNAL LIST CIRCUIT DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1

[1] SYSTEM CONFIGURATION

1. LINEUP
A. Main Unit
(1) Appearance

AL-800

AL-840

(2) Function/Equipment
Item Function/Equipment Copying speed Printing speed Paper tray capacity Model AL-800 8 CPM N/A 250 sheets AL-840 8 CPM 8 PPM 250 sheets Notes

B. Supplies
(1) Appearance

TD cartridge

Drum cartridge

(2) Supplies List

Items Drum cartridge TD cartridge Model/Parts code AL-80DR AL-80TD

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C. Accessories
Accessories list
EUROPE Model Tray (Universal) Drum cartridge TD cartridge (1.5K) Original cover AC power cord Printer cable Driver soft Operation manual Copier AL-800 Included Installed Included Included Included 4.8 2P N/A N/A AL-800 (EU) Included (Multi1*) Non-EU Included (Multi2*) N/A N/A N/A N/A N/A N/A Included AL-840 Included Installed Included Included Included 4.8 2P Included CD-ROM (E) AL-840 (EU) Included (Multi1) Non-EU Included (Multi2) AL-840 Included (E) N/A N/A N/A N/A N/A Included AL-800 Included Installed Included Included Included BS PLG N/A N/A Included (E) UK AL-840 Included Installed Included Included Included BS PLG Included CD-ROM (E) Included (E)

Printer Warranty card (Registration card) MSDS sheets POP label Dust cover User card (Aiyousya card) Digital logo

N/A Included (E) N/A N/A N/A N/A Included

Included (E) Included (E) N/A N/A N/A N/A Included

*Multi1: English, German, Danish, Swedish, French, Dutch, Spanish, Italian *Multi2: English, German, Danish, French, Russian, Hungarian, Czech, Portuguese AUSTRALIA/NEW ZEALAND Model Tray (Universal) Drum cartridge TD cartridge (1.5K) Original cover AC power cord Printer cable Driver soft Operation manual Copier Printer Warranty card (Registration card) MSDS sheets POP label Dust cover User card (Aiyousya card) Digital logo AL-800 Included Installed Included Included Included Australian PLG N/A N/A Included (E) N/A Included (E) N/A N/A N/A N/A Included AL-840 Included Installed Included Included Included Australian PLG Included CD-ROM (E) Included (E) Included (E/F/G) Included (E) N/A N/A N/A N/A Included

12

OTHER COUNTRIES (Inch) Model Tray (Universal) Drum cartridge TD cartridge (1.5K) Original cover AC power cord Printer cable Driver soft Operation manual Copier Printer Warranty card (Registration card) MSDS sheets POP label Dust cover User card (Aiyousya card) Digital logo *1: except a part of area AL-800 Included Installed Included Included Included N/A N/A Included (Language: TBD) N/A N/A N/A N/A N/A (*1) N/A TBD AL-840 Included Installed Included Included Included Included CD-ROM Included Included N/A N/A N/A N/A (*1) N/A TBD

OTHER COUNTRIES (AB) AL-800 Included Installed Included Included Included N/A N/A Included N/A N/A N/A N/A N/A (*1) N/A TBD AL-840 Included Installed Included Included Included Included CD-ROM Included Included N/A N/A N/A N/A (*1) N/A TBD

2. STRUCTURE
A. Hardware
Block diagram
ICU PWB

ASIC I/F

MCU (PCU) PWB CCD PWB CCD

Image process ASIC CCD control

DRAM LSU unit Laser Laser beam sensor Paper in sensor High voltage PWB Paper exit sensor Driver Motor driver Pickup solenoid Polygon motor

Amplifier

A/D

Image process

Data select

SRAM 32kX8 Scanner motor FAN motor Home position sensor Operation panel PWB Key switch Display lamp Paper size sensor Toner sensor Scanner lamp Invertor Power PWB unit Temperature fuse Power SW

SRAM 32kX8

DRAM 16Mbit

DRAM 16Mbit

DRAM 16Mbit

Motor driver

CPU H8S

Main motor

ROM

RAM

EEPROM

High voltage unit

Heat roller Thermistor Heater lamp

Developer cartridge Doctor Developing roller Earth sheet Main charger roller

Transfer roller

Drum OPC cartridge

Temperature fuse

Control electrode

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B. Firmware
Block diagram
ASIC I/F PWB
image data

(VIDEO) I/F (Data1~8)

image data

Main control PWB CCD PWB CCD

analog image data Amplifier (CCD OUT)

Image process ASIC

DRAM LSU unit Laser image data (V DATA) image data(LD)

image data A/D

(CCDD0~7)

Image process

Data select

SRAM 32kbitx8

SRAM 32kbitx8

DRAM 16Mbit

DRAM 16Mbit

DRAM 16Mbit

Operation panel

serial data (OP DATA/KIN1/KIN2) CPU BUS

CPU H8S

serial data (SDATA)

serial data (EEPD) ROM RAM EEPROM

3. SOFTWARE
Items GDI Printer driver Printer driver Contents CD-ROM Media

4. OPERATING ENVIRONMENT
(1) System requirements
Host computer IBM PC/AT or 100% compatible Operating system MS-DOS 3.3 + MS-Windows 3.1X or later MS-Windows 95/98 MS-Windows NT 4.0 Emulation Sleek type GDI Plug and play Supported Network Not supported

(2) Interface
Type IEEE1284P x2 Host computer IBM PC/AT or 100% compatible Operating system MS-DOS 3.3 + MS-Windows 3.1X or later MS-Windows 95 MS-Windows NT 4.0 Peppy Nibble Protocol

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[2] SPECIFICATIONS
1. BASIC SPECIFICATIONS
(1) Types
Model type Scanning type Printing type (Emulation type) Desktop type Flat bed/Monochrome type Electronic photographic type GDI

(2) Exposure mode

Exposure mode Automatic Manual Photo Steps for exposure 5 steps 5 steps Toner save mode Available Available Non

(3) Copy ratio

Copy ratio Zoom mode Fixed ratio mode (AB system) Fixed ratio mode (Inch system) AL-800 200 sheet/month 500 sheet/month AL-840 450 sheet/month 1,000 sheet/month Zooming accuracy Same size copying: 100% 1.0% Enlargement copying : Set copy ratio 1.0% Reduction copying: Set copy ratio 1.0% Zoom ratio range/fixed ratio 50% to 200% (151 steps in 1% increments) 50, 70, 86, 100, 141, 200% 50, 64, 78, 100, 129, 200%

(2) Target users

Print Volume Average Maximum

(3) Operating environment

Printer mode
<1> System requirements
Host computer Operating system Emulation Sleek type GDI Network Not supported

(4) Job speed

a. First copy time Mode Normal mode Preheat mode Auto power shut-off mode Time 12.5 sec 21 sec 23 sec

IBM PC/AT or MS-DOS 3.3 + 100% compatible MS-Windows 3.1X or later MS-Windows 95/98 MS-Windows NT 4.0

<2> Interface
Type IEEE1284 P (2 ports) Host computer Operating system Protocol Peppy Nibble IBM PC/AT or MS-DOS 3.3 + 100% compatible MS-Windows 3.1X or later MS-Windows 95/98 MS-Windows NT 4.0

b. Copying speed for each paper size and reduction/enlargement (CPM) Paper size A4 (Short edge feed) B5 (Short edge feed) 8-1/2" 14" (Short edge feed) 8-1/2" 11" (Short edge feed) Copy ratio Reduction Enlargement (50% to 99%) (101% to 200%) 8 CPM 8 CPM 7 CPM 8 CPM 8 CPM 8 CPM 7 CPM 8 CPM

Same size 8 CPM 8 CPM 7 CPM 8 CPM

(4) Outer dimensions

Packaged Machine 560 440 385 mm (22.1" 17.3" 15.2") 460 425 229 mm (18.2" 16.8" 9.02")

(5) Weight
Packaged Machine 12.80 Kg 11.00 Kg

(5) Max. number of continuous copies

50 copies

(6) Exposure
a. Exposure mode/Processing Exposure mode Automatic Manual Photo b. Toner save Yield of Toner save mode c. Zooming type 0 sec 0 sec 0 sec Main scanning direction Sub scanning direction d. Resolution * Scanning Main scanning direction Sub scanning direction Virtual Virtual Standard resolution Standard resolution resolution resolution Scanner 400 dpi Scanner 600 dpi Copier 600 dpi Copier 600 dpi Software computation Scanning speed 5% area coverage (When using 3K toner cartridge) Function Error diffusion Error diffusion Error diffusion

(6) Machine life

60K prints or 5 years

2. OPERATION (PERFORMANCE)
A. Common operation
Warm-up/Jam recovery
a. Warm-up time Warm-up time after power ON Recovery time from power save mode Jam recovery time b. Jam recovery time

B. Copy mode
(1) Max. original size
8-1/2" 14", A4 (210 356 mm)

21

* Printing Main scanning direction Standard resolution 600 dpi Copy ratio Same size Enlargement (101% to 200%) Reduction (50% to 99%) e. Exposure gradient Error diffusion method. f. Copy (Print) Area
2.0 mm (Std) 3.0 mm (Max)

h. Skew (Diagonality) Sub scanning direction Standard resolution 600 dpi Position Center 5.0 line/mm 5.0 line/mm 4.0 line/mm Corner 4.5 line/mm 4.5 line/mm 4.0 line/mm
Printed vertical line Paper transfer direction 269mm D1

Virtual resolution

Virtual resolution
| D1-D2 | 1.7mm

D2

(Top) 1 ~ 5.0 mm

i.

Distortion Orthogonality Image phase misalignment

Print horizonal line

Printed image (printable area) Paper transfer direction

203mm

D |D|

1mm

2.5 mm (Std) 5.0 mm (Max) (Bottom) 2.0 mm (Std) 3.0 mm (Max)

Printed vertical line

60m

j. g. Image misalignment Off center Horizontal misalignment 0 2.0 mm or below 0 2.0 mm or below

Original size Minimum AB system Inch system A6 (105 148.5 mm) 3-7/8" 5-7/8" Maximum A4 (210 297 mm) 8-1/2" 14"

k. Paper size Minimum AB system Inch system A6 (105 148.5 mm) 3-7/8" 5-7/8" Maximum A4 (210 297 mm) 8-1/2" 14"

C. Printer mode
(1) System requirements
a. Operating conditions Host computer IBM PC/AT or 100% compatible Operating system MS-DOS 3.3 + MS-Windows 3.1X or later MS-Windows 95/98 MS-Windows NT 4.0 Emulation Sleek type GDI Driver GDI printer driver Plug and play Supported Network Not supported

b. Interface Type IEEE1284 P 2 Host computer IBM PC/AT or 100% compatible Operating system MS-DOS 3.3 + MS-Windows 3.1X or later MS-Windows 95/98 MS-Windows NT 4.0 22 Peppy Nibble Protocol

(2) Job speed

a. First print time Mode Normal Power save 20 sec 20 sec Paper feed mode

(3) Image quality

a. Resolution * Printing Main scanning direction Standard resolution 600 dpi Virtual resolution Sub scanning direction Standard resolution 600 dpi Virtual resolution 300 dpi selectable b. Gradient Gradient Binary (Dither pattern method) c. Image treatment Image treatment Dither pattern method d. Toner save Yield of toner save mode 5% area coverage

(A4 (8-1/2" 11"), Not including the communication time to the host PC and the set up time of polygon mirror) b. Print speed Paper size 8 ppm (A4, 8-1/2" 11", Sharp standard paper)

e. Print area (Portrait)

G

D B

C A Physical Page Logical Page

Paper size LETTER LEGAL EXECUTIVE A4 A5 COM-10 MONARCH C5 DL B5 FOOLSCAP FOLIO Government Printed Postcard Japanese Envelop (Choukei 3) A. B. C. D.

Value A 2550/5100 2550/5100 2175/4350 2480/4960 1748/3496 1236/2473 1161/2323 1912/3825 1299/2598 2149/4299 2550/5100 2550/5100 1181/2362 1417/2834 B 3300/6600 4200/8400 3150/6300 3507/7015 2480/4960 2850/5700 2250/4500 2703/5407 2598/5196 3035/6070 3720/7440 3900/7800 1748/3496 2775/5551 C 2456/4904 2456/4904 2080/4152 2384/4760 1648/3296 1136/2280 1064/2128 1816/3632 1200/2400 2056/4104 2456/4904 2456/4904 1088/2168 1320/2640 D 3200/6400 4100/8200 3050/6100 3407/6815 2380/4760 2750/5500 2150/4300 2603/5207 2498/4996 2935/5870 3620/7240 3800/7600 1648/3296 2675/5351 E 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 F 44/96 44/96 45/98 46/100 50/100 50/93 47/95 46/93 49/98 43/95 44/96 44/96 43/94 47/94 G 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 H 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100

Physical page width Physical page height Logical page width Width difference between Physical page and HP-GL-2 picture frame

E. Height difference between Physical page and Logical page F. Height difference between Physical page and HP-GL-2 picture frame G. Printable width H. Distance between Top edge and Bottom edge in Physical page 23

(Landscape)

D B

C A

Physical Page

Logical Page

Paper size LETTER LEGAL EXECUTIVE A4 A5 COM-10 MONARCH C5 DL B5 FOOLSCAP FOLIO Government Printed Postcard Japanese Envelope (Choukei 3) A. B. C. D.

A 3300/6600 4200/8400 3150/6300 3507/7015 2480/4960 2850/5700 2250/4500 2703/5407 2598/5196 3035/6070 3720/7440 3900/7800 1748/3496 2775/5551

B 2550/5100 2550/5100 2175/4350 2480/4960 1748/3496 1236/2473 1161/2323 1912/3825 1299/2598 2149/4299 2550/5100 2550/5100 1181/2362 1417/2834

C 3200/6400 4100/8200 3050/6100 3407/6815 2380/4760 2750/5500 2150/4300 2603/5207 2498/4996 2935/5870 3620/7240 3800/7600 1648/3296 2675/5351

Value D 2456/4904 2456/4904 2080/4152 2384/4760 1648/3296 1136/2280 1064/2128 1816/3632 1200/2400 2056/4104 2456/4904 2456/4904 1088/2168 1320/2640

E 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100

F 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100

G 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100 50/100

H 44/96 44/96 45/98 46/100 50/100 50/93 47/95 46/93 49/98 43/95 44/96 44/96 43/94 47/94

Physical page width Physical page height Logical page width Width difference between Physical page and HP-GL-2 picture frame E. Height difference between Physical page and Logical page f. Image misalignment Off center Horizontal misalignment g. Skew (Diagonality)
D1

F. Height difference between Physical page and HP-GL-2 picture frame G. Printable width H. Distance between Top edge and Bottom edge in Physical page

h. Distortion 0 2.0 mm or below 0 2.0 mm or below Orthogonality

Print horizonal line

Image phase misalignment

D |D|

1mm

| D1-D2 |

1.7mm

203mm

Printed vertical line

269mm
60m

Printed vertical line

Paper transfer direction

i.

Paper size Minimum AB system Inch system A6 (105 148.5 mm) 3-7/8" 8-7/8" Maximum A4 (210 297 mm) 8-1/2" 14"

D2

24

3. ENGINE SPECIFICATION
A. Operation/display section
Display type Operation type LED display Button/switch

B. Paper feed/transfer/finishing
(1) Details of paper feed section
AB system Paper size A4, B5, A5, B6, A6 Capacity 250 sheets 200 sheets 1 sheet Paper weight 5680g/m2 8190g/m2 Standard condition 52130 g/m (104 130 g/m2 is available for A4 size or smaller.)
2

Special paper Recycled paper/ Transparency film/ Label sheet/Envelope

Notes Paper guide are to be changed by user.

Inch system Paper size 8-1/2" 14" 8-1/2" 11" 8-1/2" 5-1/2" 8-1/2" 13" 8-7/8" 12.4" Capacity 250 sheets 200 sheets 1 sheet Paper weight 1521 lbs. 2224 lbs. Standard condition 1434 lbs. (28 34.5 lbs. is available for Letter size or smaller.) Special paper Recycled paper/ Transparency film/ Label sheet/Envelope Notes Paper guide are to be changed by user.

(2) Details of finishing

Paper receiving tray Paper size A4 (8-1/2" 11") Paper weight 5280g/m2 (1521 lbs.) 8190g/m2 (2224 lbs.) Capacity 50 sheets 40 sheets

(5) Readable area/size

a. Maximum readable size (210 356 mm) AB system Inch system b. Scanning area
2.0 mm (Std) 3.0 mm (Max)

A4 8-1/2" 14"

Under standard condition

C. Scanner (reading) section

(1)

(Top)

Type

Flat bed type/Monochrome

1 ~ 5.0 mm

(2) Original positioning

Top left
356 mm Printed image (printable area) Paper transfer direction

4.0 mm

2.5 mm (Std) 5.0 mm (Max) (Bottom) 2.0 mm (Std) 3.0 mm (Max)

(3) Resolution
Main scanning direction Standard resolution 400 dpi Virtual resolution Sub scanning direction Standard resolution 600 dpi (*) Virtual resolution 100%

216 mm

(6) Scanning speed

Copy ratio Scanning Speed 50 mm/sec.

(*) 300 dpi available

(4) Gradient
A/D (8 bit 256 steps) 25

(7) Light source (Lamp)

Power voltage AC 800 V (rms) 48 kHz

(8) Scanning sensor

Type Reduction optical image sensor (CCD) Monochrome

F. Fusing
(1)
Method Quick heat-up with pressure roller method

D. Scanner (Exposure) section

(1) Type (2) Resolution
Main scanning direction 600 dpi Sub scanning direction 600 dpi

(2) Lamp
Type Halogen lamp Main unit power supply 100/120/230 V Voltage 100/120/230 V Power consumption 500 W

(3) Fusing temperature

Ready mode/ Print mode 160C Power save mode 80C Print mode (after 20th sheet in the multi print mode) 155C

(3) Gradient
2 steps

(4) Details of Laser unit

Revolution Number of mirrors Laser power Laser beam size Laser wave length 11,811 rpm 6 0.35 mw 75 65 m 785 nm

(4) Heat roller

Type Teflon coated roller

(5) Pressure roller

Type Silicone rubber roller

(6) Separation method

Forced separation by separation pawl

E. Imaging process section

(1) Imaging speed
50 mm/sec.

G. Power drive
Stepping motor (Main motor)

(2) Photoconductor (Drum)

Type Life time OPC ( 24 mm) 20,000 sheets

H. Engine control MCU (PCU)

Processor CPU (H8S2350FP) ASIC (HG73C025FD)

(3) Toner
Type Capacity/Life time Developer cartridge color: black 3,000 sheets (1,500 sheets with initially installed cartridge) (A4 5% cover ratio)

I. Image control (ICU)

Processor ASIC (SLA303TF2B)

J. Memory
Type DRAM Capacity 512 KB 1 M bit 16 M bit 3 2 K bit 32 K bytes 2 265 K bit 2 Contents Print data Program Copy image data Control data Line image data Work memory Location ICU PWB MCU (PCU) PWB MCU (PCU) PWB MCU (PCU) PWB MCU (PCU) PWB MCU (PCU) PWB

(4) Charging
Method Voltage Brush charging method DC-850 V AC 600 V (P-P)

ROM (EPROM) DRAM EEPROM

(5) Transfer
Method Voltage Transfer roller method DC+3.5 kV AC 600 V (P-P)

SRAM RAM

(6) Exposure
Method Semiconductor laser method

K. Interface
Type Items Protocol Data transfer speed Connector type Operating system Peppy/Nibble 3 Mbit/sec (Max)

(7) Develop
Method Voltage Mono component non-magnetic method 310 V

IEEE1284P

(8) Separation
Method Separation charger type/method

L. Power supply
Type DC power supply Output Voltage +24 V +12 V +5 V +3.3 V DC 310 V (+200 V) DC +3.5 KV (AC 600 V P-P) DC 850 V (AC 600 V P-P) Current 2.0 A 0.13 A 1.1 A 0.25 A Notes

(9) Discharge (Japan only)

Method Discharge brush type

(10) Cleaning
Method Voltage By developing roller +200 V High voltage power supply

26

M. Operating voltage/power consumption

Subsidiaries Power supply voltage/ frequency 120V 50/60Hz 220240V 50/60Hz Power consumption Power save mode Ready mode Power shutdown mode Average (during printing)

(3) Storage conditions (packed in the packing material)

Humidity RH

Machine

Max.
90%

40C, 90%

29 Wh/h 55 Wh/h 17 Wh/h 170 Wh/h 600 W 35 Wh/h 64 Wh/h 19 Wh/h 175 Wh/h 600 W
10%

50C, 60%

(Within Rated voltage 10% and Rated frequency 2%)

N. Safety/environmental standard
(1) Safety/environmental standard
Item Safety standard Standard name SEMKO NEMKO DEKRA (GS MARK) BSI CUL UL FDA Radio wave noise standard Energy standard Environmental standard CE MARK C-TICK FCC ENERGY STAR Country Sweden Norway Germany U.K USA/Canada USA Europe Australia USA World wide (Printer only)
10C 40C 10% 90% 40C, 90%

10C

Temperature

50C

Supply
Humidity RH

Temperature

(4) Transport condition (packed in the packing material)

Machine
Humidity RH
90% 30C, 90%

(2) Ozon level

Very low (unmeasurable level)

(3) Noise level

Individual Noise mode Operating mode 66 54.8 dB Ready mode Power shut-down mode

40C, 60%

Sound power level Sound pressure level

15%

40

0 dB 0 dB
25C 40C

Temperature

O. Ambient conditions
(1) Occupied area
Main unit 460 650 mm (18.2 29.53 in.)
Humidity RH
90%

Supply

40C, 90%

(2) Operating conditions

Humidity RH

85%

30C, 85%

10%

35C, 60%
10C

40C

Temperature

20%

(5) Atmospheric pressure

595 mmHg or above

(6) Standard condition

10C 35C

Temperature

20 to 25C 655% RH, Rating for different countries

27

[3] CONSUMABLE PARTS

1. Configuration
2. Developer cartridge 1. Photoconductor cartridge

No. 1 2

Part name (Item) Photoconductor cartridge Developer cartridge

2. List
A. Consumable parts for exclusive use
No. 1 2 Part name (Item) Photoconductor cartridge Developer cartridge Model name AL-80DR AL-80TD (Single form) Content Parts item Qty Photoconductor 1 cartridge Developer cartridge 1 (Compound form) Life 20K 3K Model name Qty 10 10 Note

3. Details
(1) Photoconductor drum
Item Part name Model name (Single unit) Model name (Compound form) Photo (Picture) Photoconductor cartridge AL-80DR Quantity Quantity 1 10 Specifications/Descriptions

Type (Kind) Form

OPC Cartridge

31

Item Life Print quantity Effective use period Weight/Capacity/ Quantity Weight Quantity Capacity Applied model Compatibility information Product No. content AL-800/840 20K

Specifications/Descriptions 36 months from production when sealed, or 20 months when unsealed. (Shorter one, max. 36 months) Single unit Compound form Single unit Compound form (Litter) Weight (g/kg) Wright (g/kg) 241 g Weight (lbs) Weight (lbs)

Ver.

Version

Fixed to 1. Form Production year (End digit)

Serial No. in each production month

Production month 0: October X: November Y: December

Guarantee period Note

(Month)

24

Counted from the production month. Stored under storage environment conditions (sealed).

(2) Developer cartridge

Item Part name Model name (Single unit) Model name (Compound form) Photo (Picture) Developer cartridge AL-80TD Quantity Quantity 1 10 Specifications/Descriptions

Type (Kind) Form Life

Mono-component toner Cartridge Print quantity Effective use period Others 3K (A4, 5% cover ratio) 24 months from the production month when sealed, or 12 months when unsealed. (Shorter one, max. 24 months) Single unit Compound form Quantity Capacity Single unit Compound form 80 g Weight (g/kg) Wright (g/kg) 463 g Weight (lbs) Weight (lbs)

Weight/Capacity/ Quantity

Weight

Applied model Compatibility information

AL-800/840

32

Item Product No. content

Specifications/Descriptions

Production Production Version month place Destination Production Production year form day (End digit) 0: October X: November Y: December

Guarantee period Note

(Month)

24

Counted from the production month. Stored under the storage environment conditions (sealed).

* Replace when print density becomes low.

4. Paper specifications
To assure print quality and normal paper handling, the following specifications of paper should be satisfied.

(2) Envelope
Size International DL International C5 Monarch Applicable paper 60 120 g/m 2 face; 20 s back; 18 s (BEKK method) same as left same as left 65 2% RH) same as left Commercial 10 (business) Dimensions 110 220 mm 162 229 mm 3-7/8" 7-1/2" 4-1/8" 9-1/2" (104.78 241.3 mm) Weight 60 g/m2 (16 lbs.) to 90 g/m2 (24 lbs.) Same as above Same as above Same as above

(1) Paper
Standard and Applicable Paper
Item Weight Smoothness Standard paper 60 90 g/m2 face; 20 s back; 20 s (BEKK method) 7s (BEKK method) 77% 1 1010 5 1010 (20 1C vertical; 17 cm horizontal; 13 cm (CLARK method) 4.5% 7.0% 75 m 110 m B5 (182 1 257 1mm) B6 (128 1 182 1mm) A4 (210 1 297 1mm) A5 (148 1 210 1mm) A6 (105 1 148 1mm) 8.5" 5/128 14" 5/128" 8.5" 5/128 11" 5/128" 5.5" 5/128 8.5" 5/128" 8.5" 5/128 13" 5/128"

Envelopes
Do not use envelopes which have any of the following. Metal tabs, snaps, strings, perforations, windows or holes Open flaps on which adhesive is exposed Glossy surfaces A particularly rough texture or embossing Envelopes made from recycled paper Envelopes that are not flat due to damage, folds or bending, or which are not straight with square corners Envelopes which are curled Two or more flaps Labels that have already been attached Flaps that have not been folded Creases or folds on the leading edge Adhesive that sticks without moisture when pressed closed Envelopes that stick together due to exposed adhesive Envelopes that have already been printed on in a laser printer Envelopes that expand or shrink without fine creases Envelopes which are inflated with air

Porosity Opacity Surface resistivity Stiffness

Moisture content Thickness Dimension

same as left same as left same as left

(3) OHP film

A4 (210 297 mm) Letter size (8.5" 11")

(Paper Types That Should Not be Used)

Paper that has any of the following should not be used for printing. Paper with special coating on the surface Paper with particularly rough or smooth surface Paper which has been glued together and which could become separated. Paper with tears, folds, embossing, dryness, moisture or curl Paper with metal tabs or clips Paper with holes, windows or perforations Paper which has been pre-printed using a laser printer or photocopier (Note) Before printing, try one of the pieces of paper to be used and confirm that it can be printed successfully. (Values at 20 1C, 65 2% RH)

33

5. Standard density sample

The ratio of the image area for the total area of paper is 5%. The life of every consumable part is based on this ratio.

Standard density sample

34

6. Environmental conditions
(1) Transit environment (sealed)
Max. change: Temperature 15C/hour, Relative humidity 15%RH/hour, without dew

Humidity RH 90% 40C, 90%

10% -10C Temperature

Temperature (min) 10C Humidity (min) 10% Temperature (mid) Humidity (mid) Temperature (max) 40C Humidity (max) 90% Period

40C

(2) Storage environment (sealed)

Max. change: Temperature 15C/hour, Relative humidity 15%RH/hour, without dew

Humidity RH 90% 40C, 90%

10% -20C Temperature

Temperature (min) 10C Humidity (min) 10% Temperature (mid) Humidity (mid) Temperature (max) 40C Humidity (max) 90% Period

40C

(Unsealed condition) Humidity RH 30C, 90% 90% 35C, 60%

10% 0C Temperature
Temperature (min) 0C Humidity (min) 10% Temperature (mid) 30C Humidity (mid) 60% Temperature (max) 35C Humidity (max) 90% Period

35C

35

[4] SET UP
1. Installing conditions
Improper installation may damage the copier. Please note the following during initial installation and whenever the copier is moved. CAUTION: If the copier is moved from a cool place to a warm place, condensation may form inside the copier. Operation in this condition will cause poor copy quality and malfunctions. Leave the copier at room temperature for at least 2 hours before use.

CAUTIONS ON HANDLING
Be careful in handling the copier as follows to maintain the performance of this copier.

Do not expose the drum cartridge to direct sunlight.

Doing so will damage the surface (green portion) of the drum cartridge, causing smudges on copies.

Do not install your copier in areas that are:

damp, humid, or very dusty

exposed to direct sunlight

Store spare supplies such as drum cartridges and TD cartridges in a dark place without removing from the package before use.
If they are exposed to direct sunlight, smudges on copies may result.

Do not touch the surface (green portion) of the drum cartridge.

Doing so will damage the surface of the cartridge, causing smudges on copies.

2. Unpacking

poorly ventilated

A. packing list
Open the carton and check if the following components and accessories are included.
IBM PC/AT or compatible machine interface cable (AL-840 only)

Power cord 1 pc.

Operation manual

subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.
CD-ROM (Printer driver)

Paper feed tray

(AL-840 only)

Developer cartridge (Packed in the silver bag.)

Warranty paper

Be sure to allow the required space around the machine for servicing and proper ventilation.
20cm 20cm

Photo conductor cartridge (Installed in the machine)

10cm

10cm

41

B. Releasing lock
REMOVING PROTECTIVE PACKING MATERIALS
1) Remove tape (a). 2) Turn and remove the lock screw in the arrow direction. 3) Remove the protective material (b).

3) Remove the TD cartridge from the bag. Hold the cartridge on both sides and shake it horizontally four or five times.

(a)

(b)

Do not remove with the front cover closed.

Keep the fixing screw inside the front cover. Store the lock screw at the right side inside the front cover.

CAUTION: Be sure to remove the protective paper from the drum cartridge before installing the TD cartridge. 4) Remove the protective tape and then the protective cover.

5) Hold the handle of the TD cartridge so that the stamped marking on top of the cartridge are facing upward.

3. Parts and consumable parts setup

(1) Developer cartridge
1) Push gently on both sides of the front cover to open the cover.

6) Gently insert the TD cartridge into the copier along the guides in the direction indicated by the arrow.

2) Remove the protective material (c), and slowly pull the protective sheet (d) and protective material (e) together toward you to remove. Be careful not to break the protective sheet (d) midway and not to remain torn part inside the machine.

Align the projections on both side with the guides.

(d)

(e)

7) Close the front cover.

(c)

42

(2) Photoconductor cartridge

1) Gently press the both sides of the front cover and open it.

6) Remove the black protective sheet from the photoconductor cartridge. CAUTION: If the black protective sheet is pulled forcibly, it may be broken, Be careful not to break the sheet and slowly remove it.

2) Slowly remove the developer cartridge from the copier.

7) Install the developer cartridge. 8) Turn on the power switch. While pressing the copy mode select key and the clear key, open and close the operation panel section. (The photoconductor counter is reset by the above operation.)
ONLINE AUTO MANUAL PHOTO 1 3 5 PREHEAT

3) Hold two knobs of the photoconductor cartridge with your fingers, and slowly pull out it. WARNING: The fusing section is heated to a high temperature. When removing the photoconductor cartridge, be careful not to touch the fusing section to avoid a burn. CAUTION: Dispose the photoconductor cartridge as an incombustible.

(3) Paper tray

1) Hold the paper tray so that the paper guide of the paper tray is facing front and then insert the paper tray into the copiers paper tray slots.

4) Remove a new photoconductor cartridge from the bag. CAUTION:

A black protective sheet is attached to a new photoconductor cartridge in order to protect the cartridge from light. Install the cartridge in the copier with this black sheet attached to it. If it is removed, the cartridge surface (green section) may be damaged. Keep the photoconductor cartridge in a clean place. If it is stored in a dusty place, the cartridge surface (green section) may be damaged to cause a dirt on print paper.

5) Hold the two knobs of the photoconductor cartridge with your fingers, and slowly insert the projections on the both ends of the cartridge into the machine along the guides in the arrow direction.

2) Pull the paper release lever at the right of the paper tray toward you. CAUTION: If the paper is inserted without doing this, paper misfeeds will occur.

Paper tray

Paper reiease lever

43

3) If extra-long paper (such as legal size) is used, raise the paper support to support the paper. Fan the copy paper and place it into the paper tray with the side to be printed facing toward you. Position the paper along the right end of the paper tray. Then adjust the paper guide to the paper width.
Side to be printed

5. INSTALLING THE PRINTER DRIVER SOFTWARE

(1) Checking the hardware and software requirements
You will need the following hardware and software in order to install the printer driver. Computer type IBM PC/AT or compatible computer equipped with a bi-directional parallel interface and CDROM Windows type Windows 3.1x, Windows 95, Windows 98, Windows NT 4.0 CPU 486DX 66MHz or better Physical RAM Windows 95, Windows 3.1x: 8 MB (16 MB or more is recommended.) Windows 98, Windows NT 4.0: 16MB (32MB or more is recommended.) Virtual storage 8 MB or more (swap file) Display 640 x 480 dots (VGA) or better Hard disk free space 10 MB or more CAUTION: The printer driver included in this product cannot be used under Windows NT3.5x, OS/2, pure MS-DOS and other operating systems which are not described above. NOTE: If you are using some of your computers memory as a RAM drive, the printer driver may not be allocated the correct amount of memory. In such a case, reduce the size of your RAM disk, or do not use the RAM disk. Please refer to your MS Windows documentation for further information.

Paper guide

4) Make sure the paper release lever is pushed back. The paper will be clamped by the paper feed roller inside the copier.

4. Cable connection
(1) Power cable
Ensure that the power switch of the copier is in the OFF position. Insert the attached power cord into the power cord socket at the rear of the copier.

(2) Install
Windows 95/Windows NT 4.0:
1) Load paper into the paper tray of the printer. For loading of paper, see the section on LOADING COPY PAPER in the copier operation manual. 2) Turn on the printer. 3) Turn on your computer and start Windows. NOTE: Before installing the printer driver, be sure to close all other applications which may be open. 4) When using Windows 95 on a personal computer with plug & play*, the "Update Device Driver Wizard" window will appear. Insert the installation CD-ROM into the CD-ROM drive. Click the Next button and follow the on-screen instructions. Proceed to step 7. If the "Copying Files" window appears during this operation, enter R:\ (if the CD-ROM is designated as drive R) and click the OK button.

(2) Interface cable

1) Check that the power switches of both the printer and the computer are in the OFF position. 2) Plug the parallel interface cable into one of the printer interface connectors (whichever connector you want to use). Fasten the two bail chips at the side of the printer connector to hold the interface connector in place.

connecter

Cable Interface connector Bail clip

3) Plug the other end of the cable into the parallel interface connector of your computer. CAUTION: The printer sends and receives data bi-directionally and at high speed. Some switch boxes and pass-through devices cannot support high-speed, bi-directional transfer of data, and using them may cause printing errors. CAUTION: Some printer selectors (which allows to use two or more computers and printers by selection) are not compatible to this machine.

If you use Windows 95 and the "New Hardware Found" window will appear, click the Driver from Disk Provided by Hardware Manufacturer button and then click OK. Proceed to step 6. If you use Windows 95 and the screen shown above or the "New Hardware Found" window does not appear, proceed to step 5.

44

 If you use Windows NT 4.0, proceed to step 5. 5 Plug & play

This feature is effective if both the computer and peripheral equipment are equipped with IEEE 1284 compliant parallel interface. NOTE: The screen displayed depends on the version of Windows. 5) Insert the installation CD-ROM into the CD-ROM drive. Click the Start button and select Run. When the screen shown below appears, type R:\SETUP (if the CD-ROM is designated as drive R) and click the OK button. Proceed to step 7.

5) Select Search for the best driver for your device and click the Next button. 6) Insert the installation CD-ROM into the CD-ROM drive. Select the CD-ROM drive and click the Next button. 6) "Install From Disk" window will appear. Insert the installation CD-ROM into the CD-ROM drive. Type R:\ (if the CD-ROM is designated as drive R) and click the OK button. Proceed to step 7.

7) The installation program will start. To install the printer driver to the default folder, click the Next button. To select a different folder, select Browse and type in the new path and folder name. Click OK and say YES to create the folder, select the Next button to continue. 8) On the display, you will see "printer port to be used". Normally, this is LPT1 and it is selected automatically. Ensure that Yes is checked to use the printer as the default printer. Finally click the Next button. 9) A "Confirm installation" window will be displayed. To continue installation, click the Yes button. 10) When the installation is complete, you will be asked whether or not to print a test page. If you wish to do so, click the Yes button. At this time, ensure that paper is loaded in the paper tray. 11) If the test print completes successfully, click the Finish button. "The installation of the SHARP AL-800 Series Software is complete." window will be displayed. Click the OK button.

7) Windows driver file search will find the device "SHARP AL-800 Series". Click the Next button. Proceed to step 9. 8) Insert the installation CD-ROM into the CD-ROM drive. Click the Start button and select Run. When the window shown below appears, type R:\SETUP (if the CD-ROM is designated as drive R) and click the OK button. Proceed to step 9.

Windows 98:
1) Load paper into the paper tray of the printer. For loading of paper, see the section on LOADING COPY PAPER found in the copier operation manual. 2) Turn on the printer. 3) Turn on your computer and start Windows. NOTE: Before installing the printer driver, be sure to close all other applications which may be open. 4) When using Windows 98 on a personal computer with plug & play*, the "Add New Hardware Wizard" window will appear. Click the Next button and follow the on-screen instructions. If the "Add New Hardware Wizard" window does not appear, proceed to step 8. * Plug &play: For plug & play information, see page 5.

9) The installation program will start. To select a different folder, select Browse and type in the path and folder name where the printer driver will be installed. Click OK and say YES to create the folder, select the Next button to continue. To install the printer driver to the default folder, click the Next button. 10) On the display, you will see "printer port to be used". Normally, this is LPT1 and it is selected automatically. Ensure that Yes is checked to use the printer as the default printer. Finally click the Next button. 11) A "Confirm installation" window will be displayed. To continue installation, click the Yes button. 12) When the installation is complete, you will be asked whether or not to print a test page. If you wish to do so, click the Yes button. At this time, ensure that paper is loaded in the paper tray. 13) If the test print completes successfully, click the Finish button. "The installation of the SHARP AL-800 Series Software is complete." window will be displayed. Click the OK button.

Windows 3.1x:
1) Load paper into the paper tray of the printer. For loading of paper, see the section on LOADING COPY PAPER in the copier operation manual.

45

2) Turn on the printer and then start Windows on your computer. NOTE: Before installing the printer driver, be sure to close all other applications which may be open. 3) Insert the installation CD-ROM into a CD-ROM drive. 4) Choose File from the Menu bar in Program Manager, and then choose the Run command. 5) Type R:\SETUP (if the CD-ROM is designated as drive R) in the command line box and then click the OK button.

3) Right-click the AL-800 Series icon in the printer dialog box and then click Properties. 4) Click the Details tab (Ports tab on Windows NT4.0) in the Properties dialog box, select FILE: in the Print to the following port list box, and click the OK button. 5) Right-click the icon of the printer to be used and click Properties. 6) Click the Details tab (Ports tab on Windows NT4.0) in the Properties window, select LPT1 (or the currently used port), and click the OK button. NOTE: To use the AL-800 series again, perform the same procedure but select the port to be used (for example, LPT1) in step 4.

Windows 3.1x:
1) Double-click the Control Panel icon in the Main window of Program Manager. 2) Double-click the Printers icon. The Printers window will then open. 3) Select AL-800 Series, and then click the Connect button. 4) Select File from the list of options in the Ports window, and then click the OK button. 5) Select the new printer you would like to use from the list in the Installed Printers window, and then click the Connect button. 6) Select the printer port to use for the new printer, and then click the OK button. 7) Click the Set As Default Printer button, and then click the Close button. NOTE: To use the AL-800 series again, perform the same procedure but select the port to be used (for example, LPT1) in step 4.

6) Select a directory to which the printer driver will be installed and click the Next button. To install it to the default directory, click the Next button. 7) A "printer port to be used" window will be displayed. Normally, LPT1 is automatically set. Then ensure that Yes is checked to use this printer as the default printer. Click the Next button. 8) A "Confirm installation" window will be displayed. To continue installation, click Yes. 9) When the installation is complete, click the Yes button. Then restart Windows.

"AL-800 Series" printer driver group

When the printer driver is installed, the SHARP AL-800 Series printer driver group will be created. This group allows the following functions to be executed. DOS Emulation HELP DOS Emulation Setup

(4) Uninstalling printer driver

If the printer driver is not installed properly or if you need not use this printer any more, uninstall the printer driver from your computer using the following procedure. 1) If using Windows 95/Windows 98/Windows NT 4.0, click Start, Program, SHARP AL-800 Series, and Uninstall AL-800 Series. If using Windows 3.1x, double-click the SHARP AL-800 Series icon in Program Manager and double-click the Uninstall AL-800 Series icon. 2) When the "Confirm File Deletion" window appears, click the Yes button. 3) When the "Remove Programs From Your Computer" window appears, click the OK button.

Readme The latest information on the printer driver is included in this note. Read the Readme first. Status Monitor HELP Status Monitor The printer state and information on current printing are displayed on the status monitor window. Uninstall AL-800 Series The printer driver can be uninstalled. If the driver is uninstalled, printing cannot be performed on the printer. For proper uninstallation, be sure to use uninstallation program of the printer driver group.

(5) Note for transport

When transporting this machine, follow the following packing procedures before moving. To transport this machine, be sure to use the original packing case and the protective material. If another packing case is used, the machine may be damaged. Be sure to remove the developer cartridge before transport. 1. Turn off the power switch and disconnect the power cord. 2. Remove the interface cable from the machine. 3. Gently press the both sides and open the front cover. 4. Remove the developer cartridge from the machine. 5. Remove paper from the paper feed tray. 6. Remove the paper feed tray from the machine. 7. Return the paper feed tray slowly to the bottom. 8. Attach the fixing screw (which is keep inside the machine) to the left side of the machine. 9. Close the front cover. 10. Attach the protective material and tapes which were removed when unpacking. 11. Put the machine in the packing case.

(3) Using other installed drivers

If you use another GDI printer or a Windows Printing System printer, interference between printers may occur and printing may not be performed properly. To use another GDI printer or a Windows Printing System printer, you must change the port setting of the printer driver using the following procedure. NOTE: If another printer does not operate properly when the AL-800 series printer driver is set to "FILE", uninstall the AL-800 series printer driver.

Windows 95/Windows 98/Windows NT 4.0:

1) Click the Start button. 2) Select Settings and then click Printers.

46

[5] EXTERNAL VIEW AND INTERNAL STRUCTURE

1. List
A External, operation parts (1) (2) (3) B Internal parts (1) External, operation parts Internal operation parts Operation, display parts Parts in each section a b c d Operation section Paper feed, transport section Optical section Image process section <1> <2> <1> <2> <3> e f g h C D Lock position Functional parts (1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) Sensor, detector Switch Clutch, solenoid Motor PWB Fuse, thermostat Lamp Interface (connector) Belt, wire Power Adjustment volume a b Drive motor Fan (motor) Fusing, paper exit section Drive section Printer section Cross sectional view Scanner (reading) section Scanner (writing) section OPC drum section Developing section Transfer, separation section

2. Contents
A. External, operation parts
(1) External, operation parts
1) 6) 5)

7)

11) 4) 2) 3) 9) 10) 8)

51

No. 1 2

Parts Name Document cover Front cover Opened when installing or removing the OPC cartridge and the developer cartridge or removing a paper jam. Receives printed paper. Allows various setting in the copy mode and test command operations. A document is set to the left corner reference. Sets print paper. Adjusts the paper width. Turns on/off the main power. Connects with the AC power cord. Connects with the host computer. (Parallel interface) (IEEE-1284) Put the lever straight when setting paper to release paper feed drive. Put the lever down to allow paper feed. Function/Operation

Model

Note

3 4 5 6 7 8 9 10 11

Paper exit tray Operation panel Document table Paper feed tray Paper guide Power switch Power connector Printer interface connector Paper release lever

Allows connection with two host computers.

(2) Internal operation parts

1) 2)

No. 1 2

Parts Name Developer cartridge OPC cartridge Function/Operation Converts latent electrostatic images into visible images (toner images). Forms latent electrostatic images.

Model Common Common Life (3K print) Life (20K print)

Note

(3) Operation, display parts

1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11)

AUTO MANUAL PHOTO

1 3 5

200% 115% 100% 86% 70% 50%

MAX. B5 A4
100%

ONLINE PRE-HEAT

A4 B5 A4 A5 MIN.

ZOOM

(12)

(13)

(14)

(15)

52

No. 1

Parts Name Copy image mode select key/Copy image mode display lamp Copy density adjustment key/Copy density level display lamp Developer cartridge warning lamp OPC cartridge warning lamp Paper jam warning lamp Copy magnification ratio select key/Copy magnification ration display lamp Zoom mode display lamp Copy magnification display key Value, code display LED Function/Operation Selects the copy image mode in auto, character, photo, toner save mode. Displays the copy image mode. Selects the copy density. Used to set the power save mode. Displays the copy density mode (level). Turns on or blinks to show that the consumable part (developer cartridge) must be replaced. Turns on or blinks to show that a consumable part (developer cartridge, OPC cartridge) or that there is a paper jam. Turns on or blinks when there is a paper jam. Selects the copy magnification ratio.

Model

Note

Turns on when there is little toner, and blinks when there is no toner to disable printing. At 19,000 print, the lamp lights up to show the life is up. At 20,000 print, the lamp lights up to disable printing.

5 6

7 8 9

10

On-line lamp

11 12 13

Pre-heat mode display lamp Zoom key Value setting key

Turns on when the zoom key is used to set the coy magnification ratio. Used to display the copy magnification ratio set by the zoom key on the value display. Displays the value information (copy quantity, copy magnification ratio, etc.) and codes (error code, test command code and its information). Turns on during operation in the printer mode. (Print data is received from the host in the printer enable state or during printing.) Blinks in the pre-heat mode. Sets the copy magnification ratio in the range of 50% 200% by the increment of 1%. Used to input various set values (copy quantity, test command setting, power save mode setting, etc.). Used to set the power save mode. Cancels various setting and operations. Starts operations and stores various set data. Turns on when in print ready state.

14 15

Clear key Start key Ready lamp

B. Internal parts
(1) Parts in each section
a. Operation section

2)

1)

No. 1 2

Parts Name Operation control PWB Number display Function/Operation Displays various number information and messages. Outputs the key operation signal. Displays various value information and messages.

Model

Note

53

b. Paper feed, transport section

2) 1) PE SENSOR

3)

9) PAPER SIZE SW 10) 4) 11) 4)

5) PUS 8) 6) 6) 7) PIN SENSOR 13) 12) 13) 14) 19) 8) 12) 19)
No. 1 Parts Code PE SENSOR Signal name PEMP IN Name Paper empty detector Paper guide Paper feed tray Paper release lever Type Photo transmission sensor Function/operation Detects paper on the paper tray. Active condition LOW (0V) when paper is detected. Note

16)

16) 18)

15) 17)

2 3 4

Adjust the paper width. Sets the print paper. (Capacity: XXX sheets) Put this lever straight to set paper to release paper feed. Put this lever down to enable paper feed. Controls (on/off) the main motor drive for the paper feed roller. When the paper feed lever is put straight, this lever releases paper feed solenoid drive. This lever reduces stress to the paper feed roller clutch in removing paper. Photo transmission sensor Detects whether the fed paper is transported to the transfer position or not. By the timing of this detector signal, the relative positions of paper and print image are controlled. Feeds paper. Mechanical switch (Micro switch) Detects the paper width. This signal controls the laser beam radiation area. Presses paper onto the paper feed roller. LOW (0V) when the max. width is detected. LOW (0V) when paper is detected.

5 6

PUS

PUS

Paper feed clutch solenoid Paper feed release lever

PIN SENSOR PIN

Paper in detector

8 9 PAPER SIZE SW PAPER SIZE IN

Paper feed roller Paper width detector Paper pressure plate

10

54

No. 11 12 13

Parts Code Signal name Name Paper pressure spring Paper separator Paper feed clutch Mechanical spring type clutch Type Function/operation Presses paper onto the paper feed roller. Separates paper in paper feed operation. Controls ON/OFF of the paper feed roller. (The paper feed roller is driven by the paper feed clutch solenoid and the main motor. Driven by the paper feed clutch solenoid to control ON/OFF of the paper feed clutch. Prevents against reverse rotation of the paper feed roller. Links the paper feed roller and the paper feed roller clutch. Controls ON/OFF of the paper feed roller. (The paper feed roller is driven by the paper feed clutch solenoid and the main motor.) Transmits the paper feed clutch rotation to the paper feed clutch sleeve. Transmits the main motor power to the paper reed roller. Applies a proper pressure to the paper separater. Active condition

Note

14

Paper feed clutch lever

15 16

Paper feed clutch joint Paper feed clutch sleeve

17

Paper feed clutch spring Paper feed clutch gear Paper separater spring

18 19 c. Optical section <1> Scanner (reading) section

10)

11) 1)

2) 4) MHPS

6) CCD SENSOR 8) SL SENSOR 2) 7) 4) MHPS 9) 10) 8) SL SENSOR 7) 6) CCD SENSOR 3) 5)

11)

9)

5)

3)

55

No. 1

Code

Signal name

Name Scanner lamp control PWB Scanner drive wire Scanner motor Scanner home position sensor Lens

Parts Type

2 3 4

MHPS

MHPS

Photo transmission sensor

5 6 CCD SENSOR CCD OUT

CCD (Image) sensor Scanner lamp

CCD

SL SENSOR

PDA/PDK

Scanner lamp light quantity sensor

Photo diode

9 10 11 <2> Scanner (writing) section

No. 1 mirror No. 2 mirror No. 3 mirror

Function/operation Drives the scanner lamp. Maintains the lamp light quantity at a constant level. Transmits the scanner motor power to the scanner unit. Drives the scanner unit. Detects the scanner home position. By this signal the image scanning operation is controlled. Transfers the document image to CCD. Scans the document images (photo signals) and converts them into electrical signals. Radiates light to the document to allow the CCD to scan the document images. Detects the scanner lamp light quantity. This signal is inputted to the scanner lamp control PWB to control the scanner lamp drive voltage to maintain a constant level of light quantity. Leads the document image to CCD. Leads the document image to CCD. Leads the document image to CCD.

Active condition

Note

HIGH (5V) when the home position is detected.

Digital signal (8Bit)

Analog signal (0 0.5V)

2) 1) SYNC 3)

8) 7) 4) 6)
No. 1 Parts Type Bin diode

5)
Note

Code SYNC

Signal name SYNC IN

Name Laser beam sensor

Function/operation Detects the laser beam position. By this signal the left image print start position is controlled. Leads the laser beam to the OPC drum. Corrects the laser beam deflection by variations in the scanning mirror angle. Corrects the optical section dirt. Corrects the laser beam form and pitch. Scans the laser beam and performs imaging. Adjust the direction of laser beam. Generates laser beam. (Controls ON/OFF for imaging)

Active condition LOW (0V) when laser beam is detected.

2 3 4

No. 1 mirror No. 3 mirror Second cylindrical lens

5 6 7 8

F mirror (No. 2 mirror) Scanning mirror (rotation mirror) No. 1 cylindrical lens Laser diode

56

d. Image process section <1> OPC drum section

1) 5)

6)

5) 4) 2) 1)
No. 1 2 3 4 5 6 OPC drum OPC drum earth electrode Main charger electrode Discharge brush Main charger brush Toner seal Parts Name OPC Type Function/operation Forms latent electrostatic images.

3)

Note

Connects the OPC drum aluminum layer and the earth (high voltage PWB). Connects the main charger output (high voltage PWB) and the main charger brush. Discharges (lower the potential of) the OPC drum surface. Charges the OPC drum. Shield to prevent toner from leaking outside the OPC drum unit. Japan only

57

<2> Developing section

5)

2)

1)

7) 3) 4) 3)

8)

5) 1) 6) 4) 8)

5) 1)

No. 1

Parts Name Developing roller Type Function/operation Attaches toner to the latent electrostatic images on the OPC drum to convert it into a visible image. Controls toner quantity on the developing roller and charges toner. Connects the developing roller and the bias voltage output (high voltage PWB). Connects the developing roller and the bias voltage output (high voltage PWB). Lead toner to the developing roller and charges toner. Maintains the potential between the developing roller and the toner stirring roller at a constant level. Shields toner from leaking outside the developing unit. Maintains the developing roller potential at a constant level.

Note

2 3 4 5 6

Developing doctor Developing bias electrode Potential control electrode Toner stirring roller Zenor diode

7 8

Toner seal Potential control sheet

58

<3> Transfer, separation section

1)

3)

4)

3)

2) 1) 4)

5)

No. 1 2 3 4 5

Parts Name Transfer roller Transfer roller electrode Pressure spring Separation electrode Earth electrode Function/operation Transfers toner images on the OPC drum onto the paper. Connects the transfer roller and the transfer voltage output (high voltage PWB). Applies pressure to the transfer roller, paper, and the OPC drum to improve transfer efficiency. Reduces paper charging potential to facilitate separation of paper. Connects the separation electrode and the earth (high voltage PWB).

Note

59

e. Fusing, paper exit section

11)

7)

11)

8) 8) 7) 6) 2) POUT 3) 4) 5) 1) 9)

4) 2) POUT

5)

9) 10)

9)

10)

1)

6) 3)
No. 1 Parts Type

11)
MODEL Note

Code

Signal name

Name Heat roller

2 3 4 5 6

POUT

POUT IN RTH IN

Paper exit detector Fusing temperature sensor Temperature fuse 1 (Fusing section) Temperature fuse 2 (Fusing section) Heater lamp

Photo transmission sensor Thermistor Mold Mold Halogen lamp

Function/operation Active condition Heats toner on the paper LOW (0V) when and fuses onto the paper. paper is detected. Detects paper exit. Detects the heat roller surface temperature. Assures safety in overheating. Assures safety in overheating. Heats the heat roller.

HL

100V series 10V 500W 120V series 120V 500W 200V series 230V 500W

Pressure roller

8 9

Paper exit roller Separation pawl

10

Paper exit roller

11

Pressure spring

Applies a pressure to the heat roller and paper to improve fusing efficiency. Discharges paper after fusing. Separates paper from the fusing roller mechanically. Discharges paper outside the machine after fusing. Applies a pressure to the heat roller, paper, and pressure roller to improve transfer efficiency.

5 10

f. Drive section

1)

3)

2)

No. 1

Parts Code MM Signal name Name Main motor Type Stepping motor (+24V) Function/operation Drives the paper feed section, the paper transport section, the fusing section, and the image process section. Transmits the main motor power to the paper feed section. Transmits the main motor power to the imaging process section and the fusing section.

Note

2 3

Paper feed section drive gear Imaging process, fusing section drive gear

g. Printer section

1)

2)

No. 1 2

Parts Name ICU PWB Printer interface connector IEEE1284 parallel interface Type Function/operation Converts print data sent from the host into bit image. Connects with the host computer (parallel interface)(IEEE1284)

MODEL

Note Printer models only Allows connection with two host computer(s). Printer models only

5 11

h. Cross sectional view

28) MHPS

29)

30) SL SENSOR

31)

32)

35)

34)

33) CCD SENSOR

1)

2)

3)

4)

5)

6)

7)

26) 25)

8)

24) POUT 23)

9) PE SENSOR 10)

11) 21) 22) 18) 17) 15) 16) 13) 36) 12) 14) PIN SENSOR

No. Code 1 2 3 4 Signal name Name Fusing temperature sensor No. 3 mirror (LSU) No. 1 mirror (LSU) No. 2 cylindrical lens

Parts Type Thermistor Function/operation Detects the heat roller surface temperature. Leads the laser beam to the OPC drum. Active condition Analog signal (2.0 5.0V)

Model

Note

Corrects the laser beam deflection caused by variations in the surface angle of the scanning mirror. Also prevents agaist dirt in the optical section. OPC Forms latent electrostatic images. Scans laser beams to perform imaging. Corrects the laser beam form and pitch. Generates the laser beam. (Controls ON/OFF for imaging.) Photo transmission sensor Detects paper on the paper tray. LOW (0V) when paper is detected.

5 6 7 8 9 PE SENSOR PEMP IN

OPC drum Laser scanner frror (No. 2 mirror) (LSU) Laser diode Paper empty detector Paper pressure spring Paper pressure plate Paper feed roller Paper separator

10 11 12 13

Presses paper onto the paper feed roller at a proper pressure. Presses paper onto the paper feed roller at a proper pressure. Feeds paper. Separates paper in paper feed.

5 12

No. 14 PIN SENSOR PIN Paper in detector

Parts Photo transmission sensor Detects whether the fed paper is transported to the transfer position or not. By the timing of this detector signal, the relative positions of the paper and the print image are controlled. Attaches toner to the latent electrostatic images on the OPC drum to convert them into visible images. Transfers toner images on the OPC drum to paper. Applies a pressure to the transfer roller, paper, and the OPC drum to improve transfer efficiency. Reduces the paper charging potential to facilitate separation of paper from the OPC drum. Mold Mold Assures safety in overheating. Assures safety in overheating. Applies a pressure to the heat roller and paper to improve fusing efficiency. Applies a pressure to the heat roller paper, and the pressure roller to improve transfer efficiency. Discharges paper after fusing. Photo transmission sensor Halogen lamp Detects discharge of paper. LOW (0V) when paper is detected. LOW (0V) when paper is detected.

Model

Note

15

Developing roller

16 17

Transfer roller Transfer pressure spring

18

Separation electrode

19 20 21

Temperature fuse 1 (fusing section) Temperature fuse 2 (fusing section) Pressure roller

22

Fusing pressure spring

23 24 POUT POUT IN

Paper exit roller Paper exit detector

25

HL

Heater lamp

Heats the heat roller.

100V series 120V series 200V series

100V 500W 120V 500W 230V 500W

26 27 28 MHPS MHPS

Heat roller Separation pawl Scanner home position sensor No. 2 mirror SL SENSOR PDA/PDK Scanner lamp light quantity sensor Photo diode Photo transmission sensor

Toner on the paper is heated and fused onto the paper. Separates paper from the fusing roller mechanically. Detects the scanner home position. By this signal the image scanning operation is controlled. Leads document images to CCD Detects the scanner lamp light quantity. This signal is inputted to the scanner lamp control PWB to control the scanner lamp drive voltage to maintain a constant level of light quantity. Radiates light necessary for the CCD to scan the document images. Transfers document images to CCD. CCD Scans the document images (photo signals) and converts them into electrical signals. Lead document images to CCD. Lead document images to CCD. Applies a proper pressure to the paper separater Digital signal (8Bit) HIGH (5V) when the home position is detected. HIGH (5V) when the home position is detected.

29 30

31

Scanner lamp

32 33 CCD SENSOR CCD OUT

Lens CCD (image) sensor

34 35 36

No. 1 mirror No. 3 mirror Paper separater spring

5 13

C. Functional parts
(1) Sensor, detector
3) PAPER SIZE SW 4) PE SENSOR

2) SL SENSOR

1) MHPS

11) DSW

6) CCD SENSOR 5) SYNC 7) PIN SENSOR 10) POUT 9) RTH 8) TS

No. 1

Code MHPS

Signal name MHPS

Name Scanner home position sensor Scanner lamp light quantity sensor

Parts Type Photo transmission sensor Photo diode

SL SENSOR

PDA/PDK

PAPER SIZE SW PE SENSOR

PAPER SIZE IN PEMP IN

Paper width detector

Paper empty detector

SYNC

SYNC IN

Laser beam sensor

Mechanical switch (Micro switch) Photo transmission sensor Bin diode

Function/operation Detects the scanner home position. This signal is used to control image scanning operation. Detects the scanner lamp light quantity. This signal is inputted to the scanner lamp control PWB to control the scanner lamp drive voltage to maintain a constant level of light quantity. Detects the paper width. This signal is used to control the laser beam radiation area. Detects paper on the paper tray.

Active condition HIGH (5V) when the home position is detected. Analog signal (0 0.5V)

Note

LOW (0V) when the max. width is detected. LOW (0V) when paper is detected. LOW (0V) when laser beam is detected. Digital signal (8Bit)

CCD SENSOR

CCD OUT

CCD (image) sensor

CCD

PIN SENSOR

PIN

Paper in detector

TS

TS IN

Toner empty sensor

9 10

RTH POUT

RTH IN POUT IN

Fusing temperature sensor Paper exit detector

Photo transmission sensor Photo transmission sensor Thermistor Photo transmission sensor Micro switch

Detects the laser beam position. This signal is used to control the left image print start position. Scans document images (photo signals) and converts them into electrical signals. Detects whether the fed paper is transported to the transfer position or not. Detects remaining toner in the developing cartridge. Detects the fusing roller surface temperature. Detects discharge of paper.

LOW (0V) when paper is detected. HIGH (5V) when toner empty is detected. Analog signal (2.0 5.0V) LOW (0V) when paper is detected. Close

11

DSW

DSW

Front cover open/close switch

Turns on/off the +24V power line (power source for the motor, the high voltage PWB, and solenoids) when opening/closing the front cover for safety. (Detects open/close of the front cover at the same time.)

5 14

(2) Switch
2) POWER SW

1) DSW

No. 1

Code DSW

Signal name DSW

Name Front cover open/close switch

Parts Type Micro switch

POWER SW

Main power switch

Seesaw switch

Function/operation Turns on/off the +24V power line (power source for the motor, the high voltage PWB, and solenoids) when opening/closing the front cover for safety. (Detects open/close of the front cover at the same time.) Turns on/off the main power line. (ON/OFF of all power)

Active condition Close

Note

Close

(3) Clutch, solenoid

1) PUS

2)
Parts No. 1 Code PUS Signal name PUS Name Paper feed clutch solenoid Type Function/operation Controls ON/OFF of the paper feed roller. (The paper feed roller is driven by the paper feed clutch solenoid and the main motor.) Controls ON/OFF of the paper feed roller. (The paper feed roller is driven by the paper feed clutch solenoid and the main motor.) Active condition ON MODEL Note Driven by +24V power.

Solenoid

Paper feed clutch

Mechanical spring type clutch

ON

5 15

(4) Motor
a. Drive motor

1) LSM

2) MM

3) IMGSM

No. 1 2

Parts Code LSM MM Name Laser scanning motor Main motor Type DC brushless motor (+24V) Stepping motor (+24V) Function/operation Drives the scanning mirror. Drives the paper feed section, the paper transport section, and the image process section. Drives the scanner (reading) unit.

Note

IMGSM

Scanning motor

Stepping motor (+24V)

b. Fan (motor)

1) FM
No. 1 Parts Code FM Name Cooling fan motor Type Propel (DC brushless motor) (+24V) Function/operation Cools inside the machine (the fusing section and the image process section). Note

5 16

(5) PWB

2) 1)

3)

4) 6)

5)

No. 1 2

Parts Name Power PWB ICU PWB Function/operation Outputs DC power. Drives the heater lamp. Converts print data set from the host and converts it into bit image data and send to the MCU. Controls light quantity of the scanner lamp. Controls the image process section and the engine section. Outputs the high voltage for the image process section. Controls the main motor. Displays the value information. Outputs the key operation signal.

MODEL

Note The voltage specification differs depending on the destination.

AL-840

Allows connection with two host computers. Printer models only

3 4 5 6

Scanner lamp drive PWB MCU (PCU) PWB High voltage power PWB Operation control PWB

5 17

(6) Fuse, thermostat

2) F601 1) F603

3)
No. 1 2 3 4 Code F603 F601 Name Power unit fuse Power unit fuse Temperature fuse 1 (Fusing section) Temperature fuse 2 (Fusing section) Form Mini Mini Mold Mold Form Normal

4)
Function/operation Protects the power unit primary side circuit against an overcurrent. Protects the power unit primary side circuit against an over. Assures safety in overheating. Assures safety in overheating. MODEL 100V series 20V series 100V series 200V series Note

Parts Specification 5A 125V 3.15A 250V Normal 10A 125V 5A 250V Temperature 132C 250V fuse 10A Temperature 187C 125V fuse 1.5A

(7) Lamp

1) SL

2) HL
No. 1 Code SL HL Name Scanner lamp Heater lamp Parts Type Cool cathode ray tube (Xenon lamp) Halogen lamp Function/operation Light source for scanning (reading) Heating for the heat roller. Specification Model Common 100V 500W 120V 500W 230V 500W 10V series 120V series 200V series Note

5 18

(8) Interface (connector)

1)

No. 1

Name Printer interface

Parts Type IEE1284 parallel interface

Connector type (Type/pin no.) Anfenor 36 pin

Model AL-840

Note Allows connection with two personal computers. Printer models only.

(9) Belt, wire

1)

No. 1

Name Scanner drive wire

Parts Function/operation Transmits the scanner motor drive power to the scanner unit.

Note

(10) Power
1)

2)
No. 1 2 Parts Specification DC +24V 2.0A/DC +5V 1.1A/DC +12V 0.13A/DC +3.3V 0.25A Main charger voltage, transfer charger voltage, developing bias voltage Note The voltage specification differs depending on the destination.

Name Power unit High voltage power unit

Function/operation Outputs the DC power. Drives the heater lamp. Outputs the power detection signal. The high voltage power output. (Supplies power to the image process section.)

5 19

(11) Adjustment volume

VR1

VR801 VR802 VR601

Parts Code VR1 VR601 VR801 VR802 Name Scanner lamp light quantity adjustment volume Output voltage adjustment volume Main charger voltage adjustment volume Developing bias voltage adjustment volume Function/operation Adjusts the scanner lamp light quantity. Adjust the DC output voltage (+24V). Adjusts the main charger voltage. Adjusts the developing bias voltage.

No. 1 2 3 4

Note

D. Lock position

No. 1

Parts Name Scanner lock screw Function/Operation Locks the scanner unit.

Note Fixes the scanner unit with this screw when in transit.

5 20

[6] MACHINE OPERATION

(1) Operation mode
This machine has the following operation modes. Mode Copy mode Print mode Power save mode Test command (Simulation) User program mode Content During the coy mode, print data is received but not accepted. After completion of copying, print is automatically performed. Laser image data from the host is printed. There are the pre-heat mode and the power shut down mode. In the pre-heat mode, fusing temperature is lowered. In the power shut down mode, all the sections excluding the control circuit are stopped. This mode is used for servicing (various setting, adjustments, and checking of the operations). Used to set the operating specifications according to users need.

(2) Machine status and display

There are following machine status, and the operation and display are made for each status. Machine status
READY LAMP Warming up and initializing are performed in the fusing section, the image process section, the scanner section, and the electrical circuits. ONLINE READY OFFLINE BUSY Pre-heat mode Power save Power shut down mode Print image is received and printing is allowed. Only copying is allowed. (Printing is inhibited.) Copying Printing The fusing temperature is lowered to reduce power consumption. Conduction to the loads other than electrical circuits is inhibited, excluding the heater lamp and the copy lamp. The machine operation cannot continue operation, and copying or printing is forcibly stopped. (Conduction is stopped excluding the display section.) The error code is displayed and the error lamp is lighted. Paper jam Mis-feed Paper is not fed in the paper feed section. Photoconductor cartridge life (20K) over Photoconductor cartridge life (19K) near Toner empty 3 GREEN ON 7 LINE SEGMENT LAMP LED PREHEAT LAMP TONER DRUM JAM CERTRIDGE CERTRIDGE LAMP REPLACEREPLACEMENT LAMP MENT LAMP Copy lamp

Machine condition

NOTE

Warm up

OFF

ON

ON ON OFF ON ON

ON OFF OFF ON ON

OFF OFF

OFF OFF

OFF OFF

ON ON ON

Press the clear key twice to enter the online mode.

Interruption inhibited. When any key is pressed, warming up is started.

ON

OFF

OFF

ON

OFF

ON

OFF

OFF

OFF

All lamps except for READY indicator are OFF turned OFF. When any key is pressed, warming up is started.

OFF

OFF

Machine trouble

The error code is displayed.

OFF

Requires repair work by a serviceman.

OFF OFF

OFF OFF

PBLINKING

ON

BLINK OFF

OFF The 3 green 7 segment LED displays blink "P." When the life is reached during copying or printing, the job is completed then the machine is stopped.

OFF

OFF

BLINK

OFF

Consumable part empty

ON OFF

ON OFF

PBLINKING

ON

ON

The machine operation is not stopped. The input tray indicator blinks, 3 green 7 segment LED displays blink "P."

Paper empty Print data received from the host Interrupt copy during printing

OFF

OFF

ON ON/ OFF

ON BLINK

ON ON

61

(3) Relationship between the power save mode and the display and machine operations
The power save mode is of two steps: the pre-heat mode and the power shut down mode. When the time set by user program 2 or 3 is passed from the non-operation state, the machine enters the pre-heat mode and the power shut down mode. Machine condition READY LAMP Ready (Machine idle) ON Power save Pre-heat mode ON Power shut down mode OFF OTHER LAMPS & LEDS Current state indicated (No change) Current state indicated (No change) OFF FUSING SECTION CONTROL 160C FAN Copy lamp Other load Normal operation OFF OFF

ON

ON

80C OFF

ON OFF

OFF OFF

(4) Consumable parts life and operation

When consumable parts life is approached, a warning display is made. When the photoconductor drum life is reached, the machine is forcibly stopped. Machine condition READY LAMP Consumable Photoconductor part empty cartridge life (20K) over Photoconductor cartridge life (19K) near Toner empty Paper empty 3 GREEN 7 SEGMENT LED TONER DRUM CARTRIDGE CARTRIDGE REPLACEMENT REPLACEMENT LAMP LAMP BLINK

NOTE When the life is reached during copying or printing, the job is completed and then the machine is stopped.

OFF

ON ON OFF

P-BLINKING

ON/BLINK

ON The machine operation is not stopped. (However, the print density is lowered.) 3 GREEN 7 SEGMENT LED show "P."

(5) Selection between the ON LINE mode and the OFF LINE mode
In the ON LINE mode, the ON LINE lamp lights up to show that the machine is ready for receiving print data from the host. During copying, the machine is in the OFF line mode and the ON LINE lamp goes off. During printing, when copy interruption is made, printing is interrupted and the ON LINE lamp blinks. When a certain time passes after completion of copying, the machine go back to the ON LINE mode and printing is resumed. In any case, copying takes priority over printing. The timing to going back to the ON LINE mode after completion of copying can be set by the user program. When the clear key is pressed twice, the machine goes into the ON LINE mode immediately.

(7) Auto copy function

The copy conditions can be set after turning on the power or during resume operation from the energy save mode. Pressing the start key allows copy reservation. After making a copy reservation, when the copier warmup is completed, copy is started. Once a copy reservation is made, the copy conditions cannot be canceled unless the clear key is pressed.

(8) AE level adjustment procedure

Select the PHOTO mode with the copy mode select key, press and hold the key for 5 sec, and the mode display will change from PHOTO to AUTO blinking and the currently adjusted level will be displayed on the exposure level display. Under this state, operate the density adjustment key to adjust the auto density level. When the auto density level is adjusted, the manual and the photo density levels are also shifted accordingly. When the copy mode select key is pressed after adjustment, the mode display changes from blinking to lighting. Then the density level setting is completed. 1) Press the copy mode select key several times to light the photo lamp

(6) Paper width detection and machine operation

This machine is designed to detect only the following two sizes: Max. paper size and Min. paper size shown in the table below. Imaging (main scanning direction void area and image length) is performed according to the paper size the machine detects, Therefore, if the SIM 26-6 set value is not matched with the paper specification, the image position on the paper is shifted to cause a trouble.
Destination code Set value 0 1 2 EX Japan Japan Destination Paper type Inch series AB series AB series Detectable paper size Paper width Paper width detector ON detector OFF (Max. paper size) (Min. paper size) 11 8.5/14 8.5 A4 (210 356mm) A4 (210 356mm) 8.5 5.5/8.5 5.5 A5 B5

AUTO MANUAL PHOTO 1 3 5

62

2) Keep pressing the copy mode select key again for 5 sec, and the AUTO lamp will blink and the density adjustment display lamp will light up.

2) Keep pressing the copy mode select key again for 5 sec, and the PHOTO lamp will blinks and the density adjustment lamp of "5" will light up.

AUTO MANUAL PHOTO 1 3 5

AUTO MANUAL PHOTO 1 3 5

3) Press the copy density adjustment key to adjust the density level. To make darker copy, press key. To make lighter copy, press key. When the intermediate value (2, 4) is set, the two lamps will light up simultaneously.

3) Press the copy density adjustment key (

) once.

To cancel the toner save mode, press the density adjustment key ( ) to light the lamp of "5."

AUTO MANUAL AUTO MANUAL PHOTO 1 3 5 PHOTO 1 3 5

4) Press the copy mode select key, then copying is allowed. 4) Press the copy mode select key to terminate the setting. The density adjustment lamp goes off and the AUTO lamp turns ON from blinking.

(10) Smart sharing (Auto interface selection)

The controller in the printer detects and selects the interface which receives a signal earliest. While, on the other hand, the interface is being used by printing, the interface on other side is busy. When printing is completed, the busy interface returns to the ready state. Job process (Host side) Interface state Ready Busy Process Data are stored in the spool and sent to the printer immediately. The job is canceled and the error message appears on the screen.

AUTO MANUAL PHOTO 1 3 5

(9) Toner save mode setup and cancel

Select MANUAL with the copy mode select key and press and hold the key again for 5 sec. The mode display will change from MANUAL to PHOTO blinking, and the currently set condition will be displayed in the exposure level. Under this state, operate the density adjustment key to set or cancel the toner save mode. Press the left key: Level display "1" ON Toner save mode is set. Press the write key: Level display "5" ON. Toner save mode is canceled. After adjustment, press the copy mode select key, and the mode display will change from blinking to lighting. The setup is completed. * The toner save mode is applicable to the auto and the manual copy mode. 1) Press the copy mode select key to light the manual lamp.

(11) Others
a. Void area function
A void area is provided in the main scanning direction and in the sub scanning direction to prevent against dirt on the transfer roller by toner.

b. Special function of the key

When the clear key is kept pressing for 5 sec or more, the total copy (print) counter value is displayed.

AUTO MANUAL PHOTO 1 3 5

63

[7] ADJUSTMENTS, SETTING

1. List
Content SET M1 Specification setting SET 1 SET 2 Counter setting SET 1 Destination setting CE mark standard conformity setting Photoconductor counter reset Auto mode Manual mode Photo mode Auto (toner save) mode Manual (toner save) mode Scanner unit parallelism adjustment (Mechanical adjustment) Copy sub scanning direction distortion adjustment Copy main scanning direction distortion adjustment Main scanning direction magnification ratio (focus, resolution) adjustment Sub scanning direction copy magnification ratio adjustment Preliminary Afterwork work JOB No JOB No

SET 1

Destination (paper specifications) setting

* Program used Test command (Simulation) MODE MAIN CODE SUB CODE Normal 26 6

* Enforcement conditions Enforcement time JOB No S 009/Ua 002 Content When replacing MCU PWB In case of U2 trouble When installing When the paper specification is changed.

SET M2 ADJ M1

Copy (print) density ADJ 1 adjustment ADJ 2 ADJ 3 ADJ 4 ADJ 5

ADJ M9 ADJ M6 CHI M1

Cycle Conditions
ADJ M2/ ADJ 2

ADJ M2

Copy distortion adjustment

ADJ 1

ADJ 2

ADJ M2/ ADJ 1 ADJ M2/ ADJ 2

ADJ M2/ ADJ 3 ADJ M3

* Job content 1) Enter the simulation 26-6 mode. (The currently set code (value) of the destination is displayed.) 2) Enter the desired code (value) of the destination and paper specification, and press the start button. Destination code set value 0 1 EX Japan Japan Paper Destination Paper type Inch series AB series AB series Max. size 14 8.5/ 11 8.5 A4 (210 356 mm) A4 (210 356 mm) Min. size 8.5 5.5/ 14 5.5 A5 B5

ADJ 3

ADJ M3

Copy magnification ratio adjustment

ADJ 1

ADJ M2/ ADJ 3

ADJ M3/ ADJ 2

ADJ 2

ADJ M3/ ADJ 1

ADJ M4

ADJ M5

Copy image position adjustment (Main scanning direction) Copy image area ADJ 1 (image loss, void area) adjustment ADJ 2 Image process (high voltage) power adjustment ADJ 1 ADJ 2

ADJ M5

When the adjustment value is changed, the paper size specification, the fixed magnification ratios, and enlargement copy magnification ratios are changed. * Troubles caused by improper work 1) If the set value does not correspond to the actual paper size (small size), the transfer roller is dirtied with toner and as a result the print paper edge is dirtied with toner.

ADJ M6

Image loss, void area (lead edge tail edge) adjustment Void area (left/right) adjustment Charging voltage adjustment Developing bias voltage adjustment/check

ADJ M1 ADJ M1

SET 2

CE mark standard conformity setting (Flicker)

* Adjustment value Default

CHI M1 ADJ M7

Transfer charger (voltage) check Fusing temperature adjustment

ADJ 1

ADJ 2

Fusing temperature adjustment within 20 sheets of continuous print Fusing temperature adjustment after 20 sheets of continuous print

* Program used Test command (Simulation) MODE MAIN CODE SUB CODE * Enforcement conditions (time)
ADJ M1

Normal 26 30

ADJ M8 ADJ M9

Power voltage adjustment Copy lamp light quantity adjustment

Enforcement time

JOB No S 009/Ua 002

Content When replacing MCU PWB. In case of U2 trouble When installing When the fluorescent lamp flickers during operation of the copier.

2. Details SET M1 Specifications setting

SET M1 Specification setting Content SET 1 Destination setting SET 2 Power save mode setting SET 3 CE mark standard conformity setting

Cycle Condition

71

* Job content 1) Enter the simulation 26-30 mode. (The currently set code of the CE mark conformity operation (protecting against flicker) is displayed. 2) Enter the desired code (value) of the CE mark conformity operation (protecting against flicker), and press the start button. Set code 0 1 CE mark conformity operation (Protecting against flicker) YES NO

ADJ 4 Auto (Toner save) copy mode copy density adjustment ADJ 5 Manual (Toner save) copy mode copy density adjustment
* Adjustment value (Common to all the adjustment

items)
(Test command (Set value)) Range (MIN) Range (MAX) Standard value Default (Copy density level) Adjustment mode Auto copy mode Test copy mode Photo copy mode Auto (Toner save) copy mode Manual (Toner save) copy mode Mode display lamp Auto copy mode lamp Text copy mode lamp Photo copy mode lamp Auto copy mode lamp Photo copy mode lamp Manual copy mode lamp Photo copy mode lamp Density adjustment level SHARP gray chart (UKOG-0062FCZZ) adjustment level "3" of the gray scale is copied. "3" of the gray scale is copied. "2" of the gray scale is copied. "3" of the gray scale is copied. 0 99 50 50

If the fluorescent lamp flickers when the power of the copier is turned on, set this adjustment value to 1 to reduce or eliminate this phenomenon.

SET M2 Counter setting

SET 1 Photoconductor counter reset
* Enforcement condition (time) Enforcement time JOB No Content When replacing photoconductor cartridge When replacing MCU PWB In case of U2 trouble 20 K

Center (3) Center (3)

S 009/Ua 002 Cycle Condition * 1) 2) 3)

Job content
Turn on the power. Open the operation section. (The cabinet switch is turned off.) While pressing the copy mode select key (left and side) and the clear key simultaneously, close the operation section. (The cabinet switch is turned on.) (This state is maintained for 5 sec.) With the above operation, the photoconductor counter is reset.
ONLINE AUTO MANUAL PHOTO 1 3 5 PREHEAT

Center (3)

Gray scale "3" is copied.

* Program used Test command (Simulation) MODE MAIN CODE SUB CODE Normal 46 1

* Execution condition (time) Enforcement time JOB No S 004 Content When any part of the scanner (reading) section is disassembled, replaced, or cleaned. When replacing MCU PWB In case of U2 trouble When replacing the high voltage power/motor drive PWB When adjusting the high voltage power voltage When servicing Normal copy exposure is not obtained.

S 009/Ua 002 S 009/Ua 004 ADJ M6

ADJ M1 Copy density adjustment

ADJ M1 Copy (print) density adjustment Content ADJ 1 Auto mode ADJ 2 Manual mode ADJ 3 Photo mode ADJ 4 Auto (Toner save) mode ADJ5 Manual (Toner save) mode

Cycle Conditions

ADJ 1 Auto copy mode copy density adjustment ADJ 2 Manual copy mode copy density adjustment ADJ 3 Photo copy mode copy density adjustment
72

* Necessary condition 1) The scanner (reading) section must be free from dust. 2) The image process section must be normal. 5 The high voltage power voltage must be normal. 5 The photoconductor cartridge, the developer cartridge are normal (free from dirt and damage). 5 The transfer roller must be free from dirt and damage. 3) The fusing section must be normal (free from dirt). 4) The paper transport section must be normal. 5) The scan (writing) section must be free from dirt.

* Work content 1) Set the test chart with three sheets of A4 (11 8.5) paper on the document table as shown below and close the document cover.

(Test chart comparison table)

UKOG-0162FCZZ DENSITY No UKOG-0089CSZZ DENSITY No KODAK GRAY SCALE 1 0.1 1 2 3 0.2 2 4 5 0.3 3 4 6 7 8 9 10 W 0 A

0.5 1.9 19

* Preliminary work JOB No S 004 S 006 S 007 Content Scanner (reading) section cleaning Image process section cleaning Fusing section cleaning

A4(11x8.5") White paper

A6 B6 51/2 A5

* Necessary tools One of the following test charts is required. Name Parts code/Price rank Name Parts code/Price rank Gray scale chart UKOG-0162FCZZ SHARP original test chart UKOG-0089FCZZ KODAK gray scale chart Commercially available

B5

81/2

A4

Test chart

2) Set the copy density level of the manual copy mode and the photo copy mode to the center. (Select the photo mode with the copy mode key and press and hold the key for 5 sec or more, and the auto copy mode display lamp will blink. Under this state, use the copy density adjustment key to set the copy density level to the center. When the copy mode key is pressed after this, the adjusted level is set and the copy mode display lamp will change from blinking to lighting and the machine will return to the normal mode.) 3) Enter the test command (simulation) 46-1 mode. 4) Select the copy mode to be adjusted with the copy picture quality mode select key. (The currently set copy density adjustment level is displayed on the copy quantity display.)
ONLINE AUTO MANUAL PHOTO 1 3 5 PREHEAT

Name Parts code/Price rank

ADJ M2 Copy image distortion adjustment

Content ADJ M2 Copy distortion adjustment ADJ 1 Scanner unit parallelism adjustment (Mechanical adjustment) ADJ 2 Copy sub scanning direction distortion adjustment ADJ 3 Copy main scanning direction distortion adjustment Preliminary Afterwork work JOB No JOB No ADJ M2/ ADJ 2

ADJ M2/ ADJ 1

ADJ M2/ ADJ 3

ADJ M2/ ADJ 2

ADJ M3

ADJ 1 Scanner unit parallelism adjustment

* Location 5) Change and adjust the set value so that the following copy density copy is made.

SHARP gray scale adjustment level

1 2 3 4 5 6 7 8 9 10 W

Copied Not copied

To change the copy density, change the adjustment value and press the start button. (The adjustment value is stored and a copy is made) To decrease the copy density, decrease the adjustment value. To increase the copy density, increase the adjustment value. When the exposure level of the center density level is adjusted, the copy density in the other density level is automatically calculated and adjusted. The adjustment value can be set in the range of 0 99. Perform procedures 4) 6) for each copy mode.

* Execution condition (time) Enforcement time JOB No S 004 Content When any part in the scanner (reading) section is disassembled or replaced. When the copy image distortion is outside the allowable range.

10

Cycle Condition

73

* Necessary condition 1) The scanner drive wire tension must be normal. * Work content 1) Loosen the fixing screw of the scanner unit A and the drive wire, and release the scanner unit A from the drive wire.

Do not move the scanner unit manually. 3) Loosen the fixing screw of the scanner unit drive pulley which is not in contact with the stopper of the scanner unit B. 4) Without moving the scanner unit drive shift, manually turn the scanner unit drive pulley so that the scanner unit B makes contact with both the stoppers at the same time. (Change the relative positions of the scanner unit drive pulley and the drive shaft.) 5) Fix the scanner unit drive pulley fixing screw which was loosened in procedure 3). 6) Execute procedure 2). Repeat procedures 3) 6) until the parallelism of the scanner unit B is proper. 7) With the scanner unit B in contact with both the stoppers in the rear and the front frames, slide the scanner unit A until it makes contact with the right edge of the frame, and fix the scanner unit A and the drive wire.

2) Manually turn the scanner drive gear to bring the scanner unit B into contact with the stopper, At that time, if the scanner unit B makes contact with both the stoppers in the front and the rear frames at the same time, the parallelism of the scanner unit B is proper. If not, perform the following procedures to adjust. 74

* Adjustment value
203mm D

D 203mm D 1.0mm

* Execution condition (time) Enforcement time JOB No S 004 Content When any part in the scanner (reading) section is disassembled or replaced. When the scanner unit parallelism adjustment is performed. When the copy image distortion is outside the specified range.

ADJ M2/ ADJ 1 Cycle Condition

* Necessary condition 1) The scanner unit parallelism adjustment (mechanical adjustment) is completed. 2) The scanner drive wire tension is proper. * Work content 1) Make a test chart on A4 (11" 8.5") paper as shown below. (Draw a rectangular with four right angles.)
L

* Troubles caused by improper work 1) Scanner motor trouble * After-work JOB No. ADJ M2/ADJ 2 Content Sub scanning direction copy distortion adjustment
L

L=10mm

2) Set the test chart which was made in procedure 1) on the document table, and make a copy on A4 (11" 8.5") paper with the document cover open.

ADJ 2 Sub scanning direction distortion adjustment

* Location

30mm

A6

B6 51/2 A5

B5

81/2

A4

ADJ M2/ADJ1

Test chart

75

3) Check the sub scanning direction distortion. If La = Lb, there is no distortion.

La Lb

ADJ 3 Copy main scanning direction distortion adjustment

* Location
ADJM2/ADJ3

If there is any distortion in the sub scanning direction, perform the following procedures. 4) Loosen either one of the two fixing screws of the scanner unit drive pulley.

* Adjustment value
203mm D

D 203mm D 1.0mm

* Execution condition (time) Enforcement time JOB No S 004 Content When any part in the scanner (reading) section is disassembled or replaced. When the sub scanning direction distortion is performed. When the copy image distortion is not within the specified range.

ADJ M2/ ADJ 2 5) Without moving the scanner unit drive shaft, manually turn the scanner unit drive pulley to adjust the parallelism of the scanner unit A. (Change the relative positions of the scanner unit drive pulley and the drive shaft.) 6) Tighten the scanner unit drive pulley fixing screw. Repeat procedures 2) 6) until the condition of procedure 3) is satisfied. * Preliminary work JOB No. ADJ M2/ADJ 1 Content Scanner unit parallelism adjustment (mechanical adjustment) Cycle Condition

* Necessary condition 1) The scanner unit parallelism adjustment (mechanical adjustment) is completed. 2) The scanner drive wire tension is proper. 3) The sub scanning direction copy distortion is within the specified range. * Work content 1) Make a test chart on A4 (11" 8.5") paper as shown below. (Draw a rectangular with four right angles.)

* After-work JOB No. ADJ M2/ADJ 3 Content Main scanning direction copy distortion adjustment

* Necessary tool Name Parts code/Price rank Scale

L L=10mm

2) Set the test chart which was made in procedure 1) on the document table, and make a copy on A4 (11" 8.5") paper with the document cover open.

76

3) Check the main scanning direction distortion. If the four angles of the copy are right angles, there is no distortion.

If there is any distortion in the sub scanning direction, perform the following procedures. 4) Check the distortion difference (distortion balance) between the right and the left sides.
Lc Lc

If Lc = Ld, the image distortions of the right and the left sides are equal to each other. If the above condition is satisfied go to procedure 9). If the above condition is not satisfied, perform the following procedures. 8) Change the height balance of the scanner rail on the front frame side. Repeat procedures 6) 8) until the image distortion difference (distortion balance) becomes zero. 9) If the image distortion difference becomes zero, change the overall height of the front frame side scanner rail. 10) Set the test chart made in procedure 1) on the document table and make a copy on A4 (11" 8.5") paper. Check that the main scanning direction distortion is within the specified range. Repeat procedures 9) 10) until the main scanning direction distortion is within the specified range. * Preliminary work

Copy A

Copy B

JOB No. ADJ M2/ADJ 2 * After-work

Content Copy sub scanning direction distortion

Ld

Ld

Though there is some distortion, There is some difference between there is no difference between the the right and the left distortions right and the left distortions. Lc = Ld Lc Ld

JOB No. ADJ M3 * Necessary tool Name Parts code/Price rank

Content Copy magnification ratio adjustment

If Lc = Ld, the image distortions of the right and the left sides are equal to each other. If the above condition is satisfied go to procedure 9). If the above condition is not satisfied, perform the following procedures. 5) Check the height of the scanner rail on the rear frame side. If the scanner rail heights (on the right and the left sides) from the scanner chassis level are not 9.0mm, adjust so that they are 9.0mm.

Scale

ADJ M3 Copy magnification ratio adjustment

Content ADJ M3 Copy magnification ratio adjustment ADJ 1 Main scanning direction magnification ratio (focus, resolution) adjustment ADJ 2 Sub scanning direction copy magnification ratio adjustment Preliminary work JOB No ADJ M3/ ADJ 3 Afterwork JOB No ADJ M4/ ADJ 2

9mm

ADJ M4/ ADJ 1

ADJ 1 Copy focus (resolution), main scanning direction copy magnification ratio adjustment
* Location

6) Set the test chart made in procedure 1) on the document table, and make a copy on A4 (11" 8.5") paper. 7) Check the distortion difference (distortion balance) between the right and the left sides.

ADJ M4

77

* Adjustment value (Test command (set value)) Range (MIN) Range (MAX) Standard value Default 0 99 50 50
CCD No Hole L=10.5+CCD No(OID)

(Copy resolution, main scanning direction copy magnification ratio) Copy image position Center Corner Copy magnification ratio display value 100% * Program used Test command (Simulation) MODE MAIN CODE SUB CODE * Execution condition (time) Enforcement time JOB No S 004 Content When any part in the scanner (reading) section is disassembled or replaced. When replacing the MCU PWB In case of U2 trouble When the main scanning direction copy magnification ratio and resolution are not in the specified range. Normal 48 1 Copy resolution 5.0 line/mm 4.5 line/mm Actual copy magnification ratio Within 1.0% of the displayed copy magnification ratio

S 009/Ua 002 Cycle Condition

* Necessary condition 1) The copy image distortion is within the specified range. 2) The copy image is free from deflection. 3) The copy image density is within the specified range. * Work content 1) Enter the simulation 48-1 mode. 2) Select the main scanning direction (manual) adjustment mode with the copy picture quality mode select key. (The currently set copy magnification ratio adjustment value is displayed on the copy quantity display.) Adjustment mode Main scanning direction Auto Adjustment mode (Lighting) Auto copy mode lamp Manual copy mode lamp Photo copy mode lamp Note The adjustment is made automatically by the software. The adjustment is made manually. The adjustment is made by changing the scanning speed.

6) Loosen the CCD unit fixing screw. 7) Set the dimension (L) from the CCD edge to the center of the hole in the scanner (reading) unit to the value calculated from the following formula, and fix it. L = 10.5 + CCD unit No. (OID) 8) Place the scale on the document table as shown below, and make a copy in the text copy mode at 100% in the proper density.

Manual Sub scanning direction Manual

A6

B6 51/2 A5

B5

3) Set the adjustment value to 50 and press the start button. (The adjustment value is stored and a copy is made at the copy magnification ratio corresponding to the adjustment value.) The adjustment value can be set in the range of 0 99. 4) Turn off the power. 5) Check the CCD unit No. (OID) specified on the CCD unit.

81/2

A4

Scale

78

9) Measure the length of the copied scale image and calculate the main scanning direction magnification ratio.
(When a 100mm scale is used as the original) Original (scale)
HARDDENCD STAINLESS

mm 1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

2) Change the CCD unit fixing position so that the specified resolution is obtained. At that time, the main scanning direction copy magnification ratio may be outside the specified range (100 1.0%). 3) Change the adjustment value of SIM 48-1 to adjust so that the main scanning direction copy magnification ration is in the specified range (100 1.0%).

ADJ 2 Sub scanning direction copy magnification ratio adjustment

* Adjustment value (Test command (et value)) Range (MIN) 0 99 50 50

HARDDENCD STAINLESS

mm 1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

Reference

Comparison point

Copy

Range (MAX) Standard value Default (Sub scanning direction copy magnification ratio)

110

Note: To minimize the reading errer, measure at scale of 110 with

Main scanning direction magnification ratio = Copy image dimension/Original dimension 100% 10) Check if the copy magnification ratio is within the specified range (100 1%). If the copy magnification ratio is within the specified range, the adjustment is completed. If not, perform the following procedures. (When the copy magnification ratio is over 100 1.0% with SIM 48-1 main scanning direction (manual) adjustment mode copy magnification ratio is 50) 11) Change the CCD unit fixing position and repeat procedures 7) 11). * Troubles caused by improper work 1) Never touch the other screws than the CCD unit fixing screw. If the other screws are touched, insufficient resolution, image distortion, etc. may re resulted, which cannot be adjusted. * Preliminary work JOB No ADJ M2/ADJ3 Content Copy sub scanning direction distortion adjustment

Copy magnification ratio display value 100% * Program used Test command (Simulation)

Actual copy magnification ratio Within 1.0% of the displayed copy magnification ratio

MODE MAIN CODE SUB CODE

Normal 48 1

* Execution condition (time) Enforcement time JOB No S 004 Content When any part in the scanner (reading) section is disassembled or replaced. When the main scanning direction copy magnification ratio is adjusted. When the MCU PWB is replaced In case of U2 trouble Cycle Condition When the sub scanning direction copy magnification ratio is not within the specified range.

ADJ M3/ ADJ 1 S 009/Ua 002

* After-work JOB No ADJ M3/ADJ 2 Content Sub scanning direction copy magnification ratio

* Necessary tools Name Parts code/Price rank Name Parts code/Price rank Scale Test chart (resolution check chart) UKOG-0089CSZZ

* 1) 2) 3) 4)

Necessary condition
The copy image distortion is within the specified range. The copy image is free from deflection. The copy image density is within the specified range. The main scanning direction coy magnification ratio is within the specified range.

* Note With the SIM 48-1 adjustment value set to 50, change the CCD unit fixing position. If the copy magnification ratio is adjusted within the specified range (100 1.0%), focus is adjusted as a result. (The specified resolution is obtained.) If the copy magnification ratio is within the specified range (100 1.0%) with the SIM 48-1 adjustment value set to 50, but if the specified resolution is not obtained, perform the following procedures. 1) Set the SIM 48-1 adjustment value to 50.

* Work content 1) Enter the simulation 48-1 mode. 2) Select the sub scanning direction adjustment mode with the copy picture quality mode select key. (The currently set copy magnification ratio adjustment value is displayed on the copy quantity display.)

79

Adjustment mode Main scanning direction Auto

Adjustment mode (Lighting) Auto copy mode lamp Manual copy mode lamp Photo copy mode lamp

Note The adjustment is made automatically by the software. The adjustment is made manually. The adjustment is made by changing the scanning speed.

* Preliminary work JOB No ADJ M3/ADJ 1 Content Main scanning direction copy magnification ratio adjustment

Manual Sub scanning direction Manual

* Necessary tools Name Parts code/Price rank Scale

3) Place the scale on the document table as shown below, and make a copy in the text copy mode (100%) (Display) at a proper density.

* Note 1) If this adjustment is performed when the main scanning direction copy magnification ratio is not in the specified range (100% 0.1%) the proper copy magnification ratio cannot be obtained.

ADJ M4 Copy image position adjustment (Main

scanning direction)
* Adjustment value (Test command (Simulation) (Set value)) Range (MIN) Range (MAX) Standard value Default
A6 B6 51/2 A5

0 99 50 50

B5

(Copy image position (Main scanning direction)) When the copy image position is compared with the original image position, the shift must be within 0 2.0mm.

81/2

A4

02.0mm

Scale

Original

Copy

4) Measure the copied scale length and calculate the sub scanning direction copy magnification ratio.
(When a 100mm scale is used as the original) Original (scale)
HARDDENCD STAINLESS

* Program used Test command (Simulation) MODE MAIN CODE SUB CODE Normal 50 10

mm 1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

* Execution condition (time) Enforcement time JOB No S 004 Content When any part of the scanner section (reading) is disassembled and replaced. When replacing MCU PWB In case of U2 trouble When the copy image position (main scanning direction) is not in the specified range.

HARDDENCD STAINLESS

mm 1/2mm

JAPAN

10

20

100

110

120

130

140

150
Shizuoka

S 009/Ua 002 Cycle Condition

Reference

Comparison point

Copy

110

Note: To minimize the reading errer, measure at scale of 110 with

Main scanning direction copy magnification ratio = Copy image dimension/Original dimension 100% 5) Check that the copy magnification ratio is within the specified range (100 1.0%). If the copy magnification ratio is within the specified range (100 1.0%). the adjustment is completed. If not, perform the following procedures. 6) Change the adjustment value of SIM 48-1 sub scanning direction copy magnification ratio. When the adjustment value is increased by "1", the main scanning direction copy magnification ratio is increased by 0.1%. Repeat procedures 3) 6) until the copy magnification ratio is within the specified range (100 1.0%). 7 10

* Necessary conditions 1) The copy image distortion is within the specified range. 2) The main scanning direction copy magnification ratio is within the specified range. 3) When the paper guide position is fit with the paper width. * Work content 1) Make a test sheet. Draw a line in the longitudinal direction (paper transport direction) on A4 (11 8.5") paper.
Straight line

A4(11x8.5)

2) Fit the check sheet with the original guide mark (reference position). 3) Enter the simulation 50-10 mode. And select the adjustment mode copy image position adjustment. (Main scanning direction) with the copy picture quality mode select key (Photo copy mode lamp is ON). Adjustment mode Main scanning direction image position Main scanning direction image position (SPF mode) Left void area Right void area Adjustment mode display (LIghting) Photo copy mode lamp Note

(Image loss, void area adjustment value) Image lead edge position Range (MIN) Range (MAX) Standard value 0mm Lead edge image loss 2.5mm
Lrv

Lead edge void area 1.0mm 5.0mm 2.5mm

Trail edge void area 1.0mm 5.0mm 2.5mm

Auto/Photo/Text copy mode lamp

Auto copy mode lamp Text copy mode lamp

Lldv

Copy image

(The currently set copy image position adjustment value in the main scanning direction (back-forth direction) is displayed on the copy quantity display. 4) Make a copy on A4 (11 8.5") paper. 5) Fit the original (check sheet) tip with the copy paper tip to check that the image position shift is within 0 2.0mm. If not, change the adjustment value of SIM 50-10 and repeat procedures 4) and 5) until the shift is within the specified range. The adjustment value can be set in the range of 0 99. When the adjustment value is changed by 1, the copy image position is shifted by 0.1mm in the main scanning direction. * After work JOB No ADJ M6 Content Copy image area (image loss, void area, adjustment)

Ltv

Llv Paper lead edge line

Image lead edge Lldv : Lead edge void area Ltv : Rear edge void area Llv : Left void area Lrv : Right void area Liml : Lead edge image loss Llp : Image lead edge position (Distance between the paperlead edge and the image lead edge)

Llp Liml

* Necessary tools Name Parts code/Price rank Check sheet (Self-made) * Pogram used Test command (Simulation) MODE MAIN CODE SUB CODE * Execution condition (time) Enforcement time JOB No S 004 Content When any part in the scanner (reading) section is disassembled or replaced. When the MCU PWB is repalced. In case of U2 trouble Cycle Conditions Image scanning start position 0 99 50 50 Lead edge void area 0 99 50 50 Trail edge void area When the copy image area (image loss, void area) is not within the specififed range. Normal 50 1

* Note If the copy image position in the main scanning direction cannot be adjusted within the specified range with this adjustment, check the paper feed operation.

ADJ M5 Copy image area (Image loss, void

area) adjustment ADJ 1 Image loss, void area (lead edge, tail edge) adjustment
* Adjustment value (Simulation djustment value) Image lead edge position Range (MIN) Range (MAX) Standard value Default 0 99 50 50

S 009/Ua 002

0 99 50 50

* Necessary condition 1) The copy magnification ratio is within the specified range. 2) The copy distortion is within the specified range. * Work content There are following four adjustment items. The image loss and the void area at the paper lead edge and the rear edge can be adjusted by changing the adjustment values.

7 11

Adjustment item Image lead edge position (Print start position)

Adjustment mode display (Lighting) Auto copy mode lamp

Note Used to determine the positions of paper and images. The paper lead edge is aligned with the document lead edge reference position (image lead edge). (Corresponds to the time from detection og the paper lead edge by PIN detector to print start (scanner start). Used to determine the image lead edge reference position. (Used to determine the distance from the scanner home position to the document lead edge refrence position.) Used to adjust the lead edge section effective image amount, The image amount scanned until the scanner reaches the image lead edge reference position after start scanning and the image amount scanned during the time corresponding to this setting are cut (made invlaid) to form the image loss and the void area. Used to determine the print image (data) cut timing. The PIN detector detects the paper length. The print image (data) cut timing is determined from the detected paper length and the sub scanning direction image length.

Image lead edge reference position (Image scannign start position)

Photo copy mode lamp

5) Select the adjustment mode image lead edge reference position (image scan start position) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 6) Press the start button. (Make a copy with the document cover open.) (A copy is made.) 7) Measure the distance between the paper lead edge position and the copy image lead edge reference position (scale image lead edge). If the scale image is cut halfway, assume the virtual lead edge of the scale image for measurement.

Lead edge void Manual copy area (Image loss) mode lamp

Paper lead edge

Copy scale image

10

20

30

40

50

0mm

Rear edge void area

Auto/Photo/ Manual copy mode lamp

Image lead edge

1) Enter the SIM 50-1 mode. 2) Select the adjustment mode image lead edge position (print start position) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 3) Set the value to "50" and press the start button. (the adjustment value is stored and a copy is made.) When the set value is increased, the image lead edge position is shifted forward for the paper lead edge position. When the set value is decreased, the image lead edge position is shifted backward for the paper lead edge position. 4) Place the scale at the document table lead edge reference in the sub scanning direction, and place a white paper (A4, 11" 8.5") at a slightely shifted position to the right of the scale.

If the distance between the paper lead edge and the image lead edge is not 0 1.5mm, change the set value and press the start button. (the adjustment value is stored and a copy is made.) When the set value is increased, the image lead edge position is shifted forward for the paper lead edge position. When the set value is decreased, the image lead edge position is shifted backward for the paper lead edge position. (Note) If this adjustment value is improper, the copy image lead edge position varies when the copy magnification ratio is chanfed. 8) Select the adjustment mode lead edge void area (image loss) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 9) Press the start button. (A copy is made.) 10) Measure the lead edge void area (image loss).
Void area 2.5mm

Paper lead edge Copy scale image

10

20

30

40

50

A6

White paper (A4, 11" x 8.5")

B6 51/2 A5

B5

81/2

A4

Image loss

Allow a clearance.

Scale

If the distance between the paper lead edge and the copy image lead edge is not 2.515mm, change the set value and press the start button.

7 12

11) Place a white paper (A4, 11" 8.5") at a slightely shifted position to the left of the scale.

ADJ 2 Void area (left/right) adjustment

* Adjustment value (Simulation adjustment value) Range (MIN) Range (MAX) Standard value Default Left void area 0 99 50 50 Right void area 0 99 50 50

(Image loss, void area djustment) Range (MIN) Range (MAX) Standard value
White paper (A4, 11" x 8.5") (Slightly shifted to the left.)

A6

Left void area 1.0mm 3.0mm 2.0mm

Right void area 1.0mm 3.0mm 2.0mm

B6 51/2 A5

* Program used Test command (Simulation) MODE MAIN CODE SUB CODE Normal 50 10

B5

81/2

A4

* Execution condition (time) 12) Select the adjustment mode rear edge void area with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 13) Press the start button. (Make a copy with the document cover open.) (A copy is made.) 14) Measure the rear edge void area.
Paper rear edge

Enforcement time

JOB No S 004

S 009/Ua 002

Cycle Conditions

Content When any part in the scanner (reading) section is disassembled or replaced. When the MCU PWB is replaced. In case of U2 trouble When the copy image area (image loss, void area) is not within the specified range.

Black background section

* Necessary condition 1) The copy magnification ratio is within the specified range. 2) The copy distortion is within the specified range. * Work content 1) Make a test chart as shown below.

Void area 2.5mm

A4 (11" x 8.5") paper

If the distance between the paper rear edge and the copy image rear edge is not 2.5 1.5mm, change the set value and press the start button. The adjustment value can be set in the range of 0 99. (Note) Use SIM 50-10 to adjust the main scanning direction image position * Troubles caused by improper work 1) If the void area is less than the specified level, the transfer roller, the fusing roller, the separation pawl, and the paper trnsport section are dirtied with toner. As a result, print paper is dirtied and paper jams are generated. * Necessary tools Name Parts code/Price rank Scale

Draw a line.

2) Enter the SIM 50-10 mode. 3) Set the test chart made in procedure 1) on the document table. 4) Make a copy and measure the left and the right void areas. (Measure the distance from the left/right edge to the image lead edge.) If the void area is not within the specified range, perform the following procdure.
Right void area

Paper edges

Line image lead edge

Left void area

Standard value: 2.00.5mm +1.0 7 13

5) Select the left void area adjustment with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) Adjustment mode Main scanning direction image position Main scanning direction image position (SPF mode) Left void area Right void area Adjustment mode display (LIghting) Photo copy mode lamp Note

ADJ 1 Charging (main charger) voltage adjustment

* Adjustment value Range (MIN) Range (MAX) Standard value Default 1050 V 1200 V 1100 V 1100 V

Auto/Photo/Text copy mode lamp

* Program used Test command (Simulation) MODE MAIN CODE SUB CODE Normal 8 2

Auto copy mode lamp Manual copy mode lamp * Execution condition (time) Enforcement time Cycle Condition JOB No S 009/Ua 004

6) Change the set value and press the start button. (The adjustment value is stored and a copy is made.) When the set value is increased, the void area is increased. When the set value is decreased, the void are is decreased. When the void area is changed by 1, the void are is changed by 0.1 mm. Repeat procedurs 4) 6) until the left void are is within the specified range. 7) Select the right void area adjustment with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) Adjust the right void area in the same manner as the left void area adjustment. * Troubles caused by improper work 1) If the void area is less than the specified level, the transfer roller, the fusing roller, the separation pawl, and the paper transport section are dirtied with toner. As a result, print paper is dirtied and paper jams are generated. * Necessary tools Name Parts code/Price rank Scale

Content When replacing the High voltage/motor drive PWB unit Print (copy) density is too dark or too light. Though copy density adjustment is executed with the Test command (simulation) 46-1, satisfactory denstiy cannot be obtained.

* Work content 1) Connect between the power PWB and the PCU PWB, the high voltage/motor drive PWB unit and the operation unit with harnesses.

ADJ M6 Image process (high voltage) power

adjustment
Content ADJ M6 Image process (high voltage) power adjustment ADJ 1 ADJ 2 Charging voltage adjustment Developing bias voltage adjustment/check Preliminary Afterwork work JOB No JOB No ADJ M1 ADJ M1

* Location 2) Manually turn on the cover switch and turn on the power. 3) Execute SIM 8-2. (The charging voltage (main charer) is outputted.) 4) Measure the charging (main charger) voltage with a digital multimeter (effective value meter, input impednce 1000M or above). Adjust VR801 so that the output voltage is 1050 1200 V. Before measurement, connect the capacitor and the diode to the tip of the digital multi-metar as shown below.

ADJM7/ADJ1(VR801) ADJM7/ADJ2(VR802)

7 14

ADJ 2 Developing bias voltage adjustment

* Adjustment value Range (MIN) Range (MAX) Standard value Default * Program used Test command (Simulation) MODE MAIN CODE SUB CODE * Execution condition (time) Enforcement time Cycle Condition JOB No S 009/Ua 004 Content When replacing the high voltage/motor drive PWB unit 1) Print (copy) density is too dark or too light. Though copy density adjustment is executed with the Test command (simulation) 46-1, satisfactory denstiy cannot be obtained. 2) Ghost is generated. Normal 8 2 305 V 315 V 310 V 310 V

* Troubles caused by improper work 1) Copy (print) defective (Insufficient density, background copy, dirt, etc.) 2) The copy density cannot be adjusted in the proper range with SIM 46-1. 3) The photoconductor is damaged. * After-work JOB No. ADJ M1 * Necessary tools Name Parts code/Price rank Note Digital multi-meter/High voltage probe Internal impedance 1000 or above, effective value measurement Recommendable unit: (FLUKE 87/FLUKE 80K-40) Diode VHDSV03///-1 Other type withstand voltage of 2KV or above can be used instead. Capacitor VCKYQ3FB102K Other type withstand voltage of 3KV with 1000pF can be used instead. Content Copy density adjustment

* Work content 1) Connect between the power PWB and the PCU PWB, the high voltage/motor drive PWB unit and the operation unit with harnesses.

Name Parts code/Price rank Note

Name Parts code/Price rank Note

* Note 1) Use a digital multi-meter (effective value meter, internal impedance of 1000M or above). Connect the capacitor and the diode to the tip of the digital multimeter for measurement. If the above condition are not satisfied, the proper measurement of voltage cannot be made. 2) Since a high voltage is outputted, be careful of electric shock.

2) Manually turn on the cover switch and turn on the power. 3) Execute SIM 8-2. (The developing bias voltage is outputted.) 4) Measure the developing bias voltage with the digital multi-meter (effective value meter). Adjust VR802 so that the output voltage is 310 5V.

7 15

* Progarm used Test command (Simulation) MODE MAIN CODE SUB CODE * Execution condition (time) Enforcement time Cycle Condition JOB No S 009/Ua004 Content When replacing the high voltage/motor drive PWB unit 1) Print (copy) density is too dark or too light. Though copy density adjustment is executed with the Test command (simulation) 46-1, satisfactory denstiy cannot be obtained. 2) Ghost is generated. Normal 8 2

* Work content 1) Connect between the power PWB and the PCU PWB, the high voltage/motor drive PWB unit and the operation unit with harnesses. * Troubles caused by improper work 1) Copy (print) defective (Insufficient density, background copy, dirt, etc.) (Ghost) 2) The copy density cannot be adjusted with SIM 46-1. 3) Photoconductor damage * After-work JOB No. ADJ M1 * Necessary tools Name Parts code/Price rank Note Digital multi-meter/High voltage probe Internal impedance of 1000M or above, effective value measurement (Recommendable unit: FLUKE 87/FLUKE 80K-40) 2) Manually turn on the cover switch and turn on the power. 3) Execute SIM 8-2. (The transfer charger voltage is outputted.) 4) Measure the transfer charger voltage (D805) with the digital multimeter (effective value meter). Check that the output voltage is +3200 +3700V. If it is not in the range, replace the high voltage/motor drive PWB unit. Content Copy density adjustment

* Note 1) Use a digital multi-meter (effective value meter, internal impedance of 1000M or above). Connect the capacitor and the diode to the tip of the digital multimeter for measurement. If the above condition are not satisfied, the proper measurement of voltage cannot be made. 2) Since a high voltage is outputted, be careful of electric shock.

CHI M1

Image process (high votlage) power check

* Specified values Range (MIN) Range (MAX) Standard value Default +3200V +3700V +3500V +3500V

7 16

* Adjustment value (Test command (simulation) adjustment value) Fusing temperature adjustment within 20 sheets of continuous printing Range (MIN) Range (MAX) Standard value Default 1 (155C) 5 (175C) 0 (160C) 0 (160C)

Fusing temperature adjustment after 20 sheets of continuous printing Range (MIN) Range (MAX) Standard value Default 1 (150C) 5 (175C) 2 (155C) 2 (155C)

(Adjustment value)
Fusing temperature adjustment within 20 sheets of continuous printing Adjust to 160C. Fusing temperature adjustment after 20 sheets of continuous printing Adjust to 155C. * Program used Fusing temperature adjustment within 20 sheets of continuous printing * Troubles caused by improper work 1) Copy (print) defective (Insufficient density, background copy, dirt, etc.) (Ghost) 2) The copy density cannot be adjusted with SIM 46-1. * Necessary tools Name Parts code/Price rank Note Digital multi-meter/High voltage probe Internal impedance of 1000M or above, efffective value measurement (Recommendable unit: FLUKE 87/ FLUKE 80K-40) Test command (Simulation) MODE MAIN CODE SUB CODE Normal 43 1

Fusing temperature adjustment after 20 sheets of continuous printing Test command (Simulation) MODE MAIN CODE SUB CODE Normal 43 4

* Execution time Enforcement time Cycle Condition JOB No S 009/Ua 002 Content When replacing MCU PWB In case of U2 trouble

* Note 1) Use a digital multi-meter (effective value meter, internal impedance of 1000M or above). If the above conditiosn are not satisfied, the proper measurement of voltage cannot be made. 2) Since a high voltage is outputted, be careful of electric shock.

ADJ M7 Fusing temperature adjustment

ADJ M7 Fusing temperature adjustment Content ADJ 1 Fusing temperature adjustment within 20 sheets of continuous print ADJ 2 Fusing temperature adjustment after 20 sheets of continuous print

* Job content (Fusing temperature adjustment within 20 sheets of continuous printing) 1) Enter SIM 43-1 mode. (The currently set code of the fusing temperature adjustment within 20 sheets of continuous printing is displayed.) 2) Set the adjustment value to 0 (160C) and press the start button.

(Fusing temperature adjustment after 20 sheets of continuous printing)

1) Enter SIM 43-4 mode. (The currently set code of the fusing temperature adjustment after 20 sheets of continuous printing is displayed.) 2) Set the adjustment value to 1 (155C) and press the start button. * Trouble caused by improper work 1) Fusing abnormality 2) Fusing section parts damage 3) Paper jam * Note Be sure to set to the standard value. If not a trouble may occur.

ADJ 1 Fusing temperature adjustment within 20 sheets of continuous printing ADJ 2 Fusing temperature adjustment after 20 sheets of continuous printing

7 17

ADJ M8 Power voltage adjustment

* Location

4) Turn the adjustment volume (VR601) on the power PWB and adjust the 24V output to 24 0.5V. * Trouble caused by improper job 1) Circuit malfunction 2) Circuit parts damage * Necessary tool Name Parts code/Price rank Digital multi-meter

ADJ M9 Copy lamp light quantity adjustment

* Location value
ADJ M8(VR601)

Range (MIN) Range (MAX) Standard value Default 23.5V 24.5V 24V * Program used Test command (Simulation)

3.9 V 4.1 V 4.0 V 4.0 V

* Adjustment value Range (MIN) Range (MAX) Standard value * Execution time Enforcement time JOB No S 009/Ua 001 Content When replacing a power in the PWB unit.

MODE MAIN CODE SUB CODE

Normal 63 1

* Enforcement time Enforcement time JOB No S 004/Ua 001/ P 002 Content When replacing the scanner (copy) lamp control PWB When replacing the copy lamp In case of E7 (05) trouble In case of E7 (04) trouble In case of E7 (12) trouble In case of E7 (15) trouble Normal copy exposure is not obtained.

* Necessary condition 1) Adjust with the AC power voltage in the specified range (90 110% of the standard power voltage). * 1) 2) 3)

Job content
Manually turn on the cabinet switch. Turn on the power. Put a digital multi-meter between the check point (24V) on the power PWB and GND. Cycle Condition

* Necessary condition 1) The scanner section must be clean.

7 18

* Job content 1) Put an oscilloscope between the check point JP3 (VIN) on the MCU (PCU) PWB and GND. At that time, trigger with the SH (JP4) signal to see the waveform correctly.

2) Execute simulation 63-1. (The copy lamp lights up in the scanner unit home position.) 3) Turn and adjust the volume on the copy lamp drive PWB so that the CCD output waveform max. value is 4.0 0.1 V.
Adjustment VR

* Trouble caused y improper operation 1) E7 (05) trouble 2) E7 (04) trouble 3) E7 (12) trouble 4) E7 (15) trouble 5) Copy exposure cannot be adjusted. 6) Copy exposure abnormality * Preliminary work JOB No S 004 * After-work JOB No ADJ M1 * Necessary tools Name Parts code/Price rank Oscilloscope Content Copy exposure adjustment Content Scanner (reading) section cleaning

4.00.1V

7 19

[8] SIMULATION (Test Command) USER PROGRAM

1. Simulation
A. Outline and purpose
The simulation function is provided to perform the following items. It is used to grasp the machine operations, trouble positions, early detection of trouble causes and to make various setting and quick servicing. 1) Various setting 2) Setting of specifications and functions 3) Trouble cancel 4) Operation check 5) Check, setting, clear of the counters 6) Check and clear of the machine operation state (operation history) data. 7) Transfer of data of adjustments, setting, operation, counters The operating procedure and the display differs depending on the operation section type of each machine. There are following typical types. 1) Code system: Numeric keys and functions keys are used to enter values and to select the mode. 2) Switch system: Simulation content is selected by combination of switch setting. 3) Selection system: Values and modes are selected with functions keys. As a special case, a jumper wire is used to connect check points on the PWB to select the mode.

B. Code system simulation

(1) Operating procedure and operation
* Entering the simulation mode 1) Clear key ON Exposure mode select key ON Clear key ON Exposure mode select key ON (The machine is ready for entry of the main code of simulation.) 2) Main code input by 10-key Start key ON 3) Sub code input by 10-key Start key ON The machine enters the selected simulation mode. Press the start key to start the operation of the selected simulation. * Canceling the simulation and returning to the normal mode 1) Press the clear key.

81

START (Normal mode)

Press the clear key.

Press the picture (exposure) mode select key.

Press the clear key.

Press the picture (exposure) mode select key. The machine is ready for the simulation main code input. (The lamps except for the copy quantity display turn off.) ( display) Press the clear key. Enter the main code with the value set key. The main code is displayed. Press the clear key. YES Is there any sub code ? NO Enter the sub code with the value set key. NO YES Do you want to perform another simulation ? Press the clear key. YES The machine is ready for the simulation sub code input. (The copy quantity display blinks.) Is the main code the same ? NO YES Press the clear key. NO Is the sub code displayed ?

END (Cancel the simulation mode.)

Operation check ?

YES

Press the clear all key. Press the start button. NO YES YES Is the sub code displayed ? NO Do you want to terminate the simulation ?

NO

The display is made corresponding to the selected mode and item.

Operation status check ? NO

YES

Press the start button. The display is made corresponding to the selected mode and item.

Various data clear ? NO

YES

Press the start button. The selected mode, item. content are cleared.

Press the start button.

YES

Adjustment and setting (Various counter content change) ?

NO

Operation is made corresponding to the selected mode and item. (Other mode)

The display is made corresponding to the selected mode and item. Do you want to change the content ? YES Newly set and adjust. Press the start button. NO The changed contents are stored.

82

(2) Simulation list

a. Main/Sub
Code Main 1 Sub 1 Used to check the operation of the scanner (reading) unit and its control circuit. Used to check the operation of the operation panel display lamps and the control circuit. Used to check the operation of the heater lamp and its control circuit. Used to check the operation of the fan motor and its control circuit. Used to check the operation of the copy lamp and its control circuit. Used to check the operation of the paper feed (clutch, solenoid and its control circuit. Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. (In this simulation, the detection functions of paper presence/empty and a paper jam disabled.) Used to check the warm up time and the operation of all the units and to make aging (intermittent operation) with copying. Each section can be checked during copying. Used to check the developing bias voltage, the main charger voltage, and the transfer charger voltage and the operation of their control circuit. Used to adjust and check the operation of the developing bias voltage, the main charger voltage, and the transfer charger voltage, and their control circuit. Used to check the operation of each voltage of the main charger and its control circuit. Used to cancel the self diag other than U2 trouble. Used to cancel the self diag U2 trouble. Used to check the total counter value. Used to check the print count value of the photoconductor. Operation test/check Optical (Image scanning) Operation (Display/ Operation key) Fixing (Fusing) Operation Function (Purpose) Purpose Section Item

Operation test/check

Operation

Operation test/check

Operation

3 6 1

Operation test/check Operation test/check

Optical (Image scanning) Paper transport

Operation Operation

Operation test/check

Others

Operation

Operation test/check

Others

Operation

Operation test/check

Others

Operation test/check

Image process (Photoconductor/ Developing/Transfer/ Cleaning) Image process (Photoconductor/ Developing/Transfer/ Cleaning) Image process (Photoconductor/ Developing/Transfer/ Cleaning) Trouble Trouble Counter Image process (Photoconductor/ Developing/Transfer/ Cleaning) PCU Optical (Image scanning) Image process (Photoconductor/ Developing/Transfer/ Cleaning) Optical (Image scanning) DRIVE Photo conductor Photo conductor Counter Error Error Total

Adjustment/ Operation test/check

Operation test/check

14 16 22

0 0 5 12

Clear/Cancel (Trouble etc.) Clear/Cancel (Trouble etc.) User data output/Check (Display/Print) Operation data output/Check (Display/Print) Others Operation data output/Check (Display/Print) Data clear

14 21

Used to check the ROM version. Used to check the count of use (count of scanning) of the scanner (reading) unit. Used to clear the photoconductor drum counter.

Software Counter

24

Counter

13 25 1

Used to clear the count of use (count of scanning) of the scanner (reading) unit. Used to check the operation of the main drive (excluding the scanner (reading) section) section. Used to check the operation of the scanner (writing) motor and its control circuit.

Data clear Operation test/check

Counter Operation

10

Operation test/check

Laser (Exposure)

Operation

83

Code Main 26 Sub 6 7

Function (Purpose) Used to set the destination. Used to check the machine (hardware) specifications. Used to set the rear void area YES/NO. Setting

Purpose

Section Specifications PCU Specifications

Item

Operation data output/Check (Display/Print) Setting

Operation mode (Common) Operation mode (Common) Operation mode (Common) Operation mode (Common) Operation mode (Common) Operation mode (Common) Operation mode (Common)

20

Specifications

26

Used to set the power save mode YES/NO. Used to set the CE mark conforming operation mode. (For prevention against flicker when driving the fusing heater lamp) Used to set the photoconductor drum operation inhibit YES/NO when the life is reached. Used to set MCU memory YES/NO.

Setting

Specifications

30

Setting

Fixing (Fusing)

Specifications

38

Setting

Specifications

39

Setting

PCU

Specifications

40

Used to set the scanner (writing) motor OFF timing. Used to check the operation of the sensors and detectors in the paper feed section, the paper transport section, and the paper exit section and their control circuit. Used to set the fusing temperature. Used to set the fusing temperature after 20th sheet in the multi print mode. Used to adjust the copy density. (The print density in each mode and the overall print density (overall setting of the specified density gradient) can be adjusted. Used to adjust the coy magnification ratio (in the main scanning direction and the sub scanning direction). Used to adjust the copy image position o the print paper in the copy mode and to adjust the void area (image loss). Used to adjust the main scanning direction print image position. (Main scanning direction void area adjustment) Used to check the operation of the scanner (writing) section. Used to check the result of shading correction. (The shading correction data is displayed.) Used to check the result of shading correction (dark component). (The shading correction (dark component) data is displayed.) Used to check the operation (self print operation) of the printer section. Used to set the scanner (reading) sections operation ENABLE/DISABLE. In case of a breakdown of the scanner (reading) section, if this simulation is set to DISABLE, the machine can be used only as a printer.

Setting

Laser (Exposure)

Specifications

30

Operation test/check

Operation

43

1 4

Setting Setting Adjustment

Fixing (Fusing) Fixing (Fusing)

Operation Operation Picture quality Density

46

48

Adjustment

Picture quality

50

Adjustment

Picture quality

10

Adjustment

ICU

Picture quality

61

Operation test/check

Laser (Exposure)

Operation

63

Operation data output/Check (Display/Print) Operation data output/Check (Display/Print) Operation test/check Operation data output/Check (Display/Print)

Optical (Image scanning) Optical (Image scanning)

Operation

Operation

64

1 2

Printer Optical (Image scanning)

Operation Operation

b. Usage
Purpose Adjustment Section Item Picture quality Function (Purpose) Used to adjust the coy magnification ratio (in the main scanning direction and the sub scanning direction). Code Main 48 Sub 1

84

Purpose Adjustment

Section

Item Picture quality

Function (Purpose) Used to adjust the copy image position o the print paper in the copy mode and to adjust the void area (image loss).

Code Main 50 Sub 1

Picture quality

Density

Used to adjust the copy density. (The print density in each mode and the overall print density (overall setting of the specified density gradient) can be adjusted. Used to adjust the main scanning direction print image position. (Main scanning direction void area adjustment) Used to adjust and check the operation of the developing bias voltage, the main charger voltage, and the transfer charger voltage, and their control circuit.

46

ICU

Picture quality

50

10

Adjustment/Operation test/check

Image process (Photoconductor/ Developing/Transfer/ Cleaning) Specifications Specifications Operation mode (Common) Operation mode (Common) Operation mode (Common) Operation mode (Common)

Setting

Used to set the destination. Used to set the rear void area YES/NO.

26

6 20

Specifications

Used to set the power save mode YES/NO. Used to set the photoconductor drum operation inhibit YES/NO when the life is reached. Used to set the CE mark conforming operation mode. (For prevention against flicker when driving the fusing heater lamp) Used to set the fusing temperature. Used to set the fusing temperature after 20th sheet in the multi print mode. 43

26

Specifications

38

Fixing (Fusing)

Specifications

30

Fixing (Fusing) Fixing (Fusing) Laser (Exposure)

Operation Operation Specifications Operation mode (Common)

1 4

Used to set the scanner (writing) motor OFF timing. Used to check the operation of the sensors and detectors in the paper feed section, the paper transport section, and the paper exit section and their control circuit. Used to check the operation of the paper feed (clutch, solenoid and its control circuit. Used to check the operation of the scanner (reading) unit and its control circuit. Used to check the operation of the copy lamp and its control circuit. Used to check the developing bias voltage, the main charger voltage, and the transfer charger voltage and the operation of their control circuit. Used to check the operation of each voltage of the main charger and its control circuit.

26

40

Operation test/check

Operation

30

Paper transport

Operation

Optical (Image scanning) Optical (Image scanning) Image process (Photoconductor/ Developing/Transfer/ Cleaning) Image process (Photoconductor/ Developing/Transfer/ Cleaning) Operation (Display/ Operation key) Fixing (Fusing)

Operation

Operation

5 8

3 1

Operation

Used to check the operation of the operation panel display lamps and the control circuit. Used to check the operation of the heater lamp and its control circuit. Used to check the operation of the fan motor and its control circuit. Used to check the operation of the main drive (excluding the scanner (reading) section) section.

Operation

DRIVE

Operation

25

85

Purpose Operation test/check Printer Laser (Exposure)

Section Operation Operation

Item

Function (Purpose) Used to check the operation (self print operation) of the printer section. Used to check the operation of the scanner (writing) motor and its control circuit. Used to check the operation of the scanner (writing) section. Used to check the warm up time and the operation of all the units and to make aging (intermittent operation) with copying. Each section can be checked during copying.

Code Main 64 25 Sub 1 10

Laser (Exposure)

Operation

61

Others

Others

Operation

Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. (In this simulation, the detection functions of paper presence/empty and a paper jam disabled.) Used to clear the count of use (count of scanning) of the scanner (reading) unit. Used to clear the photoconductor drum counter. 24

Others

Operation

Data clear

Optical (Image scanning) Image process (Photoconductor/ Developing/Transfer/ Cleaning) Photo conductor

Counter Counter

13 7

Clear/Cancel (Trouble etc.)

Trouble Trouble

Error Error

Used to cancel the self diag other than U2 trouble. Used to cancel the self diag U2 trouble. Used to check the count of use (count of scanning) of the scanner (reading) unit. Used to check the result of shading correction. (The shading correction data is displayed.) Used to check the result of shading correction (dark component). (The shading correction (dark component) data is displayed.) Used to set the scanner (reading) sections operation ENABLE/DISABLE. In case of a breakdown of the scanner (reading) section, if this simulation is set to DISABLE, the machine can be used only as a printer. Used to check the print count value of the photoconductor.

14 16 22 63

0 0 21 1

Operation data output/Check (Display/Print)

Optical (Image scanning) Optical (Image scanning) Optical (Image scanning)

Counter Operation

Operation

Optical (Image scanning)

Operation

64

Image process (Photoconductor/ Developing/Transfer/ Cleaning) PCU

Photo conductor

Counter

22

12

Specifications

Operation mode (Common) Total

Used to check the machine (hardware) specifications. Used to check the total counter value. Used to check the ROM version.

26

User data output/Check (Display/Print) Others PCU

Counter Software

22

5 14

c. Section
Section Paper transport Purpose Operation test/check Operation Item Function (Purpose) Used to check the operation of the paper feed (clutch, solenoid and its control circuit. Used to check the count of use (count of scanning) of the scanner (reading) unit. Used to clear the count of use (count of scanning) of the scanner (reading) unit. 6 Code Main Sub 1

Optical (Image scanning)

Operation data output/Check (Display/Print) Data clear

Counter

22

21

Counter

24

13

86

Section Optical (Image scanning)

Purpose Operation test/check Operation

Item

Function (Purpose) Used to check the operation of the scanner (reading) unit and its control circuit. Used to check the operation of the copy lamp and its control circuit. Used to check the result of shading correction. (The shading correction data is displayed.) Used to check the result of shading correction (dark component). (The shading correction (dark component) data is displayed.) Used to set the scanner (reading) sections operation ENABLE/DISABLE. In case of a breakdown of the scanner (reading) section, if this simulation is set to DISABLE, the machine can be used only as a printer. Used to check the developing bias voltage, the main charger voltage, and the transfer charger voltage and the operation of their control circuit. Used to adjust and check the operation of the developing bias voltage, the main charger voltage, and the transfer charger voltage, and their control circuit. Used to check the operation of each voltage of the main charger and its control circuit. 1

Code Main Sub 1

Operation test/check Operation data output/Check (Display/Print) Operation data output/Check (Display/Print) Operation data output/Check (Display/Print)

Operation Operation

5 63

3 1

Operation

Operation

64

Image process (Photoconductor/ Developing/Transfer/ Cleaning)

Operation test/check

Adjustment/Operation test/check

Operation test/check

Photo conductor

Operation data output/Check (Display/Print) Data clear

Counter

Used to check the print count value of the photoconductor. Used to clear the photoconductor drum counter. Used to check the operation of the operation panel display lamps and the control circuit. Operation mode (Common) Used to set the CE mark conforming operation mode. (For prevention against flicker when driving the fusing heater lamp) Used to check the operation of the heater lamp and its control circuit. Used to check the operation of the fan motor and its control circuit. Used to set the fusing temperature. Used to set the fusing temperature after 20th sheet in the multi print mode. Used to check the operation of the main drive (excluding the scanner (reading) section) section. Operation mode (Common) Operation mode (Common) Used to check the machine (hardware) specifications. Used to set MCU memory YES/NO.

22

12

Counter Operation

24 5

7 1

Operation (Display/ Operation key) Fixing (Fusing)

Operation test/check

Setting

Specifications

26

30

Operation test/check

Operation

Setting Setting DRIVE Operation test/check

Operation Operation Operation

43

1 4

25

PCU

Operation data output/Check (Display/Print) Setting

Specifications

26

Specifications

39

Others ICU Adjustment

Software Picture quality

Used to check the ROM version. Used to adjust the main scanning direction print image position. (Main scanning direction void area adjustment) Used to check the operation (self print operation) of the printer section. Operation mode (Common) Used to set the scanner (writing) motor OFF timing. Used to check the operation of the scanner (writing) motor and its control circuit.

22 50

14 10

Printer Laser (Exposure)

Operation test/check Setting

Operation Specifications

64 26

1 40

Operation test/check

Operation

25

10

87

Section Laser (Exposure)

Purpose Operation test/check Operation

Item

Function (Purpose) Used to check the operation of the scanner (writing) section. Used to check the warm up time and the operation of all the units and to make aging (intermittent operation) with copying. Each section can be checked during copying.

Code Main 61 Sub 3

Others

Operation test/check

Operation test/check

Operation

Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. (In this simulation, the detection functions of paper presence/empty and a paper jam disabled.)

Operation test/check

Operation

d. Item
Item Picture quality Purpose Adjustment Section Function (Purpose) Used to adjust the coy magnification ratio (in the main scanning direction and the sub scanning direction). Used to adjust the copy image position o the print paper in the copy mode and to adjust the void area (image loss). ICU Used to adjust the main scanning direction print image position. (Main scanning direction void area adjustment) Used to adjust the copy density. (The print density in each mode and the overall print density (overall setting of the specified density gradient) can be adjusted. Used to set the destination. Used to set the rear void area YES/NO. 46 Code Main 48 Sub 1

Adjustment

50

Adjustment

10

Density

Adjustment

Specifications Operation mode (Common)

Setting Setting

26

6 20

Setting Setting

Used to set the power save mode YES/NO. Used to set the photoconductor drum operation inhibit YES/NO when the life is reached. Fixing (Fusing) Used to set the CE mark conforming operation mode. (For prevention against flicker when driving the fusing heater lamp) Used to set MCU memory YES/NO. Used to check the machine (hardware) specifications. Used to set the scanner (writing) motor OFF timing. Used to cancel the self diag other than U2 trouble. Used to cancel the self diag U2 trouble. PCU Optical (Image scanning) Optical (Image scanning) Image process (Photoconductor/ Developing/Transfer/ Cleaning) Photo conductor Used to check the ROM version. Used to clear the count of use (count of scanning) of the scanner (reading) unit. Used to check the count of use (count of scanning) of the scanner (reading) unit. Used to clear the photoconductor drum counter. 14 16 22 24 22

26 38

Setting

30

Setting Operation data output/Check (Display/Print) Setting Trouble Error Clear/Cancel (Trouble etc.) Clear/Cancel (Trouble etc.) Software Counter Others Data clear Operation data output/Check (Display/Print) Data clear

PCU PCU

39 7

Laser (Exposure)

40 0 0 14 13 21

24

88

Item Counter

Purpose Operation data output/Check (Display/Print)

Section Image process (Photoconductor/ Developing/Transfer/ Cleaning) Photo conductor

Function (Purpose) Used to check the print count value of the photoconductor.

Code Main 22 Sub 12

Total Operation

User data output/Check (Display/Print) Operation test/check

Used to check the total counter value. Used to check the operation of the sensors and detectors in the paper feed section, the paper transport section, and the paper exit section and their control circuit. Paper transport Used to check the operation of the paper feed (clutch, solenoid and its control circuit. Used to check the operation of the scanner (reading) unit and its control circuit. Used to check the operation of the copy lamp and its control circuit. Used to check the result of shading correction. (The shading correction data is displayed.) Used to check the result of shading correction (dark component). (The shading correction (dark component) data is displayed.) Used to set the scanner (reading) sections operation ENABLE/DISABLE. In case of a breakdown of the scanner (reading) section, if this simulation is set to DISABLE, the machine can be used only as a printer. Used to check the operation of the operation panel display lamps and the control circuit. Used to set the fusing temperature. Used to set the fusing temperature after 20th sheet in the multi print mode. Used to check the operation of the heater lamp and its control circuit. Used to check the operation of the fan motor and its control circuit. Used to check the operation of the main drive (excluding the scanner (reading) section) section. Used to check the operation (self print operation) of the printer section. Used to check the operation of the scanner (writing) motor and its control circuit. Used to check the operation of the scanner (writing) section. Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. (In this simulation, the detection functions of paper presence/empty and a paper jam disabled.) 5 64 30

5 1

Operation test/check

Operation test/check

Optical (Image scanning) Optical (Image scanning) Optical (Image scanning) Optical (Image scanning)

Operation test/check Operation data output/Check (Display/Print) Operation data output/Check (Display/Print) Operation data output/Check (Display/Print)

5 63

3 1

Optical (Image scanning)

Operation test/check

Operation (Display/ Operation key) Fixing (Fusing) Fixing (Fusing) Fixing (Fusing)

Setting Setting Operation test/check

43

1 4 2

Operation test/check

DRIVE

25

Operation test/check Operation test/check

Printer Laser (Exposure)

64 25

1 10

Operation test/check

Laser (Exposure)

61

Operation test/check

Others

Operation test/check

Others

89

(3) Details of simulations

1
1 -1 Purpose Function (Purpose) Section Item Operation/ Procedure Operation test/check Used to check the operation of the scanner (reading) unit and its control circuit.

Optical (Image scanning) Operation Set the copy magnification ratio to any desired level and press the start button. The scanner scans (reads) once at the scanning speed corresponding to the set copy magnification ratio. At that time, the operation of the scanner home position sensor (MHPS) can be checked wit the photoconductor lamp. When the scanner is at the home position, that is, when the scanner home position sensor (MHPS) detects the scanner, the photoconductor lamp lights up.

Note

5
5 -1 Purpose Function (Purpose) Section Item Operation/ Procedure Note Operation test/check Used to check the operation of the operation panel display lamps and the control circuit.

Operation (Display/Operation key) Operation All the lamps and value displays on the operation panel are lighted for 5 sec.

5 -2

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation test/check Used to check the operation of the heater lamp and its control circuit. Used to check the operation of the fan motor and its control circuit. Fixing (Fusing) Operation The heater lamp repeat ON for 500msec and OFF for 500msec each 5 times. During this time, the fan motor rotates.

5 -3

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation test/check Used to check the operation of the copy lamp and its control circuit.

Optical (Image scanning) Operation The copy lamp is lighted for 5 sec.

8 10

6
6 -1 Purpose Function (Purpose) Section Item Operation/ Procedure Note Operation test/check Used to check the operation of the paper feed (clutch, solenoid and its control circuit.

Paper transport Operation The paper feed clutch solenoid repeats ON for 500msec and OFF for 500msec each 20 times.

7
7 -1 Purpose Function (Purpose) Section Item Operation/ Procedure Operation test/check Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. Others Operation 1) 2) 3) 4) 5) 6) After completion of simulation, warming up is started. Counting is made every second and the count value is displayed. After completion of warming up, counting is stopped and the ready lamp is lighted. Press the clear key. (Once) Set the copy quantity. Press the start key. Copying is made repeatedly to make the set quantity of copy.

Note

7 -2

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation test/check Used to check the warm up time and the operation of all the units and to make aging with copying. Each section can be checked during copying. (In this simulation, the detection functions of paper presence/empty and a paper jam are disabled.) Others Operation Basically the same operation is performed as SIM 7-1. However, paper empty or presence and paper jam are ignored.

7 -6

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation test/check Used to check the warm up time and the operation of all the units and to make aging (intermittent operation) with copying. Each section can be checked during copying. Others

Basically the same operation is performed as SIM 7-1. Similarly with SIM 7-1, copying is made in the unit of the set quantity, however there is an 3sec interval between the set quantities.

8 11

8
8 -1 Purpose Function (Purpose) Section Item Operation/ Procedure The following high voltages are outputted for 30 sec. * Transfer charger voltage (DC component + AC component) * Main charger voltage (DC component + AC component) Operation test/check Used to check the developing bias voltage, the main charger voltage, and the transfer charger voltage and the operation of their control circuit. Image process (Photoconductor/Developing/Transfer/Cleaning)

Note

8 -2

Purpose Function (Purpose) Section Item Operation/ Procedure

Adjustment/Operation test/check Used to adjust and check the operation of the developing bias voltage, the main charger voltage, and the transfer charger voltage, and their control circuit. Image process (Photoconductor/Developing/Transfer/Cleaning)

The following high voltages are outputted for 30 sec. * Transfer charger voltage (DC component + AC component) * Main charger voltage (DC component + AC component) * Developing bias voltage

Note

8 -3

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation test/check Used to check the operation of each voltage of the main charger and its control circuit.

Image process (Photoconductor/Developing/Transfer/Cleaning)

The following high voltage is outputted for 30 sec. * Main charger voltage (Only the DC component is outputted.)

14
14 - 0 Purpose Function (Purpose) Section Item Operation/ Procedure Note Trouble Error Clear/Cancel (Trouble etc.) Used to cancel the self diag other than U2 trouble.

8 12

16
16 - 0 Purpose Function (Purpose) Section Item Operation/ Procedure Note Trouble Error Clear/Cancel (Trouble etc.) Used to cancel the self diag U2 trouble.

22
22 - 5 Purpose Function (Purpose) Section Item Operation/ Procedure Counter Total User data output/Check (Display/Print) Used to check the total counter value.

The total print counter value is displayed in 3 digits of each two times. The display is made repeatedly and continuously. (Example) Total print counter value = 12345 (Display content) (Display time) 012 0.7sec Blank 345 Blank 012 0.3sec (short) 0.7sec 1.0sec (long) 0.7sec

Note

22 - 12

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation data output/Check (Display/Print) Used to check the print count value of the photoconductor.

Image process (Photoconductor/Developing/Transfer/Cleaning) Counter

Photo conductor

The display system and the method are the same as those of SIM 22-5 (Total print counter display).

22 - 14

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Others Used to check the ROM version.

PCU Software The ROM version on the MCU PWB is displayed in 3 digits on the copy quantity display. If any trouble occurs in the software operation, check the version with this simulation.

8 13

22 - 21

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation data output/Check (Display/Print) Used to check the count of use (count of scanning) of the scanner (reading) unit.

Optical (Image scanning) Counter The display system and the method are the same as those of SIM 22-5 (Total print counter display).

24
24 - 7 Purpose Function (Purpose) Section Item Operation/ Procedure Note Data clear Used to clear the photoconductor drum counter.

Image process (Photoconductor/Developing/Transfer/Cleaning) Counter

Photo conductor

24 - 13

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Data clear Used to clear the count of use (count of scanning) of the scanner (reading) unit.

Optical (Image scanning) Counter

25
25 - 1 Purpose Function (Purpose) Section Item Operation/ Procedure Operation test/check Used to check the operation of the main drive (excluding the scanner (reading) section) section.

DRIVE Operation The main motor rotates for 30 sec. During the motor rotation, one of the following two operations is performed depending on installation of the developer cartridge. 1) When the developer cartridge is installed: (The following high voltages are outputted.) * Main charger voltage * Transfer charger voltage * Developer bias voltage 2) When the developer cartridge is not installed: The high voltage is not outputted and the main motor rotates only.

Note

8 14

25 - 10

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation test/check Used to check the operation of the scanner (writing) motor and its control circuit.

Laser (Exposure) Operation The scanner (write) motor rotates for 30 sec.

26
26 - 6 Purpose Function (Purpose) Section Item Operation/ Procedure Specifications 1) The currently set code of the destination is displayed. 2) To change the set content, enter the code of your desired setting and press the start button. Destination code Set value 0 1 2 EX Japan Japan Destination Paper type Inch series AB series AB series Detected paper size Paper width detector ON 11 ! 8.5/14 ! 8.5 A4 (210 ! 356 mm) A4 (210 ! 356 mm) Paper width detector OFF 8.5 ! 5.5/8.5 ! 11 A5 B5 Setting Used to set the destination.

When the set value is changed, the paper size specification and the fixed, enlarged, and reduced copy magnification ratios are changed. Note

26 - 7

Purpose Function (Purpose) Section Item Operation/ Procedure

Operation data output/Check (Display/Print) Used to check the machine (hardware) specifications.

PCU Specifications Operation mode (Common)

The currently set code of the machine operation specification is displayed. MODEL AL-800 AL-840 COPY SPEED 8CPM 8CPM PRINT SPEED 8PPM PRINTER FUNCTION NO YES CODE (DISPLAY) C8 CP8

Note

26 - 20

Purpose Function (Purpose) Section Item

Setting Used to set the rear void area YES/NO.

Specifications

Operation mode (Common)

8 15

Operation/ Procedure

1) The currently set code of the rear void area YES/NO is displayed. 2) To change the set content, enter the code of your desired setting and press the start button. Set code 0 1 Rear edge void area YES NO

The rear edge void amount can be adjusted with SIM 50-1. Be sure to set to "0" (Rear edge void area YES). Note

26 - 30

Purpose Function (Purpose) Section Item Operation/ Procedure

Setting Used to set the CE mark conforming operation mode. (For prevention against flicker when driving the fusing heater lamp) Fixing (Fusing) Specifications Operation mode (Common)

1) The currently set code of the CD mark conformity (Flicker prevention) is displayed. 2) To change the set content, enter the code of your desired setting and press the start button. The set content is stored. Set code 0 1 CE mark conformity operation (Flicker prevention) YES NO

When the power of this machine is turned on, if any lamp flickers during printing, set this setting to "1" (YES). Then the phenomenon may be prevented or reduced. Note

26 - 38

Purpose Function (Purpose) Section Item Operation/ Procedure

Setting Used to set the photoconductor drum operation inhibit YES/NO when the life is reached.

Specifications

Operation mode (Common)

1) The currently set code of the machine operation at photoconductor drum life is displayed. 2) To change the set content, enter the code of your desired setting and press the start button. Set code 0 1 Machine operation at photoconductor life Operation stop Operation allowed

When this is set to "1," the copy/print operation can be performed even if the photoconductor drum reaches its life (20K). At that time, the copy/print operation can be performed regardless of the photoconductor drum counter value. When set to "0," if the photoconductor drum counter reaches the life (20K), the copy/print operation cannot be performed. If the photoconductor drum counter reaches the life (20K) during continuous copy/print operation, the machine completes its job before disabling the operation. Note

26 - 40

Purpose Function (Purpose) Section Item

Setting Used to set the scanner (writing) motor OFF timing.

Laser (Exposure) Specifications Operation mode (Common)

8 16

Operation/ Procedure

1) The currently set code of the scanner (writing) motor OFF timing after completion of printing is displayed. 2) To change the set content, enter the code of your desired setting and press the start button. Setting code 0 1 2 3 Scanner (writing) 0 30 60 90 motor OFF timing sec sec sec sec

Note

30
30 - 1 Purpose Function (Purpose) Section Item Operation/ Procedure Operation The paper detectors operations can be checked with lighting of the lamps on the operation panel. Paper Paper Paper Paper Note Detector name empty detector PE SENSOR entry detector PIN SENSOR exit detector POUT size (width) detector PAPER SIZE SW Monitor lamp Developer cartridge replacement lamp Paper jam lamp Photoconductor cartridge replacement lamp Zoom lamp Operation test/check Used to check the operation of the sensors and detectors in the paper feed section, the paper transport section, and the paper exit section and their control circuit.

43
43 - 1 Purpose Function (Purpose) Section Item Operation/ Procedure Setting Used to set the fusing temperature.

Fixing (Fusing) Operation 1) The currently set code of the fusing temperature (normal state) is displayed. 2) To change to the standard set temperature, press the code corresponding to the standard set temperature and press the start button. Be sure to set to "0" (160C). If set to other than "1," a trouble may occur. Set code 0 1 2 3 4 5 Fusing temperature (C) 160 150 155 165 170 175

Note

Be sure to set to the specified value (default).

43 - 4

Purpose Function (Purpose) Section Item

Setting Used to set the fusing temperature after 20th sheet in the multi print mode.

Fixing (Fusing) Operation

8 17

Operation/ Procedure

1) The currently set code of the fusing temperature (after 20th sheet of continuous printing) is displayed. 2) To change to the standard set temperature, press the code corresponding to the standard set temperature and press the start button. Be sure to set to "2" (155C). If set to other than "1," a trouble may occur. Set code 0 1 2 3 4 5 Fusing temperature (C) 160 150 155 165 170 175

Note

If not, a trouble may occur.

46
46 - 1 Purpose Function (Purpose) Section Item Operation/ Procedure Picture quality Density Adjustment Used to adjust the copy density. (The print density in each mode and the overall print density (overall setting of the specified density gradient) can be adjusted.

By adjusting the exposure level of the center density, the other copy density levels (density levels 1, 2, 4, 5) can be automatically calculated and adjusted. The gamma curve (gradient) is fixed and cannot be changed. By changing the adjustment value, however, the gamma curve is shifted (with the fixed gradient). Therefore, the overall copy density is changed. The above adjustment is made for each copy mode. Each copy mode and each copy density level (5 steps) have their own gamma curve (gradient). The adjustment value can be set in the range of 0 ~ 99. 1) Select the picture quality mode with the copy picture quality mode select key. (The currently set copy density adjustment level is displayed on the copy quantity display.) 2) To change the copy density, change the adjustment value and press the start button. (The adjustment value is stored and a copy is made.) To decrease the copy density, decrease the adjustment value, and vice versa. Adjustment mode Auto copy mode Manual copy mode Photo copy mode Auto (Toner save) copy mode Manual (Toner save) copy mode Mode display lamp Auto copy mode lamp Text copy mode lamp Photo copy mode lamp Auto copy mode lamp Photo copy mode lamp Manual copy mode lamp Photo copy mode lamp 3 Gray scale "3" is slightly copied. 3 3 Density level Density (Test chart UKOG-0162FCZZ gray scale density level) Gray scale "3" is slightly copied. Gray scale "3" is slightly copied. Gray scale "3" is slightly copied. Gray scale "3" is slightly copied.

Note

48
48 - 1 Purpose Function (Purpose) Section Item Picture quality Adjustment Used to adjust the coy magnification ratio (in the main scanning direction and the sub scanning direction).

8 18

Operation/ Procedure

There are following three copy magnification ratio adjustment modes. Adjustment mode Main scanning direction Auto Manual Sub scanning direction Manual Adjustment mode display (ON) Auto copy mode lamp Manual copy mode lamp Photo copy mode lamp Note Automatically adjusted by the software. Automatically adjusted by the software. Adjustment is made by changing the scanning speed,

1) Select the adjustment mode with the copy picture quality mode select key. (The currently set copy density adjustment level is displayed on the copy quantity display.) 2) To change the copy magnification ratio, change the adjustment value and press the start button. (The adjustment value is stored and a copy is made at the copy magnification ratio corresponding to the value.) The adjustment value can be set in the range of 0 ~ 99. In the case of the main scanning direction copy magnification ratio adjustment (auto) mode, the adjustment is made automatically and there is no need to adjust. Without entering the adjustment value, press the start button. There are two marks on the shading correction plate, and the distance between the two marks is read by the CCD to adjust the main scanning direction copy magnification ratio automatically. In case of the mark reading error, "- - -" is displayed on the copy quantity display. At that time, the main scanning direction image position adjustment is also made automatically. If, however, automatic adjustment is not made, manual adjustment must be made. When the adjustment value is changed by "1," the copy magnification ratio is changed by 0.1%. Note

50
50 - 1 Purpose Function (Purpose) Section Item Operation/ Procedure Picture quality There are following four adjustment items. By changing the adjustment values of the items, the paper lead edge, the rear edge, image loss, and void area can be adjusted. Adjustment item Image lead edge position (print start position) Adjustment mode display (ON) Auto copy mode lamp Note Used to determine the relative positions of the paper and the image. The paper lead edge and the image lead edge reference position (image lead edge) are aligned. (It corresponds to the time from when the PIN detector detects the paper lead edge to when the scanner starts (printing is started). Used to determined the image lead edge reference position. (Used to determine the distance between the scanner home position to the document lead edge reference position.) Used to adjust the lead edge section effective image amount. The images scanned from starting the scanner to reaching the image lead edge reference position and during the time corresponding to this setting are made invalid (cut off) to make the image loss and the void area. Used to determine the cut timing of the print image (data). The PIN detector detects the paper length. The print image (data) cut timing is determined from the relationship between the calculated paper length and the sub scanning direction image length, Adjustment Used to adjust the copy image position o the print paper in the copy mode and to adjust the void area (image loss).

Image lead edge reference position (image scan start position) Lead edge void area

Photo copy mode lamp

Manual copy mode lamp

Rear edge void area

Auto/Photo/Manual copy mode lamp

1) Select the adjustment mode image lead edge position (print start position) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 2) Change the set value and press the start button. (The adjustment value is stored and a copy is made.) When the set value is made greater, the image lead edge position is shifted forward for the paper lead edge position. When the set value is made smaller, the image lead edge position is shifted backward for the paper lead edge position. 3) Select the adjustment mode image lead edge position (image scanning start position) with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 8 19

4) Change the set value and press the start button. When the set value is made greater, the image lead edge reference position is shifted forward. When the set value is made smaller, the image lead edge reference position is shifted backward. (Note) If this adjustment is not made properly, when the copy magnification ratio is changed, the copy image position varies for the paper lead edge position. 5) Select the adjustment mode lead edge void area with the copy picture quality mode select key. (The currently set adjustment value is displayed on the copy quantity display.) 6) Change the set value and press the start button. 7) Select the adjustment mode rear edge void area with the copy quality mode select key. (The currently set adjustment mode is displayed on the copy quantity display.) 8) Change the set value and press the start button. The adjustment value can be set in the range of 0 ~ 99. Note

50 - 10

Purpose Function (Purpose) Section Item Operation/ Procedure

Adjustment Used to adjust the main scanning direction print image position. (Main scanning direction void area adjustment)

ICU Picture quality 1) Select the adjustment item with the copy image mode select key. Adjustment mode Main scanning direction image position Main scanning direction image position (SPF mode) Left void area Right void area Adjustment mode display (ON) Photo copy mode lamp Auto/Photo/Manual copy mode lamp Auto copy mode lamp Manual copy mode lamp Note

2) To change the copy image position in the main scanning direction for the paper in a copy mode (to change the main scanning direction void area), change the adjustment value and press the start button. (The adjustment value is stored and a copy is made corresponding to the setting.) The adjustment value can be set in the range of 0 ~ 99. When the adjustment value is changed by "1," the copy image position is shifted by 0.1mm in the main scanning direction for the paper. When the main scanning direction copy magnification ratio is adjusted with SIM 48-1 (auto mode), this adjustment is automatically performed and there is no need to enter the adjustment value with this simulation. If the adjustment is not made properly, use this simulation to make a manual adjustment. (Except for the SPF mode. In the case of the SPF mode, the adjustment with this simulation is required.) 3) To change the left and the right void areas, select the adjustment mode, change the adjustment value and press the start button. (The adjustment value is stored and a copy corresponding to the setting is made.) The adjustment value can be set in the range of 0 ~ 99. When the adjustment value is changed by "1," the void area is changed by 0.1mm, Note

61
61 - 3 Purpose Function (Purpose) Section Item Operation/ Procedure Note Operation test/check Used to check the operation of the scanner (writing) section.

Laser (Exposure) Operation While laser beams are outputted, the scanner(writing) motor rotates for 30 sec. At that time, the zoom mode display lamp lights up for 100msec every time when the laser beam sensor detects laser beam,

8 20

63
63 - 1 Purpose Function (Purpose) Section Item Operation/ Procedure Operation data output/Check (Display/Print) Used to check the result of shading correction. (The shading correction data is displayed.)

Optical (Image scanning) Operation When the start button is pressed, the scanner unit is shifted to the shading sheet (white) position and the scanner lamp is lighted for 10 sec. During the above operation, one pixel at the center of CCD detects the white level for every second and the value is displayed on the copy quantity display in real time. The display value ranges from 0 to 255.

Note

63 - 2

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation data output/Check (Display/Print) Used to check the result of shading correction (dark component). (The shading correction (dark component) data is displayed.) Optical (Image scanning) Operation

64
64 - 1 Purpose Function (Purpose) Section Item Operation/ Procedure Operation test/check Used to check the operation (self print operation) of the printer section.

Printer Operation 1) 2) 3) 4) After completion of simulation, warming up is started. After completion of warming up, the ready lamp is lighted. Set the copy quantity. Press the start key. Print operation is made in the 1 by 2 mode (1-line print and 2-lines blank pattern) to make the set quantity of copy.

Note

64 - 2

Purpose Function (Purpose) Section Item Operation/ Procedure Note

Operation data output/Check (Display/Print) Used to set the scanner (reading) sections operation ENABLE/DISABLE. In case of a breakdown of the scanner (reading) section, if this simulation is set to DISABLE, the machine can be used only as a printer. Optical (Image scanning) Operation

8 21

2. User program
A. Outline
The user program is used to realize the machine conditions according to the users own requirements.

B. Operating procedure
1) Keep pressing the left and right copy density adjustment keys at the same time at the same time for over 5 sec. (The copy quantity display turns off. The photoconductor cartridge replacement lamp, the toner cartridge replacement lamp, and the paper jam lamp blink. The machine enters the user program mode.) (Ready lamp OFF)

2) Set the user program number with the value set key (digit of 10). (The user program number is displayed on the copy quantity display.) 3) Press the start key. (The machine enters the program mode set in procedure 2).) 4) Use the value set key (digit of 1) to enter the desired set value. (The set value is displayed on the copy quantity display.) 5) Press the start button. (The content set i procedure 4) is stored.) After entering a user program mode, press the clear key once, and the other user program numbers are ready to be selected. To cancel the user program mode, press the left or right copy density adjustment key.

Operation flow of user program

START (Normal mode)

Keep pressing the left and right copy density adjustment keys at the same time for 5 sec.

The machine enters the user program mode. (The copy quantity display turns off;the photoconductor cartridge replacement lamp, the toner cartridge replacement lamp, and the paper jam lamp blink. (Ready lamp goes off.)

Set the user program number with the value set key. (The user program number is displayed on the copy quantity display.)

Press the start key. (The machine enters the set program mode.)

Enter the set value corresponding to the set content with the value set key.

The set content of currently set user program mode is changed.

Press the start button. (The set content is stored.) (Ready lamp goes off.)

NO Do you want to cancel the user program mode ? Press the left or the right copy density adjustment key.

Press the clear key.

YES

Another user program mode is selected.

NO

YES

C. Content
Program No 1 Set value 0 1 2 3 4 0 1 2 0 1 2 3 4 5 0 1 0 1 Content OFF 30 sec 60 sec 90 sec 120 sec 30 sec 60 sec 90 sec 2 min 5 min 15 min 30 min 60 min 120 min YES NO OFF ON Auto clear time setting This setting is linked with the shift time from the off-line mode to the on-line mode. When the set value is "0," however, the time is 30 sec. Pre-heat mode shift time setting

Power shut down shift time setting

5 9

Power shut down YES/NO setting Paper width detection ON/OFF setting

8 22

[9] DISASSEMBLY, ASSEMBLY, MAINTENANCE

1. List

OIL/GRE (Lubricate, grease up) CLN (Clean) ADJ (Adjust) REP (Replace, install) CHP (Change position); (Clean, replace, lubricate, grease up according to necessity.) ASS (Assemble, disassemble)
Section S No. S 001 Part name External view (Cabinet/Cover) Ua No. Unit name Unit Ub No. Unit name P No. P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 S 002 Operation Ua 001 Operation unit P 001 P 002 P 003 S 003 Paper feed, paper transport P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 S 004 Scanner (reading) Ua 001 Scanner (reading) unit Hinge Operation control PWB Key top Paper width detector Paper set lever Paper pressure plate Paper feed roller clutch spring Paper feed roller Paper feed clutch sleeve A Paper feed clutch sleeve B Paper feed clutch lever Paper separator Part Part name Rear cabinet Front upper cabinet Right cabinet Left cabinet Front right lower cabinet Front left lower cabinet Document table glass Bottom base plate Paper reception tray JOB CODE ASS ASS ASS ASS CLN ASS ASS ASS CLN ASS ASS ASS ASS ASS ASS ASS ASS ASS ASS GRE ASS CLN ASS GRE ASS GRE ASS ASS CLN ASS P 001 P 002 Scanner home position sensor Scanner (copy) lamp drive PWB Scanner motor Scanner motor gear CCD unit (CCD/lens) Scanner rail Scanner shaft Scanner drive wire Scanner (copy) lamp ASS ASS ADJ M10 Adjustment is required when replace ADJ M3 After-work JOB No. NOTE

P 003 P 004 P 005 P 006 P 007 P 008 Ub 001 Scanner unit A P 001

ASS GRE ASS CLN GRE ASS GRE ASS ASS ASS ADJ M2/M3 ADJ M3 ADJ M10 Adjustment is required when replace ADJ M4

P 002 P 003 Ub 002 Scanner unit B

No. 1 mirror Scanner lamp light quantity sensor No. 2 mirror No. 3 mirror

CLN ASS CLN CLN ASS ASS CLN ASS CLN ASS

P 001 P 002

S 005

Scanner (writing)

Ua 001 Scanner (writing) unit

P 001 P 002

No. 1 mirror No. 3 mirror

CLN CLN

91

Section S No. S 005 Part name Scanner (writing) Ua No. Unit name

Unit Ub No. Unit name P No. P 003 P 004 P 005 P 006 P 007 P 008 P 009 P 010 P 011 P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 P 010 Ua 001 Scanner (writing) unit

Part Part name No. 2 cylindrical lens f mirror (No. 2 mirror) Scanning mirror (motor) unit Laser unit Laser beam sensor Paper feed solenoid Paper empty detector No. 1 cylindrical lens Toner empty sensor Toner cartridge Photoconductor cartridge Developing bias electrode Photoconductor earth electrode Transfer roller Transfer charger electrode Developing bias electrode spring Separation electrode Main charger electrode SP Earth electrode SP

JOB CODE CLN ASS CLN ASS CLN ASS ASS CLN ASS ASS CLN ASS ASS ASS ASS CLN ASS CLN ASS CLN ASS CLN ASS CLN ASS CLN ASS CLN ASS CLN ASS

After-work JOB No.

NOTE

S 006

Image process

S 007

Fusing, paper exit

Ua 001 Fusing unit P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 P 010 P 011 Pressure roller Paper guide sheet Paper exit roller L Paper exit roller U Paper exit detector Fusing temperature sensor Heat roller Heater lamp Separation pawl Temperature fuse A Temperature fuse B Gears Main motor Power switch Fuse

ASS CLN ASS CLN ASS CLN ASS CLN ASS ASS CLN ASS CLN ASS ASS CLN ASS CLN ASS ASS GRE ASS ASS ASS ASS ASS SET M1/M2 ADJ M1/ M4 6 Adjustment is required when replace

S 008

Drive

P 001 P 002

S 009

Electrical

Ua 001 Power source, PWB unit Ua 002 MCU (PCU) PWB unit Ua 003 ICU PWB/Interface PWB unit Ua 004 High voltage/motor drive PWB unit

P 001 P 002

ASS

ASS P 001 Fan motor ASS

S 010

Others

92

S001 External view section

S No. S 001 Section Part name External view (Cabinet/Cover) Unit Ua No. Unit name Ub No. Unit name P No. P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 Part Part name Rear cabinet Front upper cabinet Right cabinet Left cabinet Front right lower cabinet Front left lower cabinet Document table glass Bottom base plate Paper reception tray JOB CODE ASS ASS ASS ASS CLN ASS ASS ASS CLN ASS ASS After-work JOB No. NOTE

S001/P001

S001/P007/CLN

S001/P004/CLN

S001/P006

S001/P003 S001/ P002

S001/P005

93

S001/P009

S001/P008

S001/P001
(1)

Rear cabinet

S001/P002
(1)

Front upper cabinet

Remove the screw and remove the rear cabinet (S001/P001) in the arrow direction.

Open the operation unit and remove the screw. Remove the front upper cabinet (S001/P002) in the arrow direction.

S001/P001

S001/P002

* Troubles caused by improper work

1) Paper detector malfunction

* Troubles caused by improper work

1) The operation unit cannot be closed completely.

94

S001/P003
(1)

Right cabinet

S001/P005
(1)

Front right lower cabinet

Remove the screw and release the hook, then remove the right cabinet (S001/P003).

Release the hook, and remove the front right lower cabinet (S001/P005) from the right cabinet (S001/P003).

S001/P003

S001/P003

S001/P005

* Note
1) Be careful not to damage the right lower cabinet (S001/P005).

* Note
1) Be careful not to break the hook, which is fragile.

S001/P004
(1)

Left cabinet
(1)

Remove the screw and release the hook, then remove the right cabinet (S001/P004).

S001/P006

Front left lower cabinet

Remove the front left lower cabinet (S001/P006) from the left cabinet (S001/P004).

S001/P004

S001/P004/CLN *A

* Cleaning
Clean the white sheet (*A) inside the left cabinet with absolute alcohol.

S001/P006

* Note
1) Be careful not to break the hook, which is fragile.

* After-work
1) Copy density adjustment

* Troubles caused by improper work

1) Shading correction error (E7-05/04/12/15)

S001/P007
(1) (2) (3) (4)

Document table glass

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 .

95

(5)

Lift and remove the document table glass (S001/P007).

S001/P007/CLN

(7)

Remove the connector earth and remove the bottom base plate (S001/P008).

* Cleaning
Use absolute alcohol to clean the document table glass.

S001/P008

S001/P008 S001/P009
(1) (2) (3) (4) (5)

Bottom base plate Paper reception tray

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the screw connector and remove the fan motor unit.

(6)

Reverse the machine and remove the screw. (8) Pull out the paper reception tray (S001/P009).

S001/P009

* Troubles caused by improper work

Paper entry detector malfunction

* Note
Be careful not to mistake the installing direction of the paper entry detector when installing.

96

S002 Operation section

S No. S 002 Section Part name Operation Unit Ua No. Unit name Ua 001 Operation unit Ub No. Unit name P No. P 001 P 002 P 003 Part Part name Hinge Operation control PWB Key top JOB After-work CODE JOB No. ASS ASS ASS ASS NOTE

S002/Ua001 P003

S002/Ua001 P002

S002/Ua001 P001

S002/Ua001 P003

S002/Ua001 P002 S002/Ua001 P003

S002/P001 S002/P002 S002/P003

(1) (2) (3)

Hinge Operation control PWB Key top

(4)

Remove the connector of the right cabinet side, remove the hook, and remove the operation unit (S002/Ua001).

Remove the right cabinet S001/P003 . Remove the screw and remove the fan motor unit S010/P001 . Open the operation unit (S002/Ua001).
HOOK

S002/Ua001

97

S002/Ua001

#1

(5)

Fit the hinge (S002/Ua001/P001) lock hole and pull it out.

(6)

Remove the screw, remove the connector, and remove the operation control PWB (S002/Ua001/P002) and the key top (S002/Ua001/P003).

S002/Ua001 P002 S002/Ua001 P003

S002/Ua001P001

* Note for assembly

#1. After installing the hook to the operation unit, bring the stopper section to the center of the long hole and push it in the arrow direction

* Troubles caused by improper work

1) Key operation trouble 2) Display trouble

98

S003 Paper feed, paper transport section

S No. S 003 Section Part name Paper feed, paper transport Unit Ua No. Unit name Ub No. Unit name P No. P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 Part Part name Paper width detector Paper set lever Paper pressure plate Paper feed roller clutch spring Paper feed roller Paper feed clutch sleeve A Paper feed clutch sleeve B Paper feed clutch lever Paper separator JOB CODE ASS ASS ASS ASS GRE ASS CLN ASS GRE ASS GRE ASS ASS CLN After-work JOB No. NOTE

S003/P001

S003/P003/GLN

S003/P002

S003/P007/GRE S003/P004/GRE

S003/P005/ CLN

S003/P009/CLN

S003/P009/ CLN

S003/P006/ GRE

S003/P008

99

S003/P001 S003/P002 S003/P003

(1) (2) (3) (4)

Paper width detector Paper set lever Paper pressure plate

* Troubles caused by improper work

1) Right/left void areas defective 2) Image position detective 3) Transfer roller dirt (Copy dirt) (Paper jam) (6) Remove the right cabinet S001/P003 . (7) Remove the screw, and remove the paper set lever (S003/ P002)and the paper pressure plate (S003/P003).

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the left cabinet S001/P004 . Pull and remove the paper width detector (actuator) (S003/ P001) on one side from the back of the rear cabinet.

S003/P003

S003/P001

S003/P002

(5)

Cut the binding band, remove the connector and the screw, and remove the paper width detector (switch) (S003/P001).

S003/P001

* Troubles caused by improper work

1) Mis-feed 2) Paper jam 3) Paper skew

S003/P004 S003/P005 S003/P006 S003/P007 S003/P008 S003/P009

(1) (2) (3) (4) (5) (6) (7)

Paper feed roller clutch spring Paper feed roller Paper feed clutch sleeve A Paper feed clutch sleeve B Paper feed clutch lever Paper separator

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the document table glass S001/P007 . Remove the fan motor unit S010/P001 . Remove the MCU (PCU) PWB unit S009/Ua002 .

9 10

(8) (9)

Remove the power PWB unit S009/Ua001 . Remove the scanner unit S004/Ua001 .

(10) Remove the screw, the gear, and the hook, and remove the upper frame (Scanner (writing) unit) unit.

(11) Remove the counter-screw, and remove the paper feed roller clutch spring (S003/P004), the paper feed roller (S003/P005), the paper feed clutch sleeve A (S003/P006), and the paper feed clutch sleeve B (S003/P007).
S003/P007/GRE S003/P004/GRE

S003/P005/ CLN

S003/P006/GRE

* Cleaning
Use absolute alcohol to clean the paper feed roller.

* Grease
Apply grease to the inside of the paper feed roller clutch spring, and to the surface of the paper feed clutch sleeve A and the paper feed clutch sleeve B.

* Note for assembly

Be careful to the installing direction of each part. Be sure to set the rear edge of the paper feed roller clutch spring to the notch section of the paper feed clutch sleeves A/B.

* Troubles caused by improper work

1) Mis-feed, paper jam 2) Paper skew (12) Remove the No. mirror (f mirror) S005/Ua001/P004 . (13) Remove the paper feed solenoid S005/Ua001/P010 . (14) Remove the paper feed clutch lever (S003/P008).
S003/P008

9 11

(15) As shown in the figure below, use a screwdriver to remove the paper separator (S003/P009).

* Cleaning
Use absolute alcohol to clean the paper separator.

* Troubles caused by improper work

1) Mis-feed, paper jam 2) Paper skew

S003/P009/CLN

S003/P009/CLN

S004 Scanner (Reading) section

Section S No. S 004 Part name Scanner (reading) Ua No. Unit name Unit Ub No. Unit name P No. P 001 P 002 Ua 001 Scanner (reading) unit Part Part name Scanner home position sensor Scanner (copy) lamp drive PWB Scanner motor Scanner motor gear CCD unit (CCD/lens) Scanner rail Scanner shaft Scanner drive wire Scanner (copy) lamp JOB CODE ASS ASS ASS ADJ M10 Adjustment is required when replace After-work JOB No. ADJ M3 NOTE

P 003 P 004 P 005 P 006 P 007 P 008 Ub 001 Scanner unit A P 001

ASS GRE ASS CLN GRE ASS GRE ASS ASS ASS ADJ M2/M3 ADJ M3 ADJ M10 Adjustment is required when replace ADJ M4

CLN P 002 P 003 Ub 002 Scanner unit B No. 1 mirror Scanner lamp light quantity sensor No. 2 mirror No. 3 mirror ASS CLN CLN ASS P 001 P 002 ASS CLN ASS CLN

9 12

S004/Ua001/Ub002/P001/CLN S004/Ua001/Ub001/ P001/CLN

S004/Ua001/Ub001/ P003/CLN

S004/Ua001/Ub002/P002/CLN

S004/Ua001/Ub001/ P002/CLN

S004/Ua001/P001 S004/Ua001

S004/Ua001/ P002

S004/Ua001/P008 S004/Ua001/P008

S004/Ua001/P008 S004/Ua001/ P004/GRE

S004/Ua001/ P005/CLN

S004/Ua001/ P006/GRE S004/Ua001/ P006/GRE

S004/Ua001/ P007/GRE

9 13

S004/Ua001
(1) (2) (3) (4) (5) (6) (7)

Scanner unit

(5) (6) (7)

Remove the document table glass S001/P007 . Remove the fan motor unit S010/P001 . Remove the screw and remove the scanner shaft.

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the document table glass S001/P007 . Remove the fan motor unit S010/P001 . Remove the screw, the connector, and the hook, and remove the scanner unit (S004/Ua001).

S004/Ua001

S004/Ua001/P001

(8)

Release the hook, cut the binding band, and remove the scanner home position sensor (S004/Ua001/P001).

* Troubles caused by improper work

1) L1-00 trouble 2) L3-00 trouble (9) Remove the screw and remove the dark box cover.

(10) Remove the screw and the connector, and remove the scanner lamp drive PWB. (S004/Ua001/P002).
S004/Ua001/P002

S004/Ua001/P001 S004/Ua001/P002 S004/Ua001/P003 S004/Ua001/P004 S004/Ua001/P005 S004/Ua001/P006 S004/Ua001/P007 S004/Ua001/P008

(1) (2) (3) (4)

Scanner home positions sensor Scanner (copy) lamp drive PWB Scanner motor Scanner motor gear CCD unit Scanner rail Scanner shaft Scanner drive wire

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 .

9 14

(11) Remove the screw, the spring, and the belt, and remove the scanner motor unit.
S004/Ua001/P003

* Grease
Apply grease to #1 position.

* Troubles caused by improper work

1) L1-00 trouble 2) L3-00 trouble 3) Image deflection (14) Remove the screw and the connector, and remove the CCD unit (S004/Ua001/P005). (Never remove the other screws than the two screws shown below.)

S004/Ua001/P005

(12) Remove the screw and remove the scanner motor (S004/ Ua001/P003).
S004/Ua001/P003

* Cleaning
Remove the protection cover, and clean the CCD and the lens with absolute alcohol.

(13) Remove the E-ring, and remove the scanner motor gear (S004/ Ua001/P004).

* Troubles caused by improper work

1) 2) 3) 4) E7-04 trouble E7-05 trouble E7-12 trouble Copy image defect (Improper focusing) (Distortion) (Streaks in the sub scanning direction)

S004/Ua001/P004/GRE

9 15

(15) Remove the screw, and remove the scanner shaft (S004/Ua001/ P007).

* Note for assembly

The wire on the front frame side is different from that on the rear frame side. Be careful not to mistake the wire colors.

* Troubles caused by improper work

1) L1-00 trouble 2) L3-00 trouble 3) Copy image defect (Distortion) (Image deflection)

S004/Ua001/ P006/GRE S004/Ua001/ P006/GRE

S004/Ua001/Ub001
S004/Ua001/ P007/GRE

Scanner unit A Scanner lamp No. 1 mirror Scanner lamp light quantity sensor

S004/Ua001/Ub001/P001 S004/Ua001/Ub001/P002 S004/Ua001/Ub001/P003

(1) (2) (3) (4) (5) (6) (7)

* Grease
Apply grease to the scanner rail (S004/Ua001/P006).

* Troubles caused by improper work

1) Copy image defect (Image deflection) (16) Remove the scanner drive wire (S004/Ua001/P008).

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the document table glass S001/P007 . Remove the fan motor unit. S010/P001 . Remove the lamp cover, lift the scanner lamp diagonally, and remove the scanner lamp (S004/Ua001/Ub001/P001).

* Assembly procedure
1) Hang the scanner drive wire fixing metal on the scanner unit hook. 2) Pass the wire through the outside grove of the double pulley of the scanner unit B. 3) Hold the winding pulley groove upside, wind the wire 11 turns. Insert the 9th turn of wire into the winding pulley groove and fix it with the screw. 4) Wind the wire over the pulley through under the scanner unit B. 5) Pass the wire through the inside groove of the double pulley of the scanner unit B. 6) Hang the spring hook on the scanner unit.

S004/Ub001/P001/CLN

P008

* Cleaning
Use absolute alcohol to clean the scanner lamp.

* Troubles caused by improper work

1) Copy image defect (Streaks in the sub scanning direction) (Uneven density)

9 16

* Cleaning
Use absolute alcohol to clean the scanner lamp light quantity sensor as shown below.

(9) Remove the screw, and remove the shaft. (10) Remove the connector, cut the binding band, and remove the scanner unit A (S004/Ua001/Ub001).
S004/Ua001/Ub001

S004/Ua001/ Ub001/P003/CLN

* Troubles caused by improper work

(8) 1) Improper copy density Loosen the wire fixing screw of the scanner unit A (S004/Ua001/ Ub001), and remove the wire. (11) Remove the No. 1 mirror (S004/Ua001/Ub001/P002).

S004/Ua001/Ub001

9 17

* Cleaning
Use absolute alcohol to clean the No. 1 mirror as shown below.
S004/Ua001/Ub001/ P002/CLN

(9)

Remove the screw, and remove the No. 2 mirror (S004/Ua001/ Ub002/P001) and the No. 3 mirror (S004/Ua001/Ub002/P002).
S004/Ua001/Ub002/ P001/CLN

S004/Ua001/Ub002/ P002/CLN

* Note for assembly

Be careful not to mistake the front and the back sides of the no. 2 and No. 3 mirrors.

* Troubles caused by improper work

1) Copy image defect (Distortion) (Streaks in the sub scanning direction) (Uneven density) 2) L1-00 trouble 3) L3-00 trouble

* Cleaning
Use absolute alcohol to clean the No. 2 and No. 3 mirrors.
S004/Ua001/Ub002/ P001/CLN

S004/Ua001/Ub002

Scanner unit B No. 2 mirror No. 3 mirror

S004/Ua001/Ub002/P001 S004/Ua001/Ub002/P002
(1) (2) (3) (4) (5) (6) (7) (8)

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the document table glass S001/P007 . Remove the fan motor unit. S010/P001 . Remove the scanner drive wire S004/Ua001/P008 . Remove the scanner unit B (S004/Ua001/Ub002).
S004/Ua001/Ua002
S004/Ua001/Ub002/ P002/CLN

* Troubles caused by improper work

1) Copy image defect (Distortion) (Streaks in the sub scanning direction) (Uneven density) 2) L1-00 trouble 3) L3-00 trouble 9 18

S005 Scanner (writing) section

Section S No. S 005 Part name Scanner (writing) Ua No. Unit name Unit Ub No. Unit name P No. P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 P 010 P 011 Ua 001 Scanner (writing) unit Part Part name No. 1 mirror No. 3 mirror No. 2 cylindrical lens f mirror (No. 2 mirror) Scanning mirror (motor) unit Laser unit Laser beam sensor Paper feed solenoid Paper empty detector No. 1 cylindrical lens Toner empty sensor JOB CODE ASS CLN CLN CLN ASS CLN ASS CLN ASS ASS CLN ASS ASS CLN ASS After-work JOB No. NOTE

S005/Ua001/P001/CLN S005/Ua001/P080 S005/Ua001/P006 S005/Ua001/P002/CLN

S005/Ua001/ P011

S005/Ua001/ P007/CLN S005/Ua001/ P010/CLN

S005/Ua001/ P009

S005/Ua001/ P005/CLN

S005/Ua001/ P004/CLN

S005/Ua001/ P003/CLN

S005/Ua001

Scanner unit No. 1 mirror No. 3 mirror No. 2 cylindrical lens No. 2 mirror (f mirror) Scanning mirror (motor) unit Laser unit Laser beam sensor PWB Paper feed solenoid Paper empty detector No. 1 cylindrical lens Toner empty sensor

* Cleaning
Use absolute alcohol to clean the No. 1 mirror (S005/Ua001/ P001), No. 3 mirror (S005/Ua001/P002), and No. 2 cylindrical lens (S005/Ua001/P003).

S005/Ua001/P001 S005/Ua001/P002 S005/Ua001/P003 S005/Ua001/P004 S005/Ua001/P005 S005/Ua001/P006 S005/Ua001/P007 S005/Ua001/P008 S005/Ua001/P009 S005/Ua001/P010 S005/Ua001/P011
(1) (2) (3) (4) (5) (6) (7)

S005/Ua001/P002/CLN S005/Ua001/P001/CLN S005/Ua001/P003/CLN

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the document table glass S001/P007 . Remove the fan motor unit S010/P001 . Remove the scanner unit (reading) S004/Ua001 . 9 19

* Note
Do not remove those mirrors.

(8)

Remove the screw, and remove the no. 2 mirror (f mirror) (S005/Ua001/P004).

* Cleaning
Use absolute alcohol to clean the No. 1 cylindrical lens (S005/ Ua001/P010).
S005/Ua001/P010/CLN

S005/Ua004/P004/CLN

Use absolute alcohol to clean the scanner mirror (motor) unit, and the laser beam sensor. Clean the whole surface of the scanner mirror (motor) unit as shown in the figure below.
S005/Ua001/P005

* Cleaning
Use absolute alcohol to clean the concave surface of the no. 2 mirror (f mirror). (9) Remove the scanner cover. (10) Remove the screw and the connector, and remove the scanner mirror (motor) unit (S005/Ua001/P005).

* Troubles caused by improper work

1) Print image defect (Insufficient print density) (Streaks in the main scanning direction) (Image lack) (E7-03 error) (15) Remove the MCU (PCU) PWB S009/Ua002 . (16) Remove the power PWB unit. S009/Ua001 . (17) Remove the scanner (writing) unit. S005/Ua001 . (18) Remove the screw and the connector, and remove the toner empty sensor (S005/Ua001/P011).

(11) Remove the screw, and remove the laser unit (S005/Ua001/ P006). (12) Remove the connector, and remove the laser beam sensor PWB (S005/Ua001/P007). (13) Remove the screw and the spring, and remove the paper feed solenoid (S005/Ua001/P080). (14) After removing the laser beam sensor PWB, remove the paper empty detector (S005/Ua001/P009) along the boss direction.

S005/Ua001/ P005

9 20

S006 Image process section

S No. S 006 Section Part name Image process Unit Ua No. Unit name Ub No. Unit name P No. P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 P 010 Part Part name Toner cartridge Photoconductor cartridge Developing bias electrode Photoconductor earth electrode Transfer roller Transfer charger electrode Developing bias electrode spring Separation electrode Main charger electrode SP Earth electrode SP JOB CODE ASS ASS ASS CLN ASS CLN ASS CLN ASS CLN ASS CLN ASS CLN ASS CLN ASS CLN After-work JOB No. NOTE

S006/P003/CLN

S006/P007/CLN

S006/P009/CLN

S006/P010/CLN S006/P006/CLN

S006/P004/CLN

S006/P005/CLN S006/P008/CLN

9 21

S006/P001 S006/P002
(1) (2)

Toner cartridge Photoconductor cartridge

* Cleaning
Use absolute alcohol to clean the developing bias electrode.

Open the operation unit. Remove the toner cartridge (S006/P001).

* Troubles caused by improper work

1) Print image trouble (Insufficient density, streaks in the main scanning direction) 2) Toner dispersion (11) Remove the gear and the screw, and remove the photoconductor earth electrode (S006/P004).

(3)

Remove the photoconductor cartridge (S006/P002).

S006/P003 S006/P004 S006/P005 S006/P006 S006/P007 S006/P008 S006/P009 S006/P010

(1) (2) (3) (4) (5) (6) (7) (8) (9)

Developing bias electrode Photoconductor earth electrode Transfer roller Transfer charger electrode Developing bias electrode SP Separation electrode Main charger electrode SP Earth electrode SP
* Cleaning
Use absolute alcohol to clean the photoconductor earth electrode. (12) Release the hook from the section A in the figure, and remove the transfer roller (S006/P005).
S006/P005/CLN

S006/P004/CLN

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the fan motor unit S010/P001 . Remove the document table glass S001/P007 . Remove the MCU (PCU) PWB unit S009/Ua002 . Remove the power PWB unit S009/Ua001 . Remove the scanner (reading) unit S004/Ua001 .

(10) Remove the gear and the screw, and remove the developing bias electrode (S006/P003).

S006/P003/CLN

* Cleaning
Use absolute alcohol to clean the transfer roller.

* Troubles caused by improper work

1) Print image detect (Insufficient density, improper density balance, streaks in the main scanning direction) (13) Release the hook, and remove the transfer charger electrode (S006/P004).

9 22

S006/P006/CLN

* Cleaning
Use absolute alcohol to clean the separation electrode.

* Troubles caused by improper work

1) Paper jam (16) Remove the bottom base plate S001/P009 . (17) Pull out the main charger electrode SP (S006/P008).

S006/P009/CLN

* Cleaning
Use absolute alcohol to clean the charger electrode.

* Troubles caused by improper work

1) Print image detect (Insufficient density, improper density balance, streaks in the main scanning direction) (14) Remove the screw, and remove the developing bias electrode SP 9S006/P007).
S006/P007/CLN

* Cleaning
Use absolute alcohol to clean the main charger electrode SP.

* Troubles caused by improper work

1) Print image defect (Dirt, streaks in the main scanning direction) (18) Pull out the earth electrode SP (S006/P010).

* Cleaning
Use absolute alcohol to clean the developing bias electrode SP.

S006/P010/CLN

* Troubles caused by improper work

1) Print image defect (Insufficient density, streaks in the main scanning direction.) 2) Toner dispersion (15) Slide and remove the separation electrode (S006/P008).
S006/P008/CLN

* Cleaning
Use absolute alcohol to clean the earth electrode SP.

* Troubles caused by improper work

1) Paper jam

9 23

S007 Fusing, paper exit

S No. S 007 Section Part name Fusing, paper exit Unit Ua No. Unit name Ua 001 Fusing unit Ub No. Unit name P No. P 001 P 002 P 003 P 004 P 005 P 006 P 007 P 008 P 009 P 010 P 011 Part Part name Pressure roller Paper guide sheet Paper exit roller L Paper exit roller U Paper exit detector Fusing temperature sensor Heat roller Heater lamp Separation pawl Temperature fuse A Temperature fuse B JOB CODE ASS ASS CLN ASS CLN ASS CLN ASS CLN ASS ASS CLN ASS CLN ASS ASS CLN ASS CLN ASS After-work JOB No. NOTE

S007/Ua001/ P006/CLN

S007/Ua001/ P008 S007/Ua001/ P007/CLN

S007/Ua001/ P007/CLN

S007/Ua001/ P010/CLN

S007/Ua001/ P011 S007/Ua001/ P005

S007/Ua001/ P004

9 24

S007/Ua001/P002/CLN

S007/Ua001/P001/CLN S007/Ua001/P003/CLN

S007/Ua001

Fusing unit Pressure roller Paper guide sheet Paper exit roller U
S007/Ua001

S007/Ua001/P001 S007/Ua001/P002 S007/Ua001/P003

(1) (2) (3) (4) (5) (6) (7) (8) (9)

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the document table glass S001/P007 . Remove the fan motor unit S010/P001 . Remove the operation unit S002/P001, S002/P002, S002/P003 . Remove the scanner unit S004/Ua001 . Remove the MCu (PCU) PWB unit S009/Ua002 .
#1

(10) Remove the toner cartridge and the photoconductor cartridge S006/P001, S006/P002 . (11) Remove the connector screw, and remove the fusing unit (S007/ Ua001). #1. Slide to the left and lift and remove.

9 25

* Troubles caused by improper work

1) Fusing abnormality 2) Paper jam (12) Remove the pressure roller (S007/Ua001/P001).

(14) Remove the paper exit roller L (S007/Ua001/P003).

S007/Ua001/P003/CLN

S007/Ua001/P001/CLN

* Cleaning
Use absolute alcohol to clean the paper exit roller L.

* Troubles caused by improper work

1) Paper jam

* Note

S007/Ua001/P004 S007/Ua001/P005
* Cleaning
Use the absolute alcohol to clean the pressure roller.

Paper exit roller U Paper exit detector Fusing temperature sensor Heat roller Heater lamp Separation pawl Temperature fuse A Temperature fuse B

S007/Ua001/P006 S007/Ua001/P007 S007/Ua001/P008 S007/Ua001/P009 S007/Ua001/P010 S007/Ua001/P011

(1)
S007/Ua001/P002/CLN

* Troubles caused by improper work

1) Print dirt 2) Paper jam 3) Fusing abnormality (13) Remove the paper guise sheet (S007/Ua001/P002).

Remove the spring, and remove the paper exit roller U (S007/ Ua001/P004).
S007/Ua001/P004/CLN

* Cleaning
Use the absolute alcohol to clean the paper guide sheet.

* Troubles caused by improper work

1) Paper jam

* Cleaning
Use absolute alcohol to clean the paper exit roller U.

9 26

* Troubles caused by improper work

(2) 1) paper jam Remove the paper exit detector (S007/Ua001/P005).

(4)

Remove the screw, and remove the heat roller (S007/Ua001/ P007) and the heater lamp (S007/Ua001/P008).

S007/Ua001/P005
S007/Ua001/P008

S007/Ua001/P007/CLN

#1

#1. Fit the boss direction and remove.

* Troubles caused by improper work

(3) 1) Paper jam Remove the screw, and remove the fusing temperature sensor (S007/Ua001/P006).

* Note for assembly

Insert a piece of paper between the separation pawl and the heat roller to keep the separation pawl open in order to protect the heat roller from damage.

* Cleaning
(5) (6) Use absolute alcohol to clean the separation pawl. Remove the separation pawl (S007/Ua001/P009). Remove the screw, and remove the temperature fuse A (S007/ Ua001/P010) and the temperature fuse B (S007/Ua001/ P011).
S007/Ua001/P007/CLN

S007/Ua001/P006/CLN

S007/Ua001/P010/CLN

S007/Ua001/P011

* Note for assembly

Be careful not to mistake the installing direction of the fusing temperature sensor.

* Cleaning
Use absolute alcohol to clean the contact surface of the heat roller.

* Cleaning
Use absolute alcohol to clean the contact section of the temperature fuse A which is in contact with the heat roller. Use absolute alcohol to clean the separation pawl.

* Troubles caused by improper work

1) Fusing abnormality 2) Fusing temperature error (H2-00, H3-00, H4-00)

* Troubles caused by improper work

1) paper jam

9 27

S008 Drive section

Section S No. S 008 Part name Drive Ua No. Unit name Unit Ub No. Unit name P No. P 001 P 002 Gears Main motor Part Part name JOB CODE ASS GRE ASS After-work JOB No. NOTE

S008/P002

S008/P001/GRE

S008/P001/ GRE

S008/P001/ GRE

S008/P002

S008/P001/ GRE S008/P001/ GRE S008/P001/ GRE

9 28

S008/P001
(1) (2) (3) (4) (5)

Gear

S008/P002
(1) (2) (3) (4) (5) (6)
S008/P001/GRE

Main motor

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the fan motor unit S010/P001 . Remove the gear (S008/P001) as shown below.

Remove the rear cabinet S001/P001 . Remove the front upper cabinet S001/P002 . Remove the right cabinet S001/P003 . Remove the left cabinet S001/P004 . Remove the document table glass S001/P007 . Remove the fan motor unit S010/P001 . Remove the MCU (PCU) PWB unit S009/Ua002 .

(7)

S008/P001/ GRE

(9) Remove the gear (S008/P001). (10) Remove the screw and the connector, and remove the main motor (S008/P002).
S008/P002

S008/P001/GRE

S008/P001/GRE

* Grease up
When gears are disassembled or replaced, be sure to grease again.

* Grease up
When gears are disassembled or replaced, be sure to grease again.

* Troubles caused by improper work

1) Noise generation 2) Image deflection 3) Banding

* Troubles caused by improper work

1) Noise generation 2) Image deflection 3) Banding

S009 Electrical section

Section S No. S 009 Part name Electrical Ua No. Unit name Ua 001 Power source, PWB unit Unit Ub No. Unit name P No. P 001 P 002 Ua 002 MCU (PCU) PWB unit Ua 003 ICU PWB/Interface PWB unit Ua 004 High voltage/motor drive PWB unit Part Part name Power switch Fuse JOB CODE ASS ASS ASS ASS SET M1/M2 ADJ M1/ M4 6 Adjustment is required when replace After-work JOB No. NOTE

ASS

ASS

9 29

S009/Ua002

S009/Ua003

S009/Ua004

S009/Ua001 S009/Ua001/P002 S009/Ua001/P001

S009/Ua001

Power PWB unit Electrical switch Fuse

(5) Push the power PWB unit (S009/Ua001) from the inside to remove.

S009/Ua001/P001 S009/Ua001/P002

(1) Remove the rear cabinet S001/P001 . (2) Remove the front upper cabinet S001/P002 . (3) Remove the left cabinet S001/P004 . (4) Remove the screw and the connector.

S009/Ua001

9 30

(6) Remove the screw, and remove the power PWB unit (S009/ Ua001) from the base plate.

S009/Ua001

(6) Remove the connector, and push the MCU (PCU) PWB unit (S009/Ua002) inside then remove. (7) Remove the power switch (S009/Ua001/P001) and the fuse (S009/Ua001/P002) from the power PWB unit.

S009/Ua001/ P002

S009/Ua001/P001

* After-work
1) Output voltage adjustment (When any part i the power unit is replaced.)

* Troubles caused by improper work

1) Power abnormality

S009/Ua002

MCU (PCU) PWB unit

S009/Ua002

(1) Remove the rear cabinet S001/P001 . (2) Remove the front upper cabinet S001/P002 . (3) Remove the right cabinet S001/P003 . (4) Remove the fan motor unit S010/P001 . (5) Remove the screw and the connector.

* Troubles caused by improper work

1) Machine malfunction

S009/Ua003 S009/Ua004

ICU PWB interface PWB unit High voltage/motor drive PWB unit

(1) Remove the base bottom base plate S001/P008 . (2) Remove the screw and the connector, and remove the ICU PWB interface PWB unit (S009/Ua003) and the high voltage/motor drive PWB unit (S009/Ua004).

9 31

S009/Ua004 S009/Ua003

* Troubles caused by improper work

1) Printer malfunction 2) Print defect

S010 Other section

Section S No. S 010 Part name Others Ua No. Unit name Unit Ub No. Unit name P No. P 001 Fan motor Part Part name JOB CODE ASS After-work JOB No. NOTE

S010/P001

Fan motor
(5) Remove the screw, and remove the fan motor (S010/P001).

(1) Remove the rear cabinet S001/P001 . (2) Remove the front upper cabinet S001/P002 . (3) Remove the right cabinet S001/P003 . (4) Remove the screw and he connector, and remove the fan motor unit.

S010/P001

* Troubles caused by improper work

1) Image distortion

9 32

[10] TROUBLESHOOTING
1. Self diag message and troubleshooting
A. Outline
When a trouble occurs in the machine or when the life of a consumable part is approached or expired, the machine detects it by itself and displays it on the display section or notifies the user and the how allowing the user and the serviceman to take proper measures. In case of a trouble, the occurrence of the trouble is notified and the machine is stopped to minimize damages.

D. Self diag operation

(1) Self diag operation and flow of countermeasures
The machine is always watching its state. When the machine detects a trouble, it stops the operation and displays a trouble message. The warning message is made when a consumable part life is near end or expired. When a warning message is made, there are two cases: where the machine and where the machine is not stopped. Trouble and warning messages are made by LED and lamps, at the display section, and the hosts display section. The display form and the display position differ depending on the machine specifications. Trouble messages are cleared automatically after repairing them or must be cleared by test commands. Warning messages for consumable parts are automatically cleared when the consumable part is supplied or must be cleared by the diag and test commands.
The machine condition is monitored. Content detection/ analysis

B. Function and propose

1) Assuring safety. (The machine is stopped simultaneously with detection of a trouble.) 2) Minimizing the machine damages. (The machine is stopped simultaneously with detection of a trouble.) 3) The trouble content is displayed to identify the trouble position at an early stage. (The precise repair work is allowed and the repair efficiency is improved.) 4) Warning of near end of consumable part life allows arrangement of the consumable part in advance. (Machine stop by exhaustion of consumable part is avoided.)

C. Kinds of self diag messages

The self diag messages are classified as follows: Group 1 User Troubles and warnings which can be recovered by the user. (Paper jam, consumable part exhaustion, etc.) Troubles and warnings which can be recovered only by the serviceman. (Motor trouble, maintenance, etc.) Warning to the user, and no direct relation with machine troubles. (Consumable part life preliminary warning, etc.) Machine troubles. The machine is stopped.

Service

Trouble/Warning Trouble Operation stop

Warning

Other Group 2 Warning

Trouble Other

Content display

Trouble/Warning Trouble Investigation of trouble cause. Repair

Warning

Is the consumable part life expired ? YES Replace or supply the consumable part.

NO

Cancel of self diag message (test command)

Reset

Standby

10 1

(2) Status detection and display

Recognition of the machine status is made by each unit controller or the machines controller according to the detection information of sensors and detectors. The machine status is also recognized by the control data (counter data, etc.) of the controller itself. The status data from the machine, the option and each unit are sent to the host computer and displayed on the host computers display. (The status data output request command is sent between each control unit and the host computer. According to the command, the status data are sent to the unit which requests and the host computer.)

Machine

Display/Lamp (Status display) Display signal Control unit (Detection content analysis/Status display data output)

Display (Status display) Display signal Host computer

Command/Status (Data signal) Each unit Control unit (Detection content analysis/ Status display, data output)

Detection signal

Sensors/Detectors

Command/Status (Data signal)

Detection signal

(Status data output request command is outputted to the machine. The status data is displayed on the machine display. Status display data output)

Sensors/Detectors

E. List
Display (Code) No C1 C2 C3 C4 C5 C6 C7 C8 C9 C10 C11 C12 C13 C14 C15 C16 C17 C18 C19 C20 C21 MAIN CODE L1 L3 E7 E7 E7 E7 E7 E7 H2 H3 H4 U2 U2 U2 U2 C1 CH E1 E2 E3 P SUB CODE 00 00 03 04 05 12 14 15 00 00 00 01 04 05 06 Content (Title) Scanner (reading) feed trouble Scanner (reading) return trouble Laser beam output trouble Shading correction (white level) trouble Shading correction (dark component) trouble Shading correction (output level) trouble ASIC (MCU PWB) malfunction Copy lamp trouble Fusing temperature sensor (thermistor) trouble Fusing high temperature trouble Fusing low temperature trouble EEPROM (MCU PWB) trouble (Counter data error) EEPROM (MCU PWB) trouble (Read/write error) EEPROM (MCU PWB) trouble RAM (MCU PWB) trouble (Read/write error) Cabinet open/close detection switch trouble Developer cartridge detection trouble Paper misfeed Paper jam (Paper entry section) Paper jam (Fusing, paper exit section) Paper empty Section Scanner (reading) Scanner (reading) Scanner (writing) Scanner (reading) Scanner (reading) Scanner (reading) MCU PWB Scanner (reading) Fusing Fusing Fusing MCU PWB MCU PWB MCU PWB MCU PWB Power PWB Developer cartridge Paper feed Transfer, paper feed Fusing Paper feed Operation mode Copy Copy Copy, print Copy Copy Copy All modes Copy Copy, print Copy, print Copy, print All modes All modes All modes All modes All modes All modes Copy, print Copy, print Copy, print Copy, print Reset method SIM 14 SIM 14 POWER OFF POWER OFF POWER OFF POWER OFF POWER OFF POWER OFF SIM 14 SIM 14 SIM 14 SIM 16 SIM 16 SIM 16 SIM 16 Reset when the trouble is canceled. Reset when the trouble is canceled. Reset when the trouble is canceled. Reset when the trouble is canceled. Reset when the trouble is canceled. Reset when the trouble is canceled. "CH" ON "CH" blink "P" blink "JAM" blink "JAM" blink "P" blink NOTE

10 2

F. Details
SELF DIAG CODE MESSAGE No PHENOMENON C1 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) CODE LAMP Scanner (reading) feed trouble 1) The scanner (reading) feed operation is not performed. 2) The scanner (reading) feed operation is not recognized. Scanner (reading) Operation User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 Though the specified number (pulses) of the scanner (reading motor feed; motor forward rotation) signals are outputted, the scanner home position sensor (MHP) OFF cannot be checked. No TROUBLE POSITION CAUSE REMEDY The scanner (reading) mechanism operation is not smoothly made. 1) Scanner (reading) mechanism lock 2) Scanner (reading) mechanism wear (Check) 1) Scanner (reading) drive section assembly 2) Scanner (reading) sliding section (rail, shaft) (Remedy) 1) Grease up. 2) Scanner (reading) section parts replacement 3) Reset the trouble with SIM 14. (After work) 1) Adjust when the scanner (reading) section parts are disassembled. NOTE CASE 2 No TROUBLE POSITION CAUSE REMEDY Scanner home position sensor (MHP) signal recognition error 1) Scanner home position sensor (MHP) trouble 2) MCU PWB scanner home position sensor (MHP) input circuit trouble (Check) 1) Scanner home position sensor (MHP) 2) MCU PWB scanner home position sensor (MHP) input circuit (Remedy) 1) Scanner home position sensor (MHP) replacement 2) MCU PWB replacement 3) Rest the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE CASE 3 No TROUBLE POSITION CAUSE REMEDY Scanner (reading) motor drive trouble 1) Scanner (reading) motor trouble 2) MCU PWB scanner (reading) motor control circuit trouble (Check) 1) Scanner (reading) motor 2) MCU PWB scanner (reading) motor control circuit trouble (Remedy) 1) Scanner (reading) motor replacement 2) MCU PWB replacement 3) Reset the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE Copy YES Recognition error Warning Trouble Other Machine operation when the message is displayed Stop YES MAIN CODE L1 SUB CODE 00 L1

10 3

SELF DIAG CODE MESSAGE No PHENOMENON C2 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 Copy YES Warning Trouble Other Machine operation when the message is displayed YES CODE LAMP Scanner (reading) return trouble 1) The scanner (reading) dose not return. 2) The scanner (reading) return completion is not recognized. Scanner (reading) MAIN CODE L3 SUB CODE

L3

00

Stop

Though the specified number (pulses) of the scanner (reading) motor return (motor reverse rotation) signal is outputted, the scanner home position sensor (MHP) ON is not recognized. No TROUBLE POSITION CAUSE REMEDY The scanner (reading) mechanism operation is not smooth. 1) Scanner (reading) mechanism lock 2) Scanner (reading) mechanism wear (Check) 1) Scanner (reading) drive section assembly 2) Scanner (reading) sliding section 9rail, shaft) (Remedy) 1) Grease up 2) Scanner (reading) section parts replacement 3) Rest the trouble with SIM 14. (After work) 1) When the scanner (reading) section parts are disassembled, adjust. NOTE

CASE 2

No TROUBLE POSITION CAUSE REMEDY Scanner home position sensor (MHP) signal recognition error 1) Scanner home positions sensor (MHP) trouble 2) MCU PWB scanner home position sensor (MHP) input circuit trouble (Check) 1) Scanner home position sensor (MHP) 2) MCU PWB scanner home position sensor (MHP) input circuit (Remedy) 1) Scanner home position sensor (MHP) replacement 2) MCU PWB replacement 3) Reset the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

CASE 3

No TROUBLE POSITION CAUSE REMEDY Scanner (reading) motor drive trouble 1) Scanner (reading) motor trouble 2) MCU PWB scanner (reading) motor control circuit trouble (Check) 1) Scanner (reading) motor 2) MCU PWB scanner (reading) motor control circuit (Remedy) 1) Scanner (reading) motor replacement 2) MCU PWB replacement 3) Reset the trouble with SIM 14 (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

10 4

SELF DIAG CODE MESSAGE No PHENOMENON C3 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 When the scanner (writing) motor is rotating, the laser beam detection signal (SYNC) is not recognized. No TROUBLE POSITION CAUSE REMEDY Laser beam sensor signal recognition error 1) Laser beam sensor trouble 2) MCU PWB laser beam sensor input circuit trouble (Check) 1) Laser beam sensor 2) MCU PWB laser beam sensor input circuit (Remedy) 1) Laser beam sensor replacement 2) The MCU PWB replacement All modes YES Warning Trouble Other Machine operation when the message is displayed YES CODE LAMP Laser beam output trouble 1) Laser beams are not outputted. 2) Laser beams are not recognized. Scanner (writing) MAIN CODE E7 SUB CODE

E7

03

Stop

(After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE CASE 2 No TROUBLE POSITION CAUSE REMEDY The scanner (writing) optical system does not reflect and converge laser beams normally. 1) Scanner (writing) optical system dirt 2) Scanner (writing) optical system parts installation position shift (Check) 1) Scanner (writing) optical system dirt 2) Scanner (writing) optical system parts installing position shift (Remedy) 1) Scanner (writing) optical system cleaning 2) Scanner (writing) optical system cleaning (After work) NOTE

SELF DIAG CODE MESSAGE No PHENOMENON C4 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 The white level output is not recognized properly during shading correction. Copy YES Warning Trouble Other Message display YES CODE LAMP Shading correction (white level) trouble 1) Abnormal white level output during shading correction 2) The white level output is not recognized properly during shading correction. Scanner (reading) MAIN CODE E7 SUB CODE

E7

04

Stop

10 5

No CASE 1

C4 No TROUBLE POSITION CAUSE REMEDY The scanner (reading) optical system does not transmit images (light) normally. 1) Scanner (reading) optical system dirt 2) Scanner (reading) optical parts installing position shift (Check) 1) Scanner (reading) optical system dirt 2) Scanner (reading) optical parts installing position (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor, shading correction sheet) (Remedy) 1) Scanner (reading) optical system cleaning 2) Scanner (reading) optical parts installing position adjustment (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor shading correction sheet) (After work) 1) Copy density adjustment NOTE

CASE 2

No TROUBLE POSITION CAUSE REMEDY Shading correction white level output recognition error 1) CCD unit trouble 2) MCU PWB image signal (CCD) input circuit trouble (Check) 1) CCD unit output 2) MCU PWB image signal input circuit (Remedy) 1) CCD unit replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

CASE 3

No TROUBLE POSITION CAUSE Copy lamp light quantity abnormality 1) Copy lamp trouble 2) Copy lamp control PWB trouble 3) Copy lamp light quantity adjustment trouble (Check) 1) Copy lamp 2) Copy lamp control PWB 3) Copy lamp light quantity level (Remedy) 1) Copy lamp replacement 2) Copy lamp control PWB replacement 3) Copy lamp light quantity level adjustment (After work) 1) Copy density adjustment NOTE

REMEDY

SELF DIAG CODE MESSAGE No PHENOMENON C5 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE Copy YES Warning Trouble Other Machine operation when the message is displayed YES CODE LAMP Shading correction (dark component) trouble 1) Dark component level output is abnormal during shading correction. 2) Dark component level output is not recognized normally during shading correction. Scanner (reading) MAIN CODE E7 SUB CODE

E7

05

Stop

10 6

No BASIC CAUSE 1 CASE 1

C5 Dark component level output is not recognized normally during shading correction. No TROUBLE POSITION CAUSE REMEDY Scanner (reading) optical system does not transmit images (light) normally. 1) Scanner (reading) optical parts installing position shift (Check) 1) Scanner (reading) optical parts installing position (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor, shading correction sheet) (Remedy) 1) Scanner (reading) optical parts installing position adjustment (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor, shading correction sheet) (After work) 1) Copy density adjustment NOTE

CASE 2

No TROUBLE POSITION CAUSE REMEDY Dark component output level recognition error during shading correction 1) CCD unit trouble 2) MCU PWB image signal (CCD) input circuit trouble (Check) 1) CCD unit output 2) MCU PWB image signal (CCD) input circuit (Remedy) 1) CCD unit replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. 2) When the CCD unit is replaced, adjust. NOTE

CASE 3

No TROUBLE POSITION CAUSE Copy lamp light quantity abnormality 1) Copy lamp trouble 2) Copy lamp control PWB rouble 3) Copy lamp light quantity adjustment trouble (Check) 1) Copy lamp 2) Copy lamp control PWB 3) Copy lamp light quantity level (Remedy) 1) Copy lamp replacement 2) Copy lamp control PWB replacement 3) Copy lamp light quantity level adjustment (After work) 1) Copy density adjustment NOTE

REMEDY

SELF DIAG CODE MESSAGE No PHENOMENON C6 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE Copy YES Warning Trouble Other Machine operation when the message is displayed YES CODE LAMP Shading correction (output level) trouble 1) CCD output abnormality during shading correction 2) CCD level output recognition error during shading correction Scanner (reading) MAIN CODE E7 SUB CODE

E7

12

Stop

10 7

No BASIC CAUSE 1 CASE 1

C6 1) CCD level output recognition error during shading correction 2) Abnormally low or high CCD output level No TROUBLE POSITION CAUSE REMEDY Scanner (reading) optical system does not transmit images (light) normally 1) Scanner (reading) optical system dirt 2) Scanner (reading) optical parts installing position shift (Check) 1) Scanner (reading) optical system dirt 2) Scanner (reading) optical parts installing position adjustment (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor, shading correction sheet) (Remedy) 1) Scanner (reading) optical system cleaning 2) Scanner (reading) optical parts installing position adjustment (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor, shading correction sheet) (After work) 1) Copy density adjustment NOTE

CASE 2

No TROUBLE POSITION CAUSE REMEDY CCD level output recognition error during shading correction 1) CCD unit trouble 2) MCU PWB image signal (CCD) input circuit trouble (Check) 1) CCD unit output 2) MCU PWB image signal (CCD) input circuit (Remedy) 1) CCD unit replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

CASE 3

No TROUBLE POSITION CAUSE Copy lamp light quantity abnormality 1) Copy lamp trouble 2) Copy lamp control PWB trouble 3) Copy lamp light quantity adjustment trouble (Check) 1) Copy lamp 2) Copy lamp control PWB 3) Copy lamp light quantity level (Remedy) 1) Copy lamp replacement 2) Copy lamp control PWB replacement 3) Copy lamp light quantity level adjustment (After work) 1) Copy density adjustment NOTE SELF DIAG CODE MESSAGE E7

REMEDY

No PHENOMENON

C7 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE All modes YES Warning Trouble Other Machine operation when the message is displayed Stop YES CODE LAMP ASIC (MCU PWB) trouble ASIC (MCU PWB) malfunction MCU PWB MAIN CODE E7 SUB CODE 14

10 8

No BASIC CAUSE 1 CASE 1

C7 ASIC internal register operation trouble No TROUBLE POSITION CAUSE REMEDY ASIC internal register operation trouble ASIC (MCU PWB) trouble (Check) (Remedy) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

SELF DIAG CODE MESSAGE No PHENOMENON C8 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE)

E7

CODE MAIN CODE E7 SUB CODE LAMP Shading correction (white level) trouble 1) White level output abnormality during shading correction 2) White level output recognition error during shading correction Scanner (reading) User Service Other Copy Warning Trouble Other

15

YES

YES Machine operation when the message is displayed Stop

OPERATION MODE

BASIC CAUSE 1 CASE 1

CASE 2

NOTE White level output recognition error during shading correction No TROUBLE POSITION Scanner (reading) optical system does not transmit images (light) normally. CAUSE 1) Scanner (reading) optical system dirt 2) Scanner (reading) optical parts installing position shift REMEDY (Check) 1) Scanner (reading) optical system dirt 2) Scanner (reading) optical parts installing position (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor, shading correction sheet) (Remedy) 1) Scanner (reading) optical system cleaning 2) Scanner (reading) optical parts installing position adjustment (CCD unit, lens, mirror, copy lamp, copy lamp light quantity sensor, shading correction sheet) After work 1) Copy density adjustment NOTE No TROUBLE POSITION White level output recognition error during shading correction CAUSE 1) CCD unit trouble 2) MCU PWB image signal (CCD) input circuit trouble REMEDY (Check) 1) CCD unit output 2) MCU PWB image signal (CCD) input circuit (Remedy) 1) CCD unit replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

10 9

No CASE 3

C8 No TROUBLE POSITION CAUSE

REMEDY

Copy lamp light quantity abnormality 1) Copy lamp trouble 2) Copy lamp control PWB trouble 3) Copy lamp light quantity adjustment trouble (Check) 1) Copy lamp 2) Copy lamp control PWB 3) Copy lamp light quantity level (Remedy) 1) Copy lamp replacement 2) Copy lamp control PWB replacement 3) Copy lamp light quantity level adjustment (After work) 1) Copy density adjustment

NOTE SELF DIAG CODE MESSAGE No PHENOMENON C9 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) H2

CODE MAIN CODE H2 SUB CODE LAMP Fusing temperature sensor (thermistor) trouble 1) Fusing temperature sensor (thermistor) output level abnormality 2) Fusing temperature sensor (thermistor) output level recognition error Fusing User Service Other All modes Warning Trouble Other

00

YES

YES Machine operation when the message is displayed Stop

OPERATION MODE

BASIC CAUSE 1 CASE 1

NOTE Fusing temperature sensor (thermistor) output level recognition error No TROUBLE POSITION Fusing temperature sensor (thermistor) signal recognition error CAUSE 1) Fusing temperature sensor (thermistor) trouble 2) MCU PWB fusing temperature sensor (thermistor) input circuit trouble REMEDY (Check) 1) Fusing temperature sensor (thermistor) 2) MCU PWB fusing temperature sensor (thermistor) input circuit (Remedy) 1) Fusing temperature sensor (thermistor) replacement 2) MCU PWB replacement 3) Reset the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE SELF DIAG CODE MESSAGE H3

No PHENOMENON

C10 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE)

CODE MAIN CODE H3 SUB CODE LAMP Fusing high temperature trouble 1) Fusing temperature sensor (thermistor) output level abnormality 2) Fusing temperature sensor (thermistor) output level recognition error

00

User Service Other

YES

Warning Trouble Other

YES Machine operation when the message is displayed Stop

OPERATION MODE NOTE 10 10

No BASIC CAUSE 1 CASE 1

CASE 2

CASE 3

C10 1) Fusing temperature (thermistor) output level recognition error 2) Fusing temperature sensor (thermistor) output level abnormality No TROUBLE POSITION Fusing temperature sensor (thermistor) signal recognition error CAUSE 1) Fusing temperature sensor (thermistor) trouble 2) MCU PWB temperature sensor (thermistor) input circuit trouble 3) Fusing temperature sensor (thermistor) dirt REMEDY (Check) 1) Fusing temperature sensor (thermistor) 2) MCU PWB fusing temperature sensor (thermistor) input circuit (Remedy) 1) Fusing temperature sensor (thermistor) replacement 2) MCU PWB replacement 3) Fusing temperature sensor (thermistor) cleaning 4) Reset the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE No TROUBLE POSITION Heater lamp control signal trouble CAUSE 1) MCU PWB heater lamp control circuit trouble REMEDY (Check) 1) MCU PWB (Remedy) 1) MCU PWB replacement 2) Reset the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE No TROUBLE POSITION Heater lamp drive trouble CAUSE 1) Power PWB heater lamp drive circuit trouble REMEDY (Check) 1) Power PWB (Remedy) 1) Power PWB replacement 2) Reset the trouble with SIM 14. (After work) NOTE

SELF DIAG CODE MESSAGE No PHENOMENON C11 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 1) Fusing temperature sensor (thermistor) output level abnormality 2) Fusing temperature sensor (thermistor) output level recognition error YES Warning Trouble Other Machine operation when the message is displayed YES CODE LAMP Fusing low temperature trouble 1) Fusing temperature sensor (thermistor) output level abnormality 2) Fusing temperature sensor (thermistor) output level recognition error MAIN CODE H4 SUB CODE

H4

00

Stop

10 11

No CASE 1

C11 No TROUBLE POSITION CAUSE REMEDY Fusing temperature sensor (thermistor) signal recognition error 1) Fusing temperature sensor (thermistor) trouble 2) MCU PWB fusing temperature sensor (thermistor) input circuit trouble (Check) 1) Fusing temperature sensor (thermistor) 2) MCU PWB fusing temperature sensor (thermistor) input circuit (Remedy) 1) Fusing temperature sensor (thermistor) replacement 2) MCU PWB replacement 3) Reset the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

CASE 2

No TROUBLE POSITION CAUSE REMEDY Heater lamp control signal trouble 1) MCU PWB heater lamp control circuit trouble (Check) 1) MCU PWB (Remedy) 1) MCU PWB replacement 2) Reset the trouble with SIM 14. (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

CASE 3

No TROUBLE POSITION CAUSE REMEDY Heater lamp drive trouble 1) Power PWB heater lamp drive circuit trouble (Check) 1) Power PWB (Remedy) 1) Power PWB replacement 2) Reset the trouble with SIM 14. (After work) NOTE SELF DIAG CODE MESSAGE U2

No PHENOMENON

C12 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE)

CODE MAIN CODE U2 SUB CODE LAMP EEPROM (MCU PWB) trouble (counter data error) EEPROM (MCU PWB) counter data trouble (data error) MCU PWB EEPROM User Service Other All modes Warning Trouble Other Machine operation when the message is displayed Stop

01

OPERATION MODE

BASIC CAUSE 1 CASE 1

NOTE EEPROM (MCU PWB) counter data trouble (data error) No TROUBLE POSITION EEPROM (MCU PWB) counter data trouble CAUSE EEPROM (MCU PWB) trouble REMEDY (Check) (Remedy) 1) MCU PWB replacement 2) Reset the trouble with SIM 14. 3) Use simulations to set various set values and adjustment values. (After work) NOTE 10 12

SELF DIAG CODE MESSAGE No PHENOMENON C13 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 EEPROM (MCU PWB) read/write operation trouble No TROUBLE POSITION CAUSE REMEDY EEPROM (MCU PWB) read/write operation trouble EEPROM (MCU PWB) trouble (Check) (Remedy) 1) MCU PWB replacement 2) Reset the trouble with SIM 14. 3) Use simulations to set various set values and adjustment values. (After work) NOTE All modes YES Warning Trouble Other Machine operation when the message is displayed YES CODE LAMP EEPROM (MCU PWB) trouble (read/write error) EEPROM (MCU PWB) read/write operation trouble MCU PWB EEPROM MAIN CODE U2 SUB CODE

U2

04

Stop

SELF DIAG CODE MESSAGE No PHENOMENON C14 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 EPROM (MCU PWB) data error No TROUBLE POSITION CAUSE REMEDY EPROM (MCU PWB) data error EPROM (MCU PWB) trouble (Check) (Remedy) 1) MCU PWB replacement 2) Reset the trouble with SIM 14. 3) Use simulations to set various set values and adjustment values. (After work) NOTE All modes YES Warning Trouble Other Machine operation when the message is displayed YES CODE LAMP EPROM (MCU PWB) trouble EPROM (MCU PWB) data error MCU PWB EPROM MAIN CODE U2 SUB CODE

U2

05

Stop

10 13

SELF DIAG CODE MESSAGE No PHENOMENON C15 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 RAM (MCU PWB) read/write operation trouble No TROUBLE POSITION CAUSE REMEDY RAM (MCU PWB) read/write operation trouble RAM (MCU PWB) trouble (Check) (Remedy) 1) MCU PWB replacement 2) Reset the trouble with SIM 14. 3) Use simulations to set various set values and adjustment values. (After work) NOTE All modes YES Warning Trouble Other Machine operation when the message is displayed YES CODE LAMP RAM (MCU PWB) trouble (read/write error) RAM (MCU PWB) read/write operation trouble MCU PWB RAM MAIN CODE U2 SUB CODE

U2

06

Stop

SELF DIAG CODE MESSAGE No PHENOMENON C16 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 Cabinet (operation unit) open/close detection switch signal is not recognized. No TROUBLE POSITION CAUSE REMEDY All modes YES YES Warning Trouble Other Machine operation when the message is displayed YES YES CODE LAMP MAIN CODE "CH" ON CH SUB CODE

C1

Cabinet open/close detection switch trouble 1) Cabinet (operation unit) open/close detection switch malfunction 2) Cabinet (operation unit) open/close detection switch signal is not recognized. Power PWB unit

Stop

Cabinet (operation unit) open/close detection switch signal recognition error 1) Cabinet (operation unit) open/close detection switch trouble 2) MCU PWB cabinet (operation unit) open/close detection switch signal input circuit trouble (Check) 1) Cabinet (operation unit) open/close detection switch 2) MCU PWB cabinet (operation unit) open/close detection switch signal input circuit (Remedy) 1) Cabinet (operation unit) open/close detection switch replacement 2) MCU PWB replacement 3) Power PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values.

NOTE

10 14

No CASE 2

C16 No TROUBLE POSITION CAUSE REMEDY Cabinet (operation unit) open/close detection switch actuator does not operate while the cabinet is opened/closed. 1) Cabinet (operation unit) open/close trouble (Check) 1) Cabinet (Operation unit) (Remedy) 1) Cabinet (operation unit) replacement (After work) NOTE

SELF DIAG CODE MESSAGE No PHENOMENON C17 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 Toner density sensor signal level recognition error No TROUBLE POSITION CAUSE REMEDY Toner density sensor signal recognition error 1) Toner density sensor trouble 2) Toner density sensor signal input circuit trouble (Check) 1) Toner density sensor 2) Toner density sensor signal input circuit (Remedy) 1) Toner density sensor replacement 2) PCU PWB Replacement All modes YES YES Warning Trouble Other Machine operation when the message is displayed YES YES CODE LAMP MAIN CODE "CH" blink CH SUB CODE

CH

Developer cartridge detection trouble 1) Toner density sensor malfunction 2) Toner density sensor signal recognition error Developer cartridge

Stop

(After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE

SELF DIAG CODE MESSAGE No PHENOMENON C18 DISPLAY TITLE DETAIL

E1

SECTION ITEM TYPE (MODE)

CODE MAIN CODE P SUB CODE LAMP "P" blink Paper misfeed 1) Paper entry detection (PIN) malfunction 2) Paper entry detector (PIN) signal recognition error 3) Paper feed roller abnormal rotation Fusing, paper exit User Service Other All modes YES YES Warning Trouble Other YES YES Machine operation when the message is displayed Stop

OPERATION MODE

BASIC CAUSE 1

NOTE 1) Paper entry detector (PIN) signal recognition error 2) Paper feed roller does not feed paper. 10 15

No CASE 1

C18 No TROUBLE POSITION CAUSE REMEDY

Paper entry detector (PIN) signal recognition error 1) Paper entry (PIN) trouble 2) Paper entry detector (PIN) signal input circuit trouble (Check) 1) Paper entry detector (PIN) 2) MCU PWB paper entry detector (PIN) signal input circuit (Remedy) 1) Paper entry detector (PIN) replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values.

CASE 2

NOTE No TROUBLE POSITION CAUSE

REMEDY

Paper feed roller does not feed paper normally. 1) Paper feed roller clutch drive circuit trouble 2) Paper feed roller clutch trouble 3) Paper feed roller trouble 4) Paper separation sheet trouble (Check) 1) MCU PWB paper feed roller clutch drive circuit 2) Paper feed roller clutch 3) Paper feed roller 4) Paper separation sheet (Remedy) 1) MCU PWB replacement 2) Paper feed roller clutch replacement 3) Paper feed roller replacement 4) Paper separation sheet replacement (After work)

NOTE SELF DIAG CODE MESSAGE No PHENOMENON C19 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 Paper entry detector (PIN) signal recognition error No TROUBLE POSITION CAUSE REMEDY Paper entry detector (PIN) signal recognition error 1) Paper entry detector (PIN) trouble 2) Paper entry detector (PIN) signal input circuit trouble (Check) 1) Paper entry detector (PIN) 2) MCU PWB paper entry detector (PIN) signal input circuit (Remedy) 1) Paper entry detector (PIN) replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE All modes YES YES Warning Trouble Other Machine operation when the message is displayed Stop YES YES CODE LAMP MAIN CODE Paper jam lamp blinking SUB CODE E2

Paper jam (paper entry section) 1) Paper entry detector (PIN) malfunction 2) Paper entry detector (PIN) signal recognition error Paper entry, transfer

10 16

SELF DIAG CODE MESSAGE No PHENOMENON C20 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 Paper exit detector (POUT) signal recognition error No TROUBLE POSITION CAUSE REMEDY Paper exit detector (POUT) signal recognition error 1) Paper exit detector (POUT) trouble 2) Paper exit detector (POUT) signal input circuit trouble (Check) 1) Paper exit detector (POUT) 2) MCU PWB paper exit detector (POUT) signal input circuit (Remedy) 1) Paper exit detector (POUT) replacement 2) MCU PWB replacement All modes YES YES Warning Trouble Other Machine operation when the message is displayed YES YES CODE LAMP MAIN CODE Paper jam lam blinking SUB CODE

E3

Paper jam (fusing, paper exit section) 1) Paper exit detector (POUT) malfunction 2) Paper exit detector (POUT) signal recognition error Fusing, paper exit

Stop

(After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE SELF DIAG CODE MESSAGE No PHENOMENON C21 DISPLAY TITLE DETAIL SECTION ITEM TYPE (MODE) User Service Other OPERATION MODE NOTE BASIC CAUSE 1 CASE 1 Paper detector (PE) signal recognition error No TROUBLE POSITION CAUSE REMEDY Paper detector (PE) signal recognition error 1) Paper detector (PE) trouble 2) Paper detector (PE) signal input circuit trouble (Check) 1) Paper detector (PE) 2) Paper detector (PE) signal input circuit (Remedy) 1) Paper detector (PE) replacement 2) MCU PWB replacement (After work) 1) When the MCU PWB is replaced, perform simulations to input various set values and adjustment values. NOTE 10 17 All modes YES YES Warning Trouble Other Machine operation when the message is displayed Stop YES YES CODE LAMP Paper empty 1) Paper detector (PE) malfunction 2) Paper detector (PE) signal recognition error Paper feed tray MAIN CODE P SUB CODE Paper tray lamp "P" blinking P

2. Troubleshooting of print operation (Printer mode)

Problem The ready lamp (green) does not light up. Cause The power switch is not turned on. The power cord is not connected properly. The GDI driver cannot be installed. There is no sufficient free space in the hard disk of the computer. The operating system is not compatible. The printer does not print. The interface cable is not connected properly. The interface cable is defective. Incorrect port setting Improper installation of developer cartridge and photoconductor cartridge Paper jam Incorrect configuration setting of the printer Incorrect installation of GDI Paper is not fed to the printer. Improper setting of paper The paper release lever is not pushed back. Too much paper is loaded in the paper feed tray. The whole page of printed paper is blank. Half page of printed paper is blank. Improper installation of developer cartridge Developer cartridge empty Too complex page layout Turn on the power switch. Check the power cord connection. Delete unnecessary files and applications to assure enough space. Use the proper operating system (Windows 95, Windows NT4.0). Check the interface cable connection. (Check that it is of bi-directional.) Use the computer and the printer to check that the cable is proper or not. If necessary, replace the interface cable. Check Windows control panel printer setting to confirm that the print job is sent to the proper port (for example, LPT1). Check that the developer cartridge and the photoconductor cartridge are properly installed. Remove the paper jam. Perform the GDi test print. If the test print is made properly, GDI printing is properly made. Check the application to confirm that the print setting is proper or not. Reinstall the GDI software and try printing the test page. Set paper properly. Insert paper into the paper feed tray and push back the paper release lever. Remove some paper from the paper feed tray. Install the developer cartridge properly. Replace he developer cartridge. Simplify the paper layout. If possible, remove unnecessary format commands from the document. Reduce resolution setting. If currently set to 500dpi, change to 300dpi. Install an expansion random access memory (RAM) to the computer. Incorrect setting of page orientation Too many applications are open. In the printer setup dialogue box, change the page orientation. Close all the applications before printing. Reduce the resolution setting. If it is set to 600dpi, change to 300dpi. Install an expansion random access memory (RAM) to the computer. Half page of printed paper is blank. The size of paper in the printer is greater than that specified by the application or Windows Printing System. Scaling is set to a lower level than 100%. Incorrect specification of the interface cable Incorrect specification of the CPU Insufficient capacity of computers random access memory RAM The printer prints erroneous characters or erroneous data. Improper connection of the interface cable The GDI software may cause the problem. Incorrect specification of the interface cable Set proper paper to the printer. Remedy

In the printer setup dialogue box, change the scaling. Check the interface cable specification, or replace the cable with an EEE-1284 cable. Check that the CPU satisfies the specifications. Install an expansion random access memory (RAM) to the computer.

Check connection of the interface cable. Cancel the Windows mode and resume the computer. Turn off the printer and turn it on again. Check the interface cable specification.

10 18

Problem Paper jams occur continuously.

Cause Too much paper on the paper feed tray Paper of unusable kind is used. Improper paper exit is made. The photoconductor cartridge is not properly installed.

Remedy Remove some paper from the paper feed tray. Use only the paper which satisfies the specifications. Thick paper must not be printed in the normal face down mode. Use the face up mode. Install the photoconductor cartridge properly. Point the start task bar setting, and click the printer. Click the printer icon with the right button of the mouse to select the property. Then click the setting button of detailed spool to select spool. Close all the applications which are not used, then print. Reduce the RAM disk size or do not use the RAM disk. Set to 300dpi. Install an expansion RAM to the computer. Close all the applications which are not in use, then print. Reduce the RAM disk size or do not use it. Set to 300dpi. Change setting to the gray pattern. Expand the swap file size or the virtual memory size.

Slow print speed

When Windows 95 is used, spooling is not properly set. Too many applications are opened. The computer RAM disk is used. The resolution is set to 600dpi. Insufficient memory capacity (RAM) of the computer

The low resolution print function works.

Two or more applications are used simultaneously. The computer RAM disk is used. The resolution is set to 600dpi. In the graphic dialogue box, the error dispersion is selected.

Gray images are not printed properly. Color display data are not printed properly. Printed with a different font.

The graphic option setting is improper. The half tone setting is improper. TrueType font is not set.

Check the setting in the graphic dialogue box. Check the setting in the graphic dialogue box. In the font dialogue box of the control panel window, set to disable the use of TrueType font.

3. Troubleshooting of copy/print quality

Problem Insufficient, irregular density of printing Cause Paper quality problem Uneven toner distribution Main charger, transfer charger, developing bias voltage abnormality Main charger, transfer charger, developing charger bias output pin connection failure Transfer charger roller trouble (dirt, humidity) Developing roller trouble (dirt, humidity) Developer cartridge trouble Photoconductor cartridge trouble Scanner (reading) section dirt Scanner (writing) section dirt Remedy Use paper which satisfies the printer specification. Remove the developer cartridge and shake it to distribute toner evenly. Check the output voltage and replace defective parts. Adjust the output voltage. Check connection and clean the contact section of electrodes. Sample (Sample No.)
Thank you very much for buying a SHARP laser printer. This manual tells you how to set up, operate and maintain your new printer, and contains advice on how to get the best performance from the printer. The descriptions contained in this manual assume that you are familiar with the operation of your computer and with how to send files to be printed. Please use this manual along with the documentation for your computer hardware and software. Your new printer has been specially designed to give you high-quality, trouble-free printing performance. The printer driver software lets the printer communicate with your computer via an IEEE P1284 bidirectional parallel interface, so you can control all aspects of printing from the Windows Printer control panel on your computer screen. Printing speed is a maximum 4 pages per minute at resolutions of 300 x 300 dpi for the JX-9200 and 600 x 600 dpi for the JX-9210. Consideration has also been given to ecological and environmental factors. Your printer features low power consumption, and after printing is completed it switches to a standby mode which complies with the US EPA Energy Star program. Moreover, no harmful ozone is produced during printing, and the toner self-recycling technology ensures that no toner is wasted. Printer operation is also very quiet: the printer generates less than 45 dBA of acoustic noise during printing, and during standby mode the noise level is no higher than the background noise level. Despite being packed with so many features, the printer is very compact. Its footprint is no larger than a single A4 page, and the total weight is approximately 5 kg, meaning that it is easy to transport and set up. The 100-sheet multipurpose tray is also located at the top of the printer to save space and to make inserting the paper easy. Most software applications will let you adjust the margins to have around the edges of the paper that you will be printing on. The area inside the margins then becomes the "printable area". The Windows Printer Driver specifies the minimum values that you can set for these page margins. These minimum margin settings vary depending on whether you are printing from a Windows application or from a non-Windows application in PCL emulation mode. The following illustration and tables show the minimum settings that can be made in your software applications in both Windows and PCL modes.

Clean the roller. If the abnormality continues, replace the roller. Clean the roller. If the abnormality continues, replace the roller. Clean the developer cartridge. If the abnormality continues, replace it. Clean the photoconductor cartridge. If the abnormality continues, replace it. Scanner (reading) section cleaning Scanner (writing) section cleaning

10 19

Problem Black stain

Cause Paper quality problem A different printers developer cartridge is installed. Main charger voltage and developing bias voltage abnormality Main charger and developing bias output pin connection failure Developer cartridge trouble, dirt Transfer charger roller trouble (dirt, humidity) Developing roller trouble (dirt, humidity)

Remedy Use paper which satisfies the printer specifications. Use the proper developer cartridge. If a developer cartridge which was used in a different printer, a trouble may occur. Check the output voltage and replace the defective parts. Adjust the output voltage. Check the contact section. Clean the electrode. Clean the developer cartridge. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Print with different paper. Clean or replace the developer cartridge. Clean or replace the photoconductor cartridge. Clean the transfer charger, If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Clean the scanner (reading) section. Check the output voltage and replace defective parts. Adjust the output voltage. Print with different paper. If a paper package is opened unnecessarily, paper absorbs humidity in the air. When printing on envelopes, change the print layout. The overlapped section on the back must be excluded from the print area. Check the output voltage and replace defective parts. Adjust the output voltage. Check the contact and clean the electrode.

Sample (Sample No.)

Chipped character

Too dry paper Developer cartridge trouble Photoconductor cartridge trouble Transfer charger abnormality Transfer charger roller trouble (dirt, abnormality) Developing roller trouble (dirt, humidity) Scanner (reading) section dirt Main charger, transfer charger, developing bias voltage abnormality

Background dirt

Wet paper

Rough print surface

Main charger, developing bias voltage abnormality Main charger, developing bias output pin connection failure Developing cartridge trouble, dirt Photoconductor cartridge trouble Developing roller trouble (dirt, humidity) Scanner (reading) section dirt Transfer charger roller trouble (dirt) Void area adjustment trouble Developer cartridge trouble (dirt) Fusing section trouble (dirt) Paper feed roller (dirt)

Clean the developer cartridge. If the abnormality continues, replace it. Replace the photoconductor cartridge. Clean the roller. If the abnormality continues, replace it. Clean the scanner (reading) section. Clean or replace the transfer charger roller. Adjust the void area. Clean or replace the developer cartridge. Clean or replace the fusing section. Clean or replace the paper feed roller.

10 20

Problem Missing character Wet paper

Cause

Remedy Print with different paper. If a paper package is opened unnecessarily, paper absorbs humidity in the air. Replace the developer cartridge. Clean the developer cartridge. Replace the photoconductor cartridge. Clean the photoconductor cartridge. Replace the upper frame unit. Replace the control PWB. Clean the scanner (reading) section. Check the output voltage and replace defective parts. Adjust the output voltage. Remove the developer cartridge and shake it to distribute toner evenly. The developer cartridge replacement time may be approached. Prepare a new developer cartridge. Check the output voltage and replace defective parts. Adjust the output voltage.

Sample (Sample No.)

Thank you very much for buying a SHARP laser printer. This manual tells you how to set up, operate and maintain your new printer, and contains advice on how to get the best performance from the printer. The descriptions contained in this manual assume that you are familiar with the operation of your computer and with how to send files to be printed. Please use this manual along with the documentation for your computer hardware and software. Your new printer has been specially designed to give you high-quality, trouble-free printing performance. The printer driver software lets the printer communicate with your computer via an IEEE P1284 bidirectional parallel interface, so you can control all aspects of printing from the Windows Printer control panel on your computer screen. Printing speed is a maximum 4 pages per minute at resolutions of 300 x 300 dpi for the JX-9200 and 600 x 600 dpi for the JX-9210. Consideration has also been given to ecological and environmental factors. Your printer features low power consumption, and after printing is completed it switches to a standby mode which complies with the US EPA Energy Star program. Moreover, no harmful ozone is produced during printing, and the toner self-recycling technology ensures that no toner is wasted. Printer operation is also very quiet: the printer generates less than 45 dBA of acoustic noise during printing, and during standby mode the noise level is no higher than the background noise level. Despite being packed with so many features, the printer is very compact. Its footprint is no larger than a single A4 page, and the total weight is approximately 5 kg, meaning that it is easy to transport and set up. The 100-sheet multipurpose tray is also located at the top of the printer to save space and to make inserting the paper easy. Most software applications will let you adjust the margins to have around the edges of the paper that you will be printing on. The area inside the margins then becomes the "printable area". The Windows Printer Driver specifies the minimum values that you can set for these page margins. These minimum margin settings vary depending on whether you are printing from a Windows application or from a non-Windows application in PCL emulation mode. The following illustration and tables show the minimum settings that can be made in your software applications in both Windows and PCL modes.

Developer cartridge trouble Photoconductor cartridge trouble Laser unit trouble Control PWB trouble Scanner (reading) section dirt Main charger, transfer charger, developing bias voltage abnormality Faint graphic Uneven toner distribution Toner near empty

Main charger, transfer charger, developing bias voltage abnormality

Skew print

Transfer charger roller trouble (dirt, moisture) Developer roller trouble (dirt, moisture) Paper feed roller trouble Separation sheet trouble Scanner (reading) section trouble Scanner (writing) section trouble

Clean the roller. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Clean or replace the paper feed roller. Clean or replace the separation sheet. Adjust the installing positions of parts. Replace the scanner (writing) unit. Replace the developer cartridge. Replace the photoconductor cartridge. Replace the upper frame unit. Repair the control PWB. Clean the roller. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Clean the scanner (reading) section. Clean the scanner (writing) section. Clean or replace the fusing section. Clean the roller. If the abnormality continues, replace it. Replace the developer cartridge. Replace the upper frame unit. Repair the control PWB. Clean the roller. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Clean the scanner (reading) section. Clean the scanner (writing) section. Clean the fusing section or replace defective parts. 10 21

SMP1

Black streaks (paper transport direction)

Developer cartridge trouble Photoconductor cartridge trouble Laser unit trouble Control PWB trouble Transfer charger roller trouble (dirt, moisture) Developing roller trouble (Dirt, moisture) Scanner (reading) section trouble Scanner (writing) section trouble Fusing section trouble (dirt)

SMP2

White streaks (paper transport direction)

Developer cartridge trouble Photoconductor cartridge trouble Laser unit trouble Control PWB trouble Main charger roller trouble (dirt, moisture) Transfer charger roller trouble (dirt, moisture) Developer roller trouble (dirt, moisture) Scanner (reading) section dirt Scanner (writing) section dirt Fusing section trouble

SMP3

Problem Ghost

Cause Transfer roller trouble Transfer charger voltage trouble Photoconductor cartridge trouble

Remedy Clean or replace the transfer charger roller. Repair or replace the high voltage power PWB. Replace the photoconductor cartridge. Clean or replace the paper feed roller. Clean or replace the separation sheet. Adjust the installing positions of parts. Replace the scanner (writing) unit. Clean or replace the transfer charger roller. Repair or replace the high voltage power PWB. Clean the main charger electrode. Replace the copy lamp. Replace the copy lamp control PWB. Replace the CCD unit. Repair or replace the high voltage power PWB. Clean the transfer charger electrode. Repair or replace the high voltage power PWB. Clean the developing bias electrode. Replace the scanner (writing) section. Replace the CCD unit. Replace the developer cartridge. Replace the photoconductor cartridge. Adjust the installing position of the scanner (writing) section drive part or replace it. Replace the scanner (writing) section. Adjust the installing position of the drive part or replace it. Clean the scanner (reading) section. Clean the scanner (writing) section. Repair or replace the high voltage power PWB. Clean the transfer charger electrode. Repair or replace the high voltage power PWB. Clean the developing bias electrode. Repair or replace the high voltage power PWB. Clean the main charger electrode. Replace the developer cartridge. Replace the photoconductor cartridge. Clean or replace the developer cartridge. Clean or replace the fusing section.

Sample (Sample No.) SMP5

Distorted image print

Paper feed roller trouble Separation sheet trouble Scanner (reading) section trouble Scanner (writing) section trouble Transfer charger roller trouble

SMP6

Black print

Main charger voltage trouble Main charger electrode contact failure Copy lamp trouble Copy lamp control PWB trouble CCD unit trouble

SMP7

White print

Transfer charger voltage trouble Transfer charger electrode contact failure Developing bias voltage trouble Developing bias electrode contact failure Scanner (writing) section trouble CCD unit trouble

Banding

Developer cartridge trouble Photoconductor cartridge trouble Scanner (writing) section drive trouble Scanner (writing) section trouble Drive section trouble

SMP8

Uneven density

Scanner (reading) section dirt Scanner (writing) section dirt Transfer charger voltage trouble Transfer charger electrode contact failure Developing bias voltage trouble Developing bias electrode contact failure Main charger voltage trouble Main charger electrode contact failure Developer cartridge trouble Photoconductor cartridge trouble

SMP9

Streaks, black points or white points in 78mm pitch Streaks, black points or white points in 45mm pitch

Photoconductor cartridge trouble (dirt) Fusing section trouble

SMP10 SMP11

10 22

Problem Black streaks (Vertical to paper transport direction)

Cause Developer cartridge trouble Photoconductor cartridge trouble Laser unit trouble Control PWB trouble Transfer charger roller trouble (dirt, moisture) Developing roller trouble (dirt, moisture) Laser unit trouble Scanner (writing) section dirt

Remedy Replace the developer cartridge. Replace the photoconductor cartridge. Replace the upper frame unit. Repair the control PWB. Clean the roller. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Replace the upper frame unit. Clean the scanner (writing) section. Replace the developer cartridge. Replace the photoconductor cartridge. Replace the upper frame unit. Repair the control PWB. Clean the roller. If the abnormality continues, replace it. Clean the roller. If the abnormality continues, replace it. Clean the scanner (writing) section dirt Clean the scanner (reading) section dirt Check the temperature sensor and its peripheral circuit. replace the thermistor. Replace the heater lamp. Check the heater drive circuit. Clean the fusing section. Replace the heat roller/pressure roller.

Sample (Sample No.)

White streaks (Vertical to paper transport direction)

Developer cartridge trouble Photoconductor cartridge trouble Laser unit trouble Control PWB trouble Transfer charger roller trouble (dirt, moisture) Developing roller trouble (dirt, moisture) Scanner (writing) section dirt Scanner (reading) section dirt

Fusing trouble

Abnormally low fusing temperature

SMP4

Abnormally high fusing temperature Heat roller, pressure roller trouble SMP1

10 23

SMP2

SMP3

10 24

SMP4

SMP5

10 25

SMP6
D

SMP7

10 26

SMP8

SMP9

SMP10

SMP11

Streaks and dots in the pitch of about 45mm

Streaks and dots in the pitch of about 78mm

10 27

[11] SIGNAL LIST

Signal name 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 3.3V 5V 5V 5V 5V 5V 5V 5V 5V 5V A0 A1 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A2 A20 A3 A4 A5 A6 A7 A8 A9 ACK APCSTT ASAUTOFD BCLK BUSY Busy1 Device ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU ASIC ASIC CPU ASIC ASIC ASIC ASIC (ICU) Pin No. 5 20 31 44 57 69 88 95 249 18 90 108 121 133 146 172 185 236 6 7 17 18 20 21 22 23 24 25 26 27 8 29 9 11 12 13 14 15 16 117 215 90 115 177 118 101 Input/ Output Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN OUT OUT OUT (NC) CCD black level output latch signal (NC) Busy signal. In the compatible mode, driven to HIGH when the engine cannot receive data. In the ECP mode, used to control data transfer. Busy signal. In the compatible mode, driven to HIGH when the engine cannot receive data. In the ECP mode, used to control data transfer. Column address select (ICU DRAM area control) CAS signal (image area display signal) of DRUM (page memory) CPUSYNC CPUWR CS0 CS0 CS2 CS4D0 D1 D10 D11 D12 D13 D14 D15 D2 D3 D4 D5 D6 D7 CPU ASIC CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU 34 250 1 2 128 66 40 41 51 52 54 55 56 57 42 43 45 46 47 48 IN IN OUT OUT OUT Address bus (NC-pull up) Address bus Address bus Address bus Address bus Address bus Address bus Address bus Address bus Address bus (NC) Address bus (NC-pull up) Address bus (NC-pull up) Address bus Address bus (NC-pull up) Address bus Address bus Address bus Address bus Address bus Address bus Address bus (NC) APC circuit (LSU) path signal NC CPUAD1 CPUAD2 CPUAD3 CPUAD4 CPUAD5 CPUAD6 CPUAD7 CPUCLK CPUCLK CPUCS CPUD0 CPUD1 CPUD10 CPUD11 CPUD12 CPUD13 CPUD14 CPUD15 CPUD2 CPUD3 CPUD4 CPUD5 CPUD6 CPUD7 CPUD8 CPUD9 CPURD CPUSYNC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC CPU ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC 13 12 11 10 9 7 6 253 88 16 248 247 237 235 234 233 232 231 246 245 244 243 242 241 240 238 251 14 IN IN IN IN IN IN IN IN OUT IN CP ASIC 176 OUT CL_CNT CL_IN CLK CLK2 COE0 ASIC CPU ASIC (ICU) ASIC (ICU) ASIC 220 107 132 134 141 OUT IN OUT IN OUT Content Remark Signal name CAS1 Device ASIC Pin No. 62 Input/ Output OUT Content CAS signal (image area display signal) of DRUM (page memory) Copy lamp control (ON/OFF) signal Copy lamp light quantity detection Crystal oscillator connection pin (Input side) Crystal oscillator connection pin (Output side) Read enable signal to SRAM before area separation A/D conversion IC latch enable CPU address bus CPU address bus CPU address bus CPU address bus CPU address bus CPU address bus CPU address bus CPU system clock G/A system clock CPU chip select signal NC Remark

IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN/OUT CPU data bus IN OUT CPU read signal Laser horizontal sync signal to CPU Laser horizontal sync signal CPU write signal SRAM chip select bsignal ERPOM chip select ASIC chip select signal NC

OUT Expansion IC select signal IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus IN/OUT Data bus

Busy2

ASIC (ICU)

77

OUT

CAS_ CAS0

ASIC (ICU) ASIC

24 61

OUT OUT

11 1

Signal name D8 D9 DAH DAL Data11 Data12 Data13 Data14 Data15 Data16 Data17 Data18 Data21 Data22 Data23 Data24 Data25 Data26 Data27 Data28 Data31 Data32 Data33 Data34 Data35 Data36 Data37 Data38 DCRDYDCRDY_

Device CPU CPU CPU CPU ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC ASIC (ICU) ASIC (ICU) CPU CPU ASIC (ICU) CPU ASIC (ICU) ASIC

Pin No. 49 50 111 112 116 115 114 111 110 107 106 105 92 89 88 86 85 84 81 80 66 65 64 62 61 60 57 56 203 6

Input/ Output IN/OUT Data bus IN/OUT Data bus IN IN

Content

Remark

Signal name DREADY_

Device ASIC (ICU)

Pin No. 5

Input/ Output IN

Content Engine ready. Shows the print enable state at LOW. Turns HIGH during printing or in case of an print error. Serial communication request from controller Status ready. At LOW, the PCU can send a status signal. Serial clock output Serial data I/O Engine error to ICU Error. Turns HIGH in case of an engine error. (NC) (NC) (NC) (NC) Clock

Remark

CCD reference voltage (High) CCD reference voltage (LOW) DSRDYDSRDY_ CPU ASIC (ICU) CPU CPU ASIC ASIC (ICU) ASIC ASIC ASIC ASIC CPU CPU CPU ASIC ASIC ASIC ASIC ASIC ASIC ASIC CPU ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC (ICU) ASIC (ICU) ASIC (ICU) 101 8 IN OUT

IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus.

EEPCK EEPD ERROR ERROR ESACK ESCS ESPRD ESREQ EXTAL F_RXD F_TXD

95 96 205 7 100 101 97 99 86 62 60 169 170 120 94 96 92 93 31 130 123 124 121 122 8 19 21 34 47 60 72 89 91 98 111 124 136 149 162 175 188 239 252 254 10 18 27

OUT OUT OUT IN IN IN IN OUT IN OUT OUT OUT OUT IN IN IN OUT IN IN IN IN IN IN Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power Power

FAX&PRINTER recpetion NC buffer FAX&PRINTER send enable NC CCD drive signal transfer clock (First phase) CCD drive signal transfer clock (Second phase) (NC) (NC) (NC) (NC) (NC) FAXPRINTER Fixed. (HIGH) ID ROM select (machine ID No.) ID ROM select (machine ID No.) NC

IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus.

f1 f2 FAULT FAXACK FAXCS FAXPRD FAXREQ FIRQFORATFD FORID1

IN/OUT Data bus. FORID2 IN/OUT Data bus. FORTEST IN/OUT Data bus. FORTEST IN/OUT Data bus. GND IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. IN/OUT Data bus. OUT IN Serial communication request Command ready. Sends a command to the PCU at LOW. Video data Door open sensor Print request signal from ICU Page. Driven to LOW when requesting the engine for printing. Communication port initialize signal from ICU GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND Engine ready

DDATA DOPDPAGEDPAGE_

17 108 110 11

OUT IN IN OUT

GND GND GND

DPRIMDPRIM_ DREADY-

33 14 204

IN OUT OUT

11 2

Signal name GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND HLON HSYNC HWR I/O IDIN0 IDIN1 IDIN2 IDIN3 IDIN4 IDIN5 IDIN6 IDIN7 IETON_ INIT INTR INTROM

Device ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) CPU ASIC CPU ASIC (ICU) ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC (ICU) ASIC ASIC ASIC (ICU)

Pin No. 36 44 50 54 59 63 67 72 78 83 87 91 96 102 108 112 117 127 131 135 138 144 72 83 92 119 178 179 180 181 182 183 184 186 137 113 15 142

Input/ Output IN OUT OUT OUT OUT GND GND

Content

Remark

Signal name LD LDATAEN LEND

Device ASIC ASIC ASIC ASIC ASIC (ICU) CPU ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC (ICU) ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC (ICU)

Pin No. 192 198 193 216 15

Input/ Output OUT OUT OUT OUT IN

Content Laser drive signal Laser enable (ON/OFF) signal Laser APC signal Line end signal Line end. When HIGH is inputted, VDD is driven to HIGH. Write signal (Low address) DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus DRAM (page memory) address bus Parity_error of the status register bit 11 is masked. Main charger ON

Remark

GND GND GND GND

LENDLEND_

LWR MAD0 MAD1

93 46 48 58 59 49 50 51 52 53 54 55 56 125 218 39 38 27 26 25 24 23 22 37 36 35 33 32 30 29 28 128

OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN OUT

GND MAD10 GND MAD11 GND MAD2 GND MAD3 GND MAD4 GND MAD5 GND MAD6 GND MAD7 GND MAD8 GND MAD9 GND MASK_PEL GND MCON GND GND GND GND Heater lamp control (NC) Write signal (High address) MDATA13 MDATA14 MDATA0 MDATA1 MDATA10 MDATA11 MDATA12

IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN/OUT DRAM (page memory) data bus IN Used to set the DRAM size.

IN IN IN IN IN IN IN IN IN IN OUT IN

Image scan data (after 8 bit A/D conversion) Image scan data (after 8 bit A/D conversion) Image readign data (10 bit A/D conversion) Image scan data (after 11 bit A/D conversion) Image scan data (after 12 bit A/D conversion) Image scan data (after 13 bit A/D conversion) Image scan data (after 14 bit A/D conversion) Image reading data (16 bit A/D conversion) IET circuit operation switch

MDATA15 MDATA2 MDATA3 MDATA4 MDATA5 MDATA6 MDATA7 MDATA8 MDATA9

(NC) Interrupt request signal NC MEM0

11 3

Signal name MEM1 MENMHPS MMT0 MMT1 MODE

Device ASIC (ICU) ASIC CPU CPU CPU ASIC (ICU)

Pin No. 129 227 38 118 117 120

Input/ Output IN OUT IN OUT OUT IN

Content Used to set the DRAM size. Main motor drive signal Mirror home position sensor Main motor drive signal 1 Main motor drive signal 2 At HIGH, IET-processed video data is outputted. At LOW, video data is outputted by bypassing the IET circuit. Power monitoring Mirror motor control signal 1 Mirror motor control signal 2 Mirror motor control signal 3 Mirror motor control signal 4 Mirror motor power save 1 Mirror motor power save 2 Acknowledge signal/Handshake signal in the reverse mode Acknowledge signal/Handshake signal in the reverse mode Acknowledge signal/Handshake signal in the reverse mode Auto feed signal/Handshake signal in the reverse mode/Command data identification signal Auto feed signal/Handshake signal in the reverse mode/Command data identification signal Auto feed signal/Handshake signal in the reverse mode/Command data identification signal Printers communication request signal to the host Printers communication request signal to the host Printers communication request signal to the host Data direction (reverse/forward) signal Data direction (reverse/forward) signal Data direction (reverse/forward) signal Pull up LOW when in the compatible mode LOW when in the compatible mode LOW when in the compatible mode LOW during forward data transmission (Indicates that the transmitted data are effective.) LOW during forward data transmission (Indicates that the transmitted data are effective.) LOW during forward data transmission (Indicates that the transmitted data are effective.) DRAM (page memory) read enable signal

Remark

Signal name OP_CLK OP_DATA OP_KIN1 OP_KIN2 OP_LATCH OP_PSW OP_RXD OPIRQ-

Device CPU CPU CPU CPU ASIC CPU CPU CPU ASIC (ICU) ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC CPU ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC CPU CPU ASIC CPU ASIC ASIC ASIC ASIC ASIC (ICU) CPU ASIC CPU CPU

Pin No. 63 59 70 71 199 69 61 30 141 65 66 78 77 79 80 81 82 67 68 70 71 73 74 75 76 102 103 104 105 106 107 109 110 86 87 84 85 119 32 100

Input/ Output OUT OUT IN IN OUT IN OUT IN IN OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT

Content Clock signal to the operation panel Data signal to the operation panel Key input 1 Key input 2 Panel data latch signal PRINT SWITCH Operation panel reception buffer Operation panel Fixed. (HIGH) (NC) (NC) (NC) (NC) (NC) (NC) (NC) (NC) (NC) ((NC) (NC) (NC) (NC) (NC) (NC) (NC)

Remark

NC NC

MODE MRMT0 MRMT1 MRMT2 MRMT3 MRPS1 MRPS2 nAck1

CPU CPU CPU CPU CPU CPU CPU ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU)

106 122 121 120 119 116 115 104

AIN OUT OUT OUT OUT OUT OUT OUT

NC

OSCSEL OUTD0 OUTD1 OUTD10 OUTD11 OUTD12 OUTD13 OUTD14 OUTD15 OUTD2 OUTD3 OUTD4 OUTD5 OUTD6 OUTD7 OUTD8 OUTD9 PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7

nAck2

79

OUT

nAck3

55

OUT

nAutoFd1

98

IN

nAutoFd2

ASIC (ICU)

74

IN

IN/OUT (NC) IN/OUT (NC) IN/OUT (NC) IN/OUT (NC) IN/OUT (NC) IN/OUT (NC) IN/OUT (NC) IN/OUT (NC) IN IN IN OUT OUT IN OUT (NC) (NC) (NC) (NC) (NC) Paper empty sensor Identification signal of nInit signal which shows data direction (reverse/forward) Identification signal of nInit signal which shows data direction (reverse/forward) Identification signal of nInit signal which shows data direction (reverse/forward) Write clock Paper feed sensor Polygon motor clock signal Polygon motor drive signal Paper exit sensor Power relay control Print start trigger signal Print start signal Pritn start Print start Paper size sensor Pickup solenoid Copy lamp PWM control Sine waveform overlapping MC NC

nAutoFd3

ASIC (ICU)

48

IN

nFault1 nFault2 nFault3 nInit1 nInit2 nlint3 NMnSelectIn1 nSelectIn2 nSelectIn3 NStrobe1

ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) CPU ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU)

95 70 46 97 71 47 82 94 69 45 118

OUT OUT OUT IN IN IN IN IN IN IN IN

NC NC NC

PCLACK PCLCS PCLPRD PCLREQ PE PEMP PError1

NC

PError2

76

OUT

PError3

52

OUT

PFCLK PINPMCLK PMDPOUTPR PRSTART PRSTARTPRSTT PRSTT PSIZE PUS PWMCL PWMSIN

125 97 75 217 98 221 2 209 207 3 127 228 74 73

IN IN OUT OUT IN OUT IN OUT OUT IN IN OUT OUT OUT

nStrobe2

ASIC (ICU)

93

IN

nStrobe3

ASIC (ICU)

68

IN

OE

ASIC

63

OUT

11 4

Signal name RAMA0 RAMA1 RAMA2 RAMA3 RAMA4 RAMA5 RAMA6 RAMA7 RAMA8 RAMA9 RAMD1 RAMD2 RAMD3 RAMD4 RAMD5 RAMD6 RAMD7 RAMD8 RAMWR_ RAS_ RAS0 RAS1 RAS16 RAS2 RAS64 RD RESRESERR RESERR_

Device ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC ASIC ASIC ASIC ASIC CPU CPU CPU ASIC (ICU) ASIC ASIC (ICU) ASIC ASIC ASIC (ICU) ASIC CPU ASIC ASIC ASIC

Pin No. 34 33 32 31 30 29 28 26 25 35 43 42 41 40 23 22 21 20 39 38 40 41 45 42 43 91 81 109 9

Input/ Output OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT

Content DRAM address bus DRAM address bus DRAM address bus DRAM addrress bus DRAM address bus DRAM address bus DRAM address bus DRAM address bus DRAM address bus DRAM address bus

Remark

Signal name SAD11 SAD12 SAD13 SAD2 SAD3 SAD4 SAD5 SAD6 SAD7 SAD8 SAD9 SAMP SCANSP SCANSPSCANST SCANSTSCLK-

Device ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC (ICU) ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC (ICU)

Pin No. 166 167 168 156 157 158 159 160 161 163 164 214 1 211 256 212 201 12 143 140 144 145 147 148 150 151 152 153 128 129 130 131 132 134 135 137 140

Input/ Output OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN OUT IN OUT OUT IN OUT OUT

Content Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation APC circuit sampling signal (laser power sampling) Scanner process interrupt signal Scan stop signal Scanner process start signal Scan start signal VIDEO I/F serial communication sync clock Serial transfer clock Chip select line to SRAM before area separation Chip select line to SRAM before area separation

Remark

IN/OUT DRAM data bus IN/OUT DRAM data bus IN/OUT DRAM data bus IN/OUT DRAM data bus IN/OUT DRAM data bus IN/OUT DRAM data bus

SCLK_ IN/OUT DRAM data bus SCS0 IN/OUT DRAM data bus SCS1 OUT OUT OUT OUT OUT OUT OUT OUT IN IN OUT Write signal SD00 Low address select SD01 DRAM (page memory) RAS signal 0 DRAM (page memory) RAS signal 1 (NC) DRAM (page memory) RAS signal 2 (NC) Read signal Reset Engine error cancel request from ICU Reset error. Driven to LOW when requesting the engine for error cancel. Reset signal System reset SD12 206 112 136 173 105 154 155 165 OUT OUT OUT AIN OUT OUT OUT ICU RESET signal (NC) Test signal. At HIGH, enters the test mode. Usually LOW. CCD drive signal reset pulse Fusing thermistor Address line to SRAM before area separation Address line to SRAM before area separation Address line to SRAM before area separation SD15 SD16 SD17 SDA SD13 SD14 SD04 SD05 SD06 SD07 SD10 SD11 SD02 SD03

IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT Data line to SRAM before area separation IN/OUT

RESET RESET_ RESET-ICU REV ROMTEST RS RTH SAD0 SAD1 SAD10

17 4

IN IN

11 5

Signal name SDATA SDATASDCLK Select1

Device ASIC (ICU) CPU ASIC ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC ASIC ASIC ASIC (ICU) ASIC ASIC ASIC ASIC ASIC ASIC CPU CPU CPU CPU CPU ASIC CPU ASIC ASIC CPU ASIC ASIC (ICU) ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC ASIC CPU ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU)

Pin No. 13 94 187 99

Input/ Output

Content

Remark

Signal name VCC VCC

Device ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC (ICU) ASIC ASIC ASIC (ICU) ASIC CPU ASIC ASIC (ICU) CPU CPU ASIC ASIC CPU CPU CPU CPU CPU CPU CPU

Pin No. 73 82 90 103 109 113 126 133 208 222 2

Input/ Output OUT OUT IN +5V +5V +5V +5V +5V +5V +5V +5V

Content

Remark

IN/OUT Serial data bus. Bi-directional IN/OUT Video I/F serial communication data OUT OUT Effective image area signal Used as the status and request data signal line from the printer. Used as the status and request data signal line from the printer. Used as the status and request data signal line from the printer. Input select 1 Input select 2 Input select 3 NC

VCC VCC VCC VCC VCC VCC VFMVFM_CNT VSYNC

Select2

75

OUT

Select3

49

OUT

SELIN1 SELIN2 SELIN3 SERIAL SFCLK SH SLCT SLCTIN SOE1 SP SPFS SPMT_0 SPMT_1 SPMT_2 SPMT_3 STB STBY SWE0 SWE1 SWOFF SYNC SYNC_ SYNCEN TC/BIASON TESPIN1 TEST port 0 TEST port 1 TESTPIN0 TM TM_ TMCLK TMON TS TSTENB VCC VCC VCC VCC VCC

196 195 194 139 189 171 122 114 138 174 102 79 78 77 76 116 83 142 139 126 191 16 127 219 126 190 255 123 229 230 4 3 64 143 1 19 37 51 58

OUT OUT OUT IN IN OUT OUT IN OUT OUT IN OUT OUT OUT OUT IN IN OUT OUT OUT IN IN OUT OUT IN IN IN IN OUT OUT IN IN OUT IN

FAN drive signal FAN control signal Vertical sync. Informs the start position of one page at the rising edge. Paper lead edge sync signal Watch dog timer DRAM (page memory) write enable signal Busy signal/Command data identification signal/Used to control data transmission. Clock Zero cross signal;

NC

CCD drive clock (48MHz), also used as internal clock CCD drive signal shift pulse (NC) (NC) Read enable line to SRAM before area separation CCD drive signal sampling hold pulse Sensor for SPF SPF motor drive signal 1 SPF motor drive signal 2 SPF motor drive signal 3 SPF motor drive signal 4 (NC) Pull up Write enable line to SRAM before area separation Write enable line to SRAM before area separation Power SW OFF Horizontal sync signal from LSU (HSYNC) Sync. Makes timing for starting printing of each line. Jitter adjustment IC trigger signal Transfer charger, developing bias ON High: Normal, Low: Test HIGH: Normal, LOW: Test (NC) HIGH: Normal, LOW: Test High: Normal, LOW: Test Toner motor drive output (+) Toner motor drive output (-) Tonr motor reference clock Toner motor ON/OFF Toner sensor Test signal. At HIGH, enters the test mode. Usually LOW. +5V +5V +5V +5V +5V NC NC NC NC NC NC NC NC NC NC XTAL ZC NC NC VSYNCWDTOVFWE XBUSY3

202 80 64 53

OUT OUT OUT OUT

85 37 224 225 3 4 5 10 19 28 35 36 39 44 53 58 65 67 68 84 87 89 99 100 103 104 113 114 123 124 125 IN IN IN OUT OUT IN OUT OUT

D-GND D-GND 5V D-GND D-GND D-GND D-GND D-GND 5V D-GND D-GND 5V D-GND D-GND D-GND 5V D-GND 5V D-GND D-GND A5V Analog reference voltage AN-GND D-GND GND GND Vcc

CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU CPU

11 6

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COPYRIGHT 1998 BY SHARP CORPORATION
All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted. In any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

SHARP CORPORATION Printing Reprographic Systems Group Quality & Reliability Control Center Yamatokoriyama, Nara 639-1186, Japan
1998 October Printed in Japan S