Tooling Table. Posted Version 1.

4, 28-Nov-2010 ID Process Tool 1 All None 2 Die Casting Die Casting - Die 3 Lamination Lamination - Aluminum Tool 4 Lamination Lamination - Composite Tool

Cost $ $ $ $

Unit

10,000 die 20,000 m^2 10,000 m^2

5 6 7 8 9 10 11 12

Lamination Lamination Plastic injection molding Powder Metal Forming Sand Casting Sand Casting Welds Braze

Lamination - Flat Panel Tool Lamination - Steel Tool Plastic injection molding - Die Powder Metal Forming - Die Sand Casting - Die Sand Casting - Sand Core Package Welds - Welding Fixture Brazing Fixture

$ $ $ $ $ $ $ $

1,500 40,000 10,000 10,000 10,000 5,000 500 500

m^2 m^2 die die die core point point

Comments Per die not die set. Minimum number of dies is 2 per die set. Use surface area of tool that is used to form part geometry. Use surface area of tool that is used to form part geometry. Use surface area of tool that is used to form part geometry. To use this tooling type composite part must have geometry that is possible to obtain from sheet metal tool with no complex curvature or shape. For example flat panel parts are allowed or parts with curvature in only one axis. Use surface area of tool that is used to form part geometry. Per die not die set. Per die not die set. Per die not die set. Per core not core package. Each point is a pickup or support point. Each point is a pickup or support point.