ABSTRACT:

The general concept of conducting this workshop is to make a required job by going through some mechanical operations on a give two metal pieces of different shapes. 1: flat metal piece. 2: a cylindrical metal piece. These mechanical operations are flattening of flat metal piece. Drilling a hole in flat metal piece then making internal threading in that hole, then external threading on cylindrical metal piece. After that finishing of both metal pieces with the help of relevant mechanical instruments.

TOOLS OR INSTRUMENTS:
Holding tools: bench vice. Marking and measuring tools: vernier calliper, try square, scriber, punches. Cutting tools: twist drills, dies and dies holders, taps and taps wrenches. Finishing tools: files. Miscellaneous Tools: hammer.

PROCEDURE:
First of all the given flat metal piece was stuck in jaws of bench vice. Firstly making a base side flattened of metal piece with the help of relevant file, and then flattens the any other side and checking the right angle between these two sides with the help of try square. Then again by using file flattens the other two sides of metal piece and making all the sides 45mm each as we required. Then after this upper and bottom surfaces of metal piece were also flattened with same file. Then after this marking the diagonals with the help of scriber the intersecting point of diagonals are the center of metal piece made a punch at center by punch drill then twist drill was setup at machine and made a hole at the center of metal piece.

Now pick up the cylindrical metal piece put it in bench vice and removing the rust from it with the help of same file. Made the surfaces of cylindrical metal piece smooth. Then with the help of dies and dies wrenches made the external threading on cylindrical metal piece. Then cylindrical job was fit into the flat metal piece. Remember the internal diameter of hole and the external diameter of cylindrical job was same i.e. 8mm. There are some snaps of tools we use in our workshop:

TOOLS (SNAPS):

FILES

TRY SQUARE

BENCH VICE

SCRIBER

PUNCHES

TWIST DRILLS

DIES AND DIES WRENCHES

BSME
FITTING WORKSHOP REPORT
SUBMITTED TO: Dr. Kamran Qureshi

SUBMITTED BY: GROUP II Hafiz Muhammad Umar Ikram Farooq Ahmed Shah Hafiz Muhammad Zain ul Abdin Asif ur Rehman