labrlc CuallLy lnspecLlon

1he quallLy of a flnal garmenL depends on Lhe quallLy of a fabrlc when lL ls recelved as a roll Lven
Lhe mosL ouLsLandlng manufacLurlng meLhods cannoL compensaLe for defecLlve maLerlals normally
we lnspecL 10 of Lhe rolls we recelve and evaluaLe Lhem based on a fourpolnL sysLem 1hls way
we can avold fabrlc relaLed quallLy problems before lL ls puL lnLo producLlon
lour olnL SysLem
AmounL Lo selecL lnspecL aL leasL 10 of Lhe LoLal rolls of Lhe shlpmenL
SelecLlon of rolls SelecL aL leasL one roll of each color lf more Lhan one role musL be selecLed Lhen
choose Lhe addlLlonal roles ln proporLlon Lo Lhe LoLal number of roles per color recelved
uefecL ClasslflcaLlon (lour olnL SysLem)
labrlc CuallLy lnspecLlon
1he quallLy of a flnal garmenL depends on Lhe quallLy of a fabrlc when lL ls recelved as a roll Lven
Lhe mosL ouLsLandlng manufacLurlng meLhods cannoL compensaLe for defecLlve maLerlals normally
we lnspecL 10 of Lhe rolls we recelve and evaluaLe Lhem based on a fourpolnL sysLem 1hls way
we can avold fabrlc relaLed quallLy problems before lL ls puL lnLo producLlon
lour olnL SysLem
AmounL Lo selecL lnspecL aL leasL 10 of Lhe LoLal rolls of Lhe shlpmenL
SelecLlon of rolls SelecL aL leasL one roll of each color lf more Lhan one role musL be selecLed Lhen
choose Lhe addlLlonal roles ln proporLlon Lo Lhe LoLal number of roles per color recelved
uefecL ClasslflcaLlon (lour olnL SysLem)

Slze uefecL enalLy

3 lnches or less 1 olnL
Cver 3 lnches buL less Lhan 6 2 olnLs
Cver 6 lnches buL less Lhan 9 3 olnLs
Cver 9 lnches 4 olnLs
1he lengLh of Lhe defecL ls used Lo deLermlne Lhe penalLy polnL Cnly ma[or defecLs are consldered
no penalLy polnLs are asslgned Lo mlnor defecLs (A ma[or defecL ls any defecL LhaL would cause a
flnal garmenL Lo be consldered a second)
Ma[or uefecLs
% Ma[or woven fabrlc defecLs lnclude buL are noL llmlLed Lo slubs holes mlsslng yarns yarn varlaLlon
end ouL solled yarns and wrong yarn
% Ma[or dye or prlnLlng defecLs are ouL of reglsLer dye spoLs machlne sLop color ouL color smear or
shadlng
AccepLance CrlLerla and CalculaLlon
% 40 polnLs per 100 yards ls Lhe accepLable defecL raLe
% # of olnLs per 100 yds # of penalLy polnLs x 100
?ds lnspecLed
lnspecLlon rocedure
% ueLermlne Lhe amounL Lo lnspecL 10)
% SelecL Lhe rolls Lo lnspecL
% uL Lhe rolls on Lhe lnspecLlon machlne or oLher vlewlng devlce
% CuL off a 6 lnch plece across Lhe wldLh off Lhe end of Lhe roll Mark Lhe rlghL and lefL slde of Lhe
sLrlp SLop Lhe lnspecLlon process every 30 yards and use Lhe sLrlp Lo check for any shadlng
problems Also make sure Lo check Lhe end of Lhe role
% lnspecL for vlsual defecLs wlLh Lhe llghL on aL a speed slow enough Lo flnd Lhe defecLs (1he fabrlc
musL be checked aL a slow raLe ln order Lo effecLlvely flnd flaws) SomeLlmes you may have Lo Lurn
Lhe llghL off Lo see how a flaw wlll affecL Lhe appearance of a garmenL
% Check LhaL Lhe roll conLalns Lhe correcL yardage as sLaLed by Lhe plece goods source
% Check for skewed blased and bowed fabrlc
% Mark any defecLs Lo Lhe slde wlLh colored Lape so LhaL Lhey can be easlly found and noLed
% 8ecord any defecLs





1oLal polnLs per 100sq yds1oLal uefecLx36x100 1oLal lengLh ydsWldLh lnch
WhaL ls 10 polnL sysLem ln fabrlc lnspecLlon?
lf you wanL Lo produce hlgh quallLy garmenLs you need hlgh quallLy plece goods When a sewlng
facLory recelves fabrlc from Lhe mlll lL ls dlfflculL Lo conducL a full 100 lnspecLlon of Lhe fabrlc
WhaL ls dlfference beLween Amerlcan 4 polnL sysLem and !apanese 4 polnL sysLem ln fabrlc
lnspecLlon?
8aslc dlfference beLween Amerlcan and !apanese 4 polnL sysLem ls polnLs per dlfecLs !apanese 4
polnL sysLem was lnLroduced earller and Lhls sysLem conLalns some sofL aLlLude for Lhe seller
Amerlcan
WhaL ls knlLLed fabrlc 4polnL lnspecLlon sysLem?
ALLrlbuLe Ad[usLmenL Sampllng lnspecLlon or AnSl/ASC Z14 (MlLS1u 103L) lnspecLlon MeLhod 1
1lme Sampllng lnspecLlon of 8egular lnspecLlon Ceneral lnspecLlon Level l AccepLable CuallLy
Level
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