1

Truck type tractor

1. $teering and brake system
2. Implement and pilot system
3. Transmission
4. Or r1 yycx a1raa
5. 3aapraa





1. $teering and brake system/D9T/
Genera| Informat|on (Steer|ng and brak|ng System)


Iupaou
O s cc s s s s 6 6 srr
r
O +s cc aaa aaa 6 s 6rr aca r
cc 6
O Prr aaa s rr cc s cc c 6
O uc rr c s s s ccs
rr a
O 3a s ccs SwashplaLe aaa rr +s aaa
s cc 6 6rr 6 aa +s cc s s
cc rr cs aaa Lrr aaa s s arrca c
6 c aa cc c raaa




3

O +s aa 6 flushlng valve s closed sysLem c s c
aaa 6 llushlng valve s s s a s c rr
6 c rraa +s s ccc ca cs cs r
6 c s arra Ms a 6 s s
aa 6 aaac
O 1cs c 6 cs a s s aa 6
+s rrra s cs r LCM"rr
aaa xr LCM sr sc aaa s ccs
s solenold aaa nacaa ccs s swashplaLe
aa swashplaLe s rr ccs c c c
a xaa c ra rr c s rr ccs c
cs c

4

$teering Pump

Steering pump (5) is mounted on the upper leIt oI the engine Ilywheel housing. The steering pump
is an axial piston pump with overcenter capability. The output direction and Ilow oI the steering
pump is controlled by the pump control valve.
$teering Charge Pump

(5) Steering Pump
(6) Steering Charge Pump
Steering charge pump (6) is located on the rear oI steering pump (5), which is mounted on the upper
leIt oI the engine Ilywheel housing. The steering charge pump is a positive displacement type
pump. This pump provides charge oil Ior the steering hydraulic circuit.

3

$teering Controls

(1) Steering Control Lever
Steering control lever (1) is located on the leIt console in the cab. Push the steering control lever
away Irom the operator Ior STEER LEFT. Pull the steering control lever toward the operator Ior
STEER RIGHT. The position sensors in the steering control lever send a signal to the power train
ECM. The power train ECM controls the response oI the steering hydraulic system.
$teering Motor

The Front oI the transmission case near the center oI the machine.
(7) Steering Motor
Steering motor (7) is located on the steering diIIerential, as shown. This motor is a Iixed
displacement bent axis motor which can turn in either direction. The direction oI rotation is
determined by the input Ilow to the motor Irom the steering pump. The output shaIt oI the steering
motor turns the steering diIIerential, which causes the machine to turn.


6

Power Train Electronic Control $ystem ($teering and Brakes)

The steering electronic control system transIers power to the steering diIIerential by controlling the
leIt solenoid and the right solenoid Ior the steering pump.
The steering control lever sends an electrical signal to power train ECM (43). The power train ECM
sends an electrical signal to the appropriate solenoid on the steering pump control valve. The
steering pump control valve shiIts and and the steering pump control sends charge pressure to the
actuator piston. The actuator piston moves the overcenter pump to the desired displacement and to
the steering pump direction oI Ilow. The actuator piston movement is proportional to the signal
Irom the steering control lever (51).
The steering motor converts the oil Ilow Irom the steering pump into rotary motion that turns the
steering diIIerential. The speed and direction oI the motor controls the rate oI the turn and the
direction oI the turn by the machine.
7

The steering pump can produce Ilow in either direction. The amount oI Ilow and the direction oI
Ilow determine the rotation oI steering motor.

1draln llne 3313passage 4parklng brake solenold valve 6reLurn manlfold 7sprlng
8plsLon 9brake pack 10connecLor 11parklng brake swlLch 1hysLaL overrlde solenold valve
14lefL Lravel moLor 131618llne 14lefL Lravel moLor 17rlgLh Lravel moLor 19connecLor 0brake pack 1
plsLon sprlng 3dlsplay 4LCM

8


3pump double plsLon 10brake C parklng 1valve C

9

2. Implement and pilot system /D3k/
Implement Electronic Control $ystem


10


11


1


13


14


13


16


17


18


19

3. Transmission

Transmission ar
(1) Coupling Gear Ior No. 1
(2) No. 1 Clutch (REVERSE) Vxapax
(3) No. 2 and No. 3 Carrier
(4) No. 2 Clutch (FORWARD)
(5) Ring Gear Ior No. 2 Clutch
(6) No. 3 Clutch (Third Speed)
(7) Ring Gear Ior No. 3 Clutch
(8) No. 4 Clutch (Second Speed)
(9) Ring Gear Ior No. 4 Clutch
(10) No. 5 Clutch (First Speed)
(11) Hub
(12) No. 4 Carrier
(13) No. 4 Sun Gear
(14) Input ShaIt
(15) Output ShaIt
(16) Rotor
(17) No. 4 Planetary Gears
(18) No. 3 Sun Gear
(19) No. 3 Planetary Gears
(20) No. 2 Planetary Gears
(21) No. 2 Sun Gear
(22) Ring Gear



(23) No. 1 Planetary Gears
(24) No. 1 Sun Gear
(25) No. 1 Carrier


0

Xyppa xapar apaa x aaraa
Xypp xapar apaa cp aeapax ap
Apaa apa
Solenoid
Valves On
Clutches
aeapax
1F 5 and 2 5 and 2
2F 4 and 2 4 and 2
3F 3 and 2 3 and 2
Neutral 3 3
1R 5 and 1 5 and 1
2R 4 and 1 4 and 1
3R 3 and 1 3 and 1
Xypp xaprr apaap yyx fyp CM xypp xapar cp
xaexarr pexyypr . Hrxp FORWARD", "NEUTRAL", "REVERSE",
"UPSHFT", or "DOWNSHFT" rc pr aapppar. X xycc apaapaa
yyx fyp xyyprr xprxp apa pr yparaa, x
apaar xyp xr pyy x pr cec xy ae CM p
ppr. Xypp xapar a fyc yp cp xaexarafa. Xypp
xapar a papafaap aeyyaxpaa rppr ypcrar xypp xapar
cp xaexaryyp ypppaa.Xypp xapar cp xaexarr CM
axraa rypp ypppaa.Mar xprx fyp xp a cp
pexx cf . r cp r xyppa cp pex.
Xpryypc rapca xy torque convertort . Tp xy xfx rp pa
payyax apaap . xy xypp xapraap pa ax payyrap
pr. xypp xapar rppeaap pexpr 5 afa. Xypp
xapar ap N1 N2 ayyp r ayyp .N1 yxpax
r a N2 yparax a . N3, N4, N5 a xypp
ayyp . N3 a xypp 3 pyraap apaa, N4 a 2 pyraap N5
a 1 pyrp apaa ayyp

1

Transmission- apa



(1) Power Train Oil Dipstick
(2) Torque Converter Outlet RelieI Valve
(3) Power Train Oil Filler
(4) Power Train Oil Pump
(5) Brake Control Valve
(6) Steering DiIIerential
(7) Service Brakes
(8) Transmission Charge Filter
(9) TransIer and Bevel Gears
(10) Transmission Hydraulic Control
(11) Transmission
(12) Torque Converter Charge Filter
(13) Final Drives
(14) Power Train ECM
(15) Lubrication Distribution ManiIold
(16) Priority Valve
(17) Torque Converter Inlet RelieI Valve
(18) Torque Converter
(19) Power Train Oil Cooler
(20) Engine

3

y ayyax ar axraa ypar cc1e

Ir rparp xy ayyax axraa ypara 3- yc araar
axraaaap ryrrr.
O Xyp yyx
O Tpc
O Xr

4















3

Xypp xapar ypppax xanxara (controI vaIve)



ary yypr aaraa
/rauIic cIutch

3ypar 1.8
6


3ypar 1.9
Hydraulic clutch clutch piston, plate, disc prc ypp. Tc xyp clutch
piston-r fyxcp disk plate-yyp xpp aeappar. peccyyp
ypf xyp earppar. Ka housing pfp fycpaa p ar a fyc yp disk
plate-yypf.

a ypr c ra xanra
Planetary transmission- rapax np r1.
Planetary transmission- exa axraa npyy rapar.
7

Planetary transmission rapax exa np r1
Xyp xaparr axraa rrc raa exa rr xp rxr.
rp ypyy aaraa xr aaaa ap rc xpc yy
raapaxry aap aapara xaraxry rc xprcc r. xaar r
yycrr. Yyc arraa plate-yy xaax, rx, clutch-yy r pr. Hx
acnap ye clutch plate-yyr x y aaparara rc rx yy
cr. 3acnapax ry . M planetary gear set r pr. rpc ring gear
xar ara rr. np rc rx acnapax ry .
rpc raa xxnyy rx, npx apaayy np xarapar.
Xxn rc rx cx r np xarapca rx xyp
xaparr x x npr yycrr. Xarap xyrapca erayy xcr clutch,
plate yca aryxaa ancapaap p rrpr nr. rx xyp
xaprr yxp cx cn raa rp npry aryr rp
yrcapar. Xyp xaprr aa yrcpax ye n ara crry yaac
aryr rrr. H yp ap arra aax ye raapca araaa n cr
cypax xprr .
axraa r1
Xypa xapar yrac rrx
Ayrp r xararry ax
Haxraa yrac xr rr rapax
Vpar pr acyya rapax
ECM- aaa rapax, px, rapax pryy






8

4. Or r1 yycx a1raa
Fyx rp np rrr x apaax 5 r apr a rr
araar. Yy:
Taanapa crx
Tr rxp apnca yr recr xx
Tr rxp ccre p ryryypa ccrer xcr recr xx
Maaa 2 xcrr xynaa an recr xx
p anca a rypara r p ryryypa recr xx
M crr x anapaa ara r xx r.
Aax apr rx
Ma aax apr xapax
ap apra xprx ccre x
Onr ara arax
Mr ccre x
ap ara araxaa x
Xap px yx rr xx apaax 7 axar ara pr.
1. Acyyara xcrr x
2. ap apra xprx r rpxx
3. Xar aapxa cn xypa xx ar x xx
4. Acyyara xcrr rrr r xx
5. 3acnapax
6. ap y aaraa aryy aca arax
7. 3acnap raaap rrr xx
'isual inspection
O rpan ccre ar axa xapaa y r xcp axa ar np
rrr .
O xryypr yrpaa ripper xyrraa yyraca ax cr.
O Ipan ra r rynr ara
O Taa y r x pc cxr arax
O Mar yrpaac apaa arax cr
O Br xaraax canr np arax cr
O Tc xc yyccr arax
O Byypyyr cx, carap arax
9

O Fyx rc yra, xryy rrc yryr araa
O Tc ypcra rp yycc cxr arax / yraap ararca cx, xyr n
cyyraary ax, x yra ra rr ypca ax/
Aaraar arax
O Aaraa na ccrec rr cr arax
O Hp r acc aaraar arax
O Ipan r aaraa repeparyp 38-65
0
C ax cr
O pax xanxara xn pr xx apaca aar.
O Ipan acc yc apar cyax xanxaryy xx ccre aar.
O Kaaryy ce rr spool- x xrr araa.
O a a rxp ripper- head end-p xx ryypr.
O Tn cyax xanxara ccre xr p apar yycxc xaraaar.
O p r accaac rapax yy r ccx
O cyya 1. Tc reparyp xcx
O Ipan ra ax rc rynx xr ara
O Tc yrar aap yy cn ypyy rc crc
O Hacc rc
O Ipan ccre araap pc
O Tc xprr x araap xraaparca
O Iaa p araap xayy
O cyya 2 Haccc c rapax , p xry ax
O Ipan ra ax rc rynx xr ara
O Tc yrar aap yy
O Hacc px ra rapax ra xr cyapca
O Ipana ccre x pc
O cyya 3 Tc ax x x x x
O Hac px ra xr cyapax
O Or cn recr xr rpan ccrer yrcapca apaa x xr rapaxry
ax
O Hp prnc pr rp rr x
30

O Txpr cyapca cn n rxpyycar arax
O Ta ax rc ryn aracca
O H cana x pc
O cyya 4 Hacc rapax apar cy ax
O Tc xpryyp a rpyyx xanxar rc axa rc xprpyy rc
xry ax
O Aaa yyrax cy px ra yp npc cn aaara c
O cyya 5. aa yyrax cy px 1a npc
O cyya 6. Vpax xyypr apx apa ax ye ap a ara xx
O Vpax xanxar cy cn nx xanxar cy xr rc arraa
rrc yycc a arary.
O Xprnc rr x cn p p prn crpc
O Hp ypax xanxar xpx yraaac rr yycc
O Vpax xanxar c ry ryx c
O Make up valve rc cn pr crpc

31

5. 3aapraa
Transmission Hydraulic Control 'alve - Disassemble
Disassembly Procedure
Table 1
#equired Tools xprrx ara
Tool Part Number Part Description Qty
A 1P-1853 Retaining Ring Pliers 1

$tart By:
A. Remove the transmission hydraulic control
valve. ReIer to Disassembly and Assembly,
"Transmission Hydraulic Control Valve -
Remove".

1 8emove harness assembly (1)

8emove bolLs () 8emove valve assemblles (3)
3


3. Remove nut (6) , washers (5) and coil assembly (4) .
4. Repeat Step 2 and Step 3 Ior the other valve assemblies.

5. Remove cartridge assembly (9), spool (8), and spring (7) .
6. Repeat Step 5 Ior the other valve assemblies

axarca ypr cyax na ary xapna e x
xyr r1 . p1 1r1rp yx aapara1a
xaraaax xprc cx xpr1 .
Byx araaa 1n rp aryy ypr cyaa.


33


7. Remove O-ring seals (10) Irom cartridge assembly (9) .
8. Repeat Step 7 Ior the other valve assemblies.

9. Remove Iitting (11). Remove O-ring seal (12) .
10. Repeat Step 9 Ior the other Iittings.
34


11. Remove bolts (15) and cover (14).
12. Remove bolts (13) and eyebolt (17) Irom plate (16)

13 Measure Lhe helghL of bolL (19) from a flaL surface 1hls wlll be ulmenslon (x) Make a noLe of Lhe
measuremenL Loosen nuL (18) and remove bolL (19)

14 8emove plug (0)
33


13 8emove Crlng seal (1) from plug (0)

16. Remove spool assembly (23) Irom the valve.
17. Remove slug (22), spool assembly (23), spring (24), and stop (25) Irom the valve.

use 1oollng (A) ln order Lo remove reLalnlng rlng (6) 8emove reLalner (7) 8emove sprlng (8) and ball
(9) from spool assembly (3)
36


37