N CNG NGH ch to my

ng khnh hiu c tin2-k43

Mc lc

Trang

Li ni u

Chng I. Qui trnh ch to chi tit trc vt

1. Phn tch chc nng lm vic ca chi tit.

2. Phn tch tnh cng ngh trong kt cu 3

ca chi tit.
3. Xc nh dng sn xut.
4. Chn phng php ch to phi.

4
4
5

5. Chun nh v

6. Cc bc cng ngh

Chng II:Lng d gia cng

Chng III:Ch ct v thi gian nguyn cng

1. Nguyn cng 4:Kho mt u v khoan 9

tm

16

2. Nguyn cng 5:Tin th na trc

18

3. Nguyn cng 6:Tin th na trc cn li

22

4. Nguyn cng 7:Tin tinh na trc

24

5. Nguyn cng 8:Tin tinh na trc cn li

26

6. Nguyn cng 9:Tin rng

28

7. Nguyn cng 10:Phay rnh then

30

8. Nguyn cng 11:Khoan l

32

9. Nguyn cng 13:Mi

Chng IV.Thit k g

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Li ni u
n mn hc cng ngh ch to my l mt n chuyn
ngnh chnh ca sinh vin ngnh cng ngh ch to my, nhm
cung cp cc kin thc c bn gii quyt mt vn tng
hp v cng ngh ch to. Sau khi thit k n mn hc cng
ngh ch to my, sinh vin c lm quen vi cch s dng ti
liu, s tay, tiu chun v kh nng kt hp so snh nhng kin
thc l thuyt v thc t sn xut, c lp trong sng to
gii quyt mt vn cng ngh c th.
Xut pht t tm quan trng em c nhn n mn
hc cng ngh ch to my vi vic lp quy trnh cng ngh gia
cng chi tit dng hp.
Trong phn thuyt minh gm c: Tnh ton chi tit gia
cng, xc nh dng sn xut, xc nh phng php ch to
phi, thit k quy trnh cng ngh gia cng chi tit, tnh thi
gian gia cng, tnh lng d, tnh ton thit k g.
Nhng gio trnh tra cu: Cng ngh ch to my (Tp 1
v 2), My ct kim loi, Nguyn l ct kim loi, g,s tay
Atlas v g,s tay cng ngh ch to my(T p 1 v 2).
c s gip tn tnh ca thy gio: Nguyn Th t,
n nay c bn em hon thnh nhim v ca mnh, tuy cn
nhiu thiu st trong qu trnh lm n, em knh mong s
ch bo

tn tnh ca cc thy trong b mn em c th

cng c thm kin thc v hon thnh tt nhim v ca mnh.

Em xin chn
thnh cm n./.

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Thng 3 2002
Sinh vin
Ng Khnh
Hiu

CHNG I :

QUI TRNH CNG NGH CH TO

Chi tit trc vt

1-Phn tch chc nng lm vic ca chi tit .

Trc vt l mt chi tit quan trng trong nhiu sn phm trong
ngnh ch to my.Trc vt l chi tit dng ch yu truyn
chuyn ng,bin chuyn ng quay thnh chuyn ng tnh
tin v ngc li.Trc vt c b mt c bn cn gia cng l cc b
mt tr trn xoay ngoi v b mt rng trc vt.Cc b mt trn
xoay thng dng lm mt lp ghp .Do vy cc b mt ny thng
c gia cng vi cc chnh xc khc nhau v cng c nhiu b
mt khng phI gia cng
Vi vt liu lm bng thp 40X c thnh phn nh

sau:

HB=127; b=1000(N/mm2);
c=800(N/mm2);

C=0.36
0.44%
Si=0,170.37%

Mn=0,50.8
Cr=0.8-1.1%

B=0.002-0.005%

2-Phn tch tnh cng ngh trong kt cu ca chi tit .

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Chi tit gia cng l chi tit dng trc

-

Cc b mt trc c kh nng gia cng bng cc dao tin thng

thng

ng knh cc c trc gim dn v hai pha

Trong trng hp ny then ca trc ca trc chng ta phi gi

nguyn kt cu

Kt cu ca trc khng i xng v vy khng th gia cng trn

my chp hnh thu lc

Ta c l/d=321/52<10 nn trc cng vng

Trc l trc vt v vy bt buc phi gia cng trc khi mi kh

nng b bin dng khi nhit luyn l c nhng vn c th chp
nhn c

Khi gia cng trc chng ta phi gia cng hai l tm hai u lm
chun nh v

Khng th thay th trc bc bng trc trn c bi v y l

trc vt chng ta phi c nhng bc lp ln hay lp trc
vi cc b phn khc ca my

3. Xc nh dng sn xut:
Sn lng hng nm N=1000(ct/nm)
Ta c:
Vchi tit=(35. .252/4)+(98. .282/4)+ (20. .352/4)+ (12. .402/4)+
(48. .332/4)+ (65. .522/4)+ (60. .332/4)+ (60. .332/4)+
(12. .402/4)+ (20. .352/4)

=376391(mm3)

=7,852(kG/dm3)

thp

Trng lng ca chi tit l

Q=V. =o.3764x7,852=2.95555(kG)

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

T bng 2-13 TKDACNCTM----> Dng sn xut l

hng lot va

4. Chn phng php ch to phi:

i vi cc chi tit dng trc ta dng vt liu bao gm thp cc bon
nh thp
35,40,45 ;thp hp kim nh thp crm,crm-niken;40X;40 ;50
Trong bi ny ta chn vt liu gia cng chi tit trc vt l thp
40X
Vic chn phi ch to trc ph thuc vo hnh dng ,kt cu
v sn lng ca loi trc .V d i vi trc trn th tt nht dng
phi thanh.Vi trc bc c ng knh chnh nhau khng ln lm
dng phi cn nng
Trong sn xut nh v n chic phi ca trc c ch to bng
rn t do hoc rn t do trong khun n gin ,i khi c th dng
phi cn nng .Phi ca loi trc ln c ch to bng cch rn t do
hoc hn ghp tng phn
Trong sn xut hng lot ln v hng khi phi ca trc c ch to
bng dp nng trn my dp hoc p trn my p,vi trc bc c
th rn trn my rn ngang v cng c th ch to bng phng php
c
i vi chi tit trc vt ta khng nn chn phi l phi c v phi
c cho cht lng b mt khng tt vi li chi tit c thng c c
tnh khng cao.Chng ta c th chn phi thanh vi chnh xc
c th chp nhn c nhng nhc im ln nht ca loi phi ny l
rt tn vt liu
T ta thy rng chn phi dp nng l tt nht bi v loi phi
ny m bo c nhng tiu chun nh:hnh dng phi gn vi chi
tit gia cng ,lng d hp l,c th sn xut phi hng lot,..

5.Chun nh v gia cng chi tit dng trc

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

i vi cc chi tit dng trc yu cu v ng tm gia cc c

trc l rt quan trng. m bo yu cu ny,khi gia cng trc
cn phi dng chun tinh thng nht.
Chun thng nht khi gia cng cc chi tit dng trc l hai l tm
cn hai u ca trc.Dng hai l tm cn lm chun c th hon
thnh vic gia cng th v tinh hu ht cc b mt trc
Nhng i vi chi tit trc vt trong bi ny chng ta chn chun c
khc i so vi trn.Ta ly chun th l mt ngoi ca trc v c l
tm ca trc,bin php thc hin l chng ta dng mm cp ba
chu t nh tm mt u kt hp vi chng tm u cn li
Khi gia cng tinh ta li ly chun l hai l tm,thc hin bng cch
chng tm hai u, chng xoay chng ta dng thm mt ci tc
mt u
Khi gia cng cc phn khc ca trc nh then,l chng ta dng chun
l mt ngoi ca trc nhng c thc hin bng cch dng khi V
kt hp vi cc cht t khng ch s bc t do cn thit
6. Lp bng trnh t nguyn cng v s nh v.
Ta c trnh t nguyn cng nh bn v s nguyn cng,gm
nhng bc sau:
1- Lm phi(phi y l phi dp nng trong khun kn)
2- Lm sch
3-
4- Kho mt u v khoan tm
5- Tin th na trc
6-Tin th na trc cn li
7.Tin tinh na trc
8.Tin tinh na trc cn li
9.Tin rng
10.Phay rnh then
11. Khoan l

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

12. Nhit luyn

13. Mi
14. Kim tra

CHNG IV :lng D gia cng

I.Lng d ca phi dp nng
i vi kch thc l=321mm v cc kch thc ng knh ta chn lng d cho phi nh sau
Lng d theo chiu di l a=2mm
Lng d hng knh ti mi c trc l a=2,5mm
II.Lng d cho tng nguyn cng
1. Lng d cho nguyn cng phay mt u
Khi gia cng mt u ta ly lng d chnh bng lng d ca phi
a=2mm

2. i vi 25 ta chn lng d cho tng nguyn cng nh sau

+ Khi tin tinh ta chn lng d v mt pha l a=0,5mm
+Khi tin th ta ly lng d bng lng d ca phi ,v mt pha
a=2,5mm
3. i vi 28 ta chn lng d cho nguyn cng tin th v mt
pha l a=2,5mm
4. i vi 40 ta chn lng d cho tng nguyn cng nh sau
+Khi mi ta chn lng d v mt pha a=0,3mm
+Khi tin th ta ly lng d v mt pha bng lng d ca phi
a=2,5mm
5. i vi 35 ta chn lng d cho tng nguyn cng nh sau
+Khi mi ta ly lng d v mt pha a=0,3mm
+Khi tin tinh ta ly lng d v mt pha a=0,3+0,5=0,8mm
+Khi tin tinh ta ly lng d a=2,5mm

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

6. i vi 52 ta chn lng d cho tng nguyn cng nh sau

+Khi mi ta ly lng d v mt pha a=0,3mm
+Khi tin tinh ta ly lng d v mt pha a=0,3+0,5=0,8mm
+Khi tin tinh ta ly lng d a=2,5mm
7. Lng d cho gia cng rng
+Khi mi rng ta chn lng d a=0,25mm

chng iii

TNH CH

CT
Nguyn cng 4:Phay mt u v khoan tm
1. S g t
Chi tit gia cng c nh v trn hai khi V ngn nh v 4 bc
t do ,ngoi ra chng s dch chuyn theo chi dc trc ta dng
mt cht nh v bc t do th nm

2. Chn ma
Ta chn my gia cng l my phay v khoan tm c k hiu MP71M,c cc thng s:
ng knh gia cng
Chiu di chi tit gia cng
Gii hn chy dao ca dao phay
S cp tc ca dao phay
Gii hn s vng quay ca dao phay
S cp tc ca dao khoan

25-125(mm)
200-500(mm)
20-400(mm/ph)
6
125-712(vng/pht)
6

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Gii hn s vng quay ca dao khoan

20-300(mm/ph)

Cng sut ng c phay-khoan

7.5-2.2(KW)

3. Cc bc cng ngh
Bc 1:Phay mt u
Kch thc cn t c 321mm
+Chn dng c ct:
Ta chn dao phay mt u bng hp kim T15K6 c cc thng s
sau:
D=80(mm),Z=5(rng),
+Ch ct:
Khi gia cng mt u ta chn chiu su ct t=2mm
Bng 5-125 ,ta chn bc tin dao Sz=0.13(mm/rng)
Lng chy dao vng S0=0,13.5=0.65(mm/vng)
Bng 5-126 ta chn tc ct Vb =300(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x300
=216(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .216
= 214 ,3(v / ph )
3,14 .321

Theo my ta chn c nm=200(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .321 .200

= 201 .8(m / ph )
1000

Lng chy dao Sp=0,65.200=130(mm/vng)

Theo my ta chn Sp=150(mm/vng)

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Bc 2:Khoan tm
Chn mi khoan l mi khoan tm ui tr lm bng vt liu
T15K6,c cc kch thc nh sau: d=5mm; L=132mm;l=87mm
+Ch ct:
Chn chiu su ct t=2.5mm
Bng 5-86 ,ta chn bc tin dao S=0.2(mm/rng)
Bng 5-126 ta chn tc ct Vb =32(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x32
=23.04(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .23 ,04

=1467 ,5(v / ph )
3,14 .5

Theo my ta chn c nm=1500(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .5.1500
= 23 ,57 ( m / ph )
1000

Thi gian nguyn cng

+Thi gian phay mt u
T1=
L1=

30 +14 ,5 + 2
L + L1 + L2
= 200 .0,65 =0,4(pht)
S .n
t ( D t ) +2 =

2(80 2) +2 =14,5mm

L2=3mm
L=30mm
+Thi gian khoan tm
T2=

L + L1
S .n

10

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

L=(d/2)ctg +1=2,5.ctg60+1=2,5mm
L1=(D-d)/2ctg +1=2,5mm
2,5 +2,5

T2= 1500 .0,2 =0,02(pht)

Thi gian tng cng
T=T1+T2=0,02+0,4=0,42(pht)

Nguyn cng 5:Tin th na trc

1-S g t
Chi tit c nh v bng mm cp ba chu t nh tm mt
u (nh v 2 bc t do cn u kia c nh v v kp cht
bng cch chng tm

2-Chn my
Cc thng s ca my tin T620 :
ng knh gia cng ln nht

: Dmax=400mm

Khong cch gia hai mi tm

:1400mm

S cp tc trc chnh

: 23

Gii hn vng quay trc chnh

Cng sut ng c

:25 2000
: 10 kw

3. Cc bc cng ngh :
- Bc 1:Gia cng th phn trc c ng knh 25.
0.065

ng knh cn t c l 26 0.149
+Chn dng c ct :
Chn dao tin ngoi thn cong c gc nghingchnh 90,vt liu
T15K6
Theo bng 4-6 STCNCTM I ,ta chn kch thc ca dao nh sau:

11

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

H=16;B=10;L=100;l=40; =60,n=4;l=10;r=0.5
+Ch ct:
0.065

Khi gia cng th 26 0.149 ta chn chiu su ct t=2mm

Bng 5-60 ,ta chn bc tin dao s=0.35;
Bng 5-63 ta chn tc ct Vb =62(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x62
=44.64(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .44 .64

= 568 .7(v / ph )
3,14 .25

Theo my ta chn c nm=550(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .25 .550

= 43 .2(m / ph )
1000

Theo my ta chn Sm=0.36mm

- Bc 2:Tin th 28
0.065

ng knh cn t c l 29 0.149
+Chn dng c ct nh dao tin 25
+Ch ct:
0.065

Khi gia cng th29 0.149

ta chn chiu su ct t=2mm

Bng 5-60 ,ta chn bc tin dao s=0.35;

Bng 5-63 ta chn tc ct Vb =62(m/ph)
Cc h s hiu chnh :

12

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo

bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x62
=44.64(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .44 ,64

= 507 .7(v / ph )
3,14 .28

Theo my ta chn c nm=500(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .28 .500

= 44 ( m / ph )
1000

Theo my ta chn Sm=0.36mm

- Bc 3:Tin th35
0.080

ng knh cn t c l 36.6 0.180

+Chn dng c ct
Chn dao tin ngoi thn thng ,vt liu T15K6
Theo bng 4-5 STCNCTM I ,ta chn kch thc ca dao nh sau:
H=16;B=10;L=100;l=40; =60,m=4.5;r=0.5
+Ch ct:
0.080

Khi gia cng th 36.6 0.180 ta chn chiu su ct t=1.7mm

Bng 5-60 ,ta chn bc tin dao S=0.35;
Bng 5-63 ta chn tc ct Vb =62(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9
(theo bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)

13

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x62

=44.64(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .44 ,64

= 406 ,2(v / ph )
3,14 .35

Theo my ta chn c n=400(v/ph)

Nh vy tc ct thc t l:
3,143 .35 .400
= 44 (m / ph )
1000
Vtt=

Theo my ta chn Sm=0.36mm

- Bc 4:Tin th 40
0.080

ng knh cn t c l 41.6 0.180

+Chn dng c ct nh dao tin 35
+Ch ct:
0.080

Khi gia cng th 41.6 0.180 ta chn chiu su ct t=1.7mm

Bng 5-60 ,ta chn bc tin dao s=0.35;
Bng 5-63 ta chn tc ct Vb =62(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x62
=44.64(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .44 ,64

= 355 .4(v / ph )
3,14 .40

Theo my ta chn c nm=350(v/ph)

Nh vy tc ct thc t l:

14

 N CNG NGH ch to my

Vtt=

ng khnh hiu c tin2-k43

3,143 .40 .350

= 44 (m / ph )
1000

Theo my ta chn Sm=0.36mm

- Bc 5:Vt 4x45
Chn ch ct ging nh nguyn cng tin th 52
- Bc 6:Tin th 52
0.100

ng knh cn t c l 53 0.220
+Chn dng c ct nh dao tin 35
+Ch ct:
Khi gia cng th 52 ta chn chiu su ct t=2mm
Bng 5-60 ,ta chn bc tin dao s=0.35;
Bng 5-63 ta chn tc ct Vb =62(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x62
=44.64(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .44 ,64

= 273 .4(v / ph )
3,14 .52

Theo my ta chn c nm=280(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .52 .280

= 45 .8(m / ph )
1000

Theo my ta chn Sm=0.36mm

Thi gian c bn khi tin
Thi gian c bn khi tin th t kch thc 26

15

 N CNG NGH ch to my

T01=

ng khnh hiu c tin2-k43

L + L1
S .n

L1=2mm
L=35mm
S=0.36(mm/vng)
n=550(vng/pht)
35 +2

T01= 0,36 .550 =0.19(pht)

Thi gian c bn khi tin th t kch thc 36.6
T02=

L + L1
S .n

L1=t/tg +2=2/tg60 +2=3mm

L=20mm
S=0.36(mm/vng)
n=400(vng/pht)
20 +3

T02= 0,36 .400 =0.16(pht)

Thi gian c bn khi tin th t kch thc 41.6
T03=

L + L1
S .n

L1=t/tg +2=2/tg60 +2=3mm

L=12mm
S=0.36(mm/vng)
n=350(vng/pht)
12 +3

T03= 0,36 .350 =0.12(pht)

Thi gian c bn khi tin th t kch thc 53
T06=

L + L1
S .n

L1=1,7/tg +2=2/tg60 +2=3mm

16

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

L=65mm
S=0.36(mm/vng)
n=280(vng/pht)
65 +3

T06= 0,36 .280 =0.67(pht)

Thi gian c bn khi tin vt mp
T05=

L + L1
S .n

L1=1,7/tg +2=2/tg60 +2=3mm

L=0
S=0.36(mm/vng)
n=280(vng/pht)
0 +3

T05= 0,36 .280 =0.03(pht)

Thi gian c bn khi tin th t kch thc 29
T04=

L + L1
S .n

L1=2,5/tg +2=2/tg60 +2=3,5mm

L=65mm
S=0.36(mm/vng)
n=280(vng/pht)
65 +3,5

T04= 0,36 .500 =0.38(pht)

Thi gian c bn ca nguyen cng tin th na trc l
T0=T01+T02+T03+T04 +T05+
T06=0,38+0,03+0,67+0,12+0,16+0,19=1,55(pht)

Nguyn cng 6:Tin th na trc cn li

1. S g t
Chi tit gia cng c nh v mt u bng mm cp ba
chu t nh tm khng ch hai bc t do,cn u kia c nh
v v kp cht bng mi tm di ng

17

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

2.Chn my
Ta chn my gia cng l my tin c k hiu T620
Cc thng s ca my tin T620 :
ng knh gia cng ln nht

: Dmax=400mm

Khong cch gia hai mi tm

:1400mm

S cp tc trc chnh

: 23

Gii hn vng quay trc chnh

Cng sut ng c

:25 2000
: 10 kw

3.Cc bc cng ngh

- Bc 1:Tin th35
0.080

ng knh cn t c l 36.6 0.180

+Chn dng c ct
Chn dao tin ngoi thn thng ,vt liu T15K6
Theo bng 4-5 STCNCTM I ,ta chn kch thc ca dao nh sau:
H=16;B=10;L=100;l=40; =60,m=4.5;r=0.5
+Ch ct:

Khi gia cng th 35 ta chn chiu su ct t=1.7mm

Bng 5-60 ,ta chn bc tin dao S=0.35;
Bng 5-63 ta chn tc ct Vb =62(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9
(theo bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)

18

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)

Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x62
=44.64(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .44 ,64

= 406 ,2(v / ph )
3,14 .35

Theo my ta chn c n=400(v/ph)

Nh vy tc ct thc t l:
3,143 .35 .400
= 44 (m / ph )
1000
Vtt=

Theo my ta chn Sm=0.36mm

- Bc 2:Tin th 40
0.080

ng knh cn t c l 41.6 0.180

+Chn dng c ct nh dao tin 35
+Ch ct:
Khi gia cng th 40 ta chn chiu su ct t=1.7mm
Bng 5-60 ,ta chn bc tin dao s=0.35;
Bng 5-63 ta chn tc ct Vb =62(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x62
=44.64(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .44 ,64

= 355 .4(v / ph )
3,14 .40

Theo my ta chn c nm=350(v/ph)

Nh vy tc ct thc t l:

19

 N CNG NGH ch to my

Vtt=

ng khnh hiu c tin2-k43

3,143 .40 .350

= 44 (m / ph )
1000

Theo my ta chn Sm=0.36mm

- Bc 3:Vt 4x45
Nh trnh by phn trn
Thi gian nguyn cng T=0,16+0,12+0,03=0,3(pht)

Nguyn cng 7:Tin tinh na trc

1-S g t
Chi tit c nh v bng cch chng tm hai u ,mt u c
chng xoay bng cch lp thm mt ci tc tin

2-Chn my
Cc thng s ca my tin T620 :
ng knh gia cng ln nht

: Dmax=400mm

Khong cch gia hai mi tm

:1400mm

S cp tc trc chnh

: 23

Gii hn vng quay trc chnh

:25 2000

Cng sut ng c

: 10 kw

3.Cc bc cng ngh

- Bc 1:Gia cng tinh phn trc c ng knh 35.
ng knh cn t c l 35.6 0.039
+Chn dng c ct :
Chn dao tin ngoi thn thng,vt liu T15K6
Theo bng 4-6 STCNCTM I ,ta chn kch thc ca dao nh sau:
H=16;B=10;L=100;l=40; =60,m=4;r=1
+Ch ct:

20

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Khi gia cng th 35.5 ta chn chiu su ct t=0.5mm

Bng 5-60 ,ta chn bc tin dao s=0.11mm/vng;
Bng 5-63 ta chn tc ct Vb =100(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x100
=72(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .72
= 655 .1(v / ph )
3,14 .35

Theo my ta chn c nm=650(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .35 .650

= 71 .51(m / ph )
1000

Theo my ta chn Sm=0.12mm

- Bc 2:Gia cng tinh phn trc c ng knh 40.
ng knh cn t c l 40.6 0.039
+Chn dng c ct :
Chn dao tin ngoi thn thng,vt liu T15K6
Theo bng 4-6 STCNCTM I ,ta chn kch thc ca dao nh sau:
H=16;B=10;L=100;l=40; =60,m=4;r=1
+Ch ct:
Khi gia cng th 40.6 ta chn chiu su ct t=0.5mm
Bng 5-60 ,ta chn bc tin dao s=0.11mm/vng;
Bng 5-63 ta chn tc ct Vb =100(m/ph)
Cc h s hiu chnh :

21

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo

bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x100
=72(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .72
= 573 .2(v / ph )
3,14 .40

Theo my ta chn c nm=550(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .40 .550

= 69 .15 (m / ph )
1000

Theo my ta chn Sm=0.12mm

- Bc 3:Gia cng tinh phn trc c ng knh 52.
ng knh cn t c l 52
+Chn dng c ct :
Chn dao tin ngoi thn cong c gc nghingchnh 90,vt liu
T15K6
Theo bng 4-6 STCNCTM I ,ta chn kch thc ca dao nh sau:
H=16;B=10;L=100;l=40; =60,n=4;l=10;r=1
+Ch ct:
Khi gia cng th 53 ta chn chiu su ct t=0.5mm
Bng 5-60 ,ta chn bc tin dao s=0.11mm/vng;
Bng 5-63 ta chn tc ct Vb =100(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)

22

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)

Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x100
=72(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .72
= 440 .9(v / ph )
3,14 .52

Theo my ta chn c nm=450(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .52 .450

= 73 .5(m / ph )
1000

Theo my ta chn Sm=0.12mm

- Bc 4:Gia cng tinh phn trc c ng knh 35.
Nh phn trn
- Bc 4:Gia cng tinh phn trc c ng knh 40
Nh phn trn
Thi gian c bn khi tin tinh t kch thc 36.6
T01=

L + L1
S .n

L1=0,5/tg +2=0,5/tg60 +2=2,3mm

L=20mm
S=0.12(mm/vng)
n=650(vng/pht)
20 +2,3

T01= 0,12 .650 =0.27(pht)

Thi gian c bn khi tin tinh t kch thc 41.6
T02=

L + L1
S .n

L1=0,5/tg +2=0,5/tg60 +2=2,3mm

L=20mm
S=0.12(mm/vng)

23

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

n=550(vng/pht)
20 +2,3

T02= 0,12 .550 =0.34

Thi gian c bn khi tin tinh t kch thc 52
T03=

L + L1
S .n

L1=0,5/tg +2=0,5/tg60 +2=2,3mm

L=65mm
S=0.12(mm/vng)
n=450(vng/pht)
65 +2,3

T03= 0,12 .450 =1,24(pht)

Thi gian c bn ca nguyn cng tin tinh na trc l
T0= 2.T01 + 2.T02+T03 =2.0,27+2.0,34+1,24=2.46(pht)

Nguyn cng 8:Tin tinh na trc cn li

1-S g t
Chi tit c nh v bng cch chng tm hai u ,mt u c
chng xoay bng cch lp thm mt ci tc

2-Chn my
Cc thng s ca my tin T620 :
ng knh gia cng ln nht

: Dmax=400mm

Khong cch gia hai mi tm

:1400mm

S cp tc trc chnh

: 23

Gii hn vng quay trc chnh

Cng sut ng c

:25 2000
: 10 kw

24

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

3-Cc bc cng ngh

- Bc 1:Gia cng tinh phn trc c ng knh 25.
ng knh cn t c l 25 0.033
+Chn dng c ct :
Chn dao tin ngoi thn cong c gc nghingchnh 90,vt liu
T15K6
Theo bng 4-6 STCNCTM I ,ta chn kch thc ca dao nh sau:
H=16;B=10;L=100;l=40; =60,n=4;l=10;r=1
+Ch ct:
Khi gia cng th 26 ta chn chiu su ct t=0.5mm
Bng 5-60 ,ta chn bc tin dao s=0.11mm/vng;
Bng 5-63 ta chn tc ct Vb =100(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x100
=72(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .72
= 917 .2(v / ph )
3,14 .25

Theo my ta chn c nm=900(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .25 .900

= 70 .7(m / ph )
1000

Theo my ta chn Sm=0.12mm

- Bc 2:Gia cng tinh phn trc c ng knh 28
ng knh cn t c l 28 0.033

25

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

+Chn dng c ct :
Chn dao tin ngoi thn cong c gc nghingchnh 90,vt liu
T15K6
Theo bng 4-6 STCNCTM I ,ta chn kch thc ca dao nh sau:
H=16;B=10;L=100;l=40; =60,n=4;l=10;r=1
+Ch ct:
Khi gia cng tinh 28 ta chn chiu su ct t=0.5mm
Bng 5-60 ,ta chn bc tin dao s=0.11mm/vng;
Bng 5-63 ta chn tc ct Vb =100(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x100
=72(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .72
= 818 .9(v / ph )
3,14 .28

Theo my ta chn c nm=800(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .28 .800

= 70 .4(m / ph )
1000

Theo my ta chn Sm=0.12mm

Thi gian c bn khi tin tinh t kch thc 25
T04=

L + L1
S .n

L1=2mm
L=35mm

26

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

S=0.12(mm/vng)
n=900(vng/pht)
35 +2

T04= 0,12 .900 =0.34(pht)

Thi gian c bn khi tin tinh t kch thc 28
T04=

L + L1
S .n

L1=2mm
L=65mm
S=0.12(mm/vng)
n=800(vng/pht)
65 +2

T04= 0,12 .800 =0.70(pht)

Thi gian nguyn cng T=0.70+0.34=1.04(pht)

Nguyn cng 9:Tin rng trc vt

1-S g t
Chi tit c nh v bng mm cp ba chu t nh tm mt
u (nh v 2 bc t do cn u kia c nh v v kp cht
bng cch chng tm

2-Chn my
Cc thng s ca my tin T620 :
ng knh gia cng ln nht

: Dmax=400mm

Khong cch gia hai mi tm

:1400mm

S cp tc trc chnh

: 23

Gii hn vng quay trc chnh

:25 2000

27

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Cng sut ng c

: 10 KW

3. Cc bc cng ngh :
Tin rng
+Chn dng c ct
Chn dao tin gn hp kim cng ,vt liu T15K6
Theo bng 4-13 STCNCTM I ,ta chn kch thc ca dao nh sau:
H=32;B=20;L=170;n=5;l=10
+Ch ct:

Khi gia cng th ren ta chn chiu su ct t=8mm

Bng 5-71 ,ta chn bc tin dao S=0.06mm/vng;
Bng 5-71 ta chn tc ct Vb =22(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9
(theo bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x22
=15,84(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .15 ,84

= 97 (v / ph )
3,14 .52

Theo my ta chn c n=100(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .52 .100

= 16 ,3( m / ph )
1000

Theo my ta chn Sm=0.2mm

Thi gian khi tin rng
T01=

L + L1
S .n

L1=t/tg +2=2/tg60 +2=3mm

28

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

L=65mm
S=0,2(mm/vng)
n=100(vng/pht)
65 +3

T0= 0,2.100 =3,4(pht)

Nguyn cng 10:Phay rnh then

1. S g t
Chi tit gia cng c nh v trn hai khi V ngn nh v 4 bc
t do ,ngoi ra chng s dch chuyn theo chi dc trc ta dng
mt cht nh v bc t do th nm.
tng cng vng ta dng mt cht t ph chng vo u ca
trc,cht t ny khng tham gia vo vic khng ch s bc t do
m n ch c tc dng lm tng cng vng ca h thng

2. Chn ma
Ta chn my gia cng l my phay k hiu 6H10 , c cc thng s:
Khong cch t trc hoc mt u
dao ti bn my(mm)

50-350(mm)

Kch thc bn my

200x800(mm)

S cp chy dao

12

Gii hn chy dao(mm/pht)

- Chy dao dc

25-1120

- Chy dao ngang

18-800

- Chy dao ng

9-400

S cp tc
Gii hn vng quay

12
(vng/pht)

50-2240

29

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Cng sut ng c(KW)

Kch thc my(mm)

3
1720x1750

3. Cc bc cng ngh
Phay rnh then
Kch thc cn t c 8x28x4(mm)
+Chn dng c ct:
Ta chn dao phay ngn ui tr c kch thc nh sau:
D=8(mm),L=63(mm),l=19(mm),z=5(rng)
+Ch ct:
Khi gia cng rnh then ta chn chiu su ct t=4mm
Bng 5-153 ,ta chn bc tin dao Sz=0.02(mm/rng)
Lng chy dao vng S0=0,02.5=0.1(mm/vng)
Bng 5-154 ta chn tc ct Vb =40(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x40
=28,8(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .28 ,8
=1146 .5(v / ph )
3,14 .8

Theo my ta chn c nm=1200(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .8.1200
= 30 .2(m / ph )
1000

Lng chy dao Sp=0,1.1200=120(mm/pht)

Theo my ta chn Sp=120(mm/pht)
Thi gian c bn khi gia cng rnh then

30

 N CNG NGH ch to my

h +1

L D

T0= S + S
p
n

4 +1 28 8
+
0,1
120

ng khnh hiu c tin2-k43

=45,2(pht)

h=4mm

L=28mm
D=8mm
Nguyn cng 11:Khoan l 5
1. S g t
Chi tit gia cng c nh v trn hai khi V ngn nh v 4 bc
t do ,ngoi ra chng s dch chuyn theo chi dc trc ta dng
mt cht nh v bc t do th nm.Ngoi ra ta phi dng thm
mt cht t t vao mt rnh then nh v bc t do th
su
tng cng vng ta dng mt cht t ph chng vo u ca
trc,cht t ny khng tham gia vo vic khng ch s bc t do
m n ch c tc dng lm tng cng vng ca h thng

2. Chn ma
Ta chn my gia cng l my khoan ng k hiu 2M112 , c cc
thng s:
ng knh gia cng ln nht

12(mm)

Khong cch t trc ti bn my

350-1075(mm)

S cp tc

Gii hn chy dao(mm/vng)

S cp chy dao

0,1-2,24
8

Gii hn vng quay trc chnh(vng/pht)

Cng sut ng c(KW)
Kch thc my(mm)

68-1100
4

1270x1700

31

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

3. Cc bc cng ngh
Khoan l 5
Kch thc cn t c 5(mm)
+Chn dng c ct:
+Ch ct:
Khi gia cng rnh then ta chn chiu su ct t=2.5mm
Bng 5-153 ,ta chn bc tin dao Sz=0.02(mm/rng)
Lng chy dao vng S0=0,02.5=0.1(mm/vng)
Bng 5-154 ta chn tc ct Vb =40(m/ph)
Cc h s hiu chnh :
-H s ph thuc vo cng ca chi tit gia cng k1=0.9 (theo
bng 5.3)
-H s ph thuc vo trng thi b mt k2=0.8 (theo bng 5.5)
-H s ph thuc vo tui bn ca dao k3=1 (theo bng 5.7)
Nh vy tc tnh ton l Vt=Vb.k1.k2.k3=0.9x0.8x1x40
=28,8(m/pht)
S vng quay ca trc chnh theo tnh ton l:
nt =

1000 .28 ,8
=1834 .4(v / ph )
3,14 .5

Theo my ta chn c nm=1800(v/ph)

Nh vy tc ct thc t l:
Vtt=

3,143 .5.1800
= 28 .3(m / ph )
1000

Lng chy dao Sp=0,1.1200=120(mm/vng)

Theo my ta chn Sp=120(mm/vng)
Thi gian nguyn cng khoan
T=

4 +2
L + L1
= 0,1.1200 =0,05(pht)
S .n

L1=2mm:L1=4mm

Nguyn cng 13:Mi

32

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

1. S g t
Chi tit gia cng c nh v trn hai mi tm khng ch 5 bc t
do,ngoi ta chng xoay ta thm vo h thng mt ci tc mi

2. Chn ma
Ta chn my gia cng l my mi trn ngoi k hiu 3A110 , c cc
thng s:
ng knh gia cng ln nht

140(mm)

Chiu di gia cng ln nht

180(mm)

Cn mc trc

No3

ng knh mi

250(mm)

Tc ca bn my

0,03-4(mm/pht)

Dch chuyn ngang ln nht ca mi

125

Chy dao ngang sau hnh trnh kp ca

bn my

0,001-0,038(mm)

S cp tc ca u mi
Gii hn s vng quay

V cp
78-780(vng/pht)
10o

Gc quay ca bn my
Cng sut ng c(KW)

1.5

Kch thc my(mm)

1560x1750

3. Cc bc cng ngh
- Bc 1:Mi c trc 35
+0.017

Kch thc cn t c 35 +0.003

bng cn t c Ra=0.8
+Chn mi:

33

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Ta chn mi l mi enb c k hiu l 1A1-1,c cc kichs thc nh sau:

D=250mm;H=50mm;d=50mm;
Cht kt dnh K; ht 20- M5; cng CM2-CT2
+Ch ct:
Khi mi ta chn chiu su ct t=0,3mm
Bng 5-204 ,ta chn lng chy dao ngang Sct=1,7(mm/pht )
S vng quay ca chi tit nct=250(vng/pht)
Theo my ta chn c Sm=1,75(mm/pht)
- Bc 2:Mi c trc 40
Kch thc cn t c 40 (mm)
bng cn t c Ra=0.8
+Chn mi:
Ta chn mi l mi enb c k hiu l 1A1-1,c cc kch thc nh sau:
D=250mm;H=50mm;d=50mm;
Cht kt dnh K; ht 20- M5; cng CM2-CT2
+Ch ct:
Khi gia cng rnh then ta chn chiu su ct t=0,3mm
Bng 5-204 ,ta chn lng chy dao ngang Sct=1,64(mm/pht )
S vng quay ca chi tit nct=250(vng/pht)
Theo my ta chn c Sm=1,64(mm/pht)
- Bc 3:Mi rng
Kch thc cn t c 6,28-0,1 (mm)
bng cn t c Ra=0.63
+Chn mi:
Ta chn mi l mi enb c k hiu l 1A1-1, mi rng c
cc kch thc nh sau:
D=250mm;H=50mm;d=50mm;

34

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Cht kt dnh K; ht 20- M5; cng CM2-CT2

+Ch ct:
Khi gia cng rnh then ta chn chiu su ct t=0,2mm
Bng 5-204 ,ta chn lng chy dao ngang Sct=1,45(mm/pht )
S vng quay ca chi tit nct=250(vng/pht)
Theo my ta chn c Sm=1,25(mm/pht)
- Bc 4:Mi c trc 40:nh phn trn
- Bc 5:Mi c trc 35:nh phn trn
Thi gian mi:
+Thi gian mi 35
h

50

T01= 1,25 t.n = 1,25 0,3.250 =0.83(pht)

c

+Thi gian mi 40
h

50

T02= 1,25 t.n = 1,25 0,3.250 =0.83(pht)

c

+Thi gian mi rng

h

50

T03= 1,25 t.n = 1,25 0,2.250 =1,25(pht)

c

Thi gian nguyn cng mi

T=2.T01+2.T02+T03=2.0,83+2.0,83+1,25=4,57(pht)

Chng IV

: Tnh ton Thit k g

1. Xc nh kch thc bn my,khong cch t bn my

ti trc chnh
My gia cng l my khoan ng 2M112,ta xc nh c :
Kch thc bn my 355x730(mm x mm)
Khong cch t bn my ti trc chnh 20-400(mm)

2 . Phng php nh v
+ Chi tit c nh v trn hai khi V ngn nh v 4 bc t do :
-

Quay quanh x,y

Di chuyn theo cc trc x,y

35

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

+ khng ch bc t do di chuyn dc theo trc Z ,chi tit c

nh v bng mt cht t
+ khng ch bc t do xoay quanh trc z ,chi tit c nh v
bng mt cht t nm theo phng vung gc vi cht t kia
+ Ngoi ra , m bo cng vng ca chi tit khi khoan
u ca chi tit c chng bng mt cht t ph (Khng c tc
dng khng ch bc t do)
3.Xc nh phng ,chiu,im t ca lc ct,lc kp
Cc lc gm c :
+ Lc ct P0 ,lc vng Mk
+Lc kp W
4. Xc nh lc kp cn thit
Ta c Mx=10.Cm.Dq.Sy.kp
Po=Cp.Dq.tx.Sy.kp
Theo bng 5-32,ta chn c
Cm=0.035,q=2,y=0.8
Cp=62,q=1,y=0.7
Bng 5-9,ta chn c kmp=kp=( B/750)n=(1000/750)0.75=1,24
Chiu su ct t=5/2=2.5mm
Lng chy dao S=0.1mm/vng
Lc ct Po=62.5.0.10.7.1,24=76.7(KG)
Mc=10.0.035.52.0.10.8.0.85=1.2(N.m)
H s an ton
K=K0.K1. K2 . K3. K4. K5. K6
K0-H s an ton cho tt c cc trng hp K0=1.5
K1- H s tnh n trng hp tng lc ct khi bng thay i
K1=1
K2-H s tng lc ct khi dao mn K2=1
K3-H s tng lc ct khi gia cng gin on K3=1

36

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

K4-H s tnh n sai s ca c cu kp cht K4=1

K5-H s tnh n mc thun li ca c cu kp cht K5=1
K6-H s tnh n m men lm quay chi tit K6=1,5
K=1,5.1.1.1.1,2.1,3.1,5=3,51
Ta c lc kp cht khi khoan:
f-H s ma st ca b mt tip xc gia khi V vi chi tit ,theo
bng 34 ta chn f=0.15
f1-H s ma st gia chi tit v m kp f1=0.3

Khi khoan nh hnh trn lc ma st b mt tip xc gia khi V

vi chi tit v gia chi tit vi m kp chng xoay do lc ct P0 sinh
ra
Ta c cng thc tnh lc kp:
W=

K .P0 .R. sin

( f + f 1 . sin

)R

2,925 .76 ,7.12 ,5. sin

90
2

90
(0,15 + 0,3. sin
)12 ,5
2

=437,5(KG)

5. Chn c cu kp cht
Theo cng thc,ta tnh c ng knh ca bu lng kp cht
D=1,4

[ ] =1,4

437 ,5
=10,3mm
8

Theo tiu chun ta chn bu lng M10

Theo bng 8-20 STCNCTM2 ta chn thanh kp c kch thc nh sau

37

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

L=63,B=28,H=12,b=12mm,b1=18mm,b2=18mm,b3=2,5mm,h=1,
6mm,h1=4mm,
l=28mm,A=28mm,d=12mm,d1=20mm,d2=8mm,l=6mm,l2=8mm,
c=8mm,c1=3mm,
r=10mm,r1=10mm
Ta chn c khi V c nh c kch thc nh sau:

H=32mm,L=25mm,B=70mm;d=9mm;d1=14mm;B1=32mm;;b=12
mm;d2=6mm;
l=10mm;h=8.5mm;h1=14mm;c=1mm;r=1,6mm;A=50mm;A1=12
mm;A2=16mm;
Ta cng chn c kch thc ca bc dn hng nh sau:

38

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

d1=8mm;d2=M5;D=9mm;D1=18mm;D2=13mm;D3=8,6mm;H=25
mm;H1=16mm;
h=8mm;c=1mm;t=6mm;b=10mm;n=5mm;k=1,5mm;m=13mm;r=
1mm;r1=15mm;
r2=6,5mm
6.Tnh sai s cho php ca g
Chi tit c nh v 6 bc t do ,kch thc l 5 l do ta chn mi
khoan.S chi tit c gia cng trn g l N= 1500
Sai s ca g nh hng n sai s ca kch thc gia cng nhng
phn ln n nh hng n sai s v tr tng quan gia b mt gia
cng v b mt chun.
Sai s ca g tin ngoi ,tin trong,mi ngoi nh hng n
sai s v tr tng quan b mt gia cng v b mt chun ca chi
tit gia cng nhng khng nh hng n sai s hnh dng ca b
mt gia cng .

a.Sai s chun

do chun nh v khng trng vi gc kch thc gy ra

Theo bng 19-TKCNCTM ta c

b.Sai s kp cht

= 0( m)

Do lc kp gy ra sai s kp cht c xc nh

39

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

=0.04(mm)

c.Sai s mn

Do g b gy ra sai s mn c tnh theo cng thc sau:

= .
m

( m) chn =0,5

= 0,5.

d.Sai s iu chnh

1500

= 19( m)

dc

L sai s sinh ra trong qu trnh lp rp v iu chnh

g.Sai s iu chnh ph thuc vo kh nng iu chnh v dng
c c dng iu chnh khi lp rp.Trong thc t khi tnh ton
g ta c th ly

dc

= 5 10 ( m) ,ly

dc

e.Sai s ch to cho php ca g [

ct

= 8( m)

Sai s ny cn xc nh khi thit k g.Do s cc sai s

phn b theo quy lut chun v phng ca chng kh xc nh
nn ta dng cng thc sau tnh.
Sai s g t cho php

Vi sai s g t cho php

ct

gd

ly [
[ ct] =

0,07 2 (0 + 0.04 2 + 0,019

[ ] [
2

gd

2
c

+ k2 + m2 + dc2

= (1/2 1/5). ,

] =1/3. = 1/3 .0,2 = 0.07 (mm)

gd

+ 0.008 2 )

= 0.054(mm)

Yu cu k thut ca g :
1. khng vung gc gia tm mt phin t v mt
g 0.054mm trn 100mm chiu di
2. khng ng tm ca hai b mt 0,054 (mm).
3. khng song song ca tm khi V v g
0,054mm trn 100mm chiu di

40

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

Ti liu tham kho

1.

Thit k cng ngh ch to ma(NXB Khoa hc k thut

H ni 1987).
2.

Cng ngh ch to my 2Tp (Nguyn c Lc v cc tc gi).

3.

g (L Vn Tin-Trn Vn ch-Trn Xun Vit).

41

 N CNG NGH ch to my

ng khnh hiu c tin2-k43

4.

S tay cng ngh ch to my(Nguyn c Lc v cc tc gi).

5.

Thit k v tnh ton my ct kim loi (Phm p v cc tc

gi).
6.

S tay v Atlas g (Trn Vn ch).

42