--»>

_--_-_--

...

--.~---

-.-

----.- .. __ ..... -_ .•.---.--- ... -.

(SR43A/SR43B)

DR800SV ~R800SUV

-.

,, ,

1999-5
,-····-i~~jaM&iii£t41.14*!iijIi.$'k'iB~$fo!i'!l@,;:".~_1'it.~Jiil'i,~1$W.m~~~_~ltill§I*~Mfillt*'_~
.

3RD EDITION
/

..

This part catalogue supersedes catalogue with immediate effect.

all the following

part

INFORMATION ILLUSTRATION INDEX ENGINE TRANSMISSION ELECTRICAL

Model of catalogue

Part catalogue No. 99008-30110-001

DRSOOS(U)V

BODY
PARTS NUMBER INDEX

DRSOOSV

DRBOOSUV

PHOTO : DR800SV

,
f

PREFACE

3. INNER PARTS OF ASSEMBLY Part name with a dot ( . ) in front as shown in the description component of the assembly also available individually.

column

indicates

the

When it becomes necessary to replace parts on SUZUKI MOTORCYCLES. always use SUZUKI GENUINE PARTS which have passed a strict inspection which guarantees quality and performance. This parts catalogue covers the list of all service parts for SUZUKI OR800SV. OR800SUV.

4. MODIFICATION NOTICE A parts bulletin wiil be sent to you on all occasions when changes in parts occur. including interchangeable modifications between new parts and aid ones. 5. NOTE 5·1. There are some different parts from those of production models among spare parts for the administrative reasons and common use of them with other models. 5-2. In respect at rubber hoses and vinyl tubes. please be sure to use them by cutting off according to the length mentioned on parts catalogue or what is actually required on the vehicle. 5-3. Note that the drawings on the illustration page are for ready reference of spare parts number. not to be used as an assembly manual. When assembling. use "SUZUKI SERVICE MANUAL". 6. SPECIFICATION CODE This catalogue contains the parts for the model designed for the following spec.: spec. code : DR800SV : E4.E22.E34.E37. DR800SUV : E22. 7. SERIAL FRAME NUMBER DR800SV (E4) DR800SV/SUV (E22) DR800SV (E34) SR43A-109347SR43B-105521JS1SR43A000500232-

INSTRUCTIONS

FOR QUOTING

THE CATALOGUE

1. DIMENSIONS Dimensions at the parts in this catalogue

are indicated in unit millimeters.

~-

2. ABBREVIATIONS Abbreviations used in this catalogue are as follows: AR : ASSY : E.No. : F.No. : d : ID : OD : L : LH : RH : -100045: 100046-: 12x34x5.6 As required Assembly Engine number Frame number Diameter at material Inside diameter Outside diameter Length Left hand side Right hand side Up to F.No.SR43NSR43B·100045 From F..No.SR43NSR43B-100046 NT OPT OS STO T US W : : : : : : : Number of teeth Optional Oversize Standard Thickness Under size Width

T T T'
ID OD -12'145-56781 interc.ranqeable

. Figures in the description column show the dimensions of parts.

T(or W. L)

-+12345-56781 (Parts No.) : indicates that the parts number was changed to 1234556781 and the new parts are interchangeable with the former ones but the former ones are not inlerchangeable with new ones. (Parts No.) : indicates that the with each other and both are usable. former and new parts are

DR800SV E4

-1• I

COLOR CHART TABLEAU DES COULEURS

MiLLIMETER - INCH CONVERSION CHART

)--

<,

>

• COLORtK). t-t:) DE COULEUR COLOR DESCRIPTION DESCRIPTION DE COULEUR COLORt.:). t-tClDEWJ:£UR COLOR DESCRIPTION DESCRIPTION DE COULEUR 00 10 20 MD G5L GSM G5N G5P G5R G5S M6W M6Y M6Z YBl YOV YOW Y2D Z66 OAT 019 1LF lLU lZZ 13L 17U 4UN,6NF YOV,13L,33J,25Y,Z66 33J,1 ZZ,22U,25Y,Z66 YOV,13L,Z66,33J 33J,1 ZZ,Z66,22U 25Y,Z66,20G 25Y,Z66,019 17U,Y2D,019,YOW,1 LF 17U,Y2D,019,lLF OAT,YB1,lLF HAlR LINECHROME REDMETALLIC CDY. MARINE BLUEISH GREEN CANDY KORAN ORANGE FLASU SILVER METALLIC CANOY PHARAOH YELLOW SILVER BLACK PRL DEEP BLUE DR GRAY URBANMIDIAM GRAY METALLIC BRIGHT SILVER METALLIC GRAY METALLIC 2.00 20H 22U 24K 25Y 291 30H 33J 4UN 6NF CHARCOAL GRAY METALLIC WARM SILVER METALLIC CANDY ACADEMY MAROON LIGHT CHARCOAL METALLIC MARBLE SCIENCE YELLOW BLACK (SEMI-GLOSS) SPECIAL WHITE PEARL NOVELTY BLACK ROYAL BLACK CRYSTAL GRAY
\.

0 .000
.394

1 .039 .433 .827 1.220 1.614 2.008 2.402 2.795 3.189 3.583

2 .079 .472 .866 1.260 1.654 2.047 2.441 2.835 3.228 3.622

3 .118 .512 .906 1.299 1.693 2.087 2.480 2.874 3.268 3.661

4 .157 .551 .945 1.339 1.732 2.126 2.520 2.913 3.307 3.701

5 .197 .591 .984 1.378 1.772 2.165 2.559 2.953 3.346 3.740

6 .236 .630 1.024 1.417 1.811 2.205 2.598 2.992 3.386 3.780

7 .276 .669 1.063 1.457 1.850 2.214 2.638 3.031 3.425 3.819

8 .315 .709 1.102 1.496 1.890 2.283 2.677 3.071 3.465 3.858

9 .354 .748 1.142 1.535 1.929 2.323 2.717 3.110 3.504 3.89B

.787 1.181 1.575 1.969 2.362 2.756 3.150 3.543

30 40

-.

50 6C)' 70 80 90

How to read 023 00 10 20 30 23 millimeters equal 0.906 inch ~.9{)6 4

Contents are subject to change without notice or obligation.

DRBOOSV E4

-2-

FIG.l

CYliNDER

HEAD (~2)

FIG.2

CYLINDER \~A)

FIG.3

CRANKCASE

(~5)

FIG.4

CRANKCASE

COVER [B-<»

FIG.5

CRANKSHAFT

(1l-8)

FIG.6

STARTER ClUTCH

(1l-91

FIG.7

CRANK BALANCER (1l-10I

FIG.8

BALANCER CHAIN

(fl.11)

-1-

FIG.9

CAM SHAfT·

VALVE (~12)

FIG.l0

CAM CHAIN (~13)

FIG.11

CARBURETOR (C-2)

( (

i(
:'

FIG. 1 3

MUfflER

(C-5)

FIG.14

OIL PUMP - FUEL PUMP (C-7]

FIG.15

Oil COOLER

PI

FIG.16

CLUTCH (D-2)

-2-

FIG.17

TRANSMISSION

(0·3)

FIG.18

GEAR SHIFTING

(0-5)

FIG.19

STARTING MOTOR (0-71

FIG.20

MAGNETO

(E-21

.1

FIG.21

BATIERY (E·31

FIG.22

ELECTRICAL (E-41

FIG.23

SPEEDOMETER (E-51

FIG.24

HEAOIAMP (E-6)

-3-

FIG. 2 5

TURN SIGNAL L"-MP !E·7j

FIG.27

WIRING HARNESS (E·?j

F1G.28

I-1ANDlE SWITCH (E·l0)

1
FIG.29
FRftME !F.2)

-. <»

FIG.30

STAND· REAR BRAKE (F.3)

FI('.3 1

FOOTREST !F.A)

FIG.32

SPORT CARRIER !F.51

-4-

IG.33

FUEL TANK (F-6)

FIG.34

FUEL COCK (F·7J

FIG.35

FRAME COVER (F·S)

FIG.36

fRONTrENDERiF.9j

FIG.37

HANDLEBAR IG.2)

FIG.38

R!GHT HANDLE LEVER (G·31

FIG.39

LEFT HANDLE LEYER (G-A)

FIG.40

R~~R FENDER (G-5)

-5-

FIG.41

COWUNG

BODY {G{)l

c j' ,

FIG.43

SEAT lG-l01

FIG.44

FRONTFORK

{H-21

FIG.45

STEERING STEM IH·31

FIG.46

FRONT WHEElIH-4)

FIG.47

FRONT CAUPER (H·51

FIG.48

FRONT BRAKE HOSE (H-6)

-6-

FIG.49

FRONT IMSTER CYLINDER (H·71

FIG. 50

REAR SWINGING

ARM (1·2)

FIG.51

REAR CUSHION

lEVER [1-3)

FIG.52

REAR WHEEL {I-Aj

FIG. 5 3

REAR CALIPER (I-51

FIG.54

REAR MASTER CYLINDER

(1-6)

FIG .55

OPTIONAL (I-7J

~.

-7-

FIG.1

FIG.1
REF NO. 1

(8-2)

CYLINDER HEAD
DDIEE"SCRIPT;I;O~N----~QQ'TTYY----HEAD ASSY. CYL~IN~D~E~R=-----~~Y ·GUIDE. VALVE ·RING. VALVE GUIDE ·JET. OIL GALLERY ·PIN ·BOLT (6X5S) GASKET . CYLINDER H-A D PIN c BOLT BOLT BOLT BOLT STUD BOLT (L:1S) BOLT (6X12S) BOLT (6XllS) BOLT (6Xl0S) BOLT (SX15S) GASKET NUT NUT WASHER PIPE. OIL SCREW (EX19.S) PLATE. OIL CHAMBER BOLT SEPARATOR. OIL PLUG. HEAD COVER GASKET SPARK PLUG (NG SPARK PLUG (NG K. DPRSEA-9) K CAP. INSPECTION • DPR8EA-9) 4 2 Rl

PART NO. 1";00~-~3~' D~O:::O:-

2 3 4 5
6

11115-44870 09381-10003 11180-43410 09206-08001

0

7 8 9 10
11

·9103-06102 11141-44801 211-13189 04 01550-06163 01550-06253 01550-06303 01550-06353 09108-08206 09103-06033 09103-06052 09103-06067 09103-08224 09168-06023 08316-10103 08316-10083 09160-10060 11131-31000 09134-06012 11135-44800 01550-06103 11186-44801 09246-14005 09168-14002 09482-00330 09482-00334 11175-44800

12 13 14 15 16
17

18 19 20 21 22 23 24
25

,:

"

26 27 2B 29-1
29-2

OPT

30

DR800SV

E4

FBG.1
PART NO.

CYLINDER HEAD
DESCRIPTION ORING BOLT PLUG, HEAD BOLT (8X53) NUT LOCK WASHER PIPE ASSY, INTAKE '0 RING ( 0:2.4.ID:39.7) SCREW CLAMP GASKET SET

Q'TY

REMARKS

11177-44801 32 33 34 35 36 37 38 39 40 41 01550-06203 09241-30004 09103-08332 06319-31083 08321-01083 13101-44801 09280-40010 02112-16203 09402-52208 11401-31811

~ "
... ,)

'

2
2

-13100-44800

DRBOOSV E4

f1G.2

FIG.2
REF NO.

(B-4)
PART NO.

CYLINDER
DESCRIPTION
CYLINDER STUD SOLT (l:200) STUD BOLT (l:19S) BOLT (7XllSl GASKET BOLT GASKET STUD BOLT (L:20) NUT GASKET. CYLINDER PIN PLUG, ADJUSTER HOLE GASKET

Q'TY
REMARKS

11210-45801-20H 2 3 4 5 6 7 8 9 10 11 12 13 09108-10094 09108-10103 09106-07012 09168-07003 01550-06407 091 68-06023 01421-06208 08316-10067 11241-44B01 04211-13189 01550-10163 09168-10031

10

r,

DRSOOSV E4

FIG.3
3 5

F1G.3
REF NO.

(8-5)
PART NO.

CRANKCASE
O'TV DESCRIPTION CRANKCASE SET 'PIN 'SOLT 'SOLT 'SOLT 'SOLT ·JET. OIL NO.1 (120) ·JET. OIL NO.2 (160) \2 REMARKS -11301-44S40

11301-44841

,
4

2 3 4 5 6 7-1 7-2
8

04211-13189 01547-06403 01547-06607 01547-06653 01547-06753 09493-24009 09493-32006 09280-04004 09248·16004 09280-11004 07130-08127 09168-08008 01500-12203 09168-12002 09103-10122 09103-10190 09103-10238 09103-10051 09159-10058 11610-17600 11610-14Al0

3 3

·0RING. OIL JET

(D:1.2.ID:4.0)

9 10 11 12 13 14 15 16 17 18 19 20 21

'PLUG,OILGALLERY

'0 RING. OIL GALLERY

(D:1.9.ID:l1.0) 'PLUG, OIL GALLERY ·GASKET 'PLUG, OIL DRAIN

·GASKET BOLT (10X\30) BOLT (\OX2\S) SOLT (\OX230) BOLT (10X70) NUT SPACER (L:32) SPACER (L:60) 4

DR800SV

E4

F!G.4
21·23

FIGA
REF NO.

(8-6)
PART NO.

CRANKCASE COVER
QTY DESCRIPTION COVER. CLUTCH ·PLUG. OIL GALLERY GASKET. CLUTCH COVER PIN BOLT BOLT BOLT BOLT BOLT BOLT PLUG. OIL GALLERY GASKET JET. OIL GALLERY 4 REMARKS

11340-44B02-20H 2 3 4
8 20

09246-05006 11482-44B10 04211-13189 01547-06607 01547-06507 01547-06457 01547-06407 01547-06307 01547-06257 09247-14015 09168-14002 09493-36003 09280-04004 11970-44B30 09280-17003 11351-44Bll-20H 11483-44B 11 04211-13189 01547-06457 01547-06357 01547-06257 09168-06024 09259-36016-20H 09280-33004

5 27 6 7 8 9 10 22 28 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

o RING

(0: 1.2_10:4.0)

GAUGE. OIL LEVEL

o RING

(0:3.1.10:16.8)

COVER. MAGNETO GASKET. MAGNETO COVER PIN BOLT BOLT SOLT GASKET (S.8XllXl.2) PLUG 2 3

o RING
BOLT BOLT

(0:3.1.10:32.7)

11360-44BOO-20H 01547-06307 01547-06257 09108-06107 08313-20067

COVER. ENGINE SPROCKET

STUD BOLT (L:27) NUT

"-,'

t -; ,j

17

OR800SVE4

FiG.4
1

CRANKCASE COVER
REFNO . PARTNO 11371-44800-20 32 . 33 34 35 1485-44610 04211-09129 01547-06303
DESCRIPTION HCOVER

(,

. GEARSHIFT
GEAR SHlFT CO VER

-GASKET.

PIN

BOLT BOLT BOLT PLATE. CHAIN GUIDE SEARING • STARTER PINION

36 37
38 39 40

01547·06253 01547-06163 27641-44801 09262-12001 08331-41286

CIRCLIP

(12X28XS)

~~~ ~~
32 _ 35

DR800SV

E4

FIG.S
24

~~(B~-~8~)~C~R~A~N~~K~S~H~A~F~T~~;_ ~Q~'TY~ FIG,:? PART NO, DESCRIPTION NO

REF ,

~RE~M_A_RK_S

12200-31000
2 3 21 4

CRANKSHAFT ASSY ·ROD. CONNECTING ·PIN. CRANK 'BEARING (41X51X24,8J 'WASHER ·CRANKSHAFT. ·CRANKSHAFT. RH LH

12161-45800 12210-31000 09263·41905 09160·41002 12221·45B01 12261·45BOO 09262·40007 09262·45007 09282·16002 12548·37400 02112·G5103 12662·44BOO 09164-40003 12664·44BOO 09420·04008 21111-44Bl0 09140·22012 09164·22007

5
6

7 8 9 10
11

BEARIN.G RH 140X90X(3) • BEARING. c (45X85X19) 'H OIL SEA.L RH (16X30X6) PLATE. OIL SEAL. RH SCREW SPROCKET, BALANCER DR IV WASHER NUT KEY . 3) GEAR, PRIMA RY DRIVE (NT.3 NUT LOCK WASHER E NT:25

12 13 14 15 16 17 18 19 20 21 22 23 24·1 24·2
12

0 OFO PISTON 12111·3100 . RING SET. PISTON 12140·44810 PIN PISTON 12151-44BOO .
CIRCLIP

09381-26002 12100·31000·050 12100·31000·100

PISTON SET (05:0.5) PISTON SET (OS:1.o)

OPT OPT

5
~

19~ 17

ifJ
8
DR600SV E4

FIG.S

F!G.6
REF NO.

(8-9)

STARTER CLUTCH
DESCRIPTION LIMITER ASS Y. STARTER IDLE GEAR. STAW GEAR GO . I EP.IDLE NO.2 ,AR. STARTER IDLE NO 3 SHAFT . NT:14 NT:l0/18 QTY R~MARKS

PART -,,:...--NO.

12600-31001
2

12612·31000 12613·31000 12618·31D01 09202·10006 09202·10010 08211-10221 12600·44841 09263·35024 07130·08163 08211·40523

3 4
5

BUSH • LlMilER

PIN. IDLE GEAR • PIN NO.2 (10X28) • IDLE GEAR NO WASHER .3 (10X45) CLUTCH ~ ~ET . STARTER •BEARING (35X43X 18) BOLT (SX16) WASHER

6 7 8 9 10 11

DRBOOSV E4

FJG.7

FlG.7 (8-10)
REF NO. PART NO.

CRANK 8ALt\NCER
Q'TY DESCRIPTION BALANCER, BALANCER. BEARING, BEARING. RETAINER. SCREW SPROCKET. SPROCKET. SPACER. NUT KEY FRONT (NT:2S) REAR (NT:1712S) CRANK. FRONT CRANK. REAR RH (20X42X12) LH (20X47X14) BEARING REMARKS

12651-44801
2 3

12652-44801 09262-20106 09262-20121 12659-44800 02112-06123 12665-44800 12675-44800 12676-44801 08316·10123 09420.03°98

4
5 6

7 8 9 10 11

REAR

('>..

,;

OR800SV E4

FIG.S

FIG.8

(8-11 )
12670·31000

BALANCER CHAIN
O'TY

DESCRIPTION ... NO. __ RE£ ;'l!_Q::__jP:.t~~.R~T:N~O·~_~~~~~N<C'~:EERR v CHAIN. SA

\"2. TG 0 448°oiC.bt

REMARKS

12695-44800 02112-06123 12661-44800 12682-14A01 09105-08005 07130-08303 08321-01063 12696-31000 01500-05163 09140-05006. 12685-44BOO 09263-17007 09162-12006 09140-12021 09443-10040 09223-04001

GUIDE, CHAIN SCREW BRACK ET , CHAIN TENSIONER .~ SHAFT, CHAIN TENSIONcR BOLT, FRONT (8X22) BOLT, REAR (8X30) LOCK WASHER GUIDE, CHAIN TENSIONER . BOLT (SX15)

3
4

5 6 7 8 9
10 11 12 13 14 15 16 17

NUT SPROCKET, TE NSIONEOR(NT:19) 'BEARING (17X23X12)

LOCK WASHER NUT SPRING HOOK INCLUDED CRAN'KCASESET

DR800SV

E4

FIG.9

FIG.9
REF NO.

(8-12)
PART NO.

CAM SHAFT - VALV!:

O'TY DESCRIPTION CAMSHAFT CAMSHAFT SPROCKET (NT:34) PIN WASHER BOLT (6XI4) ARM. VALVE ROCKER ·SCREW ·NUT SHAFT. ROCKER ARM WASHER SHAFT. DECaMP OIL SEAL (IOX17X6) LEVER. DECaMP SHAFT SPRING NUT SCREW, ADJUSTING SPRING VALVE. INTAKE VALVE, EXHAUST SPRING SET, VALVE RETAINER. SPRING 2 4 4 En REMARKS

1-1 1-2 2 3 13

12711-31000 12711-31010 12741-44800 04221-05109 12747-44800 09111-06045 12840-44801 12842-32411 12843-32400 12861-44800 09164-12018. 12941·31000 09282-10014 12942-31000 09448-17029 08316-10083 02112·04103 09440-06007 12911-44800 12912-44800 12920-44800 12931-45000 12932-82000 12933-37400 09289-07002

uo

Teli
.
0 ~
15

$'-16

4 1

9-17

114
"
~12
,~

®--8

5
6

lr~~c~
, Q :'
,(1

ILl

6 7 8 9 10

~-,.IJ r~
(7~n~~
1 ~21
~

0;

11 12 13 14 15 16 17 18 19 20 21

r~
~ 5 10 ~23

20

<..::s::.-'

8
~24

4P
.

18

22 23 24

corrsa.

VALVE 4

SEAT. SPRING OIL SEAL (7X14.4X9)

I
\•
DR800SV E4

FIG.10

FIG.10
REF NO.

(8-13)
PART NO.

CAM CHAIN
QTY DESCRIPTION CHAIN. CAM SHAFT DRIVE GUIDE. CAM CHAIN TENS lONER. CAM CHAIN BOLT WASHER ADJUSTER ASSY. TENS lONER BOLT BOLT (6X55) 106LE REMARKS

1
,",,-

12760-44800-106 12771-44800 12811-44800 12812-24800 09168-03008 12830-44802 07130-06203 07130-06553

3
4

5 6 7 8

,7

DR800SV

E4

FiG.11

FIG.11
REF NO.

(C-2)
PAATNO.

CARBURETOR
O'TY DESCRIPTION CARBURETOR ASSY. LH CARBURETOR ASSY. LH CARBURETOR ASSY. LH CARBURETOR ASSY. LH CARBURETOR ASSY. RH CARBURETOR ASSY. RH CARBURETOR ASSY. RH CARBURETOR ASSY. RH 'RING 'ERING ·SPRING ·COVER. DIAPHRAGM ·COYER. DIAPHRAGM ·VALVE. PISTON -DIAPHRAGM 'iRING 'WASHER 'NUT 'SCREW 'SCREW 'SCREW ·GA.SKET. FLOAT CHAMBER 'FLOAT ASSY 'ORING ·JET. NEEDLE (0-3) ·JET. MAIN (130) ·NEEDLE. JET (SE53-3) ·NEEDLE. JET (SE96) •VALVE ASSY. NEEDLE 'YALVE ASSY. NEEDLE '0 RING 'ADJUSTc;R -SPRING "WASHER 2 LH LH LH 2 2 2 2 2 DR800SUY En EXCEPT DR800SUV E22 .1 DR800SV E22 DR800SUV E22 P37 -13202-32070 DR800SV E22 DR800SUV E22 P37 REMARKS

1-1

13201-32060 13201-32070 13201-32080 13201-32090 13202-32060 13202-32070 13202-32080 13202-32090 13382-42AOO 13394-10010 13417 -4480() 13502-45800 13502-01010 13551-44810 13507-44800 13387-47010 13382-44030 08310-00087 13247-13AOO 02112-05127 13601-05148 13258-44800 13240-3 I 000 13374-46710 09494-00871 09491-26011 13383-44800 13383-32080 13370·44800 13370-02000 13374-44080 13267-31010 13268-49120 13615-43010

1-2
54

1-3 1-4 2-1 2-2 2-3 5 2-4 3 4 ®--3 G>-4 5 6-1 6-2 7 8 9 10 11 12 13 14 15 16 17 18 19 41 20-1 20-2 21·1 21-2 22 23 24 25

2
2 2 DR800SUV E22 LH

2
3 LH:2.RH:l RH

2 2
2 -09494-00640

2
2 2 DR800SUV E22 -13370-02DOO P37

DRBOOSV E4

FIG.11

FIG.11
REF NO,

(C-3)
PART NO.

CARBURETOR
O'TY DESCR!PTlON 'ADJUSTER 'RING • PLUNGER ASSY ,CAP ·HOLDER. GUIDE 'SPRING 'WASHER 'SCREW 'CLlP ·JET. PILOT (45) ·JET. PILOT AIR (1.3) ·JET. PILOT AIR (1.4) ·JET. MAIN AIR (0.6) •PLUG. DRAIN 'ORING lEVER. HOLDER CLAMP SPRING SPRING SCREW PLATE SCREW HOSE (3X7X600) PLATE HOSE ASSY SEAL NIPPLE HOSE. VACUUM (5Xl0X600) CLAMP.- AIR VENT HOSE SENSOR ASSY, THROTILE SCREW L:600-340 -09407 -! 1401 L:425-175 LH L:600-250 RH l:600-270 -09404-06431 STARTER 2 2 DRBOOSUV E22 -09493-28007 RH '. 1 LH LH REMARKS

20 54 27 28 29 30 31 32 5 33 34 35 ®--3 G>--4 36·1 36·2 37 38 39 40 41 42 43 44 45 46 47 48 49

41

. 13267-31DOO 13432-95210 13411-05320 13418-17COO 13418-17C10 13417-26000 13432-47090 02112-75163 13692-44800 09492·45016 09493-26004 09493·28006 09493-60004 13247-32210 13249·41310 13413·31DOO 13439·17COO 09404-06432 13268-96110 13271·44800 13267·44800 13628-44800 02112·05127 09355·30705-600 13628·44810 13683·17C30 13673-44800 13685-44800 09355·501 05·600 09407-14403 13550·13060 13605-20COO

50 51 52 53 54 55 56

DRBOOSV E4

FiG.12
RE"NO

. 13700-31001 13780-31000 02112-75127 13892-31000 13891-31000 09402-66208 13881-44800 13826-44800 13850-31000 09401-14404 09401-14301 13877-00190 09116-0602~ 09407-18403 09407-25401

PART NO

DESCRIPTiON CLEANER ASS Y, AiR ,FILTER ASSY 'SCREW 'TUBE, INLET NO.2 'TUBE, INLET NO.1 'CLAMP 'TUBE, OUTLET -CLAMP 'TUBE, BREATHER "CUp "CUP "PLUG, BOLT CLAMP, BREATHER CLAMP BRE TUBE (l:16S) , ATHER T UBE (L:23S) DRAIN ---

Q'TY REMARKS

3 4 5 6 7 8 9
14

10 11 12 13 14-1 14-2

~09401-14402

..J?
DR80CSV

E4

FIG.13

FIG.13

(C-5)
PART NO.

MUFFLER
OTY
DESCRIPTION PiPE. EXHAUST GASKET. EXHAUST PiPE BOLT COVER. EXHAUST PIPE. FR COVER. EXHAUST PIPE. RR SCREW (6XI0) WASHER (6.5X13Xll GASKET PLATE. HEAT GUARD BOLT PLATE. MANIFOLD GUARD BODY. MANIFOLD BOLT (SX40) BOLT (10X20) BOLT SPACER (8.6X12X17.5) SPACER (S.6X12X20) BRACKET. MANIFOLD SUPPORT CUSHION GUARD. MANIFOLD HEAT SCREW CONNECTOR CONNECTOR BOLT (aX40) MUFFLER. RH MUFFLER. LH COVER. MUFFLER FR. RH COVER. MUFFLER FR. LH BOLT SCREW (6XI0) 2 3 2 3 2 REMARKS

-=
25
,,!

REF NO.

14150-31010
2

14181-31000 01570-08253 14180-31000 '14180-44820 09139-06076 09160-06082 09168-06121 14782-44BOI 01580-06103 14751-31DOO 14210-31000 09118-08145 09103-10256 01550-06163 09180-08151 09180-08168 14745-31D02 09320-12043 14730-31000 02122-06353 14771-13EOO 14771-46EOO 09103-08222 14305-31D50 14306-31050 14786-31Dl0 14796-31010 01550-06123 09139-06076

3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 30 19 20 21 22 23 • 24 25 26 27
9

26

28 29 30

DR800SV

E4

FIG.13

FIG.13
REF NO.

(C-6)
PART NO.

MUFFLER
O'TY
DESCRIPTIO~, GUARD. MUFFLER RH GUARD. MUFFLER LH SCREW. LEG GUARD WASHER (6.5X18X1) SPACER (6.5X9X9) CUSHION. LEG GUARD BOLT. LEG GUARD GASKET CUSHION BRACKET. MUFFLER SUPPORT RH BRACKET. MUFFLER SUPPORT LH BOLT (SX40) GUARD. CHAIN TOUCH 12 -09320-09021 REMARKS

31 32 33 34 35 36 37 38 39 40 41 42 24 43

14710·31050 14720-31050 09139-06067 09160-06028 09180-06263 09320-09502 01550-06103 09168-06121 09321-10018 14765-31000 14775-31000 09118-08145 61348-14000

I
I

DRBOOSV E4

FIG.14

FIG.14
REF NO.

{C-7}
PART NO.

OIL PUMP - FUEL PUMP

O'TY DESCRIPTION PUMP ASSY. ENGINE OIL GEAR. DRIVEN (NT:1S) PIN WASHER CIRCLIP SCREW GEAR. DRIVE (NT:3S) CIRCLIP WASHER VALVE ASSY. OIL RELIEF WASHER STRAINER. SCREW CAP. OIL STRAINER ORING BOLT FILTER. ENGINE OIL -16510-374<0 ENGINE OIL REMARKS

16400-44800 2

3' } 09261-MoD9 4 5 6
7 08221-10185 08331-31106 02112-06253 16320-44800 09380-17001 08211-17241 16440-44801 08212-14181 16520-44800 02112-75123 16523-38AOO 16528-38AOO 01550-06203 16510-37450 09280-15007 16512-14DOO 09280-72001 09440-21006 01547-06167 15100-31DOO 01550·06163

16331-44800

8
9 10

11
12 13 14 15 11 16 17 18 19 20 21 22 23 24

b~

o RING

(0:2.4.ID:1S.8)

CAP. OIL FILTER

o RING
SPRING BOLT

(0:2.4.10:73)

PUMP ASSY. FUEL BOLT

OR800SV

E4

FIG.iS

FIG.15
REF NO.

(C-8)
PART NO.

OIL COOLER
C'TY DES'::'RIPTION COOLER ASSY. OIL BOLT SPACER (S.5X12X17) CUSHION. OIL COOLER HOSE. OIL COOLER NO.1 HOSE. OIL COOLER NO.2 BOLT (GREEN) 8 3 2 -091S0-08192 REMARKS

16600-31000 2 3 4 09116-08106 09180-08193 16629-31000 16460-44804 16470-44602 07130-06163 09280-12008 11143-06800 16650-31000 02162-05103 16640-31010

b
~
,

5
6

<,

J8>

8 9
10 11 12

o RING (0:2.4.ID:12.3)
a RING.
BOLT GUARD. OIL COOLER OIL HOSE CLUTCH COVER BUMPER. OIL COOLER

r
7
10

OR8COSV

E4

FIG.iS

FIG.16 (D-2)
REF NO. PART NO,

CLUTCH
Q'TY G~A R • PRIMARY DRIVEN SPACER, PRIMARY DRIVEN HUB. SLEEVE NUT WAVE WASHER WASHER. LOCK WASHER (22X44X2,O) PLATE. DRIVE (T:3) PLATE. DRIVE (T:3) PLATE. DRIVEN. NO,l PLATE. DRIVEN. NO.2 DISK. PRESSURE SPRING BOLT (6X16) RACK. RELEASE BEARING PINION. RELEASE 4 T:1.6 T:2 NL61i20,; _~21.GO ... - 0-44812 _

21200-44813

:2
3 4 5 6 7
8

21251-32EOO 21410-44800 09140-20001 09164-20002 09169·20005 09160-22068 21441-31000 21441-44801 21451-44800 21451-49200 21462-31WO 09440-20013 091 j 6-06168 23165-31000 08130-62007 23261-44800 ( 09285-10004 - 23271-31 DOD 01500-06163 09135-06013 09168-06004

9
10 11 12 13 14

15
16 17 18 19 20 21 22

OIL SEAL (10X17X5) ARM. RELEASE BOLT BOLT (6Xl0) WASH ER (62XllX1.2) .

DP,800SV E4

FIG.17

FIG.17
REF NO.

(0-3)
PART NO.

TRANSMISSION
DESCRIPTION COUNT<,RSHAFT (NT:13) GEAR, 2ND DRIVE (NT:19) GEAR, 3RD DRIVE (NT:20) GEAR, 4TH DRIVE (NT:23) BUSH GEAR, 5TH DRIVE (NT:25) BUSH WASHER WASHER CIRCLIP CIHCLIP BEARING, RH (22X56X16) BEARING, LH (17X30X14) HOLDER, BEARING, RH SCREW HOLDER, BEARING, LH SCREW DRIVESHAFT GEAR, 1ST DRIVEN (NT:32) BUSH WASHER, RH (20X32X1.0) WASHER, lH (22X34X1.0) GEAR, 2ND DRIVEN (NT:30) BUSH WASHER, 2ND DRIVEN CIRCLIP GEAR, 3RD DRIVEN (NT:24) BUSH WASHER, RH WASHER, lH WASHER, lH GEAR,
...-1;

O'TY

HFMARKS

1 2 3
4 5

24121-44810 24221-44820 24231-44802 24241-44801 09300-25023 24251-44810 24252-38AOO 09167-25021 08211-25351 09380-25003 09380-25013 09262-22028 09263-17026 24741-44800 02122-06123 24742-44800 02122-06123 24131-44800 24311-44810 09300-22005 09181-20223 09181-22223 24321-44820 09300-28002 09181-28167 08331-31286 24331-44801 24332-27 AOO 09167-28001 09167-28002 09169-28001 24341-44802 ... 24351-44810

-24231-44801

6 7 8 9
10

-24251-44801

11
12 13 14 15 16 17 18 19 20 21

.1

22
23 24 25 26 27 28 29 30 31 32 33

28X36X1.0

-24331-44800

, DRIVEN (NT:22)

-24341-44801 -24351-44801

GEAR, 5TH DRIVEN (NT:20)

DR800SV

E4

FIG.17

FIG.1?
REF NO_

(D-4)
PART NO.

TRANSMISSION
Q'TY DESCRIPTION
If":' SEARINo.,;1,

REMARKS

34 35 36 37 38 39 40 41 42 43

09262-20059 09262-25066 09283-25076 24751-14.11.01 01500-06103 27511-31000 27512-44800 27517-37400 9 9111-0603 , 27600-32Cl0-l 16 0

RH (20X42X12)

-. SEAR1NI.;l, LH (25X62X17) OIL SEAl. LH

HOLDER. OIL SEAL BOLT SPROCKET PLATE (NT:15)

BOLT ~'VE 'DID525V9Xll CHAIN. D", .

6Ll

14

15

DR800SV

E4

FIG.18
~

(D-5)
PART NO.

GEAR SHIFTING
DESCRiPTiON FORK. GEAR SHIFTING NO.1 FORK. GEAR SHIFTING NO.2 FORK. GEAR SHIFTING NO.3 SHAFT. FORK NO.1 (L;92.5) SHAFT. FORK NO.2 CAM. GEAR SHIFTING

orv

REMAR:-<S

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

25211-44800 25221-44800 25231-44800 25411-44800 25421-44801 25310-44600 04221-04089 25322-31310 25323-34201 25324-34201 09261-05003 09440-04003 25331-38AOO 25341·38AOO 02122-06123 09160-25059 25332-38AOO 08316-10063 09262-25006 24741-21AOO 02112-06123 25350·24800 09448·17021 2S356-12COO 08211-06141 25380-38A02 25312-38AOO 25510-44800 09444·26013 25671·36AOO 09285·12002 25600-31000 25652-03000

. PIN
GEAR. CAM DRIVEN PAWL. NO.1 PAWL. NO.2 PIN SPRING LIFTER. PAWL GUIDE. CAM SCREW WASHER (25X32X3) BOSS NUT BEARING (25x47xa) RETAINER. 8E~.RiNG SCREW STOPPER. CAM SPRING SUPPORT WASHER PLATE. STOPPER PIN SHAFT. GEAR SHIFTING SPRING STOPPER. ARM OIL SEAL LEVER ASSY. GEAR S~IFTING 'COVER 2 2 -25322-31302

DR600SV

E4

FiG.iS

FIG.18 (D-6)
BSl:l:!fL..!~l.!::!!L PART NO. REF NO.
34
35 01500-06203 08212-12201 08331-31126 37720-44800 02112-75163 09209-05011 09440-04010 37721-44800 02112-36103 09404-06429

GEARSHIFTING
____!~~!:.!.!!~ DESCRIPTION SOLT WASHER (12.5X2c::.n CIRCLIP BODY, SWITCH SCREW CONTACT, SWITCH SPRiNG CLAMP, LEAD WiRE SCREW CLAMP (L:60) R~,E~~~~A:::!R~KS~

n:
;}

~~:_~~~-=~~~~~~------------~Q~'T~Y---------------------~

j.

36
37

38 39
40 41

42
43

DR800SV E4

FIG.iS

FIG.19
REF NO.

(0-7)
PART NO.

STARTING MOTOR
DESCRIPTiON QTY MOTOR ASSY. ST~A~R:T1~Nr.~-----~~-===~~::;;;;-'BRUSH T~ ~', ~RMINALSET "t+l ~INSULATGn 'GASKET 'BRUSH HO LDER

1 2

31100-31001 31131·48800 31173-38AOO 31143·48800 31132-48800 31135·65010 31150-44800 31153-49210 31172-48810 31172-48820 31130·48800 31145-48800 31264-44110 31281·24810 09280-35005 08361-35068 01547-06203

3
4

5 6
7 8

SET(-l

• ·SPRING. BRUSH • BRACKET SET "OIL SEAL 'BUSHING 'BUSHING 'SOLT 'NUT '0 RING 'BOLT . '0 R'NG (D :2.1.10:34.7) NUT BOLT -31156-24BOO

9 10 11 12 13 14 15 16 17

DRSOOSV E4

FIG.20

F1G.20 (E-2)
REF NO. PART

MAGNETO
Q'TY DESCRIPT!ON STATOR ASSY ROTOR BOLT BOLT BOLT. ROTOR KEY CLAMP. LEAD WIRE BOLT 2 . REMARKS

N,.'"J.

32101-31000 2 2 3 4 5 32102-31O.~O 07130-063'03 01547-05103 09103-14001 09420-05007 32371-44BOO 01547·05103

6
7 8

(/s

~0r?1
\
7

I 7' ..

DR800SV

E4

FiO.21

FIG.21
REF NO.

(E-3)
PARiNG.

BATTERY
O'TY
DESCRIPTION BATTERY ASSY (YTX14-BS.12V12AH) PROTECTOR PROTECTOR PROTECTOR LEAD WIRE. BATTERY (-) CUT AS REQUIRED PROFILE (60Xl:l0) CUT AS REQUIRED PROFIEL (40X60) CUT AS REQUIRED PROFIEL (20X90) REMARKS

33610-26010 2
3

33651-37000 33651-37000 33651-37000 33860-31000

4 5

DR8COSV

E4

FIG.22
a

------------------------------------------~Q~·T~Y~--------------------l
~~~~~~~ REF NO. PART NO. ~~~~~~ DESCRIPTION P~.E~I.~IA~R~K~S~

FIG.22

(E-4)

ELECTRICAL

'1
j
..G MOTOR 2 2

31800-49100 2 3
4

RELAY ASSY. STARl, BOLT NUT

09128-06013 08361-35068 33810-31000 31861-48810 31861-31000 32BOO-32EOO 02142-06203 32900-31010 02142-06163 33410-44800 02112-06203 33510-43010 33510-48810 33541-24510 33541-23EOI 33543-44800 33542-38800 32910-31000 33970-31000 33971-31000 33973·31 DOD 33972-31010 33552-19800 01550-08163

, ] ~

WIRE. STARTING MOTOR -CAP. TERMINAL CAP. STARTER RELAY RECTIFIER ASSY SCREW UNIT. CDI SCREW COIL ASSY. IGt~ITION SCREW CAP. SPARK PLUG RH CAP. SPARK PLUG LH SEAL. SPARK PLUG RH SEAL. SPARK PLUG lH COVER. PLUG CAP LH SEAL. HIGH TENSION CORD CONTROL UNIT. DECaMP SOLENOID ASSY. DECaMP STOPPER COVER. SOLENOID CUSHION CUSHION BOLT 2 2 2

5 6 7

1
10
11

8
9

10 11 12 13 14 15 16

12

17 18 19 20 21 22
33

24 25

DR800SV

E4

FDG.23
O'TY REF NO. PART NO.

1 2

34110-31000 34124-49400 34210-31000 34950-31000 34111-31000 34211-31000 34196-32COO 34131-48810 34132-17COO 02112-34123 08310-00043 34170-31000 09471-12103 34199-31000 09116-06115 09180-06264 09180-06248 09320-08047 09320-09026 36380-31000 36383-31000 03211-04103 36394-31000 09471-12118 02112-34063 34910-31001 02112-05163 34938-14030 09116-06167 08316-10063

SPEEDOMETER (KILO) KNOB TACHOMETER PANEL. METER BRACKET. SPEEDOMETER BRACKE TACHOMETER .• T DAMPER GEAR SOX. SP~cDOME __ GASKET SCREW NUT SOCKET BULB (12V.3W) BOLT BOLT (6X20) SPA.CER. FR '65X9Xl0.S) •. SPACER. RR (S.lXeX9.S) CUSHION. FR CUSHiON. RR BOX ASSY. PILOT LAMP ·BRACKET. 'SCREW ·SOCKET. PILOT BOX 'BULB (12V.2W) SCREW CABLE ASSY. SpccDOMETE ~" SCREW , c NO.1 GUIDE. METER CAS" BOLT (6X20) NUT R 3 4 3 -09116-06143 2 -ER
I

3
4 2

5
6

7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

26

J
J
27

29

25 26 27 28 29 30

r ..~

DR200SV E4

FIG.24

FIG_24
REF NO.

(E-6)
PART NO.

HEADLAMP
DESCRIPTION HEAD lAMP -HOUSiNG 'RINc; ·UNIT. LAMP 'SOCKET 'SCREW 'WASHER (S.5X18X1.0) ·SPACER ·CUSHION 'NUT 'SCREW ·SCREW 'SPRING ·NUT ·COVER BULB (12V.60/55W) BULB (12V.4W) BOLT (6X20) SPACER IS.5Xl0Xl0) CUSHION
4 ASSY

OTY

REMARKS

1 2 3 4

35100-31 D50-999 35141-44801 35130-44801 35121-31000 3611 B-42A60 02112-05163 09160-05045 35133·45230 35139-45230 35135-45900 02112-05455 02112-06553 35154-31 DOO 35135-31000 35173-01440 09471-12060 09471-12063 09116-06167 09180·06310 09320-09018

@)-7

i-s

5 6 7 B 9 10 11 12 13 14 15 16 17 18 19 20

-09160-05003

DR800SV E4

FiG.25

FIG.25
REF NO.

(E-7)
PART NO.

TURN SIGNAL LAMP

Q'TY
DESCRIPTION LAMP ASSY. FRONT TURN SIGNAL LAMP ASSY. FRONT TURN SIGNAL ·LENS. FRONT TURN SIGNAL 'GAS\-\ET 'SCREW 'SCREW 'GASKET 'BULB (t2V.21W) NUT LAMP ASSY. REAR TURN SIGNAL LH • LENS. REAR TURN SIGNAL 'GASKET 'SCREW ·SCREW 'GASKET 'BULB (12V.21W) NUT BRACKET. REAR TURN SIGNAL BOLT. BRACKET GROMMET. lEAD WIRE CLAMP (L:GO) RELAY. TURN SIGNAL 4 2 2 6 2 2 2 E22. E34. P37 REMARKS

1-1 1-2 2

35601-29E30 3560 1-29E CO 35612-17C20 35613-27AOO 35623-27AOO 35725-40511 35627-27A02 09471-12045 08316-10103 35603-29E90 35652-17C20 35613-27AOO 35623-27 AOO 35725·40511 35627-27A02 09471-12045 08316-10103 35621-31000 01570·06103 09308-05015 09404-06429 38610·26EOO

3
4 5 6 7 8 9 10

,
~~

11 12 12 8 13 14 15 16
~.

17 18 4 19 20 21

21

DR600SV

Eol

FIG.26

FfG.26
REF NO.

(E-8)
PART NO.

REAR COMBINATION LAMP

DESCRIPTION

QTY

REMARKS

35710-31D00 35712-31000 35713-31 DOD 03211-04207 85627-43010 09471-12083 09320-08501 09180-06248 09160-06056 08316-10063 35910-31000 35910-310 10 35917 -30800 35912-38A20 35913-38A30 09471-12140 35761·3BA31 35766-38A30 09140·04006 35927-00A 10 01550-06163 09160-06088 08310-00063 35970-12DOO 08316-20053 35977 -12DOO 35997-12DOO 09321-06028 09250-30010

t..:. jp
·LENS

ASSY. REAR COMBINATION

. tJll
10 ,

2
3 4 5

'GASKET 'SCREW 'GASKET 'BULB (12V.2115W) CUSHION SPACER (6.1xex9.5) LOCK WASHER (6.5X18X1.0) NUT LAMP ASSY. LICENSE LAMP ASSY. LICENSE -C·OVER. LENS 'LENS 'GASKET 'BULB (12V.5W) 'CUSHION -SPACER NUT BRACKET, LICENSE PLATE BOLT WASHER (6.5X20Xl.60) NUT REFLEX REFLECTOR. NUT SPACER. REAR REFLECTOR WASHER. REAR REFLECTOR CUSHION. GROMMET. LICENSE FENDER REAR En E22 E22 E22 3 E22 E4.E34 ~O9320-08048

~r~
28

~~

6 7

8
9 10 11-1 11-2

12

}~
12

13 16 14 15

~' ~/

g
ts

b~f
11q
">

16 17 18 19 22 20 21

~~

2~ 23 24 25

'~'~

26 27 28

27

DRSO:}SV

E4

FiG.27
19 4

FIG.27
REF NO.

(E-9)
PART NO.

WIRING HARNESS
Q'TY DESCRIPTION HARNESS_ '.'fIRING ·CAP.
(-t.)

REMARKS

36610-31050 2 33624-35BOO 09404-06431 09404-06432 09407-11401 09407-12402 09407-14403 09407-25401 09407-30401 02142-06123 36740·31OQO 09481-10101 09481-20101 37100-12D11 09139-06026 37740-31000 43251-4480Q-24K 09443-06012 37840-44X50 02112-36203 38500-31000 01550-06123 09408-00012 09403-08405 37146-26010

TERMINAL

3-,
3-2 4-1

CLAMP (L:SO) CLAMP (L:65) CLAMP (loSS) CLAMP (L:128) CLAMP (U2S) CLAMP (L:23S) CLAMP (L:300) SCREW, FUSE BOX FUSE ASSY 'FUSE (lOA) 'FUSE (20A) LOCK ASSY. STEERING BOLT SWITCH ASSY. STOP LAMP BRACKET (CHARCOAU SPRiNG SWITCH ASSY. SIDE STAND SCREW HORN ASSY SOLT CLIP. IGNITION SW CLAMP, DECOMP LEAD KEY, BLANK OPT 3

lS-4Y

4-2 4-3 4-4 4-5 5 6 7-1 7-2

8
2 2

8
9 10 11 12 13 14 15 16

Cfic9
()

17 18 19

\
16

17

11

DR8COSV E4

FIG.28

FIG.28
REF NO,

(E-10)
PART NO,

HANDLE SWITCH
Q'TY DESCRIPTION SWITCH ASSY. HANDLE RH 'SCREW SWITCH ASSY, HANDLE lH 'SCREW 2 2 REMARKS

IfJJ
3

37200·31030 2 3 4 02112·05253 37400·31030 02112·05305

1
2

DR800SV

E4

FIG.29

FIG.29
Rt::FNO.

(F-2)
PART NO.

FRAME
O'TY DESCRIPTIO:, FRAME (CHARCOAL) PLATE. FRONT (BLACK) BOLT. FHONT NUT PLATE. UPPER RH :SLACK) PLATE. UPPER LH (BLACK) BOLT NUT PLATE. REAR (BLACK) BOLT LOCK WAS"ER E~GINE (WHITE) 4 REMARKS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 \,-28
e-29

41100-31001-24K 41911-44800-019 09103-08293 09159-08103 41890-44802-019 41990-44802-019 09103-08332 09159-08103 41950-44800-019 01550-08253 08321-01083 09116-06010 09320-09016 09180-06263 .43910-27Cll 43911-01810 -) 09103-08083 09181-08111 09103-10197 43916-44BOO 08211-10221 08319-31103 94635-19COO 41540-31001 41550-31000 01570-06103 09116-06093 09180-06038 09169-06065 09320-08021

42511-44BOO-3!JH PROTECTOR.
BOLT CUSHION SPACER

ROLLER. CHA!~ UPPER ROLLEH. CHA1~ LOWER BOLT. UPPER WASHER. UPPER 80LT. LOWER

SPACER. LOWEH WASHER NUT MOLDiNG. BREATHER TUBE HOLDER. BATTERY PLATE. SiDE BOLT. SIDE BOLT (SX2S) SPACER. SIDE SPACER. UPPER LOWEH CUSHION 2

~~,
20

!Cfcy

24 25 26 27

17 21

®-31

-~
30

28 29 30 31

12

J?

25

ORS005V E4

FIG.30

FIG.30
REF NO.

(F-3)
PART NO.

STAND - REAR BRAKE

Q'TY
DESCRIPTION STAND, PROP (BLACK) SPRING, INNER SPRING, OUTER BOLT NUT PEDAL. BRAKE ARM, PEDAL BOLT SPRING BOLT (6X27) NUT REMARKS

42310-31000-019 8
;2

09443-15041 09443-22010 09111·10048 09159-10097 4311 0·44B21 43120-44BOO 09106-08102 09448-32018 09100-06009 08310-00063

3 4 5

~"
6

"'Fcl&' ,
s
7

8
9 10 11

~'O

®-11

l
3

~~

V ~~~{I~
~

~l/1 i
5 4 DR800SV E4

FIG.31

FIG.31

(F-4)
DESCRIPTION

REF NO. PARTNO ~ 43510-4-48-'1-0--0-1-9--

3 4

43520-44810-01

BAR. FOOTREST rt (~ ~H ,oLACK) BAR F

43550-448 10-01~ FOOTRE 9 . OOTREST LH ',SLAC!') 43560-44810-019 09 200-10008 04111-20203 09443-15008 09448-15004 09103-10255 09160-10128 09160-10124, 9319-10065 436 00-31D01-13L 437 00-31D01-13L
ST. FRONT RH (SLA FOOTREST CK) PIN • FRONTLH (B LACK) COTIERPIN SPRING. RH SPRING. lH BOLT WASHER WASHER BUSH FOOTREST FOOTR 'BAR

5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22

. AH INNER . PilLION RH

(sn,v ER)

43610-31001 43612-44800 09160-19024 09200-06041 04 111-20158 09106-08120 09106-08121 09106-08122

EST. PilLION lH (S ILVcR) -

. PILLION FOOTREST
'RUBBER 'WASHER 'PIN 'COTIERPIN BOLT. LOWER LH BOLT. LOWER RH BOLT. BRACKET

DR800SV E4

FIG.32

FIG.32
REF NO.

(F-5)
PART NO.

SPORT CARRIER
DESCRIPTION CARRIER. SPORT (SILVER) ·CUSHION. FRONT

QTY

REMARKS

46310-31D11-13L
2 3

46312-31011 07130-08557 08319-31087 46321-31010 09136-05034 01550·06253

BOLT. FRONT NUT MAT. SPORTS CARRIER SCREW SOLT. CENTER

4 5 6 7

r
~~~rCJ

Y(~" ~ ~'--~
~~~

~~ ~'0;

c:

I "(~

L/ ~
3

w-'

DR800SV

E4

FiG.33

FIG.33
REF NO.

(F-6)
PAHT NO,

FUEL TANK
O'TY DESCRIPTION TANK ASSY. FUEL (BLACK) TUSE. FUEL TANK BOLT CAP SET, FUEL TANK BOLT CUSHION. FRONT CUSHION, UPPER CLAMP BOLT. REAR SPACER. REAR CUSHION. UPPER CUSHION. LOWER HOSE. WATER DRAIN HEAT SHIELD. RH HEAT SHIELD. LH HEAT SHIELD. CENTER L:2000--77Q REMARKS

44110-31014-019
2

44520-31000 01550·08163 44201-01832 09106-05017 44511-12000 44541·31000 09407-25402 01560-08303 09180-08204 44513-31000 44512-31000 • 09352· 701 03-00B 44267-31000 44268-31000 44269·31000

3 4 5 6 7 8
g

v•

9 10 11 12 13 14 15 16

9-11

<r
6

~
8

12

DR800SV

E4

FIG.34
12

FIG.34
1

(F-7)
--~'----

FUEL COCK

REF~~. 44300-31001 PARTNO 2

3

07120-06163 09359-50822-600

COCK ASSY. FUEL BOLT HOSE. FUEL ON HOSE. FUEL RES

===~~~~~----------(Y~------~--,D",E",S",C~R!.!:IP:!T!.S:IO~NL

OTY

-----

L:600-140

4
5

44421-31000 09352-53103-600 09401-08411 09401-10411 09364-06008 09401-10411 15410-94350 09352-53103-600 09355-70125-600 09401-12404 09359-50822-600 09401-08411 09401-10409

6 7 8 9 10

HOSE. FUEL RES NO CLIP .2

L:600-120

CLIP
UNION. CLIP FILTER. FUEL HOSE. FUEL FILTER & PUM HOS"_. F UE L:600-90 P L:600-200 FUEL HOSE

@J-13
4

11 12 13 14 15 16

CLIP

FILTER
&

COCK

@-'"
@D-16

CLIP

HOSE.

PUMP

&

CARB

L:600-80

CLIP

rL"

DR800SV

E4

FaG.3S

FIG.35
REF NO. 1-1 1-2

(F-8)
PART NO.

FRAME COVER
DESCRIPTION COVER. FRAME RH (MAROON) COVER. FRAME RH ,8LACK) LF COVER. FRAME RH (SLUE) HEAT SHIELD O-GSL TAPE. RH RH RH FOR 33J.2AX FOR 22U FOR lLF FOR 33J.2AX
QTf

REMARKS

47111-31000-22U 47111-31000-33J 47111-31000-1 47166-31000 68135-3101

r_~ ~17C

1-3 15 2 14 3-1 3-2 3-3 4 ,,) 5-1 5-2 5-3 6-1 6-2 6-3 7 8 9 10 11 12 13 14-1 14-2 14-3 15 16 17

~;;;;--~
13-&

~"~
'/j

68135-31010-GSMTAPE. 68135-31010-M6WTAPE. 09320-09016 47211-31000-22U 47211-3100Q-33J 47211-31000-1 68145-31Dl0-G5L

CUSHION COVER. FRAME LH (MAROON) COVER. FRAME LH (SLACK) LF COVER. FRAME LH (BLUE) TAPE. LH LH LH FOR 33J.2AX FOR 22U FOR lLF FOR 33J.2AX

~~
11

? 4-71~
91
8

.. /

68145-31010-G5MTAPE. 68145-31 D10-M6WTAPE. 09320-09016 09136-06081 09180-06307 09320-08013 09320-08029 03241-05123 09148-05038 47311-31000-22U 47311-31 DOO-33J 47311-31DOO-llF 01550-06253 09180-08190 09320-12031

CUSHION SCREW SPACER CUSHION. FRONT CUSHION. CENTER SCREW. CENTER NUT COVER. FROME CENTER (MAROON) COVER_ FRAMECENTER (SLACK) COVER. FRAME CENTER (BLUE) SOLT SPACER CUSHION FOR 33J.2AX 2
4

3·6

DR800SV E4

FIG.36

FIG.36
REF NO.

(F-9)
PART NO.

FRONT FENDER
OTY DESCRiPTION fENDER. fRONT NO.1 (BLACK) (BLACK) REMAR«S

53110-31 D30-33J 53311-44820-291 53210-44BOO 09169-06041 01550-06203 02142-05123

2
3

FENDER. FRONT N02 BRACE. FEN~R WASHER BOLT SCREW

4 5
6

FIG.37
9

FIG.37
REF NO.

(G-2)
PART NO.

HANDLEBAR
O-TY DESCRIPTION i-IANDLEBAR (SILVER) BALANCER SET. I-IANDLEBAR 'SCREW 'CAP (BLACK) 'BALANCER 'SPACER MIRROR ASSY. REAR VIEW RH MIRROR ASSY. REAR VIEW LH MIRROR ASSY. REAR VIEW RH MIRROR ASSY. REAR VIEW LH CABLE ASSY. CLUTCH BOOT. CLUTCH CABLE GUIDE. CABLE SCREW CABLE ASSY. DECOMPRESSION CABLE ASSY. THROTILE E22 E22 REMARKS

~ ~

56110-44B31-20H 2 3 4 8 5 6 7 8 9 10 11 12 13 14 15 56200-11831 02122-06453 56274-05350 56271-49400 56275-34401 56500-31021 56600-31021 56500-31010 56600-310 10 58200-44B02 58273-31000 58294-15000 02142-06123 58900-31 010 58300-31010 09407-20403 58400-31011 58490-31000 01550-06103 09408-00078 09408-00101

/.-\

0f
21 @}-22

16 17 18 19 20 21 22

CLAMP. CABLE
CABLE ASSY. STAmER BRACKET. STARTER CABLE BOLT CLAMP

CLIP

DR8C{JSV:::4

fIG.3S

FIG.38
REF NO.

(G-3)
PART NO.

RIGHT HANDLE LEVER

DESCRIPTION GRIP. THROTTLE
'

QTY

REMAR"S

57110-12011

»:

10

2 3 4 5 6 7

57100-14000 09125-05066 02112-05203 57421-13001 57431 05000 57433-09FOO 57460-17COO 57465-17COO 09407 -12402 57341-05000-019 02142-05107 0916f-05043 09160-06130 08319-21068

CAS"';SSY.

THROTTLE

·SCREW. UPPER -SCREW LEVER. BRAKE BOLT. PIVOT NUT SWITCH ASSY. STOP ·SCREW CLAMP (L:120) COVER_ KNUCKLE RH (BLUE) SCREW WASHER WASHER NUT

~.

8
9 10 11 12 13

5 8-~

<»
~9

14 15

DRBOOSV E4

FiG.39

FIG,39
REF NO.

(G-4)
PART NO.

LEFT HANDLE LEVER

a'TY DESCRIPTION GRIP. LH LEVER ASSY, CLUTCH 'LEVER, CLUTCH . 'SOLT 'SPACER 'WASHER 'NUT 'ADJUSTER 'NUT 'SOLT 'WASHER 'CONTACT 'WIREASSY ·COVER 'SCREW CLAMP (L:120l COVER. KNUCKLE LH (SLACK) NUT WASHER WASHER WASHER NUT 2 .1 REMARKS

57211-12DOO 2 57500-44801 57620-49111 57531-4<1801 57532-44800 57533-44800 08319-21063 57441-44400 57442-44800 01204-06204 08322·01063 57465-18601 57541·49100 57481-33010 57484·49110 09407-12402 57541·31000·019 08313-10067 09160-06088 09160-06019 09169-06055 08319·21068

3
4 5 6 7 8 9 10 11 12 13 2 14 15 16 17 18 19

5; f. 10

lS--!

20 21 22

r,
i

DR800SV

E4

FIG.40

FIGAO
REF NO_

(G-5)
PART NO_

REAR FENDER
DESCRiPTION BCDY, REAR FENDER FRONT BODY, REAR FENDER REAR BODY, REAR FENDER REAR REINFORCEMENT, REAR FENDER E22 Q'TY REMARKS

63112-31000
8 3

2-1 2-2 3 4 5 6 7 8

63110-31000 63110-31D20 63120-31000 63192-31001 09118-06067 09116-06006 09169-06041 01550-08203 08319-31087 09800-21023 09462-00072 63331-44821 02142-06163 09169-06055 09160-06092 08310-00063

-~

CUSHION, REAR FENDER

seer
BOLT WASHER BOLT NUT TOOL ASSY BAND MUD GUARD, REAR FENDER SCREW WASHER WASHER NUT

~11

9 10 11 12 13 14 15 16

~~
8

~'0

E22 4 E22 E22 E22 E22

r~
6
DRBOOSV E4

FIG.41
18

FIG.41
REF NO,

(G-6)
PART NO_

COWLING BODY
G'TY DESCRIPTION COWLING ASSY. FRONT (GREEN) COWLING ASSY. FRONT (GRAY) FOR33J FOR 22U.2AX FOR lLF FOR 33J, 2AX RE\IARKS

1-1 1-2 1-3 17 ~__ :_:_1:9_,:~_, 2-1

94401-31030-YOV 94401-31030-33J

94401-31 030-1 LF COWLING ASSY. FRONT (BLUE) 94402-31080-33J 94402-31080-22U 94402-31DAO-l

COWLING ASSY, SIDE RH (BLACK) COWLING ASSY. SIDE RH (MAROON)

I ___

- _:_
_:

-; ':

-,

.. ~

2-2 2-3 3-1 3-2 3-3 4-1 4-2 4-3 5-1 5-2 5-3 6-1 6-2 6-3

LF COWLING ASSY. SIDE RH (BLUE)

FOR 33J ). FOR 22U FOR lLF FOR 33J

68680-31 DSO-GSN 'TAPE SET. SIDE RH • 68680-310S0-G5P 68680-31D50-M6Y 68681-31D5p-G5R 68681-31050-G5S 68681-31060-M6Z 94403-31 D80-33J 94403-31080-22U
'TAPE SET. SIDE RH 'TAPE SET. SIDE Rf-I'EMBLEM 'EMBLEM ·EMBLEM

p->;i

-F<>f1

FOR 22U FOR lLF FOR 33J, 2AX

COWLING ASSY. SIDE LH (BLACK) COWLING ASSY. SIDE LH (MAROON)

94403-31 DAO-l LF COWliNG ASSY. SIDELH (BLUE) 68690-31OS0-GSN 68690-31050-GSP

·TAPE SET. SIDE LH ·TAPE SET. SIDE LH FOR 33J.2AX

686_~O-31 D50-r-.~6Y . TAPE SET. SIDE 68681-31050-G5R 68681-31050-G5S 68681-31060-M6Z 94413-31000-33J 94413-31000-22U 94413-31000-1 94423-31000 94424-31000 94450-31001 94460-31 DO1 94451-31001 94461-31001 94452-31000 94611-31000
REFER TO FIG42 ·EMBLEM ·EMBLEM 'EM8LEM-~

L.f;I-

J:<)1,

FOR22U FOR lLF FOR33J FOR 22U FOR lLF FOR 33J.2AX

7-1 7-2 7-3

8-1 8-2 8-3 9 10

COWLING. UPPER (BLACK) COWLING. UPPER (MAROON) COWLING. UPPER (BLUE) PANEL. COWL INNER RH PANEL. COWL INNER LH COWLING. SIDE FRONT RH COWLING. SIDE FRONT LH PANEL. COWLING RH PANEL. COWLING LH COVER. COWL FRONT LOI',eR SCREEN. WINDOW

LF

11
12 13 14 15 11
,t

16

(G- 8) FOR COWLING rrrnsc

SET

OR800SV E4

FIG.41
13

FIG.41
REF NO.

(G-7)
PART NO.

COWLING BODY
DESCRIPTION ~i3EL. WARNING SAFETY (GERMAN)

O'IY
REMARKS E22. E34 E4. E34 £34 £34 E34 £34 P37 £34, P37 E4, E34 E22

17-1 17-2 17-3 17-4

68319-33E21 68319-33E31 68319-33E01 68319-33E51 68319-33E71 68319·33E41 68319-33E81 6~612-48800 68612-48B10 68612-48B20 68332-44Bl0 68332-44B30 99011-31056-042
REFER TO FiGA2

II :.. :_.':~ "_' r

,I==---~-_---II
~
-

LABEL. WARlilNG SAFETY LAPP (FRENCH) ~~L, WARNING SAFETY (ENGLISH) LABEL, WARNING SAFETY (SPANISH) LABEL, WARNING SAFETY (DUTCH) LABEL, WARNING SAFETY (ITALIAN) LABEL, WARNING SAFETY (POTUGUESE) LABEL, WARNING SCREEN (ENGLISH) LABEL. WARNING SCREEN (FRENCH) LABEL, WARNING SCREEN (GERMAN) LABEL. TIRE AIR PRESSURE LABEL. TIRE AIR PRESSURE MANUAL. OWNER'S

17-5 17-6 17-7 18-1 18-2

J

18-3 19-1 19·2 20

E22 DRAWING NOT SHOWN

(G·B)

FOR COWLING FiniNG

SET

2·5

DR800SV

E4

FiG.42

F1G.42
REF NO,

(G-S)
PART NO,

COWLING FITTING SET

Q'TY
DESCRIPTiON BRACE. COWLING BOLT (SX4S) NUT COVER. COWLING BRACE SCREW (SX12) BRACE. COWLING SIDE RH BOLT (6X1S) BOLT (6X20) SPACER CUSHION WASHER NUT BOLT. FRONT CENTER (6X2S) SPACER CUSHIO~~ SCREW. FRONT SIDE (SX16) WASHER SCREW. SCREEN (5XI6) WASHE.R SCREW. PANEL (SXI2) WASHER NUT. PANEL 4 2 2 REMARKS

1 2 3 4 5 6
7

94510-31000 01570-08453 08313-20083 94593-31001 02142-06123 94541-31000 01580-06163 01550-06203 09180-06038 09320-08021 09160-06088 08319-31063 09116-06093 09180-06307 09320-08047 09139-05044 09161-07009 09139-05022 09161-05010 09139-05021 09160-05037 94484-32800

8 9 10 11 12 13 14 15 16
27 28 ~

17 18 19 20 21 22

(.\

DRBCOSV E4

FIG.42

FIG.42
REF NO.

(G-9)
PART NO.

COWLING FITTING SET

DESCRIPTION SCREW. UPPER COWL (5X12) WASHER SCREW. SIDE UPPER (SX16) WASHER SCREW. SIDE REAR (SX16) WASHER SCREW. SIDE REAR (6X20) WASHER SPACER CUSHION SCREW. SlOE lOWER WASHER SCREW. SIDE COWL FRONT (SX10) WASHER SCREW. INNER PANEL (SX10) WASHER BOLT. LOWER COVER (6X16) WASHER GROMMET. LOWER COVER 2 6 6 (5X14) 2 2 2

QTY

REMARI\S

23 24 25 26 27 28 29 30 31 32

09139-05021 09161-05017 09139-05044 09161-07009 09139-05044 09160-07015 09139-06050 09160-06056 09180-06307 09320-09016 09139-05025 09161-05017 02142-05103 09160-05037 02142-05103 09160-05037 01500-06163 09169-06071 09308-16006

33
34 35

36 37
38 39 40

41

DR800SV

E4

FBG.43

FIG.43
REF NO,

(G-10)
PART NO,

SEAT
Q'TY DESCRIPTION SEAT SET (BLACK/GRAY) ·CUSHION ,CUSHION. 'CUSHION 'CUSHION, ·STRIKER. -CuSHION. ·WASHER ·NUT BRACKET. SEAT HOOK FRONT LOCK ASSY. STRIKER SCREW LOCK SET. SEAT SCREW (6X12) BAnERY STOPPER FRONT REMARKS

45100-31002-A40 2 3 4 5 6 7 8 9 09321-10012 09329-10001 45149-31300 45255·02100 45210-22AOO 45213-13601 08212-06201 08316-20063 45119-31000 45220-20A01 02122-06303 95700·31850 09106-06075

SEAT LOCK STRIKER

£
10~

10 11 12 13 14

~~~ ~©\

0-2

~~b-

7-@

~ I ~

y~
5

14

l.,
~. -

13

DRSOOSV E4

FIG.44

FIG,44
REF NO.

(H-2)
PART NO.

FRONT FORK
aTY DESCRIPTION REMARKS

51103-31O~ 51104-31000

DAMPER ASSY. FRONT FORK RH DAMPER ASSY. FRONT FORK LH •TUSE. OUTER RH ·TUSE. OUTER LH ·METAl. SLIDE LOWER 2

1
2 3

51130-31000 51140-31000 51167-40COO 51158-14200 51153-14330 51173-14330 51156-14200 51195-06COO 51147-14200 51148-14200 51146-31000 51177-14330 51196-31000 51120-31DOO 51121-40COO 51171-31000 51172-14200 51176-14520 51351-31 DOD 51117-14200 51138-44800 51571-01820-1 51576-31000 51577 -01820 51575-01820

4
5 6 7 8 9 10

·WASHER. 'OIL SEAL

'DUST SEAL 'SNAP RING •PIECE. OIL LOCK 'SOLT 'GASKET 'CYLINDER ··SPRING .. RING. PISTON . TUSE. INNER "PISTON 'SPRING ·GUIDE. SPRING 'SPACER ·BOLT. FORK 'ORING ·SOLT. RH

11
12 13 14 15 16 17 18 19 20 21 22 23 24 25

LU BOOT (GRAY)
BAND. SOOT LOWER SCREW. UPPER BAND. BOOT UPPER

ORBOOSV E4

F§G.45

FIG.45
REF NO,

(H-3)
PART NO,

STEERING STEM
O'TY
DESCRIPTION STEM. STEERING •BEARiNG (30X55X 17) BEARING. UPPER (25X47XIS) DUST SEAL NUT. STEERING STEM BOL T. LOWER BRACKET HEAD. STEERING STEM NUT WASHER BOLT. UPPER BRACKET HOLDER. HANDLE UPPER (BLACK) BOLT REMARKS

51410·31000 2 3 4 5 6 7 8 9 10 11 12 09265·30009 09265·25019 51643-40200 51631 ·40200 51328·31000 51310·31000 51353·24800 51356·24801 01570·10453 56211 ·27200·291 01570·06353

OR6CCSV

£4

FIG.46

FIG.46
REF NO.

(H-4)
PART NO.

FRONT WHEEL
O'TY DESCRIPTION HUB. FRONT WHEEL SPACER. FRONT HUB BEARING. RH SEARING. LH SEAL. HUB LH (22X35X5) AXLE. FRONT SPACER, AXLE. LH BOX ASSY. SPEEDOMETER GEAR DISC. FRONT BRAKE (BLACK/BLACK) BOLT (8X20) COVER. BRAKE DISC (BLACK) SCREW WASHER TIRE. FRONT (90190-21 54S) BR1DGESTOt,E REMARKS

54111-31001 2 3 4 5 6 7 6 8 9 10 11 12 13 14 15
15

54731-44800 OB 113-62027 08123-62027 09284-22004 5471'-'4DOO 54751-14DOO 54600-14DOO 59220-31010 59421-03A10 59231-31010 02142-06127 09169-06041 55110-31000 55200-16510 55261-14540 55311-44800 55320·31000 55412-38AOO 55413-38AOO

,>

TUBE ASSY, WHEEL INNER PROTECTOR. INNER TUBE

16 17 18 19-1 19-2

RIM. FRONT WHEEL (1.B5X21) SPOKE SET. FRONT WHEEL BALANCER. WHEEL (20G) BALANCER. WHEEL (30G) 0-2 0-2

ffi--19 10
11

DR800SV E4

FiG.47

FIG.47
REF NO.

(H-5)
PART NO.

FRONT CALIPER
aTY D"SCRiPTION CALIPER ASSY. FRONT LH 'PISTON SET ·-SEALSET. -PAD SET 'SPRING LH 'SOOT 'INSULATOR 'GUIDE 'BLEEDER 'CAP ,PIN 'CLIP BOLT PISTON RE\1ARKS

59300-33010 1 2 3 4 5 6
7

59300-33830 59:1(10-33840 59300-33860 59315-33000 59112-44800 59313-36500 59116-33000 59121-18410 55156-66310 59141-44801 69142-45006 01550-10253

8 9 10 11 12

"

,
DA800SV E4

f1G.48

FIG.48
REF NO.

(H-6)
PART NO.

FRONT BRAKE HOSE

O'TY DESCRIPTiON BOLT (10Xl.25X22) WASHER HOSE. FRONT SRAKE NO.1 HOSE. FRONT BRAKE NO.2 PIPE. FRONT BRAKE CLAMP. HOSE NO.1 BRACKET. HOSE NO.2 BOLT CLAMP. HOSE NO.2 SOlT CLAMP. PIPE BOLT BOLT. HOSE JOINT 2

REMARKS

09350-10040 2 3 09161-10009 59480-31001 59240-31010 59250-31 DOD 59266-31000 59243-31 DOD 01550-06103 59260-31 DOD 01547-06207 09403-06401 01570-06103 01547-06103

4
5 6 7

8
9 10 11 12 13

DRB00SV E4

fiG.49

FIG.49
REF NO,

(H-7)
PART NO,

FRONT MASTER CYLINDER

Q'TY DESCR!PTiON CYLINDER ASSY, FRONT MASTER 'PISTON " BOOT 'DIAPHRAGM 'CAP 'SCREW 'HOLDER 'BOLT 'SEPARATOR 'PLATE REMARKS

59600-31000 59600-04810 2 3 4 59666-44300 59667-44800 69669-24A01 69689-49300 59671-36500 59675-19COO 59748-15400 59749-15400

s CUP SET

5
6 7 8 9

DR800SV

E4

FiG.50
14

FIG.50
REF NO.

(1-2)
PART NO)
'0

REAR SWINGING ARM

DESCRIPTION SWINGING ARM ASSY, REAR (SILVER) 'BEARING (22X29X20) SPACER, CENTER SPACER, PIVOT WASHER DUST SEAL, PIVOT SHAFT, PIVOT WASHER NUT BUFFER, CHAIN TOUCH DEFENSE BOLT, BUFFER WASHER NUT CASE, CHAIN (BLACK) BOLT (6Xl0) WASHER GUIDE, CHAIN BOLT (6Xl0) 3 2

O'TY

REMA,RKS

61000-31002-13L

2 3
4

09263-22022 61282-14AOO 61251-32410 08211-16341 61262-14AOO 61211-12010 08322-01163 08319-21168 61273-31000 61275-31000 09169-06068 08319-31 053 61311-36AOO 01550-06103 09169-06026 61341-14A03 09118-06106

5 6
7

8 9
10 11 12 13 14 18 15 16 17 18

DRSOOSV E4

F1G.51

FIG.51
REF NO.

0-3)
PART NO.

REAR CUSHION LEVER

DESCRIPTION LEVER SET. REAR CUSHION ·SEARING (20X27X30) ,SEARING (20X27X23) SPACER. FROtH (12X20X36) SEAL. DUST BOLT. FRONT (12X66) NUT SPACER. CENTER (14X20X7S) SEAL. DUST BOLT. ROD LOWER (14X14S) NUT ROD SET. CUSHiON LEVER • BE/\RING (20X27X23) SPACER (14X20X53) BOLT. ROD UPPER (14X99i ABSORBER ASSY. REAR SHOCK (BLACK) 'BEARING (10X24X14.5) -H1NG ·SEAL. DUST 'COLLAR SOLT. UPPER (10X50) BOLT. LOWER (10X54) NUT 2 2 2

QTY

REMARKS

62600-44810 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
5

09263-20073 09263-20071 62317-44800 62624-08000 62658-00620 08319-31128 09180-14013 62624-08010 62622-44BOO 08319-~1148 62600·44821 09263-20071 09180-14015 62621-44 BOO 62100-31000-019 62175·00BOO 62657-34AOl 62226-14520 62684-14520 09103-10064 09103-10101 09159-10058

21 22 23

.,

DR800SV E4

( ( (
(

FiG.52

FIG.52
REF NO_

(1-4)
PART NO_

REAR WHEEL
Q'IY DESCRIPTION HUB, REAR WHEEL SPACER (17,SX2SX7S) BEARING DISC, REAR BRAKE (BLACK) BOLT, DISC (6X20) BRACKET, REAR CALIPER SPACER, CAliPER AXLE, REAR _SPACER, RH SPACER, LH (17X33X22.40) WASHER NUT SPROCKET, REAR (NT:47-52S)
~-:

REMA"KS

64111·31010 09180·17071 08124-63037 69."11-44BOO 59421-03A 10 69721-31000 09180-17096 64711-31001 64750-36211 09160-17090 _ 09160-17013 08319-31168 64511-31010 09120-08010 08322-01083 08319-31087 61411-31000 61421-31000 64611-44820 64651-44801 64733-31300 09262-25073 09285-33001 65311-44830 65320-44 B10 65110-31000 65200-49030 65261-44810

2 3 6 4
4

5 6 7 8

BRACKET (17X21Xl0l

26

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

BOLT (SX30_S) WASHER NUT ADJUSTER, ADJUSTER, CHAIN, RH CHAIN, LH

.i-

DRUM, REAR SPROCKET ABSORBER, RETAINER, REAR HUB SHOCK SPROCKET DRUM

BEARING (25X62X17) SEAL, DUST (33X62X7) RIM, REAR WHEEL (MT2,SOX17) SPOKE SET, REAR WHEEL TIRE. REAR (130180-17 65S) BRIDGESTONE

24

27 28

TUBE ASSY, WHEEL INNER PROTECTOR, INNER TUSE

DR800SV E4

FIG.53
12

FIG.53
REF NO.

(1-5)
PART NO.

REAR CALIPER
Q'TY DESCRiPTION CALIPER ASSY, REAR 'PISTON SET . 'SEAL SET. PISTON ·PAD SET ·SPRING ·SHIM 'SOOT ·BOLT ·NUT •BOOT ·BOLT ·WASHER 'SRACKET ·PiN REMARKS

69100-31001

or .

.,,~

69100-31810 2 3 4 5 59300-13820 69100-31820 69115-31010 69132-31000 59303-14500 59387-00820 59388-00820 59386-13AOO 59382-13AOO 59314-13AOO 69151-31000 59345-14600 59121-01AOO 59122-01AOO 09103-10209

6
7

8
9 10 11 12 13 14 15

·BLEEDER
·CAP BOLT

16

DR800SV

E4

·IG.54

---'
REF NO.

FIG.54

(I-6)
PART NO.

REAR MASTER CYLINDER

OTY DESCRIPTION CYLINDER ASSY. REAR MASTER • PISTONtCUP SET "800T 'YOKE ·ROD. PUSH 'NUT 'CONNECTOR 'ORING 'CIRCLIP SCREW (6X16) PIN WASHER COTIERPIN TANK ASSY. REAR t!ESERVOIR 'DIAPHRAGM 'PLATE 'CAP BOLT HOSE. RESERVOIR TANK CLAMP, HOSE UPPER CLIP. HOSE SHIELD, HOSE HEAT HOSE. REAR BRAKE BOLT. UNION (10X1.25X22) WASHER PROTECTOR, BOLT (6X12) WASHER BRAKE HOSE 2 REI.',ARKS

1 2 3 4

69600-31000 69600-04820 69691-0DAOO 69692-00821 69670·44BOO 69693-05AOO 69672-00B20 69686-34200 69674-00B20 09139-06067 09200-08048 09160-08074 04111-20158 69740-31 DOD 59667-18441 59668-18441 59669·07000 01550-06123 69730-31 DOD 09401-13413 09401-12404 69732-31000 69480·31001 09360·10040 09161-10009 69261-44 BOO 09103-06083 09169-06037

'.'

,.)

5
6 7 8 9 10 11 22 23 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

DRBOOSV E4

f1G.55

FIG.55
REF NO.

0-7)
PART NO.

OPTIONAL
DESCRIPTiON THREAD LOCK SUPER (13338) THREAD LOCK SUPER (1303B) THREAD LOCK SUPER (13'2) THREAD LOCK SUPER (1305) THREAD LOCK SUPER (1360) THREAD LOCK CEMENT SUZUKI BOND (1215) SUZUKI BOND (12078) BLACK SUZUKI SUPER GREASE SUZUKI MOLY PASTE GREASE. BRAKE PAD (PSC) PAINT (BLACK) PAINT (BRIGHT SILVER METALLIC) PAINT (WARM SILVER METALLIC) PAINT (PEARL NOVELTY BLACK) PAINT (CANDY ACADEMY MA.ROON) GREEN)

QTY
REMARKS
::)1..1\.'1

1-1 ,-2 1-3 1-4 1-5 2 3-1 3-2 4 5 6 7-1 7-2

99000-32020 99000-32030 99000-32050 99000·32100 99000-32130 99000-32040 99000-31110 99000-31140 99000- 25030 99000-~5140 99000-25110 99000-10109-019 99000-10209-13L 99000-10209-20H 99000-10209-33J 99000-10209-22U 99000-10209-

son son
500 500 200(\
10tHl

tOO1.l 1500

soc
200 900 900 90a 90a ')

\'~

7-3 7-4 7-5 2 7-6

900 900
gOG 90G 300

YOV PAINT (CANDY MARINE BLUEISH

PAINT (LIGHT Ii:HARCOAL METALLIC PAINT (SPECIAL WHITE)

7·7 7-8
7-9

99000-10209-24K 99000-10109-30H

99000-10209-1 LF PAINT (PEARL DEEP BLUE', ,

7 4

OR80DSV E4

PARTS NUMBER INDEX

PARTNO.

FIG NO..REF.NOj

PARTNO. 12665·44800 12570·31DOO 12675·44800 12676·44801 12681-44800 12682-14AOI 12685-44800 12695·44800 12696-31DOO 12711-31000

FIG.NO.·REF.NO. 7-7 8·1 7-8 7·9 8·4 8·5 8-12 8·~ 8·9 9·1

PART NO. 13370·02000 13370-44800 13374·44030 13374·46710 13382·42AOO

FIG NO.·REF.ND. H'21 11·21 11-22 11-17 11-3 11-10 11·20 11-20 11·9 11·4 11-28 11-40 11-31 11-5 11-29

PART NO. 14730·31000 14745-31002 14751-31DOO 14765·31000 14771-13EOO 14771-46Eoo 14775·31000 14782-44801 14786·31010 14796·31010

FIG.NO.·REF.NO. 13·20 13·18 13·11

13-40

PART NO. 24231·44.802 24241-44801 24251-44810 24252·38.'100 24311-44910

FtG.NO.-REF.NO. 17-3 17·4 17·6 17·7 17-19

PART NO. 31143·48600 31145·48800

31150·44600

FIG.NO.·REH;8 19,4 19·12 19·7 19·8 19·9

10000
l----11100-3~DCO 11115-44670 11131·31DOO 11135-44800 11141-44BOl 1-1 1-2 '-22 .1-24 1·7 15.9 1.30 1.31 1.4 1.26

!I

----------------------------------------13382-44030 13383·32080 13383-44800 13387-47010 13394·10010

--------------------

13·22

,11143·05800 (11175·44800 11177-44801 11180·43410 11186·44901

._------------------

-------------------12711-31D10 12741-44600 12747-44800 12760·44800-106 12771-44800

r-------------------11210·45BC1-20H 11241-44801 11301·44841 11340·44802-20H 11351-44811-20H 2.1 2.10 3.1 4.1 4.17

-------------------12811-44800 12812·24800 12830·44802 12840-44BOl 12842-32411 10·3 10·4 10·6 9·6 9·7

9·1 9·2 9·4 10·1 10·2

--------------------13411-05320 13413·31000 13417-26000 13417-44800 13418-17COO

-------------------15100-31DOO 15410·94350 16320·44800 16331-44800 16400·44800 16440·44801 16460·44B04 16470·44B02 16510-37450 16512·14000 16523·3SAOO 16528-38AOO 16600·31000 16629-31000 16650·31000

13·23 13·41 13·9 13·27 13·28

-------------------24321-44B20 24331·44801 24332·27AOO 24341·44902 24351-44810 24741·21Aoo 24741-44800 24742·44800 24751-14AOl 25211·44800

31153·49210 31172·46810 31172·48820 1 31173·38AOO 31254,44110 31281-24610 31800·49100 31861-31000 31851·48810 32101·31000 32102-31000 32371-44800

--------------------13418-17C10 13432-47090 13432-95210 13439-17COO 13502-0iD10 13502-45800 13507-44800 13550.13D60 13551.44810 13601-05148

.~.i-~~f6:i:i;g -~:i;--- -r -;~~i~:;~i~~ i~~~~:~~i?g------- -----~:~~- -----;~:~~ -----I

11350-44800·20H 11371-4480Q·20H 11401·31811 11482·44810 11483-44811

-------~----------4·26 4-32 1-41 4·3 4·18

----------------------------------------12843·32400 12861-44800 12911-44800 12912-44800 12920·44800 9·8 9·9 9-18 9-19 9·20

11-30 11·32 11·27 11-41 11·6 11.6 11.8 11-55 11-7 11-14

--------------------

14·23 34·10 14·7 14-2 14·1 14·10 15·5 15·6 14-17 14·19 14·14 14-15 15·1 15·4

----------------------------------------18·20 17-14 17·16 17-37 18·1

17·23 17-27 17-28 17·32 17·33

---------------------

19·10 19-3 19-13 19,14 22·1

-------------------25221-44800 25231-44800 25310·44800 25312-3BAOO 25322-31310

-1-6~2-0~4~~0~ - - - -1~~1; - - - -

r-

18-2 18-3 18·6 18·27 18·8 18-10 18·13 18·17 18-14

--------------------32800'32EOO 22.7
32900'31010 32910·31000 33410-44800 33510-43010 33541·23EOl 33541-24510 33542·38800 33543'44800 33610'26D10 33624-35BOO 33651·37000 22.9 22.19 22.11 22.13 22.16 22.15 22.18 22.17 21·' 27-2 21·2 21·3 21-4 22·24
22·4

22·6 22·5 20·1 20-2 20·7

2-5;2-3~3~;O~ - - - -1~~ - - - - - - - 3-3~1-0~4;~1~ - - - -2;'-1~ - - - -

-------------------16640-31010

11610·17600 (11970·44830 12100·31000·050

3·20 4·15 5·24

-5~2-4- - - -

:. - '-2~;9~3~;0-0~1~; 12111-31DOQ·OFO ; '2140·44810 12151-44800 12161-45800

5·20 5·21 5·22 5·2 5-3 5-6 5·7 5,11

-r-

12933-37400 12941-31000 12942-31000

9-23 9-11 9-13

13628-44800 13628-44810 13673-44800

11-45 n.49 11-51

15·12 15-10

------------------------7----------25350-24800 25355-12COO 25380-38A02 25411-44800 2542).44801 18·22 18·24 18·26 18·4 18-5 18·28 18·32 18·33 18-30 17·39

25324·34201 25331-38AOO 2q 32-38AOO 25341-38AOO

-1-3~;1~4~~0~- - - - -1~3-7 - - - - - -1~~B-3~1.;~3~ - - - -1~~; - - -13201-32D60 11-1 13685-44800 11-52 13201·32D70 11-1 13692-44800 11.34 13201·32D80 11-1 13700·31001 12.1 13201-32090 11-1 13780-31000 12-2 -1~;;2~3;~6~ - - - - -1~~2- - - - - - -1-3~;6~4:~0~ - - - - -1;-~ - - - -13202-32070 13202-32D80 13202-32D90 13240-31000 11-2 11-2 11-2 11-16 13850-31000 13877-00190 13881·44800 13891.31000 13892.31000 14150.31010 14180.31000 14180.44820 12.9 12.12 12.7 12.5 12.4 13.1 13-4 13.5

----------------------------------------------------\-------_.

20000
21111-44810 21200·44813 21251-32EOO 21410-44800 21441·31000 21441-44801 21451-44800 21451-49200 21452·31000 23165·31DOO 5·17 16·1 16·2 16·3 16·8 16.9 16·10 16·11 16.12 16-15

1-2;;0~3~~0~- - - - -5~1- - - - - 2210·31000 12221-45801 '2261-45800 .2548·37400

25510-44800 25600·31000 25652·03000 25671-35AOO 27511-31000

---------------------------------------_.
27512-44BOO 27517-37400 27600-32Cl0-116 27641-44801 17·40 17·41 17-43 4·38 33972'31010 33973·31000 34110-31000 34111·31000 34124-49400 34131·48810 34132·17COO 34170·31000 34195 32COO 34199-31000 34210·31000 34211·31000 34910-31001 34938·14030 34950'31000

33552-19800 33810·31000 33860·31000 33970-31DOD 33971·31000

2,·5 22·20 22·21 22·23 22-22 23-1 23·5 23·2 23·8 23·9 23·" 23 7 2314 23·3 23·6 23,26 23·28 23·4

"

~ -------------------2500-31001 6·1 12600·44841 6-8 <2612-31000 6·2 .2613·31000 6-3

----------------------------~~----------13247-13AOO 13247-32210 13249-41310 13258·44800 11-12 11-38 11-39 11-15

--------------------------------------------------------------

::;;:~:~;:~ ----+-:~;~~:~;~~- ------:-:;:-:~:~;:; --------:~~----:~~; -----:;~;

2652-44301 .2659·44800 12662.44900 1664-44800
JOSV

30000
31100·31001 31130·48300 31131-48800 31132-48800 31135-65010 19·1 19·11 19-2 19·5 19·6

I
I

7-2 7·5 5-13 5·15

113267.44800 13268·49120 13268·96110 13271·44800

11-45 11·24 11-43 11-44

14305·31050 14306·31D50 14710·31D50 14720-31D50

13'25 13.26 13.31 13.32

23261·44600 23271-31000 24121-44810 24131-44800 24221·44820

16-17 16-19 17.1 17-18 17-2

-----------------------------------------

E4 -1-

PART NO.

F1G.NO.-REF.NO.1 24-1 24-4 24-3 24-8 24-14

PART NO. 37721-44BCO 37740-31000 37840-44X50 38500-31000 38610-Z6ECO

F!G.NO.-REF.NO. 18·41
27-10

-----------------------------------------~-------------------35135-45900 35139-45230 35141-44801 35154-31000 35173-01440 2~-10 24-9 24-2 24-13 24-15 25-1 25-1 25-9 25-2 25-3

35100-31050-999 35121-31000 35130-44801 35133-45230 35135-31000

I
II

I
I
·1

PART NO.

FIG.NO.-REF.NO. 43-11 43-5 32-1 32-2 32-5 35-1 35-1 35-1 35-2 35-5 35-5 35·5 35-14 35-14 35-14

PARTNO.

FIG.NO.-REF.NO. 44-23 44-24 45-5 45-4

38-1

PART NO. 57620-49111 58200-44B02 58273-31COO 58294-15000 58300-31010 58400-31011 58490-31000 58900-31010 59112-44800 59116-33000

FIG.NO.·REF.NO. 39-3 37-11 37-12 37-13 37·16 37-18 37-19 37-15 47-5 47-7

27-13 27-15 25-21

45220-20AOI 45255.02100 463;O-31D11-13L 46312-31011 46321-31010

PART NO.

FIG.NO.-REF.NO.

51576-31000 51577'01B20 51631-40200 51643-40200 53110-31030-33J 53210-44800

53311-44820-291

60000
61000-31002-13L 61211-12010 61251-32410 6 t 262-14AOO 61273-31000 61275-31000 61282-14AOO 61311-36AOO 61341-14A03 61348-14000
50-1

40000
41100-31D01-24K 41540-31001 41550-31000 41890-44802-019 4191'-448CO·019 29-1 29·25 29-26 29-5 29-2

------------------------------------------------------------35601-29EOO 35601-29E30 35603-29E90 35612-17020 35613-27AOO

47111-31000-1 LF 471; 1-31000-22U 47111-31000-33J 47166-31000 47211-31000-1lF 47211-3100Q-22U 47211-31000-33J 47311-31000-1LF 47311-31000-22U 47311-31000-33J

-------------------54731-44BOO 54751-14000 5511()-31000 55156-66310 55200-16510

54111·31001 54600-14000 54711-14000

36-3 36-2 46-1 46·8 46-6

----------------------------------------50-7 50·4 50-6 50-10 -------50-11 50-3 50-14 '50-17 13·43 52-17 52-18 51-16 51-17 51-19

------------------------------------------------------~-----35621-31000 35623-27AGO 35627-27A02 35627-43010 35652·17020 35710-31000 35712-31000 35713-31000 35725-40511 25-11 25-17 25·4 25-12 25-6 41950-44800-019 41990-44802-019 42310-31000·019 42511-448oo-30H 43110-44821 29-9 29-6 30-1 29-12 30-6

50000
51103-31000 51104-31000 51117-14200 51120-31000 51121-40000 51130-31000 51138-44800 51140-31000 51146-31000 51148-14200 51153'<4330 51156-14200 51158-14200 51167·40000 4444· 44-20 44-14 44-15 44.1 44-21 44-2 44-11 44-10 44-5 44-7 4d-4
44.3

-------------------------------------------------------------25-14 26-5 25-10 25-1 26-2 43120-44800 43251-44BOO-24K 43510-44810-019 43520-4481 e-o 19 43550-44810-019 43560-44810-019 43t:OO-31001-13L 43610-31001 43612·44800 43910-27Cl1 43911·01810 43916-44600 44110-31014-019 44201-01832 30-7 27-11 31-1 31-2 31-3 31-4 31-13 31-15 31-15

55261-14540 < 55311·44BOO 55320-31000 55412-38AOO 55413-38AOO

--------------------

45-2 46-7 46-14 47-9 46-15

-------------------59121-01AOO 59121-18410 59122-01ACO 59141-44801 59220-31010

-------------------56110-44B31-20H 56200-11831 56211-27200-291 56271-49400 56274-05350

46-16 46-17 46-18 46-19 46-19

-------------------59231·31010 59240-31010 59243-31000 59250-31000 59260-31000

53-14 47-8 53-15 47-10 46-9

-------------

-------------------------------------------------------------26'3 25·5 25-13 26-16 26·11 26-11 26-13 26·14 26-12 \

37-1 37-2 45-11 37-5 37-4 37-6 37-9 37-7 07-10 37-8 38-2 38-1 '39·1 38-11 38·5 38·6 38-7 39-8 39-9 38·8

-------------------59266-31000 59300-13820 59300-33010 59300-33830 59300-33840 59303-14500 59313-36500 59314'13AOO 59315-33000 48-6 53-2 4747-1 47-2

46-11 48-4 48·7 48-5 48-9

- - -61411-31000 61421-31000 62100-31000-019 62175-00800 62225-14520 ------62317-44800 62600-44810 62600-44821 62621-44BOO 62622-44800 62524·08010 62657-34AOI 62658-00B20 62684-14520 63110·31000 63110·31020 63112-31000 63120·31000 63192-31001

- -------------

-------------51-4
51-1 51.12 51-15 51-10

35761-33A31 _3_5:6_6~3~~3~

2~~~

4_3~O_0~3~~O~~I~L3~~~ 29-16 29·17 29·21 33-1

33-4

1__ 5_14_!~1~2_0~ :

4~.:

56275-34401 56500-31010 56500-31021 56600-31010 56600-31021 57100-14000 57110-12011 57211-12000 57341-05000'019 57421-13001

- ;9;0-0~3;8-6~- - - - -4;~ - - - - - - -6-2;2~~0;~O~ - - - 53·6 47-6 53-II 47-4

-s~-~ - 51-9 51-18 51.6 51-20

--I

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -1- - - - - - - - - - - - - - - - - - - - 35927-00A10 35970-12000 35977-12000 35997-12DOO 36118-42A50 36380-31000 36383-31000 36394-31000 3G610-31050 36740-31000 26-19 26-23 26-25 26-25 24-5 44267-31000 44258-31000 44269·31000 44300-31001 44421-31000 33·14 33·15 33·16 34·1 34-4

35910·31000 35910-31010 35912-38A20 35913·38/\30 35917-30800

------------------------59345-14600 59382-13AOO 59386-13Aoo 59387-00B20 59388-00B20 53-13 53-10 53-9 53·7 53·8

I I
I

----------40~2 40-2 40-1 40-3 40·4

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - +. - - - - - - - - .-- - - - - - - - - - 23-20 23-21 23-23 27-1 27-6

51171-31000 51172-14200 51173-14330 51176-14520 51177·14330

44-16 44-17 44-6 44-18 4~.12

-;7~O~~I;~I~ - - - - -2~~ - - - 37146-26010 37200-3103Q 37400-31020 37720-44800 oRBooSV E4 27-19 28-1 2e-3 18-37

T -4~~O~~3~~O~~A~~ -4;~ -

44511-12000 44512·31000 44513-31000 44520-3lDOO 44541·310QO 45119·31080 45149·31300 45210-22AcO 45213-13601

3306 33-12 33-11 33·2 33·7

I
I

57431-05000 57433-09FOO 57441-44400 ~ 57442-44800 57460-17000 57465-18601 57481-33010 57484'49110 !;7500·44BOI

--------------------

-------------------59421'03A 10 59480-31001 59600·04810 59600-31000

i 51195-060CO
51195-31000 51310·31000 51328-31000 51351-31000

44.8 44-13 45-7 45·6 44.19

--~----------------57465-17000 33-9
-------------------57531-44801 57532-44800 57533-44800 57541-31000-019 57541-49100 39-12 39-14 39-15 39·2

-------------------59666-44300 59667-18441 59667-44BOO 59568-18441 59669-07000

46-10 52-5 48-3 49-1 49-

------------------53331-44821 64111-31010 64511-31010 646; 1-4.!B20 6~651-44BOl

I
I

- - - - - - -5~;5~~2~;O; - - - - -4~~ - - - --

43,1.0 43·4 43· ~ 43-7

I
_

51356-24801 SI.jl0-31DOO 51071-01B20-1LU 5! 575·01 820

45·9 45-1 44-22 44.25

39·4 39-5 39-6 39-17 39-13

-------------------59671-36500 59675-19000 59748-15400 59749-15400

49-2 54-15 49-3 54-16 54-17

49·6 49-7 -49·a 49·9

--------------------65261-44810 52-23 65311-44830 - ··52-24 65320-44810 52-25 6313S·31010·GSL 35-3 68135-3101O·G5M 35-3

~4711-31001 64733-31300 64750-38211 65110-31000 65200-49030

---------------52·S 52-21 52·9 52-26 52-27

40-12 52·1 52·13 52-19 52-20

-2-

r
) 'J

"

PARI NO.

FIG.NO.-REF.NO. 35·3 • 35·6 . 35~6 35·6 41-17

41-17

PART NO. 69730·31 DOD

69732-31000

FIG.NO.-REF.NO. 54·19 54-22 54-14

PART NO. 99000·32020 99000·32030 99000·32040 99000·32050 99000·32100

~'S.NO.-REF.NO. 55·1 55·1 55·2 55·1 55-1 55-1 41-20

PART NO. 01550-05103 O!550·06123

3BI35·31Dl0·M6W 68145·31Dl0·G5L S8145·31D1O·G5M 68145·31Dl0·M6W 68319·33EOI

68319·33E21

FiG NO.-REF.NO. 48-8 50·15 13-29 27-16 54-18

PART NO. 02112·05553

021 ~2·16203

FiG.NO.·REF.NO. 24-12 1·39 23·25 23·10 18-42

PART NO. 07130·08557 08113·62027 08123-62027 08124·63037 08130·62007

FIG.NO.-REF.NO. 32-3 45·3 46·4 52-3 16·16

69740·31 DOD

S8319-33E31 "S319·33E41 68319·33E51 l8319·33E71

41-17 41-17 41-17 41-17

-----------------------------------------

90000

99000-32130 99011-31056·042

-------------------01550·06163 1-9 13-15 14-24 26-20 1-32

--------------------02 i 12·36203 02112-75123 02112-75127 02112-75163 27-14 14:13 12-3 11-33 18·38 17·15 17-17 18·15 43·12 13-21

02112-34063 02112-34",23 02112-36103

-------------------OB211·05Hl 08211·10221 08211-16341 08211-17241 08211·25351 08211-40523 08212·06201 08212-12201 08212-14181

- 06~~8~3"~3-~2-~·~4~4~8-831-0~- - - - -:~~~ - ;8612-48800 68612·48810 68612-48820 68530·31D50·G5N ;S680·31050·G5P 68680-31050-M6Y -S681·31DSO·G5R 8581·31050·G55 -S61, .·31D60·M6Z 8690·310S0-G5N 68690·31050-G5P -S690·31050-M6Y .9100·31001 ~9100·31810 41-19 41-18 41-18 41-3 41·3 41-3 41-4
41·7

-1- ~-::~-;:;~g;~:;~i--------------------------:~~94401-31030-33J 94402-31DAO'ILF 94402-31080·22U 94402-31OS0-33J 94403·31 DAO-lLF 94403·31080-22U 94403·31080-33J 94413·31000-1LF 94413-31000·22U 94413·31DOO-33J 94423-31000 94424·31000 94450·31001 41-1 41-2 41-2 41-2 41·5 41-5 41·5 41-8

--------------------

01550·06203

00000
01550·06253 01204-06204 01421·05208 01500·05163 01500·06103 01500·06163
39-10

---------

--------41-18

----------------------------------------2-8 8·10 17-38 16-20 42-39 18·34 3·13 20-4 20-8

14-16 36·5 42-8 1-10 32-7 35·15 1-11 H2 2·5 22·25

-------------------02122·05123

---------------------

18·25 6-7 29·22 50·5 14·9 17·9 6·11 43·8 18·35 14-11 14.4 23.11 26-22 30.11 40.15 11.11 39,18 4.30 42-3 18-18 23·30 26"0 2·9 1·20 9,15 1·19 25·8 25·16 7-10
26-24

":~

'-'>

-------------------01550·06303 01550·0[·.·53 01550·06407 01550·08163

----------------------------------------02122-06453 02142-05103 37-3 42·35 42-37 38-12 36·6 08221-10185 08310·00043 08310-00063

02122·06303 02122·06353

----------------------------------------41-3 41-8 41-9 41-10 41-11 01500·05203 01500-12203 01547·05103 01547·06103 01547·06163 01547·06167 01547·05203 01547-06207

41·4 41-7 41-4 41-7 41-6 41-6 41-6 5353·1

--------------------~----------------------------------------01550-08203 01550·08253 01550·10163 01550-10253 01560-08303 01570-06103 01570-08253 33-3 40·8 29·10 2-12 47-12 02142-06123 02142·06127 02142-06163 27-5 37·14 42·5 46-12 22·10

02142·05107 02142·05123

--------------------

-------------------94451-31001 94452·31000 94460·31001 94461-31001 94484-32600

--------------------

69100-31820 -9115,31010 .9132-31000 69142-45000 I( __3~5_1~32~O.?

l.

53·3 53-4 53·5 47-11 5:~'~ 52-4 54-26 54·23 54·2 54-1 49·4 54·5 54-7 54-9 54-8 49-5 54-3 54-4 :-~-6 52·6

-------------------94510·31000 94541-31000 94593·31001 94611·31000 94635·19COO 42-1 42-6 42-4 41-16 29·24 43·13 55-7 55-7 55-7 55-7

41-13 41-15 4",2 41-14 42·22

--------------------01547·05253 01547-06257 4-36 4-10 4-22 4-28 4-35

48-13 4-37 14·22 19-17 48-10

--------------------------------------------------------------33·9 25·18 29·27 48-12 13-3 02142·06203 02162·05103 03211·04103 03211·04207 40·13 22-8 IS-II 23-22 26·4 35-12 31-19 54-13 31-6 4-34 1-8 2-11 3·2 4-4 4-19

08310·00087 08313,10067 08313-20067 08313·20083 08316·10063

08316-10057 08316,10083 08316·10103 08316·10123 08316·20053

-------------------01570-08353 01570·08453 01570-10453 01580·06103 01580·06163

'9211-44600 ! ,3261·44800 69480-31001 )600-04820 69600·31000 ,9669·24A01 "9670·44800 )572-00820 69674-00820 1686-34200 "9589·49300 J691-OQAOO 69692-00821 ( '593'05AOO d721·31DOO

-------------------95700-31850 99000-10109-019 9900Q-10109-30H 99000·10209- YOV 99000-10209·1 LF

--------------------01547-06307 01547-05357 01547·06403 01547-06407 01547-05457 4-9 4-27 4-21 3·3 4·8

01547·06303

-------------------02112·04103 02112·05103 02112-05127 02112·05163

45-12 42-2 45·10 13-10 42-7 9·16 5·12 11-13 11-47 23-27 24-6 38·4
28-~

-------------------03241·05123 04111-20158

------------~------~-

-------------------04211-13189

04111-20208 04211·09129

-------------------08316·20053 08319·21063 08319·21068 08319·21168

-------------------99000·10209·13L 99000-10209-20H 9900Q-10209·22U 99000-10209·24K 99000·10209·33J 99000·25030 99000·25110 99000·25140 99000·31110 99000-31140 55·7 55·7 55-7 55-7 55-7

--------------------01547·05507 01547-06507 01547-05653 01547-06753 01550·05103 4-7 4-20 4·6 3-4 4-5 3·5 3·6 1-25 13·37 37-20 -

-------------------02112-05203
02112-05253

----------------~-04221·04089 18-7
04221·05109 0/120·06163 07130-05163 07130-05203 9-3 34-2 15-7 10·7 20·3 10·6 3-11 6-10 8·7

---------------------08319·31053 08319·31063 08319·31083 08319·310B7

43·9 39·7 38·15 39·22 50·9 50·13 42-12 1·35 32·,

40-9

02112-05305
02112-05455

._-----------------

----------------------------------------55-4 55·6 55·5 55-3 55·3

28-4 24~11 7-6 8-3 18-21 22-12 14-6

02112-06123 02112-06203 02112-06253 3-·

( DR800SV E4

07130·06303 07130·06553 07130·08127 07130·08163 07130·08303

52-16 08319·31103
08319-31128 29·23

08319-31146 08319-31168

51·, 5 ~-11 52·12

PART NO_ 08321·01083 08322·01053 _0_8:2_2~0~0_8: 08322-01163 08331-31106 08331·31126 08331·31286 08331·41286

FiG.NO.·REF.NO '·36
8·8

PA.RT

~~O ~::~
21·~J 29·28

PART NO_

29-11 39-11 5:~: 50,8 HS 18-35 17·25 4-40 19·16 22·3 30·10 1-14 1-15

J
!

C3~~.s (:(:::5 C'3t 10':;[O,} 0~'

C",' 15-(':.:24 16 (-ten

12,'3

4:-!~

+ _O::6~~C~C_8:
I
I
09160-06C88 09160-06092 09160-06130

II

FIG,NO_·REFNO.

PART NO_

FIGNO.-REF.NO_I

PART NO_

FIG.NO,-REF.

C9~6C-C50!9 09H30-C6028

39.20
13·34

091€O·C>€056

25-9 42.30 1:-? 26-21 39·19 42-11 40-15 38-14 42-28 54·12 1·21 31-11 31·10 52·11 31-17 16·7 18-16' 5·5 42-19 42-24 42·34 42-17 42-26 _

09169-06055

09" C,·C61 5 , ".1115'%167 C9116·0;;168 091>6-08106

------------------------------------------------------------08361'35068 09100·06009 09103-05033 09103·06052 09103·06067 09103-06083 09103·06102 09103·08083 09103·08222 09103-08224 09103·08293 09103-08332 09118'C6067 09118-06106 09118·08145 40·5 50·18 13-13 13-42 52·14

23·15 23-23 24-18 16,14 15-2

-------------------------------------------------------------1·16 54-27 1·6 29·18 13-24 1-17 29·3 1·34 29·7 3·18 09125·05066 09128-06013 09134·06012 09135·06013 09136·05034 09136-06081 09139·05021 38-3 22·2 1-23 16·21 32-6 35·8 42·20 42-23 42-18 42·33 42-16 42·25 42·27 27·9 42·29

09120-08010

09160-07015 09160'08074 09160-10060 09160-10124 09160-10128 09160·17013 09160·19024 09160·22068 09160· 25059 09160·41002

09180·06038

--------------------------------------------------------------

09161-05010 09161·05017 09161-07009 09161-10009 09162-12006 09164-12018 09164·20002

09103·10051 09103·10064 09103'10101 09103·10122 09103·10190 09103·10197

----------------------------------------51-21 51·22 3·15 3·16 29·20 09139-05044

09139·05022 09139-05025

--------------------

-------------------09103·10209 09103·10238 09103·10255 09103-10256 09103·14001 53·16 3·17 31-9 13·14 20·5

--------------------09139-06067 09139-06076 09140·04006 13-33 54·10 13·6 13-30 26-18 8-11 8-15 16-4 5-18 35-13

09139·06026 09139-06050

--------------------09164·22007 09164·40003 09167-25021 09167·26001 09167 ·28002 09168-05004 09166-06023 09168-06024 09168,06121

48·2 54·25 8-14 9-10 16-5 5·19 5·14 17·8 17-29 17·30 16-22 1-18 2-7 4-23 13·8

-------------------09180·08204 09180-14013 09180-14015 09180·17071 09180·17090 09181·08111 09181·20223 09181-22223 09181·28167

33·10 51·8 51·14 52·2 52·10

-0-9~8~~1;;9~ -, - - - -5;~7 - - - 29-19

-1-O~;E~~~~O-I~ ---09250·72001 09282·1C014 09282·16002 '09283-25076 09234·22004 092e5·10004 09235-12002 09285·33001 09289-07002

09280-12008 ',09280'15007 09280·17003 09250·33004 I 09280·35005

-------------------------------------15-S 14·18 4-16 4·25 19-15 09364-06008 09380-17001 09380·25003 09380·25013 .09381-26002 09401·08411 09401-10409 09401·10411 09401-12404 09401·13413

54-2; 34.8' 14-8 17.10 17.11 5·23 34-6 34-15 34.16 34.7 34-9 34.13 54-21 54.20 12-11 12-10 1-40 12.6 48-11

-------------------09106-05017 09106-06075 09106-07012 09106-08005 091 06-0S 102 09106·08120 09106-08121 09106·08122 09108·06107 09108-08206

-------------------31·20 31·21 31-22 4·29 1·13

33-5 43-14 2-4 8'0 30·8

--------------------09140-05006 09140-12021 09140-20001 09140-22012 09148-05038

---------------------

-------------------09200-06041 09200-08048 09200-10008 09202-10006 09202·10010

17-21 17·22 17-25

-1~3~- - - - - _ -0~;8~~1~O-0; - - - - -1~3- _ 14·20 9-12 5-10 17·36

31-18
54-11

-------------------------------------46-5 16'18 18·31 52·23 9-24

----------

09159·08103 09159'10058 09159·10097 09150,050,7

---------29·4 29·8 3·19 51·23 30·5

42-36 42·38

---------------------09168-07003 09168-08008 09168·10031 13·38 2·5 3·12 10·5 2·13 3·14 1-28 4·12 50·16 54·28

-------------------09206-03001 U9209·05011 09223'0,1001 09241·30004 09246-05006 09248·14005 09248·16004 09250·3Q010 09259·36015-20H

31-5 6-5 6·6

-------------------------------------------------------------09108·10094 09108·10103 09111·06039 09111·06045 09111·10048 2·2 2·3 17·42 9-5 30-4 42·21 09160-050-13 09 I 6Q-05045 35·13 24-7

1·5 18·39 B·17 1-33 4·2 1·27 3·9 26·28 4·24

I
I
,

--------------------~----------------093C-Q·22005 09300·25023 093C-Q·28002 09308-05015 09308·16006 17-20 17·5 17·24 25-19 42·'\1 09401-14301 09401.14404 09402-52208 09402-6620B 09403-06401 09404·05429 Q9404·06431 09404-06432

09168·12002 09168-14002 G9169-C6025 C9169'C6037

- O~;4-7~1~;I~ - - - - -4~1-1- - - -

L -I -O~;1~~I~;6~ -_-- -3~~;

09320-08013 09320-00021 09320·08029

----

-0-9~O~~0;;O~ - - - -

-2;'~;·
18-43 25.20 ,'7.3 (1-42

35-10 29·31 42·10 35·11

OR800SV E4

-4-

PART NO.

FIG.NO.-REF.NO.

PART NO.

FIG.NO.-REF.NO.

PART NO.

F!G.NO.-REF.NO.

PART NO.

FIG.NO.-REF.NO.

PART NO.

FIG.NO.-REF.NO.j_

PART NO.

FIG.NO.·REF

NO.

09404·06432 09407-11401 09407-12402

27·3 27-4 27-4 38-10 39-16 11-54 27·4 12-14 37-17 12-14 27-4 33·8 27-4 27-17 37-21 37-22 7-11 5-16 20·6 18-12 18-40" 9-17 16-'1 14-<I 27-12 8-16 30-2 30-3 18-29 31-8 31-7 18·23 9-14 30·9 40-11 25-7 25-15 24-16 24·17 26-6 23-13 23·24 26-15 27-7 27-7 1-29 1-29 11-19 11·35 3-7

09493·26004 09493-28006 09493-32006 09493-36003 09493·60004 09494-00871 09800-21023 .

11-36 11-36 3·7 4-13 11-37 11-18 40-10

I
i

09407-14403 09407-18403 09407-20403 09407-25401 09407-25402 09407-30401 09408-00012 09408-00078 09408-00101 09420-03008 09420-04008 09420-05007 09440-04003 09440-04010 09440-06007 09440-20013 09440-21006 09443-06012 09443-10040 09443-15041 09443-22010 09444-~o113 09448-15004 09448-1500e • 09448-17021 09448-17029 09448-3201 B 09462-00072 09471-12045 09471-12060 09471-12063 09471-12083 09471-12103 09471-1211 a 09471-12140 09481-10101 09481-20101 09482-00330 09482·00334 09491-26011 09492·45016 09493-24009
ORBOOSV E4

- 5--

SUZUKI DRSOOS(U)V PARTS CATALOGUE

3rd Edition Published in May, 1999

©1999 Suzuki Motor Corporation. All rights reserved.

No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Suzuki Motor Corporation.

SUZUKI MOTOR CORPORATION

Spare Parts & Accessories Department Hamamatsu Nishi, P.O. Box I 432-8611 Hamamatsu, Japan
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