November 2007 1.a) (chapter 11 pages 259) b) (chapter 11 pages 267) 2.

b) Misrun - the casting has solidified before completely filling the mold cavi ty. cause : -fluidity of the materials is insufficient -pouring temperature is too low -pouring done too slowly -cross section of cavity too thin solution : Shrinkage cavity : - internal void where molten metal is not available du ring freezing. solution : proper riser design 4.c) (chapter 14 pages 343) 6.a) (chapter 16 pages 383) November 2008 1.a) (chapter 11 pages 273) b) (chapter 11 pages 273) 2.a) (chapter 17 pages 462) b) Advantages - good dimensional accuracy - controllable porosity - unlimited choice of alloys, composites and associate d properties Limitations - limited part size complexity - high cost of powder metallurgy - high cost of tools c) (chapter 17 pages 439~440) 3.a) Accuracy - degree of agreement of measured dimension with its true magnitud e Precision - degree to which an instrument gives repeated measurement of t he same standard. b) clearance fit - allow sliding / rotation transition fit - provide accurate location interference fit - provides rigidity and allignment 4.a) (chapter 16 pages 401) b) wer bending / stretch bending - factors influencing spring back . yield stress of material . Young's modulus of material . sheet thickness 5.a) (chapter 34 pages 973) b) (chapter 34 pages 976) November 2009 1.a) * subtractive - material removal * additive - material addition, often in layer * continuous - continuous output (wire, rod) * not shape - output is the same as (or near) final shape b) (chapter 11 pages 262) c) (chapter 11 pages 263) d) (chapter 10 pages 243) 2.b) (chapter 17 pages 457)

3.c) (chapter 17 pages 439) d) (chapter 11 pages 273) 4.c) (chapter 14 pages 338, 340, 342)