eg INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR THREE PHASE ELECTRIC MOTORS USED IN EXPLOSIVE ATMOSPHERES (Low and High Voltage) WEG INDUSTRIAS S.A. - MAQUINAS 9300.0005 1/1 Edition: March 2004TABLE OF CONTENTS 1. GENERAL INFORMATION 4.4. INTRODUCTION 4.2. SAFETY INFORMATION .. 2. GENERAL INSTRUCTIONS 2.1, MOTOR APPLICATION. 2.2, TRANSPORTATION, 2.3, RECEIVING INSPECTION. 24. STORAGE... 3. INSTALLATION... 3.1, MECHANICAL... eo 3.1.1, FOUNDATION - BASE. 3.1.2, COUPLING. 3.1.3, ALIGNMENT .. 3.1.4 COOLING... 3.1.5 VIBRATION / BALANCE... 3.2. ELECTRICAL ASPECTS .. 3.2.1 POWER SUPPLY... 3.2.2.CONNECTIONS..... 3.2.4 PROTECTIONS..... 3.2.5 INSULATION RESISTANCE. eo 3.2.6 ADJUSTMENT OF MOTOR PROTECTION DEVICES. 3.2.7 ELECTRIC CONNECTION CHECKING .. 4, MECHANICAL INSTALLATION CHECKING, 5, NOISE LEVEL .. 6. MAINTENANCE........ 6.1, LUBRICATION 6.1.1. QUALITY AND QUANTITY OF GREASE... 6.1.2. COMPATIBILITY wera 6.1.3 OIL LUBRICATED BEARINGS. 6.2, MAINTEANCE PLAN. INSTALLATION, OPERATION AND MAINTENANGE MANUAL FOR TREE PHASE ELECTRIC MOTORS USED IN EXPLOSIVE ATMOSPHERES 21. GENERAL INFORMATION 1.1. INTRODUCTION This Manual is intended to supply and clarify important topics that must be followed accordingly including transportation, installation, operation and maintenance of Weg motors used in explosive atmospheres. Therefore, we recommend to read it carefully before performing any installation service or before operating the electric motor. Once this Weg motors has been designed for explosive atmospheres, all safety information described in item 1.2 below should be followed carefully. When any motor or equipment Is used out of the industrial area, Its the ‘enduser’s responsibility to provide alt safety and protection information while Installing the motor (for example, to avold that people come close to the motor, and others. 1.2. SAFETY INFORMATION Additional Information about installation, operation and maintenance of electric equipment. Warning! During operation, such equipment has energized or rotating parts that may present high temperature. So open terminal boxes, unprotected couplings, incorrect handling may cause serious accidents to people and/or material damage. The people responsible for safety should ascertain that: \stallation Only qualified personnel perform installation and operation services on the equipment; This personnel must carry this Manual along with other documents suplied with the motor, and the works should be performed in accordance with specific standards and documentation for this product; - Unqualified personnel should never Perform any work on electric equipment; - If installation and safety instructions are not followed accordingly, warranty may be void. QUALIFIED PERSONNEL are those People who based on their education, experience, knowledge of standards and service conditions required are dulyauthorized to perform any service on the ‘motor. Furthermore, these people should know and how to carry out first aid procedures. We recommend that all services related to installation plan as. well as all transportation activities, storage, assembly, installation, start up, maintenance and repairs should be carried out only be qualified personnel. Special attention should be paid to: - Technical data referred to allowed applications {assembly conditions, connections, and —_ installation conditions), included in this Manual, Purchase Order documentation, operation instructions, manuals and other documents; - Instructions and specific conditions for installation on site; - The use of proper ‘equipment; for handling and transportation: ~ That all protection devices of each component are removed before installation. Additionally, all Individual parts must be storaged in vibration-free rooms so as to avoid damages, knocks without causing injury to people. For practical reasons, it is not possible to include in ‘this Manual detailed information that covers all constructive variables, nor covering all possible assembly, operation or maintenance alternatives. For this reason, the present Manual only includes required information that atlow qualified and trained personnel to Fequired to carry out the work, tools and If you still have further doubts about this, specially in reference to specific product information, WEG is willing to provide such information via its network of authorized service agents. and/or representatives. In order to allow Weg to provide a prompt service, within technical standards, the motor serial number that is available on the identification nameplate should be supplied. INSTALLATION, OPERATION AND MAINTENANCE MANUAL FOR TREE PHASE ELECTRIC MOTORS USED IN EXPLOSIVE ATMOSPHERES. 3