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BECHTEL CONSTRUCTION OPERATIONS


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1996 Bechtel Corp.

Piping/Mechanical Handbook

FRWD-1

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Piping/Mechanical Handbook

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1996 Bechtel Corp.

Piping/Mechanical Handbook

1-1

Section 1

Corporate Piping/Mechanical Procedures

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F4.5, ,
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1-2

Piping/Mechanical Handbook

1996:Rev.2

Section 1

Corporate Piping/Mechanical Procedures

2-
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1996:Rev.2

Piping/Mechanical Handbook

1-3

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

Safety

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1996 Bechtel Corp.

Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

Duties and Responsibilities

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1996:Rev.2

Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

Duties and Responsibilities

Section 3

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1996:Rev.2

Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

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1996 Bechtel Corp.

Piping/Mechanical Handbook

3-7

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Piping/Mechanical Handbook

1996:Rev.2

Duties and Responsibilities

Section 3

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Piping/Mechanical Handbook

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3-10

Piping/Mechanical Handbook

1996:Rev.2

Duties and Responsibilities

Section 3

3-2

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

Duties and Responsibilities

Section 3


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1996:Rev.2

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Piping/Mechanical Handbook

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3-14

Piping/Mechanical Handbook

1996:Rev.2

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1996 Bechtel Corp.

Piping/Mechanical Handbook

5-1

Section 5

Pipe Sizes and Materials

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5-2

Piping/Mechanical Handbook

1996:Rev.2

, 8 . 18
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Piping/Mechanical Handbook

5-3

Section 5

Pipe Sizes and Materials

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

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1996 Bechtel Corp.

Piping/Mechanical Handbook

6-1

Section 6

Pipe Joints and Bending

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6-2

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6


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1/16 ,
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1996:Rev.2

Piping/Mechanical Handbook

6-3

Section 6

Pipe Joints and Bending

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6-4

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6


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90 45 .
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6-9 -

6-10 -
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1996:Rev.2

Piping/Mechanical Handbook

6-5

Section 6

Pipe Joints and Bending

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6-11 -

6-12 -

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6-13
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6-13 -

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6-6

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

. 6-15,

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6-15 -

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6-16
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6-16 -

6-17 -



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1996:Rev.2

Piping/Mechanical Handbook

6-7

Section 6

Pipe Joints and Bending

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6-20 -

6-19 -

6-8

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

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. 6-21.

6-21 -

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3000 6000 psi.

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6-22 -

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6-23 -

1996:Rev.2

Piping/Mechanical Handbook

6-9

Section 6

Pipe Joints and Bending

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6-10

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6


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150 psi

300 psi

10

600 psi

10 3/4

900 psi

11 1/2

1500 psi

12 1/4

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(psi).

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1996:Rev.2

Piping/Mechanical Handbook

6-11

Section 6

Pipe Joints and Bending

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6-12

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

.
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6-28 -

6-29 -


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1996:Rev.2

Piping/Mechanical Handbook

6-13

Section 6

Pipe Joints and Bending

6-30 -

6-31 -

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6-14

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

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1996:Rev.2

Piping/Mechanical Handbook

6-15

Section 6

Pipe Joints and Bending

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5: 200%
: 200%

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6-16

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

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1996:Rev.2

Piping/Mechanical Handbook

6-17

Section 6

Pipe Joints and Bending

6-34,
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6-35.

6-35 -

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6-36 -

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2-12
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6-18

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

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6-37 -

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1996:Rev.2

Piping/Mechanical Handbook

6-19

Section 6

Pipe Joints and Bending


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6-20

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

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1996:Rev.2

Piping/Mechanical Handbook

6-21

Section 6

Pipe Joints and Bending


6-1

12

16

6-22

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6


6-1

20

24

1996:Rev.2

Piping/Mechanical Handbook

6-23

Section 6

Pipe Joints and Bending

6-2

.:

. 1

:
:


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1 (25%
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2 (50%
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3 (100%
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6-24

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

FORM T_FLANGE.DOT 1996:REV.0

1996:Rev.2

Piping/Mechanical Handbook

6-25

Section 6

Pipe Joints and Bending


6-3

1/2"
5/8"
3/4"
7/8"
1"
1 1/8"
1 1/4"
1 3/8"
1 1/2"
1 5/8"
1 3/4"
1 7/8"
2"
2 1/4"
2 1/2"
2 3/4"
3"
3 1/4"
3 1/2"
3 3/4"
4"

13
11
10
9
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8

( .)
0.1257
0.2018
0.302
0.419
0.551
0.728
0.929
1.155
1.405
1.680
1.980
2.304
2.652
3.423
4.292
5.259
6.324
7.487
8.749
10.109
11.567


(A1/A2)
0.641
0.658
0.683
0.697
0.702
0.732
0.757
0.778
0.795
0.810
0.823
0.834
0.844
0.861
0.874
0.885
0.895
0.902
0.909
0.915
0.921

,
:
1/2" 1": , UNC NC
1 1/8" 4": 8 , 8N

6-26

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6


6-3

()
1/2"
5/8"
3/4"
7/8"
1"
1 1/8"
1 1/4"
1 3/8"
1 1/2"
1 5/8"
1 3/4"
1 7/8"
2"
2 1/4"
2 1/2"
2 3/4"
3"
3 1/4"
3 1/2"
3 3/4"
4"

30,000 PSI
.

.
()

(-)
4257
30
5780
60
9060
100
12570
160
16530
245
21840
355
21870
500
34650
680
42150
800
50400
1100
59400
1500(*)
69120
2000(*)
79560
2200(*)
102690
3150(*)
123760
4400(*)
157770
5920(*)
189720
7720(*)
224610
262470
303270
347010
-

45,000 PSI

.
()

(-)
6386
45
10170
90
13590
150
18855
240
24795
368
32760
533
41805
750
51975
1020
63225
1200
75600
1650
89100
2250(*)
103680
3000(*)
119340
3300(*)
154035
4770(*)
193140
6600(*)
236655
8880(*)
284580
11580(*)
336915
393705
454905
520515
-

60,000 PSI

. .

() (-)
8514
60
13560
120
18120
200
25140
320
33060
490
43680
710
55740
1000
69300
1360
84300
1600
100800
2200
118800
3000(*)
138240
4000(*)
159120
4400(*)
205380
6360(*)
257520
8800(*)
315540
11840(*)
379440
15440(*)
449220
524940
606540
694020
-

:
1.

;

2.
:
a.
30,000 PSI: 0.0010 IN/IN
b.
45,000 PSI: 0.0015 IN/IN
c.
60,000 PSI: 0.0020 IN/IN
3.
,

. ASTM A307
SA564, GR. 630 (17-4PH).
4.
30,000,000 PSI

1996:Rev.2

Piping/Mechanical Handbook

6-27

Section 6

Pipe Joints and Bending

,
6-4
-

:
S = E * e/L
: S = (psi)
E = (30,000,000 psi)
e = ()
L = ()
:


,
0.001 . 10%
.
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:
L*S
E
, , (e/L /),
:
e

e
L

S
E


6-3.
,

:

6-28

Piping/Mechanical Handbook

1996:Rev.2

Pipe Joints and Bending

Section 6

eTOTAL = (S/E) * {l1 + (A1/A2) * l2}


:

eTOTAL = ()
S = ,
A1 (psi)
E = (30,000,000 psi)
l1 = ()
l2 = ()
A1/A2 =
( )

1
, S = 45,000 psi
= 30,000,000 psi
A1/A2 = 0.702 ( 6-3)
l1 = 2
l2 = 4
eTOTAL =

45,000 psi
30,000,000 psi

* {2" + (0.702) * (4")}

eTOTAL = 0.00721
:
, 0.009 ,
, 56,156 psi 25% , .

1996:Rev.2

Piping/Mechanical Handbook

6-29



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(NPS)
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( 20F - 100F).
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7-1 -
100F


150

425 psi

300

1100 psi

600

2175 psi

900

3250 psi

1500

5400 psi

2500

1996 Bechtel Corp.

Piping/Mechanical Handbook



150, 300, 600, ..


. (psi)
( 800 F)
.
600
600
850 F.

,
1000 F,

170

Page 2 of 11

7-1,
(psig) (F).
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.

1996 Bechtel Corp.

Piping/Mechanical Handbook

Page 3 of 11



,
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250 ,
450 F, 800 .
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AISI 304
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(ASTM A216, Grade WCB)


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(ASTM A126) (ASTM B61 and B62)

(ASTM A105 A181)


(ASTM A182, F5, F11 F22)
(ASTM A182, F-304, F-316 F-347)


.

1/2 36
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1996 Bechtel Corp.

Piping/Mechanical Handbook

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1996 Bechtel Corp.

Piping/Mechanical Handbook

Page 5 of 11

ANSI B16.1
ANSI B16.5 -
ANSI B16.10 ,

ANSI B16.20
ANSI B16.21
ANSI B16.34 ,
ANSI/ASTM A181 ,
;
ANSI/ASTM A182 ,
,
MSS SP-25 ,
NISS SP-45
API 593
API 594 ()
API 595
API 597
API 599
API 600
API 602
API 603 150
API 604
API 606 ( )
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1996 Bechtel Corp.

Piping/Mechanical Handbook

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1996 Bechtel Corp.

Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

7-15 -

Wheel nut
Wheel
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1996:Rev.2

Piping/Mechanical Handbook

7-17

7-16 -
Hand lever
Hammer blow hand wheel
Anvil
Lug
Gears -
Spur gearing
Worm gear

7-18

Piping/Mechanical Handbook

1996:Rev.2

Bevel gearing
Extension stem
Stem
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1996:Rev.2

Piping/Mechanical Handbook

7-19

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Piping/Mechanical Handbook

1996:Rev.2


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Piping/Mechanical Handbook

1996:Rev.2

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1
2
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10
11
12
13
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16
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Piping/Mechanical Handbook

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1996:.2

Piping/Mechanical Handbook

7-23

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7
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20
21
22
23
24
25
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7-23 -

1996:.2

Piping/Mechanical Handbook


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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

7-27

Valves

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Valves

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Valves

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

10-1

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Piping/Mechanical Handbook

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1996:Rev.2

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

10

1-10

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40 (STD)
80 (XS)
40 (STD)
80 (XS)
40 (STD)
80 (XS)
10S
40 (STD)
80 (XS)
10S
40 (STD)
80 (XS)
10S
40 (STD)
80 (XS)
10S
40 (STD)
80 (XS)
10S
40 (STD)
80 (XS)
10S
40 (STD)
60 (XS)
10S
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10
30 (STD)
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10
30 (STD)
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10
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10
20 (STD)
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10
20 (STD)
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10
20 (STD)
XS

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2"
2 1/2

3"

10

12

14

16

18

20

22

24

1996:Rev.2

Wt =

(/)
2.05
2.48
3.60
4.40
5.10
6.30
5.89
7.86
9.50
7.94
10.78
13.11
11.78
16.30
19.96
23.77
31.48
39.86
36.97
50.30
63.20
55.54
74.70
87.10
76.33
98.60
112.30
98.70
114.30
129.60
123.80
141.70
159.30
152.00
171.80
191.80
182.00
204.60
226.80
215.50
240.30
265.20
251.20
278.40
304.90


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Br
(/
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N/A
0.24
N/A
1.00
N/A
3.23
0.97
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5.69
2.44
N/A
10.95
5.77
1.58
26.62
16.93
7.33
47.46
32.27
17.46
75.89
54.04
39.84
108.79
83.36
67.56
123.70
105.80
88.26
167.30
146.80
126.60
217.70
194.50
171.60
274.60
248.60
223.20
337.90
309.40
281.00
407.90
376.70
346.20

9'
9'
11'
11'
12'
12'
12'
13'
13'
13
14
15
14
16
16
14
18
20
15
20
22
15
22
24
16
24
25
19
24
26
19
24
27
19
24
28
19
24
28
18
23
28
18
23
28

Piping/Mechanical Handbook

10-5

10


Br =

L =

1.

2.

10-6

, 150
/3 (
) (/)
()

1500 psi
0.1".

.

Piping/Mechanical Handbook

1996:Rev.2

11

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1996 Bechtel Corp.

Piping/Mechanical Handbook

11-1

11

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1000oF.




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1500oF.



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11-2

Piping/Mechanical Handbook

1996:Rev.2

11

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1996:Rev.2

Piping/Mechanical Handbook

11-3

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11-4

Piping/Mechanical Handbook

1996:Rev.2

11

1996:Rev.2

Piping/Mechanical Handbook

11-5

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Piping/Mechanical Handbook

1996:Rev.2

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1996 Bechtel Corp.

Piping/Mechanical Handbook

12-1

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12-2

Piping/Mechanical Handbook

1996:. 2

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1996:. 2

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Piping/Mechanical Handbook

12-3

12

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.
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12-4

Piping/Mechanical Handbook

1996:. 2

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1996:. 2

Piping/Mechanical Handbook

12-5

12



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12-6

Piping/Mechanical Handbook

1996:. 2

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36 ksi ( . )
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.

1996:. 2

Piping/Mechanical Handbook

12-7

12

ASTM A529 ( 42 ksi)


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.
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12-8

Piping/Mechanical Handbook

1996:. 2

12

- 50. 42
ksi 50 ksi, ( 50 ksi -
4 ). , A242, . A588
(
, - ).
ASTM A514 ( ,
, ) 6 ,
.
ASTM A53 ( ) B
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.
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20 , 16 16 , 20 12
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.
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1996:. 2

Piping/Mechanical Handbook

12-9

12


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12-10

Piping/Mechanical Handbook

1996:. 2

12

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A325

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( 1" .)
1

1996:. 2
A490
B7

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(1 /8" - 1 /2")
81 ksi
Piping/Mechanical Handbook
125 ksi

120 ksi
105 ksi
150 ksi
105 ksi

12-11

12

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12-12

Piping/Mechanical Handbook

1996:. 2

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1996:. 2

Piping/Mechanical Handbook

12-13

12

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Piping/Mechanical Handbook

1996:. 2

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Piping/Mechanical Handbook

12-15

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:. 2

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Piping/Mechanical Handbook

13-1

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

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13-4

Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

14




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1996 Bechtel Corp.

Piping/Mechanical Handbook

14-1

Section 14

Leak Testing

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Piping/Mechanical Handbook

1996:Rev.2

Leak Testing

Section 14

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1996:Rev.2

Piping/Mechanical Handbook

14-3

Section 14

Leak Testing

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Piping/Mechanical Handbook

1996:Rev.2

Leak Testing

Section 14


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Piping/Mechanical Handbook

14-5

Section 14

Leak Testing

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Piping/Mechanical Handbook

1996:Rev.2

Leak Testing

Section 14

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1996:Rev.2

Piping/Mechanical Handbook

14-7

Section 14

Leak Testing

14-1


:
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():


:
:
:
:

AM

:
:

PM

AM

PM

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14-8

Piping/Mechanical Handbook

1996:Rev.2

Leak Testing

Section 14

FORM T_HYDRO.DOT 1996:REV.0

14-2

1996:Rev.2

Piping/Mechanical Handbook

14-9

Section 14

Leak Testing

14-2
:
1. 18 GBD78 = 350 PSIG
= 1.5 x 350 PSIG = 525 PSIG
,
= (1.5 x 350 PSIG) + (63 FT HEAD x 0.4327 PSI/FT) = 553 PSIG
= 974 PSIG (18); 1100 PSIG (1/2, 3/4, & 1 )
2. 10 GCD24 = 400 PSIG
= 1.5 x 400 PSIG = 600 PSIG
,
= (1.5 x 400 PSIG) + (20 FT HEAD x 0.4327 PSI/FT) = 609 PSIG.
= 912 PSIG (10 ); 925 PSIG (1/2, 3/4, & 1 ).
3. 10 GCD24
18 GBD78 :

609 PSIG 25 4-1/2 :
(1.5 x 400 PSIG) + (20 FT x 0.4327 PSI/FT @ 70 F) - (25.375 FT x 0.4327 PSI/FT
@ 70 F) = 598 PSIG.

.
4. : ,
GCD24 (609 PSIG).
5. : ,
GBD78 (553 PSIG).
6. : 598 PSIG + (72 FT x 0.4327 PSI/FT) = 629 PSIG
7. 1000 PSIG.
8. : 625 PSIG x 106% + (2 FT HEAD x 0.4327 PSI/FT @
70 F) = 664 PSIG.
9. : 598 PSIG + (56 FT HEAD x 0.4327 PSI/FT) = 622 PSIG.
10. :
= 1.5 x 598 PSIG = 797 PSIG.
= 4 x 598 PSIG = 2392 PSIG.
0 - 1000 PSIG 5 PSIG
1/4%
11. :
609 PSIG A - (25.375 FT x 0.4327 PSI/FT) = 598 PSIG.
600 PSIG - ,

14-10

Piping/Mechanical Handbook

1996:Rev.2

Leak Testing

Section 14

14-3


.:

:
:

FORM T_VLV_LU.DOT 1996:REV.0

1996:Rev.2

Piping/Mechanical Handbook

14-11

Section 14

Leak Testing


14-4
A =
B =
C =
D =
t =
d =
P = (psig)
S =

:
1.
A-36, S=12,600 PSI
A-285 GR. C, S=18,350 PSI
A-570 GR. 36, S=16,300 PSI

t=d

3 P
x
16 S

: , 1,7 .
36,
1,4.

A285 C
t,

100

300

500

700

1000

1500

2000

41/2

11/2

27/8

51/8

35/8

51/4

61/8

6 /16

8 /2

1 /2

11 /2

105/8

11/2

125/8

10

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11/2

14

12

15

11/2

151/2

18

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161/2

20

23

11/2

173/4

11/8

A =

14-12

/8

6 /4

/8

/4
/4
/8
/2
/8
/8

B =

/4
/4
/8
/2
/8
/4

/2
/8
/8
/8

/4
/8
/2
/4

/8
/2
/8

/2

/8

/8

/4

/4

/8

11/8

11/4

/4

11/8

11/4

11/2

11/8

13/8

15/8

17/8

/8

15/8

17/8

21/4

25/8

11/2

13/4

21/8

21/2

27/8

C =

Piping/Mechanical Handbook

1996:Rev.2

15

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

15-3

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Piping/Mechanical Handbook

1996:Rev.2

15


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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

15-9

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Piping/Mechanical Handbook

1996:Rev.2

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Piping/Mechanical Handbook

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1996:Rev.2

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Piping/Mechanical Handbook

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18.

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1996:Rev.2

Piping/Mechanical Handbook

23-5

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23-6

Piping/Mechanical Handbook

1996:Rev.2

23

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1996:Rev.2

Piping/Mechanical Handbook

23-7

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Piping/Mechanical Handbook

1996:Rev.2

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1996:Rev.2

Piping/Mechanical Handbook

23-9

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Piping/Mechanical Handbook

1996:Rev.2

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1996:Rev.2

Piping/Mechanical Handbook

23-11

23

,
. 45-115 psi 100-250 psi.

, ,
.
- . ,
, .

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, . ,
.
, 1150
, .

23-12

Piping/Mechanical Handbook

1996:Rev.2

24




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1996:Rev.2

24-5

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1996:Rev.2

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1996:Rev.2

24-7

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1996:Rev.2

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1996:Rev.2

24-9

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1996:Rev.2

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1996:Rev.2

24-11

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1996:Rev.2

24

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1996:Rev.2

24-13

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24-14

1996:Rev.2

24

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.
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1996:Rev.2

24-15

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1996:Rev.2

24

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1996:Rev.2

24-17

24

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1996:Rev.2

24

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1996:Rev.2

24-19

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24-20

1996:Rev.2

24

,
,
. ,
.

1996:Rev.2

24-21

25


,
:
Alkaline Cleaning ( )
.
Alloy Steel ( ) ,
, , .
, > 0,60%, > 1,65% / >
0,60%, .
Anchor () ,
.
Angular Alignment ( ) ,

. ,
, .
Annealing () (. ).
Ash Handling ( ) ,
.
Austenitic Stainless Steel ( ) - ,
-- ,
() .
,
. ,
.
2xx 3xx. .
Austenite () () ,
-.
Average Wall ( ) . .
Bevel () ,
.
Billet () ;
,
.
Bloom () .
, , ,
225 .. .
Bright Anneal ( )
(. ).

1996 Bechtel Corp.

Piping/Mechanical Handbook

25-1

25

Brinell Hardness ( ) (ASTM E10).


(ksi)
.
Cable Tray ( ) ,
.
Camber ()
.
Carbide () , ;
.
Carbide Precipitation ( )
, 427871oC ( ).
Carbon Steel ( ) ,
, , .
Carburizing ( )

, .

.
Cementite () , .
Charpy Impact Test ( ) ,
(ASTM E23).
Check Analysis ( )
. ,
.
Chloride Stress Cracking ( )
.
.
Cladding () ,
. ,
.
Cleanness ()
.
Clinkers () , ,
.
Coefficient of Thermal Expansion ( )
, ,

.

25-2

Piping/Mechanical Handbook

1996:Rev.2

25

Cold Alignment ( ) , ,
.
Cold Drawing ( ) ,

. , ,
,
.
Cold Working ( )
.
Combination Support ( ) ,
, .
Conduit ()
.
Condensate () ,
, ().
.
Conditioning () (, ,
..). ,
(, , ).
, .
Corrosion () .
Corrosion Resistance ( )
.
Coupling Gap ( ) ,
.
-. ,
, ,
.
Creep Strength () ,

.
.
Critical Temperature ( ) ,
. ,

( 600oC ).
Deaerator () ,
.
Deadweight Analyzed Piping ( )
93 o, ,

1996:Rev.2

Piping/Mechanical Handbook

25-3

25

, , , ,
.
Decarburization ()
, .

.
Density () ,
.
Dimensions () O.D. . ,
, .
I.D. . , O.D.
.
, , / .
O.D., I.D. ,
. () .
1,5 1,61 .
.
.
,
. , ,
.
, (
) .
Demineralized Water ( ) (Grade A/ A) ,
. ,

:
pH 25 oC
6,0 8,0
< 0,15 ppm ( )
< 0.10 ppm ( )
25 oC
< 2.0 /
Ductility () .

.
Duplex Steel ( ) /
/ , ,
.
,
,
.

25-4

Piping/Mechanical Handbook

1996:Rev.2

25

Dye Penetrant Inspection ( )



, , .
Eccentricity ()
.
.
Eddy Current ( )
( )
.
Elastic Limit ( ) ,

.
Electric Furnace Process ( ) ,
.
,
, .
Electric Resistance Welded Tubing (, ) ,
,
. ,
,
.
Elongation () ,
(ASTM E8).
.
Endurance Limit ( ) ,
.
.
, 107.
Equalizing or Reinforcing Rings ( ) ,
.
,
.
Etch Test ( )
, , .
Expansion Joint () ,
,
.
Expediting Reports ( ) ,
.
External Cover ( )
.
1996:Rev.2

Piping/Mechanical Handbook

25-5

25

Extrusion () ,
( ),
.
.
Face Runout ( )
.
Fatigue Limit ( ) ( )
Ferrite () , BCC
(- ); -.
Ferritic Stainless Steels ( ) ,
, ,
(BCC) .
: .
.
4.
Ferritic Steel ( ) . :
A-53 A-106, A-335, .
Feedwater ( ) , .
Ferrous ( ) , ,
, , , , ,
.
Filtered Air ( ) ,
10 .
Finish ()
.
Finish Machine Size ( )

.
.
,
.
Flexible Coupling ( ) ,
.
,
, ,
.
Flushing ()
.
Fly-Ash () ,
.

25-6

Piping/Mechanical Handbook

1996:Rev.2

25

Foreign Material ( )
, , ,
.
Forging () ,
, ,
.
Fracture Strength ( )
, , ,
.
Fracture Toughness ( ) - (Kc)
, ,
, .
Full Anneal ( ) (.
).
Gages, Gauges () () .
, (USS),
(GSG), (BWG).
Galvanic Corrosion ( ) ,
().
,
().
Grain Size ( ) ,
(ASTM E112).
,
. ,
-,
, 927C.
,
.
Gantry Crane ( ) ,
.
Guide () .
Hanger/Support (/) ,
, , /
.
Hardenability () ( )
.
Hardness () .

(ASTM E10), (ASTM E18) (ASTM E92).

1996:Rev.2

Piping/Mechanical Handbook

25-7

25

Heat Treatment ()
.
.
:
Age Hardening ( ) ,
,
. .
.
( ).
.
Air Hardening ( ) ,
.
Annealing () ,

.
:
(a)
(b)
(c)
(d) /
(e)
(f)
Bright Anneal ( )
,
.
Drawing () , .
Full Anneal ( )
.
Isothermal Anneal ( )
, ,
- .
Normalize () ,
38F
.
Quenching ()
.
Soft Anneal ( )
677F - 732F.
,
.
Solution Anneal ( )
,
, ,
.
.
Stabilizing Anneal ( ) ,
, .

25-8

Piping/Mechanical Handbook

1996:Rev.2

25


, ( ).
.
Stress Relieving ( ) ,
, , ,
, ..
, .
.
, (-)
.
Tempering ()
( )
.

Hot Alignment ( ) ,
10% .
.
,
.
Hot Finished Seamless Tubing ( ) ,

.
Hot Rolled ERW Tubing ( ) ,
,
.
Hot Working ( ) ,
. .
Huey Test ( ) .
48- 65%
.
/.
.
- ,

.
Hydrostatic Test ( )

, ,
.
Impact Testing ( )
,
(ASTM E23).
, ,
. , , ,
-.

1996:Rev.2

Piping/Mechanical Handbook

25-9

25

Inaccessible Area ( ) ,
,
,
.
Inclusions () , , ,
, .
Induction Heating ( )
.
Ingot () ,
.
Intergranular Corrosion ( ) ,
, - ,
,
.
Internal Sleeve ( ) ,

.
Internal Soundness ( )
, ,
.
Isophase Bus ( ) ,
.
Isothermal Anneal ( ) . .
Izod Impact Test ( ) .
Jominy Test ( ) ,
,
(ASTM A255).
Killed Steel ( ) , ,
() , .
, ,
.
Ladle () ,
.
Ladle Analysis ( ) ,
.
Laminations () , ,
,
.

25-10

Piping/Mechanical Handbook

1996:Rev.2

25

Lap () ,
,
.
Lateral Expansion ( )
.
.
Limit Stops and Rods ( ) ,
.
Loops () ,

.
Machinability () ,
.
.
Machining ( )
.
Macroetch () ,
, , , , , , ,
..
. ,
, ,
.
Magnetic Center ( ) ,
. -
.
,
. ,
.
Magnuflux Test (- )

( ),
. ,
.
Malleability () ,
.
.
Mandrel () - (1) ,
. - (2) ,
.
Maraging ( )
.
: .

1996:Rev.2

Piping/Mechanical Handbook

25-11

25

( )
.
Martensite () ,
(Ms).
.
. , .
Material Test Report ( ) ,
-,
.
McQuaid-Ehn Test ( -)
,
927F . 8
- 5 8
, 5 .
Mechanical Cleaning ( )
: , , , ,
, .
Mechanical Properties ( ) ,
,
; ,
, , .
, ..
Mechanical Tubing ( )
, ,
.
.
,
.
Metallography () ,
,
, ,
.
Metric System of Measurements ( )
, ,
.
:
= 1 /1000000;
= 1 /1000;
= 1 /100;
= 1 /10;
= 10;
= 100;
= 1000;
= 1000000.

25-12

Piping/Mechanical Handbook

1996:Rev.2

25

,
, .
. (,
, ), ( , ,
), ( , ,
). .
1966 .
Microcleanliness ()
, .
Micro-Etch ()
.
.
Minimum Wall ( ) .
Modulus of Elasticity ( ) ,
, ,
.
MCC ()
- .
, .
Non-Destructive Testing ( )
.
, , ,
, , ,
.
Non-Ferrous ( ) : , ,
, , .
Notch Brittleness ( )
.
Notch Sensitivity ( )
, .
Offset Length ( ) ,
(,
), .
Oil-Free Air ( )
, ,
,
1 ppm ( ).
Orifice () ,
.

1996:Rev.2

Piping/Mechanical Handbook

25-13

25

Ovality ()
.
.
Oxidation ()
. , ,
.
Oxide () ,
.
Parallel (Offset) Alignment ( ) ,

.
, , .
Particulate Matter ( ) ,
, , ,
.
Passivate ()

.

10-20%. .
Pearlite () .
Pitting Corrosion ( ) ,
.
Photomicrograph () ,
,
.
Physical Properties ( ) ,
. , ,
.
Pickling () , ,
,
.
Piercing () ,
,
.
Pit () .
Pitting ( ) ,
.
Plane Strain Fracture Toughness ( )
.

25-14

Piping/Mechanical Handbook

1996:Rev.2

25

Plenum ( ) ,
.
Pneumatic Test ( )

, .
Porosity () ,
, , ,
.
Positive Material Identification (
) ,
, .
Post Weld Heat ( )
.
, (
).
Pressure Tubing ( )
.
Profilometer () , .

(
) .
Purge Connections ( ) ,

.
Pyrometer () ,
.
Quenching () . .
Random Length ( ) ,
.
Recrystallization ()
,
.
, ,
.
Reduction of Area ( ) ,
.
, .
Relay ()
, ,
, .

1996:Rev.2

Piping/Mechanical Handbook

25-15

25

Restraint () ,
. - ,
, .
Rimmed Steel ( ) , ,
. .
Rim Runout ( )
.
Rockwell Hardness ( ) (ASTM E18).
Rust () , .
, ,
.
Scale () , .
Seam () - , .
Segregation () - ,
.
Semi-Killed Steel ( ) , ,
,
.
Sensitization ()
. ,
, .
Service Water ( )
.
Shear Value ( )
.
, .
, .
, .
Soft Anneal ( ) . .
Specification () , ,
,
, , , ,
, .
Stabilizing Elements ( ) ,
,
. (,
) ,
.
: 321, 347 348.

25-16

Piping/Mechanical Handbook

1996:Rev.2

25

Stress Corrosion Cracking ( )


.
.
.
Strip () - A flat-rolled steel product which serves as the raw material for welded tubing.
Structural ( )
.
Sump () , .
Swaged () ,
, , .
Tap Water ( ) , -
.
Tempering () . .
Tensile Strength ( )
,
.
. ASTM E6
E8.
Terminal Point ( ) ,
.
.
Thermal Analyzed Piping ( )
93 oF,
, .
Thermal Conductivity ( ) ,
.
Thermal/Deadweight Analyzed Piping ( /
) - 93 oF,
0,1"
.
Thermal Expansion ( )
.
, , .
Thermocouples () ,
.
Tie Rods () ,
.
Tolerance () .

1996:Rev.2

Piping/Mechanical Handbook

25-17

25

Torsion () ,
.
Toughness ()
.
Transformation Temperature ( ) ,
.
.
Transverse Tension Test ( )
.
Traveling Racks ( ) ,
Screens/Trash
.
Ultimate Strength ( ) . .
Ultrasonic Testing ( )
,
, .
Upsetting () ,
.
Vacuum Breakers ( ) ,
.
Vickers Hardness Test ( ) (ASTM
E92).
Water Box ( ) ,
.
Work Hardening ( )
(. ).
Yield Point ( ) ,
.
Yield Strength ( ) ,
.
0,2%.

25-18

Piping/Mechanical Handbook

1996:Rev.2

26


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1996 Bechtel Corp.

Piping/Mechanical Handbook

26-1

26

Phillips Driscopipe, Inc., , P.O. Box 833866, 2929 North Central Expressway, Suite 300, Richardson, Texas 75083, 800-527-0662,
: 214-783-2689
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, Pennwell Publications, 1250 South Grove Avenue, Suite 302,
Barrington, Illinois, 60010-5066, : 708-382-2450, : 708-382-2977
, McGraw-Hill, Inc., 1221 Avenue of The Americas, New York, N.Y.
10020, : 609-426-5667, : 609-426-7635

- ( ) , McGraw-Hill Book Company, 1221
Avenue of The Americas, New York, N.Y. 10020
Steam Book Crane
, 1 2,
, 4400 Fifth Avenue, Pittsburgh, PA 15213
Stockham, Box 10326, Birmingham, Alabama 35202 : 205-5926361
Swagelok, Crawford Fitting, 29500 Solon Road,
Solon, Ohio, 44139
,
, P.E., McGraw-Hill Book Company, 1221 Avenue of The Americas, New York,
N.Y. 10020
Victaulic, , P.O. Box 31, Easton,
PA 18044-0031, : 215-559-3300, : 215-250-8817
Henry Vogt Machine,
(), P.O. Box 1918, Louisville, Kentucky 40201-1918, : 502-634-1500, : 502-6340549,
Ladish
Yarway

26-2

Piping/Mechanical Handbook

1996:Rev.2

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