80-03-04 Honeywell 5190 Multifunction Controller Ill Specification and ypc 3000 Technical Data TABLE OF CONTENTS — Page Introduction 2 Functional Description 2 Sequence Control Function 2 Modulating Control Function 3 Logic Control Function 7 VO Monitoring Function 7 Trending 15 Physical Charactetistios 15 Controller Card File Assembly CB535 16 Controller File Terminal Panel TCBXX 20 Point Card File Assembly | PEX00 at Point File Terminal Panels | TCBXO 25 | Min-VO Terminal Pane! TPFIO 25 Enhanced Terminal Panels TPFXO 26 ‘Junction Panel JCBOO 26 Branch Junction Panels JCDXO 26 Options 26 Hiway Interface HBC52 26 C-Link Interface CBCO3 27 VO Bus Control CBC00 27 Local Communications Interface J-DCCXO 27 UAC Interface CBC50 27 UAC for Slots 9 ~ 16 27 STIDC Interface 27 Diagnostios 28 Operator Interface 28 Enhanced Operator Station Ill 28 Local Batch Operator Station 29 Analog and Digital Displays 29 ‘Specifications 30 Figure 1— Multifunction Controller il 409BC03-04 Page Introduction Muttitunction Controller Ils a ‘module of the TOC 3000 System that can be used to control a wide variety of continuous and discontinuous processes. Muttifunction Controller Il (Figure 1) contains the hardware necessary to receive analog, digital, and counter inputs from the field devices, perform control ‘computations according to the assigned algorithm and control sequences, and provide the resutting analog and digital outputs to the field devices. In addition to interfacing with field devices, it interfaces with Enhanced Operator Station Il through the Data Hiway. Muttfunction Controller Ii can also interface with the Universal Station through the Data Hiway and associated Hiway Gateway. Both stations enable plant personnel to enter control strategies and monitor/modity process operation, Muttifunction Controller Ill has the ‘capability of handling up-to-32 analog inputs, up-to-72 analog ‘outputs (including 8 controller file outputs), up-to-256 digital inputs, up-t0-128 digital outputs, and up- 0-64 counter inputs. Typically, the controller handles 24 analog inputs, 8 analog outputs, 112 igital inputs, 56 digital outputs, ‘and 4 counter inputs. Functional Description Muttitunction Controller II (consisting of the controller file, point-card files, and associated terminal panels) performs four ‘main control functions: ‘Sequence Control, Modulating Control, Logic Control, and VO Monitoring (See Figure 2). The ‘sequence control, modulating ‘control, logic control, and VO ‘monitoring functions operate independently, but are integrated to enable interaction. Each of the four main controller functions is sequence slots are referred as described separately below. “process module data points" Each sequence program runs ‘Sequence Contro! Function independent of the programs in ‘The Sequence Slot other slots except that any sequence may start any other ‘Sequence controlis sequence. All sequences within accomplished in functional controller operate on and can entities called sequence slots communicate through a common The user may define the number, _variable data base which consists within the range of 1-16, of ‘of analog inputs, analog outputs, sequence slotsto be used ina ‘counters, digital inputs, digital given application. The slots are outputs, flags (256 available), loaded with a sequence control timers (32 available), numeric programwriten inthe Honeywell variables (160 available), locic ‘Sequence Oriented Procedural block states (128 available), alarm Language (SOPL). Each states, and lure states. In rogram is user defined and addition, any sequence may entered via the LBOS or the access selected variables inother Enhanced Operator Station, Controllers in the system via he C- Link. The sequence can also When using a Universal Station, __change operating parameters of ‘UMC (Control Language’ ‘the modulating control sectin. Muttitunction Controller) isused inplace of SOPL. CUMC is similarto SOPL, but has some ‘Sequence Operating Status additional capabilities. Fora detailed description of CUMC, The operating status of a referto the CL Reference sequence control slot can be ‘Manual, AM27-100. In addition, controlled by the operator orby in LCN-based systems the the sequence depending on ‘Sequence contol section Figure 2— Structure of Controller Functions. (SOR) aes f— Se s0ction Logie block ‘contol operation section Inputvoutput processing Processing | ia Digital Digital Analog Analog Counter Analog Analog inst output “input output input output inputprocess conditions, but is totally independent of the state of other slots in the controller. The available sequence slot states are: Off - Sequence slots not being processed, Ready - Sequence slothas a sequence loaded and is being processed, but the sequence is ot punning, Normal - A sequence programs running in the slot Hold - This state is entered through a Hold subsequence which may be initiated by the operator or by predefined process conditions. Restart - Thisis a transitional state inretuming from Hold or ‘Shutdownto Run. itis entered through a restart subsequence ‘whichis initiated by the operator. Shutdown - This state is entered through a Shutdown sequence which may be initiated by the operator or by predefined process conditions. Shutdown has priority over Hold. Emergency Shutdown - This state is entered through an Emergency Shutdown sequence which may be initiated by the ‘operator or by predefined process conditions. Emergency Shutdown has priority over Shutdown. Sequence Execution Modes ‘There are three sequence execution modes which are operator selected. They are: ‘Automatic - Sequence runs from beginning to end without interruption ‘Semi-Auto - Sequence stops at allPause statements in the sequence. Single Step - Sequence pauses atthe endof every step Semi-Auto and Single Step mode are particularly useful in system troubleshooting and debugging. ‘Sequence Program Execution State The sequence program execution states are as folows: NL (Not Loaded) - Initial state in ‘switch sequence has not been assigned. This state is also entered fromthe DLL state when loading has been aborted. DLL (Down-Line Loading) - ‘Transient state during which the loading of the sequence program isin progress. Loaded - Sequence program has been assigned. This state is entered automatically rom the DLL state when loading has been ‘completed orwhen the sequence operating status has changed from Off to Ready. Run - Sequence programis ‘running. Pause - Sequence execution of program is suspended because ofthe execution of a Pause statement, or the completion of a step when in the Semi-Auto mode. Sequence execution can be resumed by operator ‘command, Fall- Sequence execution is suspended because of the detection of a failure condition, ‘Sequence execution can be resumed by operator command, Bc-03-04 Page3 Error - Sequence execution is. suspended because of the detection of an error condition. ‘Sequence execution canbe resumed by operator command. End - Sequence execution has been completed as indicatedby the execution of an END statement. This state is entered at the completion of a normal sequence or an abnormal (Hold, ‘Shutdown, or Emergency Shutdown) sequence. ‘Modulating Control Function ‘The modulating contro function is divided into 16 distinct {unctional elements called modulating control slots. (When viewed from a Universal Station, the modulating control slots are reterredto as "regulatory data points.") Each siotrelates to one contrat loop, and can achievethe ‘modulating control equivalent to one analog controller. The ‘operation of each slots automatic and each slot provides a contro! output based onthe selected algorithm, process variable, input/output signal connections, limit value, and other data as specified during configuration. Each slot can also perform arithmetic calculations and logical calculations. The overall ‘operation of each modulating slot may be directed by a sequence programwhich may read parameters from and write parameters into modulating control stots. ‘The modulating contro slots consist ofthe folowing three elements as shown in Figure3: input signals, computing stots, and output signals. The input signais to the computing siots are analog input signals that are provided by the controller file terminal panel and the point fie terminal panel, or supplied by