FILE: BINDER

SERVICE: PARTS:

GROUP 00 OF SERVICE INFORMATION BINDER GROUP I OF INFORMATION PARTS & ACCESSORIES

Campaign No. 2001020001 March 2001

TO: SUBJECT:

ALL MERCEDES-BENZ CENTERS MODELS 163.154/172/174 REPLACEMENT OF ALL ACTIVITY MODULE (N10) (AAM2)

This campaign has been initiated because it has been determined that the All-Activity Module (N10) (AAM2) (N10, Figure 1) may have been improperly manufactured. The AAM2 controls a number of systems including the functionality of the high beam lamps, instrument cluster, door locks and windshield wiper systems. This condition may cause intermittent non-functioning of these systems, which could result in loss of high beam lamps, instrument cluster information and windshield wipers. Please review the Affected Serial Number Range table located below, only vehicles within this range are affected by this Recall Campaign. Prior to performing this Recall Campaign, please check VMI to insure the vehicle is involved and to determine if the vehicle has been previously repaired. A copy of the client letter being mailed to the vehicle owners is attached. Affected Serial Number Range Model 163.154/172/174 Chassis End Number From To A 250006 A 253818

Figure 1

P83.30-2050-05

Order No. T-RC-2001020001 This bulletin has been created and maintained in accordance with MBUSA-SLP 5.1, Document and Data Control, and MBUSA-SLP 16.1, Control of Quality Records.

All vehicles within the affected VIN range must be inspected to determine if the AAM2 is within the production date code determined to be faulty. AAM2 units found within the affected date range must be replaced.

Procedure (Inspection) Important Note: Prior to starting this procedure, ensure that all the vehicle remote keys are present. Should it be necessary to replace the AAM2 (N10), the remote keys must be on hand, since the replacement AAM2 must learn the RF keys. Please review the entire Recall Campaign Bulletin prior to performing this recall. 1. Connect the Star Diagnosis System (SDS) to the vehicle, review WIS document AD00.00-P2000-04A as necessary. Under the menu Control Units select Body, then select AAM and then finally select Control Unit Version. Observe displayed production date code

2.

Note: The Star Diagnosis screen displays the Production day, Month and Year. Only AAM2 modules with a production date code beginning 08/01/01(DD/MM/YY) through and including 28/01/01 are to be replaced. If the date code DOES NOT fall within the date codes specified above, no further action is necessary and this concludes the inspection procedure. Submit a Warranty claim to ensure that VMI is updated. If the date code DOES fall within the specified range, continue with Procedure (Removal and Installation) below.

Procedure (Removal and Installation)

3.

Using Star Diagnosis, select Control Unit Adaptations under AAM menu. Select Read coding and transfer to the new control unit to store coding data in STAR Diagnosis.

Note: Follow on-screen instructions.

4.

To avoid component damage, carefully review MB-net Message # 081, Grp. 54, AAM2 Module Inspection, prior to removing the AAM2. Open hood and remove cover of fuse and relay box (F1, Figure 1), by removing the 5 securing screws for the cover. Unscrew 2 screws to lift up and remove the fuse and relay box (F1, Figure 1), use caution and do not bring any live cables into contact with ground. Unplug the 4 connectors as well as the antenna on the AAM2 (N10).

5.

6.

7.

8.

Use caution when removing AAM2 next, as there is danger of breaking the locking tabs. Therefore, insert wedge (special tool 115 589 03 59 00) between AAM2 and fuse and relay box to disengage locking tab at top center. Release locking tab above the connectors and simultaneously push the AAM2 away from the fuse and relay box (F1, Figure 1).

9.

Carefully insert the replacement AAM2 into the fuse and relay box (F1, Figure 1), take care not to bend the pin connectors, while inserting. Reconnect the 4 connectors and antenna wire.

10. Using SDS transfer previously stored AAM2 data from Star diagnosis to new AAM2, by carefully following the on-screen menu. 11. Using Star diagnosis, select Learn radio code of new transmitter key to learn RF keys to new AAM2. 12. Repeat above procedure for all RF keys, and verify that each key locks/unlocks the vehicle. Note: All RF keys must be present at time of AAM2 replacement. If the RF key is not learned, the remote key will not be able to unlock the vehicle via RF. Additionally, ensure that the vehicle can be started with all the RF keys and all the key functions work properly. 13. Reinstall all removed components in reverse order. 14. Perform function test to ensure proper function of the AAM2, prior to returning vehicle to the client.

Special Tool

115 589 03 59 00 Long wedge

Parts Information Qty. 1 Part Name AAM2 (N10) Control Module Part Number 163 545 53 32

Warranty Information Operation: Inspection of AAM2 only (023414). Inspect and replace AAM2 (023415). Damage Code Operation Number 54 960 31 023414 023415 Labor Time (hrs.) 0.4 hrs. 1.0 hrs Model Indicator(s) K0 K0

Associated Warranty Claim Submission Information Note: A separate additional claim is required for reimbursement of client care related measures Damage Code 21 502 00 Description Pickup and delivery. Wash vehicle. Top off of fuel tank. Acronym PICKDEL CLEAN TOPOFF Reimbursement $ 20.00 $ 15.00

Note:

Actual expense (limit $ 25.00), must retain receipts. Taxi fare. TAXI Actual expense (limit $25.00), must retain receipt. Telephone. PHONE Actual expense (limit $10.00). The acronyms should be listed on the claim in local purchase format.

Safety Recall #2001-020001 March, 2001

VIN Dear

Ref 2001 020001

This notice is sent to you in accordance with the requirements of the National Traffic and Motor Vehicle Safety Act. WE SENT YOU THIS NOTICE BECAUSE WE ARE CONCERNED ABOUT YOUR SAFETY. DaimlerChrysler AG has determined that a defect, which relates to motor vehicle safety, exists in certain Model Year 2001 Mercedes-Benz M-Class vehicles. Mercedes-Benz USA, LLC, therefore has initiated a voluntary recall of M-Class vehicles manufactured between January 18, 2001 and February 1, 2001. Our records indicate that your vehicle is included in this group. We have been unable to contact you by telephone following your purchase and we are, therefore, sending you this letter. Your vehicle is equipped with a component called the All Activity Module II (AAM II) that may have been improperly manufactured by our supplier. The AAM II controls a number of systems including the functionality of the high beam lights, instrument cluster, door locks, and wiper systems. This condition may cause an intermittent non-functioning of these systems which could result in your losing high beam capability, dash board information, and the ability to use your wipers in a rain situation, thereby impairing your ability to properly operate your vehicle. A replacement All Activity Module II is available for your Mercedes-Benz and will be installed free of charge. The working time required is approximately 1 hour. We are sorry to inconvenience you, BUT IT IS IMPORTANT FOR YOUR SAFETY, AND THE SAFETY OF OTHERS, TO HAVE THE WORK PERFORMED IMMEDIATELY. Please contact your authorized Mercedes-Benz dealer to schedule an appointment. Please mention this is Safety Recall # 2001- 020001 If you are no longer the vehicle owner, or have a change of address, please complete the reverse side of this letter and return the complete letter in the enclosed envelope. If this is a leased vehicle and the lessor or registered owner receive this notice, please forward by first class mail to the lessee. Please contact your dealer should you have any questions or encounter any difficulty regarding this recall. If your dealer is unable to remedy your situation please contact us at 1-(800) FORMERCedes. (1-800-367-6372) If an authorized Mercedes-Benz dealer or Mercedes-Benz USA, LLC, fails or is unable to replace the All Activity Module II without charge within 60 days, pursuant to law 49 U.S.C. Chapter 301, you may submit a complaint to the Administrator, National Highway Traffic Safety Administration, 400 Seventh Street, S.W., Washington, D.C. 20590 or call the toll-free Auto Safety Hotline at 888327-4236. Again, we apologize for any inconvenience this situation may cause you. Sincerely,

Klaus Ulkann

6 Vice President, Client Services