WORKSHOP BOTTLENECK ANALYSIS

WORKS CENTRE MACHINES BACKLOG HRS CAPACITY PER DAY BACKLOG DAYS

HOLDING/DISPATCH AREA

LATHE, OVEN RUN OUT TEST BENCH, INSTRUMENTATION

36

15

1.5

QC INSPECTION

40

20

1.67

STRIPPING AREA

LABYRINTH MACHINE, HAND TOOLS

24

10

MACHINING

CENTRE DRILL, 3x LATHE MACHINES

38

20

1.9

NDT

NDT TOOLS AND EQUIPMENT

44

10

1.84

SPRAY BOOTH

SPRAYING TOOLS AND EQUIPMENT

20

21

0.84

SANDBLAST

SANDBLASTING

60

2.5

WELDING

WELDING

10

0.42

VALVE SHOP

TOOLS AND EQUIPMENT

12

16

0.5

OUTSOURCED SERVICES

TOOLS AND EQUIPMENT

24

20

WEEK 5

26-31 Jan 09

WORKSHOP BOTTLENECK ANALYSIS

WORKS CENTRE MACHINES TASKS TO PROCESS ESTIMATED TASK QUEUED ESIMATED AVERAGE HRS IN QUEUE ESIMATED MAXIMUM HRS IN QUEUE

HOLDING/DISPATCH AREA

LATHE, OVEN RUN OUT TEST BENCH, INSTRUMENTATION

36

15

1.5

QC INSPECTION

40

20

1.67

STRIPPING AREA

LABYRINTH MACHINE, HAND TOOLS

24

10

MACHINING

CENTRE DRILL, 3x LATHE MACHINES

38

20

1.9

NDT

NDT TOOLS AND EQUIPMENT

44

10

1.84

SPRAY BOOTH

SPRAYING TOOLS AND EQUIPMENT

20

21

0.84

SANDBLAST

SANDBLASTING

60

2.5

WELDING

WELDING

10

0.42

VALVE SHOP

TOOLS AND EQUIPMENT

12

16

0.5

OUTSOURCED SERVICES

TOOLS AND EQUIPMENT

24

20

WEEK 5

26-31 Jan 09