Khoa C Kh B mn K thut dt may

thi v p n mn: CNG NGH MAY 1

Hc k 1 ( nm hc 2010 -2011) Kha: CK08BDM Thi gian: 90 pht

Cu hi v tr li 1. Trnh by cc bin php chng lng ph nguyn liu trong giai on sn xut hng may mc cng nghip. (2)
Tr li: Cc bin php chng lng ph nguyn liu trong giai on sn xut tp trung ch yu ti 2 qu trnh: Qu trnh ct v qu trnh may. Cc bin php ny tp trung hng n vic s dng hp l ngun nguyn liu trc khi to thnh sn phm may. - Ti xng ct, chng lng ph nguyn liu s l vic tn dng trit nguyn liu cho cc qu trnh may chnh, ti sn xut may v hu sau sn xut. - Ti xng may, chng lng ph nguyn liu l s dng hiu qu tt c cc bn thnh phm v thnh phm ca cng on may. Cc nhm bin php bao gm: a. Mc s dng k thut v cng ngh ( Phng php thc hin cng on, thit b, dng c h tr.) (1 ) b. T chc v qun l sn xut ( Con ngi, iu kin lm vic, qui trnh kim sot sn xut) (1) Sinh vin trnh by tt c cc bin php c thc hin trn cc cng on nhm t mc ch nu

2. Nu cc ni dung kim tra v c s nh gi cht lng ca cng on gic s . (2)

Tr li: a. Ni dung kim tra: 1 - Kim tra c s thc hin: Kh vi, h thng rp cng, dng c, thit b - Kim tra phng php thc hin.: Cht kh s , cht chiu di s ,cch xp t chi tit m bo tnh i sc trng sc cho sn phm - Kim tra s gic: Theo cc ni dung ca c s nh gi. b. C s nh gi. 1 - Cc tiu ch nh gi chung v s t cht lng nh: hiu sut gic s , kh s , chiu di s , hnh dng s , canh si ca chi tit, s sn phm,s lng chi tit - Tiu chun gic s ca sn phm ( bao gm nhng qui nh ring c trng cho sn phm) nh: Qui nh ghp c vc, qui nh v chng chi tit, qui nh v r mnh, qui nh gic, yu cu v canh si, nh mc cho php - H thng rp cng bn thnh phm ca cc size ( B rp lu k thut).

- Bng hng dn s dng nguyn ph liu

3. Lm th no thay i nhp sn xut ca chuyn may cng nghip? (2)

Tr li: Sinh vin trnh by cc nhm yu t nh hng n nhp sn xut. - Thit k sn phm - Thit b v cng ngh - Con ngi ( S lng, tay ngh, hnh thc t chc sn xut) - Qui trnh cng ngh - K hoch sn xut - Mi trng lm vic Trong mi nhm, sinh vin tin hnh phn tch s tc ng ca cc yu t n nhp sn xut nh th no c th thay i (tng hoc gim) nhp sn xut khi cn V d - Thit k sn phm: Chng loi, cu trc, kiu dng ca sn phm .c th lm tng hoc gim mc phc tp khi gia cng. Yu t ny lin quan n ln ca bng qui trnh may, s lng cng on ca qui trnh. Sn phm cng phc tp, nhiu cng on th thi gian thot chuyn ca sn phm cng ln. Thi gian m chuyn may phi tr cho s ra i ca mt sn phm c xem l t l nghch vi tc hot ng ca chuyn . Thi gian ny cng ln th chuyn may hot ng cng chm.

4. Qu trnh ct hng dt kim c nhng c im no cn ch ? (2)

Tr li: - Sinh vin trnh by cc tnh cht c trng ca hng dt kim c nh hng n qu trnh ct ( 0,5 ): + Vi dt kim c cu to t cc vng si lin kt.Do , khi b t si d xy ra hin tng tut vng, thng mt vi. + Vi c co gin cao, nh hnh km. + Mp vi d b cun vo mt tri hay mt phi ca l vi. + Vi thng c sn xut vi kh rng. + Vi dng ng l mt c trng ca hng dt kim cn lu . - T nhng tnh cht ny, nu cc c im cn ch khi thc hin cc cng on ca qu trnh ct (1,5 ): + Cng on tri vi: Do vi dt kim c nh hnh km, phi x vi trc t 2-3 ngy vi n nh cu trc trc khi tri. Tri vi nh nhng, khng ko cng b mt l vi. Khi tri vi di dng ng, hai ng bin rt d x lch, phi dng kp hay thanh g c nh ng bin vi. S dng bn tri kh rng tuy nhin khng i s qu di cho cc sn phm dt kim. Khng tri qu nhiu lp vi, ti a khong 100 lp/1 bn. S nhn s cn thit cho vic tri vi dt kim s ln hn tri vi dt thoi.

+ Cng on ct:

i vi loi vi dt kim, do d co gin nn khi ct th phi c bit cn thn

trong thao tc ct v rt d lm x lch, ko y cc chi tit ct.

Cc bn thnh phm c th cha c ct chnh xc t bn tri vi. V vy

cn phi thm cc cng on ph ct gt li bn thnh phm trn chuyn Cc chi tit ct bng my ct vng phi s dng ng rp, khng c dng rp qu c dn n chi tit b lm, ht . Ch cng on ly du, mp ngoi chi tit( ly du khong 0,5cm) v trn b mt chi tit(khng dng my khoan du, ly du trn chuyn may) + Cng on nh s: i vi hng dt kim, kh nh s bng cc loi bt hay phn, phng php ti u nht l dng my nh s hay bng keo giy c dn sn s.

Khc vi vi dng tm thng thng, mt chi tit ct ch l mt lp vi th i

vi vi dt kim dng ng, mt chi tit ct l ca hai lp vi nn cch mt lp

mi nh mt s. 5.Tnh s nhn s cn thit nh s mt m hng c 6800sp o s mi di tay. (2) Bit rng: - K hoch thc hin m hng ti xng ct trong 3 ngy - Thi gian nh s mt tp bn thnh phm c 100 lp mt 3 pht .
Tr li: Sinh vin cn thc hin cc bc sau - V hnh v phn tch mu o s mi di tay (np lin) xc nh s chi tit cn nh s.

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BNG CHI TIT CN NH S: TN CHI TIT S LNG CHI TIT Thn trc 2 Thn sau 1 Tay o 2 Ti o 1 o 2 Mng st 4 Tr tay ln 2 Tr tay nh 2 L c 2 Chn c 2 Tng cng 20

Xc nh ch tiu cng vic ca xng ct = 6800/3 = 2266,667 (sp/ngy) Xc nh nhp sn xut ca xng ct = 28800/2266,667 = 12,71 (giy) (0.5) Xc nh thi gian nh s 1 lp vi ( 1 chi tit) = (3.60)/100 = 1,8 (giy) Xc nh thi gian nh s 1 sn phm = 1,8.20 = 36 (giy) (0.5) Xc nh s nhn s cho cng tc nh s = 36/12,71 = 2,833 3( nhn s) (0.5) Tp H Ch Minh, ngy 26/12/2010 Ging vin ( k) TS H th Minh Hng