Service Manual: Digital Multifunctional System

SERVICE MANUAL
CODE: 00ZAL2040CS1E
DIGITAL MULTIFUNCTIONAL SYSTEM
(AL-2040CS)
MODEL
CONTENTS
AL-2030 AL-2040CS
[ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1 [ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 [ 3 ] CONSUMABLE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1 [ 4 ] EXTERNAL VIEWS AND INTERNAL STRUCTURES . . . . . . . . . 4 - 1 [ 5 ] UNPACKING AND INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1 [ 6 ] COPY PROCESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1 [ 7 ] OPERATIONAL DESCRIPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 1 [ 8 ] DISASSEMBLY AND ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1 [ 9 ] ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 1 [10] SIMULATION, TROUBLE CODES . . . . . . . . . . . . . . . . . . . . . . . 10 - 1 [11] USER PROGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1 [12] ELECTRICAL SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
Parts marked with are important for maintaining the safety of the set. Be sure to replace these parts with specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
This document has been published to be used for after sales service only. The contents are subject to change without notice.
CAUTION
This product is a class 1 laser product that complies with 21CFR 1040 of the CDRH standard and IEC825. This means that this machine does not produce hazardous laser radiation. The use of controls, adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure. This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is achieved on the eyes retina, there is the danger of spot damage to the retina. The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time of servicing. 1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged as a unit, not as individual parts. 2) Do not look into the machine with the main switch turned on after removing the developer unit, toner cartridge, and drum cartridge. 3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected when removing and installing the optical system. 4) The middle frame contains the safety interlock switch. Do not defeat the safety interlock by inserting wedges or other items into the switch slot.
CAUTION
INVISIBLE LASER RADIATION, WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
VARO !
AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASERSTEILYLLE L KATSO STEESEEN.
VORSICHT
UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET UND SICHERHEITSVERRIEGELUNG BERBRCKT. NICHT DEM STRAHL AUSSETZEN. LASER WAVE LENGTH : 770 ~ 795nm Pulse times : 12.88s 12.88ns/7mm Out put power : MAX 0.2mW
ADVARSEL
USYNLIG LASERSTRLNING VED BNING, NR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLNING.
VARNING !
OSYNLIG LASERSTRLNING NR DENNA DEL R PPNAD OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. STRLEN R FARLIG.
At the production line, the output power of the scanner unit is adjusted to 0.57 MILLI-WATT PLUS 20 PCTS and is maintained constant by the operation of the Automatic Power Control (APC). Even if the APC circuit fails in operation for some reason, the maximum output power will only be 15 MILLI-WATT 0.1 MICRO-SEC. Giving and accessible emission level of 42 MICRO-WATT which is still-less than the limit of CLASS-1 laser product.
Caution This product contains a low power laser device. To ensure continued safety do not remove any cover or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.
VAROITUS! LAITTEEN KYTTMINEN MUULLA KUIN TSS KYTTOHJEESSA MAINITULLA TAVALLA SAATTAA ALTISTAA KYTTJN TURVALLISUUSLUOKAN 1 YLITTVLLE NKYMTTMLLE LASERSTEILYLLE.
VARNING - OM APPARATEN ANVNDS P ANNAT STT N I DENNA BRUKSANVISNING SPECIFICERATS, KAN ANVNDAREN UTSTTAS FR OSYNLIG LASERSTRLNING, SOM VERSKRIDER GRNSEN FR LASERKLASS 1.
The foregoing is applicable only to the 220V model, 230V model and 240V model.
LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT
CONTENTS
[1] [2] GENERAL 1. Major functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 SPECIFICATIONS 1. Basic Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Operation specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Copy performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. GDI Printer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Scan function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. SPF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-1 2-2 2-3 2-3 2-3 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-4 4. Fusing section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-5 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 5. Tray paper feed/transport section . . . . . . . . . . . . . . . . . . . . . . 8-7 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-7 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 6. Manual paper feed section . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 D. Pressure plate holder attachment . . . . . . . . . . . . . . . . . . . 8-14 7. Rear frame section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-15 8 Power section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 A. List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 B. Disassembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 C. Assembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 9. SPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 A. SPF motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16 B. Pick-up roller, paper feed roller . . . . . . . . . . . . . . . . . . . . . 8-17 C. Paper exit roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17 D. Set sensor, scan front sensor . . . . . . . . . . . . . . . . . . . . . . 8-18 E. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 10. 2nd cassette section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-18 A. Paper sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 B. Cassette detection switch . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 C. Paper feed solenoid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 D. Transport roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-19 E. Paper feed clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20 F. 2nd paper feed roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20 [9] ADJUSTMENTS 1. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1 A. Copy magnification ratio adjustment . . . . . . . . . . . . . . . . . . 9-1 B. Image position adjustment . . . . . . . . . . . . . . . . . . . . . . . . . 9-2 2. Copy density adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4 A. Copy density adjustment timing . . . . . . . . . . . . . . . . . . . . . 9-4 B. Note for copy density adjustment . . . . . . . . . . . . . . . . . . . . 9-4 C. Necessary tool for copy density adjustment . . . . . . . . . . . . 9-4 D. Features of copy density adjustment . . . . . . . . . . . . . . . . . 9-4 E. Copy density adjustment procedure . . . . . . . . . . . . . . . . . . 9-4 3. High voltage adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 A. Main charger (Grid bias) . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 B. DV bias check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-5 4. Duplex adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 A. Adjusting the paper reverse position in memory for duplex copying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6 B. Adjusting trailing edge void in duplex copy mode . . . . . . . . 9-6 5. SPF scan position automatic adjustment . . . . . . . . . . . . . . . . . 9-7 6. SPF mode sub scanning direction magnification ratio adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7 7. Automatic black level correction. . . . . . . . . . . . . . . . . . . . . . . . 9-8
[3]
CONSUMABLE PARTS 1. Supply system table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 2. Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 3. Production control number (lot No.) identification . . . . . . . . . . 3-2 EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Internal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Operation panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Motors and solenoids. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Sensors and switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. PWB unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. Cross sectional view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . UNPACKING AND INSTALLATION 1. Copier installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Cautions on handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Checking packed components and accessories . . . . . . . . . . . 4. Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Removing protective packing materials . . . . . . . . . . . . . . . . . . 6. Installing the TD cartridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. Loading paper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. Power to copier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9. Software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10. Connecting the interface cable . . . . . . . . . . . . . . . . . . . . . . . . 11. Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. USB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. RJ45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12. Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-1 4-2 4-4 4-5 4-6 4-7 5-1 5-1 5-1 5-2 5-2 5-2 5-3 5-3 5-3 5-4 5-4 5-4 5-4 5-5
[4]
[5]
[6]
COPY PROCESS 1. Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 2. Outline of print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 3. Actual print process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 OPERATIONAL DESCRIPTIONS 1. Outline of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Scanner section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. Scanner unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Optical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C. Drive system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. Basic structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Laser beam path. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C. Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Fuser section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Paper feed section and paper transport section . . . . . . . . . . . A. Paper transport path and general operations . . . . . . . . . . . 6. Process unit new drum detection mechanism . . . . . . . . . . . . . 7. SPF section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Document transport path and basic composition . . . . . . . . C. Operational descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . D. SPF open/close detection (book document detection) . . . . DISASSEMBLY AND ASSEMBLY 1. High voltage section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D. Charger wire cleaning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . E. Charger wire replacement . . . . . . . . . . . . . . . . . . . . . . . . . 2. Operation panel section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . C. Assembly procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Optical section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A. List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B. Disassembly procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 7-2 7-2 7-2 7-2 7-3 7-3 7-3 7-3 7-3 7-4 7-4 7-4 7-7 7-7 7-7 7-7 7-8 7-8 8-1 8-1 8-1 8-1 8-1 8-2 8-2 8-2 8-2 8-3 8-3 8-3 8-3
[7]
[8]
[10] SIMULATION, TROUBLE CODES 1. Entering the simulation mode. . . . . . . . . . . . . . . . . . . . . . . . . 10-1 2. List of simulations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2 3. Contents of simulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3 4. Trouble codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17 A. Trouble codes list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17 B. Details of trouble codes. . . . . . . . . . . . . . . . . . . . . . . . . . 10-17 [11] USER PROGRAM 1. Functions that can be set with user programs . . . . . . . . . . . . 11-1 2. Toner save mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 3. User programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 [12] ELECTRICAL SECTION 1. Block diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 A. Overall block diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1 2. Actual wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 A. AL-2030. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 B. AL-2040CS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4 3. Signal name list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
[1] GENERAL
1. Major functions
Configurations
Item Model AL-2030 AL-2040CS CPM PPM SB/MB 2 Tray (Letter) (Letter) 20CPM 16PPM 20CPM 16PPM MB MB (print only) SPF R-SPF Color GDI PCL EDuplex Shifter Scanner printer printer SORT RJ45 FAX
Descriptions of items
CPM: PPM: SB/MB: 2 tray: SPF: R-SPF: Color scanner: GDI printer: PCL printer: E-SORT: Duplex: Shifter: FAX: : : Copy speed (Copies Per Minute) Print speed (Print Per Minute) SB = Manual feed single bypass, MB = Manual feed multi-bypass Second cassette unit. Original feed unit Duplex original feed unit Color scanner function GDI printer function with USB. PCL printer function with USB. Electronic sort function Auto duplex copy/print function Job separator function FAX function. Standard provision No function or no option available
Descriptions of table
Opt: Option
AL-2030
AL-2040CS
AL-2040CS GENERAL 1 - 1
[2] SPECIFICATIONS
1. Basic Specifications
Item Type Copy system Segment (class) Copier dimensions Weight (Approximately) Desktop Dry, electrostatic Digital personal copier 20-1/2" (W) x 17-5/8" (D) x 14-1/8" (H) (518mm (W) x 445mm (D) x 358mm (H)) 20-1/2" (W) x 17-5/8" (D) x 17-5/8" (H) (518mm (W) x 445mm (D) x 445mm (H)) 37.9 lbs. (17.2Kg) TD cartridge not included 45.9 lbs. (20.8Kg)
AL-2030 AL-2040CS AL-2030 AL-2040CS
2. Operation specifications
Paper feed section Section, item Paper feed system Inch system Tray paper feed section Details AL-2030 AL-2040CS Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Paper size Paper weight Paper feed capacity Kinds Remark Paper exit section Originals Exit way Capacity of output tray Original set Max. original size Original kinds Original size detection Scanning system CCD sensor Lighting lamp Resolution Type Voltage Power consumption 1 tray (250 sheet) + multi-bypass (50 sheet) 2 tray (500 sheet) + multi-bypass (50 sheet) 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2" (Landscape) 15 - 21 lbs. 250 sheets Standard paper, specified paper, recycled paper User adjustment of paper guide available 8-1/2" x 14", 8-1/2 x 11", 8-1/2" x 5-1/2", 3-1/2" x 5-1/2" (Landscape) 15 - 34.5 lbs. 50 sheets Standard paper, specified paper, recycled paper, OHP, Label, Envelop (Single copy) User adjustment of paper guide available A4, B5, A5 (Landscape) 56 - 80g/m2 (15 - 21 lbs.) 250 sheets Standard paper, specified paper, recycled paper User adjustment of paper guide available A4, B5, A5, B6, A6 (Landscape) 56 - 128g/m2 (15 - 34.5 lbs.) 50 sheets Standard paper, specified paper, recycled paper, OHP, Label, (Single copy) User adjustment of paper guide available Face down 100 sheets Center Registration (left edge) 8-1/2" x 14" (A4) sheet, book None 3 CCDs (RGB) sensor scanning by lighting white lamp 600 dpi CCFL 560Vrms 2.8W Output: R, G, B 1 or 8 bits/pixel / Input: A/D 16 bits (12 bits actual) Writing to OPC drum by the semiconductor laser 600 dpi
Multi-bypass paper feed section
AB system
Tray paper feed section
Multi-bypass paper feed section
Optical section
Scanning section
Output data Writing section Writing system Laser unit
Resolution
AL-2040CS SPECIFICATIONS 2 - 1
Image forming
Section, item Photoconductor Charger
Details Type Life Charging system Transfer system Separation system Developing system Cleaning system Type Type Type Voltage Power consumption Voltage Frequency Max. Average (during copying) Average (stand-by) Pre-heat mode Auto power shut-off mode
Developing Cleaning Fusing system Upper heat roller Lower heat roller Heater lamp
Fusing section
Electrical section
Power source Power consumption
OPC (30) 18k Saw-tooth charging with a grid, / (-) scorotron discharge (+) DC corotron system (-) DC corotron system Dry, 2-component magnetic brush development system Counter blade system (Counter to rotation) Heat roller system Teflon roller Silicon rubber roller Halogen lamp 120V 800W 120V Common use for 50 and 60Hz Less than 1000W 350Wh/H 80Wh/H 25Wh/H 8.8W or less
3. Copy performance
Section, item Copy magnification Fixed magnification ratios Zooming magnification ratios Manual steps (manual, photo) Copy speed First-copy time *1 (Approximately) Inch system 8-1/2" x 11" (Landscape) AB system A4 (Landscape) AB system B5 (Landscape) Max. continuous copy quantity Void Copy speed (CPM) Copy speed (CPM) Copy speed (CPM) Details AL-2030 4 Reduction + 3 Enlargement (AB system: 50, 70, 86, 100, 141, 200%) (Inch system: 50, 64, 78, 100, 129, 200%) 25 - 400% (376 steps in 1% increments) 50 - 200% when using SPF AL-2040CS
Same size Enlargement Reduction Same size Enlargement Reduction Same size Enlargement Reduction Leading edge Trailing edge Side edge void area Leading edge
Void area
Image loss
Warm-up time Power save mode reset time Paper jam recovery time
5 steps 8.0 seconds (When user program 24 is set to OFF) 10.7 seconds (When user program 24 is set to ON) (paper: 8-1/2" x 11" (A4), exposure mode: AUTO, copy ratio: 100%) 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 99 1 - 4mm 4mm or less 0.5mm or more (per side) 4.5mm or less (total of both sides) same size: 3.0mm or less (OC) / 4mm or less (SPF/Duplex) Enlarge: 1 - 5mm or less (OC) / 3mm or less (SPF/Duplex) Reduction (50%): 6.0mm or less (OC) / 8mm or less (SPF/Duplex) 0 sec. Immediately the ready lamp is lit. 0 sec. Immediately the ready lamp is lit. 0 sec. Jam recovery condition: Recovery time from 60 sec of door open.
*1: The first-copy time is measured after the power save indicator turns off following power on, using the document glass with the polygon rotating in the copy ready state and "Selection of copy start state" set to ON in the user programs (8-1/2" x 11" (A4), paper fed from paper tray). The first-copy time may vary depending on machine operating conditions and ambient conditions such as temperature.
4. GDI Printer
Print speed Duplex Memory Interface Network Emulation Resolution Supported OS WHQL support *1: Engine Resolution *2: By running change Max. 20ppm (excluding bypass tray, paper size A4, 8.5" x 11") (Variable depending on the PC performance) Yes (AL-2040CS only) 8MB (Duplex model: 16MB) USB 2.0 (Full speed) / (RJ45 (10Base-T) AL-2040CS only) Built-in NIC (AL-2040CS only) GDI 600dpi *1 Win 98 / Me / 2000 / XP / Vista *2 Yes *2
5. Scan function
Type Scanning system Light source Resolution Originals Output data Scan range Scan speed Protocol Interface Scanner utility Scan key/lamp Duplex scan Supported OS Void area WHQL supported *1: By running change Flat Bed Color Scanner Original table/SPF 3 CCDs (RGB) sensor scanning by lighting white lamp (2 pcs of CCFL) Optical: 600 x 600dpi Setting range: 50 - 9600dpi (Preview resolution is fixed at 75dpi) Sheet type / Book type R, G, B 1 or 8 bits/pixel OC / SPF: 8.5" (H) x 14.0" (V) Original position: Left Center OC / SPF: Max. 2.88ms/line TWAIN / WIA (Only XP) / STI USB2.0 (Full speed support) Button Manager / Sharpdesk / Composer Yes No Win 98 / Me / 2000 / XP / Vista *1 No (User settable by PC) Yes *1
6. SPF
Original capacity Original size Original replacement speed Original placement Original weight Mixed feeding (Paper size) Original which cannot 50 sheets (14 to 23.9 lbs.) (56 to 90g/m2) Stacking Height: less than 6.5mm or 1/4" 8-1/2" x 14" to 5-1/2" x 8-1/2" / A4 to A5 (Landscape) Max. 14 sheets (70%) Face up 14 - 23.9lbs. (56 to 90g/m2) No Thermal papers, originals with punch holes for files, be used folded paper, transparent originals such as OHP films, stapled or clip used originals with cover up liquid used, Originals with tape sealed, originals with high level frictional coefficient such as photos or catalogs.
[3] CONSUMABLE PARTS

1. Supply system table
Common to all destinations No. 1 2 3 Name Develop cartridge (Black) x 1 Develop cartridge (Black) x 1 Drum cartridge Content Toner/developer cartridge x 1 (Toner: Net weight 213g) (Developer: Net weight 190g) Toner/developer cartridge x 1 (Toner: Net weight 124g) (Developer: Net weight 190g) Drum cartridge Life 6K (5% document) 4K (5% document) 18K Product name AL-100TD AL-110TD AL-100DR Package 5 5 5
2. Environmental
The environmental conditions for assuring the copy quality and the machine operations are as follows:
(1) Normal operating condition

Temperature: 20 - 25C Humidity: 65 5%RH
(4) Supply storage condition
Humidity (RH) 90%
(2) Acceptable operating condition
Humidity (RH) 85% 60% 20%
5C 20%
45C
10C
30C
35C
(3) Transport condition
Humidity (RH) 90% 60%
15%
25C
30C
40C
AL-2040CS CONSUMABLE PARTS 3 - 1
3. Production control number (lot No.) identification

<Developing cartridge>
Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year Version No.
Destination
Division EX Destination Option Destination A same pack B same pack A B
No. G H P Q
Production control label attachment position
<Drum cartridge> The label on the drum cartridge shows the date of production. (SOCC production)
Production month Production day Destination code (Dealer, distributor, OEM, etc.) Production place (SOCC: Fixed to B.) End digit of year Version No.
Production control label attachment position(*1)
<JAPAN production>
Ver.A 9 1 1 0001 X Production month (1 - 9 = Jan. - Sep. 0 = Oct. X = Nov. Y = Dec.) Serial number of month Fixed to 1. Pack division (See table below) End digit of year Version No.
*1: The production control label is not attached to the cartridge of a China product.
Division Ex production Option Same pack
No. 1 2 3
AL-2040CS CONSUMABLE PARTS 3 - 2
[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

1. Appearance
SPF Original guide Document feeder cover Peep hole Exit area Document feeder tray Interface Interface
USB connector
LAN connector (AL-2040CS only)
1 2 3 4 5 7 8 9 10 11 12 13 14
6
1 4 7 10 13 Document glass Paper tray 1 Side cover Paper output tray Handle 2 5 8 11 14 Operation panel Paper tray 2 (AL-2040CS only) Side cover open button Paper output tray extension Power cord 3 6 9 12 Front cover Multi-bypass tray Bypass tray paper guides Power switch
2. Internal
TD cartridge Drum cartridge
2 3
4 5
1 4
Front cover Transfer charger
2 5
Side cover Charger cleaner
Fusing unit release lever
AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1
3. Operation panel
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15
1 Original to copy key and indicators (AL-2040CS only) Two-sided copies from one-sided originals. Turn on Long Edge or Turn on Short Edge can be selected. Light and dark keys and indicators Use to adjust the MANUAL or PHOTO exposure level. Selected exposure level is shown by a lit indicator. Use to start and terminate user program setting. SPF indicator Copy ratio selector key and indicators Use to sequentially select preset reduction/enlargement copy ratios. Selected copy ratio is shown by a lit indicator. 2
16
17
18
Exposure mode selector key and indicators Use to sequentially select the exposure modes: AUTO, MANUAL or PHOTO. Selected mode is shown by a lit indicator.
5 7
Display Displays the specified copy quantity, zoom copy ratio, user program code, and error code. 11 ONLINE key and indicator Lights up when the unit is used as a printer and scanner (AL2040CS only). *3 13 Power save indicator Lights up when the unit is in a power save mode. 15 Paper feed location indicators Light up to show the selected paper feed station.
Alarm indicators Drum replacement required indicator *1 Misfeed indicator TD cartridge replacement required indicator *2 6 SPF misfeed indicator 8 Copy ratio display (%) key Use to verify a zoom setting without changing the zoom ratio. Use to check the number of originals that must be returned to the document feeder tray if an original misfeed occurs while using the SPF. 10 SCAN key and indicator (AL-2040CS only) *3, *4
17 Copy quantity keys Use to select the desired copy quantity (1 to 99). Use to make user program entries.
12 Start key and indicator Copying is possible when the indicator is on. Press to start copying Use to set a user program. 14 Tray select key Use to select a paper feed station (paper tray 1, paper tray 2 (AL-2040CS only) or multi-bypass tray). 16 ZOOM keys and indicator Use to select any reduction or enlargement copy ratio from 25% to 400% in 1% increments. (When the SPF is being used, the zoom copy ratio range is 50% to 200%.) 18 Clear key Press to clear the display, or press during a copy run to terminate copying. Press and hold down during standby to display the total number of copies made to date. *3: Indicators on the operation panel The ONLINE indicator and the start ( state of the printer or scanner.
SCAN indicator ONLINE indicator
*1: Drum cartridge replacement The useful life of the drum cartridge is approximately 18,000 copies*. When the internal counter reaches approximately 17,000 copies, the drum replacement required ( ) indicator will light up indicating that replacement of the drum cartridge will be needed soon. For more information on purchasing the drum cartridge, please refer to the Operation Manual. When the indicator begins to blink, the unit will stop operating until the cartridge is replaced. Replace the drum cartridge at this time. *: Based on copying onto letter size paper at 5% toned area. *2: TD cartridge replacement The TD cartridge replacement required ( ) indicator will light up when toner is needed. For more information on purchasing the TD cartridge. If copying is continued while the indicator is lit, copies will gradually become lighter until the unit stops and the indicator begins blinking.
) indicator indicate the
Start indicator Power save indicator
Start indicator On: Indicates the unit is ready for copying or scanning is being performed. Blinking: The indicator blinks in the following situations: When a print job is interrupted. When reserving a copy job. When toner is being replenished during a copy or print job. Off: The indicator is off in the following situations: During copying or scanning. The unit is in the auto power shut-off mode. When a misfeed or error has occurred.
ONLINE indicator The ONLINE key is pressed and on line and off line are changed. Indicates the unit is ready for printing or scanning is being performed. (On line) Blinking: Printing or data is being received from a computer. Off: Copying is being performed. (Off line) Power save indicator On: Indicates the unit is in a power save mode. Blinking: Indicates that the unit is initializing (when the side cover is opened and closed or the power turned off and on). SCAN indicator (AL-2040CS only) On: The SCAN ( ) key has been pressed and the unit is in scanner mode. Blinking: A scan job is being executed from the computer, or scan data is stored in the units memory. Off: The unit is in the copy mode. *4: Using the SCAN key to begin scanning Note: Scanning is not possible during a copy job. If the SCAN ( ) key is pressed during a print job, the scan job will be stored. When scanning an original that has been placed in the SPF, only one original can be placed unless you are using Sharpdesk. 1) Press the SCAN ( ) key. The unit enters scan mode. On:
2) Place the original you wish to scan on the document glass/ SPF. 3) Press the right copy quantity key to display the number of the application that you wish to use for scanning. The application numbers are initially as follows.
Application number SC1 SC2 SC3 SC4 SC5 SC6
Application launched Sharpdesk (Full color) (if installed) Sharpdesk (Monochrome) (if installed) E-mail (your standard e-mail program in the Windows OS you are using) Fax (if a fax program is installed) OCR (if an OCR program is installed) Microsoft Word (if installed) ) key.
4) Press the start (
Scanning will start and the scanned data will be transferred to the application.
4. Motors and solenoids

9 2 8
7 6 10 3
No. 1 2 3 4 5 6 7 8 9 10
Part name Main motor Scanner motor Toner motor Cooling fan motor Resist roller solenoid Paper feed solenoid Multi paper feed solenoid SPF motor Duplex motor Paper feed solenoid
Control signal MM MRMT TM VFM RRS CPFS1 MPFS SPFM DMT CPFS2
Function / Operation Drives the copier. Drives the optical mirror base (scanner unit). Supplies toner. Cools the optical, fusing section. Resist roller rotation control solenoid Cassette Paper feed solenoid 1 Multi manual pages feed solenoid Drives the single pass feeder Devices the duplex paper transport section Cassette Paper feed solenoid 2
5. Sensors and switches
2 8 9
4 10 5
11
No. Name 1 Scanner unit home position sensor 2 POD sensor 3 PPD2 sensor 4 Cassette detection switch 5 PPD1 sensor 6 Door switch 7 8 9 10 11 Drum reset switch SPF sensor SPPD sensor 2nd cassette PPD3 sensor
Signal MHPS POD PPD2 CED1 PPD1 DSW DRST SPID/ SD SW SPPD DSW PPD3
Type Transmission sensor Transmission sensor Transmission sensor Micro-switch Transmission sensor Micro-switch Micro-switch Transmission sensor Transmission sensor Micro-switch Transmission sensor
Function Scanner unit home position detection Paper exit detection Paper transport detection 2 Cassette installation detection Paper transport detection 1 Door open/close detection (safety switch for 24V) New drum detection switch Paper entry detection Cover open/close detection Paper transport detection 2nd cassette door open detection Paper transport detection 3
Output "H" at home position "H" at paper pass "L" at paper pass "H" at cassette insertion "L" at paper pass 1 or 0V of 24V at door open Instantaneously "H" at insertion of new drum "L" at paper pass "L" at paper pass 1 or 0V of 5V at door open "L" at paper pass
6. PWB unit
9
5 1
10 4 3 7
No. 1 2 3 4 5 6 7 8 9 10
Name Exposure lamp invertor PWB Main PWB (MCU) Operation PWB High voltage PWB CCD sensor PWB LSU motor PWB TCS PWB LSU PWB NIC PWB Power PWB
Function Exposure lamp (CCFL) control Copier control Operation input/display High voltage control For image scanning For polygon motor drive For toner sensor control For laser control Network print control (AL-2040CS only) AC power input, DC voltage control
7. Cross sectional view

3 4 17 1 5 18 15 16
6 7 8 9 10
11
14
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part name Scanner unit Exposure lamp LSU (Laser unit) Paper exit roller Main charger Heat roller Pressure roller Drum Transfer unit Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller Pickup roller Separation roller PS roller Paper exit roller
13
12
Function and operation Illuminates the original with the copy lamp and passes the reflected light to the lens unit(CCD). Exposure lamp (CCFL) Illuminates original Converts the original image signal into laser beams and writes onto the drum. Roller for paper exit Provides negative charges evenly to the drum surface. Fuses toner on the paper. (Teflon roller) Fuses toner on the paper. (Silicon rubber roller) Forms images. Transfers images onto the drum. Picks up the manual feed paper. (In multi feed only) Tray for manual feed paper Transport the paper from the manual paper feed port. Takes synchronization between the lead edge and the rear edge of the paper. Picks up a sheet of paper from the cassette. Picks up documents. Separates documents to feed properly. Feeds documents to the scanning section. Discharges documents.
[5] UNPACKING AND INSTALLATION

1. Copier installation
Improper installation may damage the copier. Please note the following during initial installation and whenever the copier is moved. Caution: If the copier is moved from a cool place to a warm place, condensation may form inside the copier. Operation in this condition will cause poor copy quality and malfunctions. Leave the copier at room temperature for at least 2 hours before use. Do not install your copier in areas that are: damp, humid, or very dusty
2. Cautions on handling
Be careful in handling the copier as follows to maintain the performance of this copier. Do not drop the copier, subject it to shock or strike it against any object.
Do not expose the drum cartridge to direct sunlight. exposed to direct sunlight Doing so will damage the surface (green portion) of the drum cartridge, causing poor print quality.
poorly ventilated Store spare supplies such as drum cartridges and TD cartridges in a dark place without removing from the package before use. If they are exposed to direct sunlight, poor print quality may result. Do not touch the surface (green portion) of the drum cartridge. Doing so will damage the surface of the cartridge, causing poor print quality.
subject to extreme temperature or humidity changes, e.g., near an air conditioner or heater.
3. Checking packed components and accessories

Open the carton and check if the following components and accessories are included.
Operation manual
The copier should be installed near an accessible power outlet for easy connection. Be sure to connect the power cord only to a power outlet that meets the specified voltage and current requirements. Also make certain the outlet is properly grounded. Be sure to allow the required space around the machine for servicing and proper ventilation.
Drum cartridge (installed in unit) Software CD-ROM
8" (20cm)
8" (20cm)
4" (10cm)
4" (10cm)
TD cartridge
AL-2040CS UNPACKING AND INSTALLATION 5 - 1
4. Unpacking
Be sure to hold the handles on both sides of the unit to unpack the unit and carry it to the installation location.
2) Remove the CAUTION tape from the front cover and remove the two protective pins from the fusing unit by pulling the strings upward one at a time.
Protective pins CAUTION tape

3) Push gently on both sides of the front cover to open the cover.
5. Removing protective packing materials

1) Remove all pieces of tape shown in the illustration below. Then open the SPF and remove protective materials. After that, take out the bag containing the TD cartridge.
4) Remove the TD cartridge from the bag. Remove the protective paper. Hold the cartridge on both sides and shake it horizontally four or five times. Hold the tab of the protective cover and pull the tab to your side to remove the cover.
AL-2040CS
4 or 5 times
AL-2030
2) Release the scan head locking switch. The scan head locking switch is under the document glass. If the switch is locked ( ), the unit will not operate. Unlock the switch ( ) as shown below.
Grasp here and turn in the direction of the arrow.
5) Gently insert the TD cartridge until it locks in place while pushing the lock release button.
Lock release button
(A)
Lock
Unlock
6) Close the front cover and then the side cover by pressing the round projections near the side cover open button. Caution: When closing the covers, be sure to close the front cover securely and then close the side cover. If the covers are closed in the wrong order, the covers may be damaged.
To lock the scan head locking switch, hold up the catch in illustration (A) and turn the center knob counter-clockwise 90 degrees until you hear a click.
6. Installing the TD cartridge

1) Open the multi-bypass tray, and then open the side cover.
7. Loading paper
1) Raise the handle of the paper tray and pull the paper tray out until it stops.
8. Power to copier
Ensure that the power switch of the unit is in the OFF position. Plug the other end of the power cord into the nearest outlet. Turn the power switch on the left side of the unit to the "ON" position. The start ( ) indicator will light up and other indicators which show the initial settings of the operation panel will also light up to indicate the ready condition.
9. Software
2) Remove the pressure plate lock. Rotate the pressure plate lock in the direction of the arrow to remove it while pressing down the pressure plate of the paper tray. The CD-ROM that accompanies the machine contains the following software:
Printer driver (AL-2030)

The printer driver enables you to use the printer function of the machine. The printer driver includes the Print Status Window. This is a utility that monitors the machine and informs you of the printing status, the name of the document currently being printed, and error messages. Please note that the printing over a network connection is not possible.
3) Store the pressure plate lock which has been removed in step 2). To store the pressure plate lock, rotate the lock to fix it on the relevant location.
MFP driver (AL-2040CS)

Printer driver The printer driver enables you to use the printer function of the machine. The printer driver includes the Print Status Window. This is a utility that monitors the machine and informs you of the printing status, the name of the document currently being printed, and error messages. Please note that the Print Status Window does not operate when the machine is used as a network printer. Scanner driver*
Pressure plate lock
4) Adjust the paper guides on the paper tray to the copy paper width and length. Squeeze the lever of paper guide (A) and slide the guide to match with the width of the paper. Move paper guide (B) to the appropriate slot as marked on the tray.
The scanner driver allows you to use the scanning function of the machine with TWAIN-compliant and WIA-compliant applications.
Sharpdesk* (AL-2040CS)
Sharpdesk is an integrated software environment that makes it easy to manage documents and image files, and launch applications.
Button Manager* (AL-2040CS)

Button Manager allows you to use the scanner menus on the machine to scan a document.
Paper guide (B) Paper guide (A)

5) Fan the paper and insert it into the tray. Make sure the edges go under the corner hooks. Note: Do not load paper above the maximum height line ( Exceeding the line will cause a paper misfeed. ).
*: The scanning feature can only be used with computers that are connected to the machine by a USB cable. If you are connected to the machine by a LAN connection, only the printer function can be used.
Before installation
Hardware and software requirements
Check the following hardware and software requirements in order to install the software. Computer type Operating system*2 *3 Display IBM PC/AT or compatible computer equipped with a USB 2.0/1.1*1 or 10Base-T LAN interface Windows 98, Windows Me, Windows 2000 Professional*4, Windows XP Professional*4, Windows XP Home Edition*4 800 x 600 dots (SVGA) display with 256 colors (or better) 150 MB or more An environment on which any of the operating systems listed above can fully operate
6) Gently push the paper tray back into the unit.
Hard disk free space Other hardware requirements
*1: Compatible with Windows 98, Windows Me, Windows 2000 Professional, Windows XP Professional or Windows XP Home Edition preinstalled model standardly equipped with a USB port. *2: Printing is not available in MS-DOS mode. *3: The machine does not support printing from a Macintosh environment. *4: Administrator's rights are required to install the software using the installer.
1) Insert the LAN cable into the LAN connector on the machine. Use a network cable that is shielded.
Installation environment and usable software

The following table shows the drivers and software that can be installed for each version of Windows and interface connection method. Cable USB LAN Operating Printer Scanner Button Sharpdesk system driver driver Manager Windows 98/ Available*1 Available Me/2000/XP Windows 98/ Not Available*2 Me/2000/XP
2) Turn on the machine. 3) Set up according to the Operation Manual.
11. Interface
A. USB
Connector
4-pin ACON UBR23-4K2200 Type-B connector
*1: The printer driver that is installed will vary depending on the type of connection between the machine and your computer. *2: Although it is possible to install Button Manager and Sharpdesk on Windows 98/Me/2000/XP, neither Button Manager nor the scanner function of Sharpdesk can actually be used. Install the software according to the Operation Manual.
Cable
Shielded twisted pair cable (2 m (6 feet) Max.: high-speed transmission equivalent)
Pin configuration
The pin numbers and signal names are listed in the following table. Pin No. 1 2 3 4 Signal name +5V -DATA +DATA GND
10. Connecting the interface cable

Connecting a USB cable
Follow the procedure below to connect the machine to your computer. A USB cable for connecting the machine to your computer is not included with the machine. Please purchase the appropriate cable for your computer. Caution: USB is available with a PC/AT compatible computer that was originally equipped with USB and had Windows 98, Windows Me, Windows 2000 Professional, Windows XP Professional or Windows XP Home Edition preinstalled. Do not connect the USB cable before installing the printer driver. The USB cable should be connected during installation of the printer driver. 1) Insert the cable into the USB connector on the machine.
B. RJ45
RJ-45 connector pin arrangement
1 8
2) Insert the other end of the cable into your computers USB port.
Using the machine as a network printer (AL-2040CS only)

Note: Interface cables for connecting the machine to your computer are not included with the machine. Please purchase the appropriate cable for your computer. If you intend to use the machine as a scanner, it must be connected to your computer with a USB interface cable. The scanner function cannot be used if the machine is connected with a LAN cable.
Pin No. 1 2 3 6 4, 5, 7, 8
Signal name TD+ TD RD+ RD Not used.
LAN adapter RJ-45 connector Send output + Send output Receive input + Receive input Not used.
12. Moving
Moving instructions
When moving the unit, follow the procedure below. Note: When moving this unit, be sure to remove the TD cartridge in advance. 1) Turn the power switch off and remove the power cord from the outlet. 2) Open the side cover and front cover, in that order. Remove the TD cartridge and close the front cover and side cover, in that order. To open and close the side cover and front cover, and to remove the TD cartridge. 3) Raise the handle of the paper tray and pull the paper tray out until it stops. 4) Push the center of the pressure plate down until it locks in place and lock the plate using the pressure plate lock which has been stored in the front of the paper tray. 5) Push the paper tray back into the unit. 6) Lock the scan head locking switch. Note: When shipping the unit, the scan head locking switch must be locked to prevent shipping damage. 7) Close the multi-bypass tray and the paper output tray extension, and attach the packing materials and tape which were removed during installation of the unit. 8) Pack the unit into the carton.
[6] COPY PROCESS

An OPC drum is used for the photoconductor. (Structure of the OPC drum layers) OPC layer (20 microns thick) Pigment layer (0.2 to 0.3 microns thick) Aluminum drum
1. Functional diagram
Main charger Laser beam Cleaning blade
MG roller
Drum
Transfer unit Resist roller

(Basic operation cycle)
Semiconductor laser
Focus correction lens
Main high voltage unit
Exposure Charge
Saw tooth
Toner
Drum Developing
Cleaning
Cleaning blade
Developer
Waste toner box
PS roller
To face down tray
Paper release
Fusing
Separation
Transfer
Synchronization with drum
Manual feed
Heat roller Heater lamp
Electrode
Transfer charger Transfer high voltage unit
Cassette paper feed
Print process
Paper transport route
AL-2040CS COPY PROCESS 6 - 1
2. Outline of print process

This printer is a non-impact printer that uses a semiconductor laser and electrostatic print process. This printer uses an OPC (Organic Photo Conductor) for its photoconductive material. First, voltage from the main corona unit charges the drum surface and a latent image is formed on the drum surface using a laser beam. This latent image forms a visible image on the drum surface when toner is applied. The toner image is then transferred onto the print paper by the transfer corona and fused on the print paper in the fusing section with a combination of heat and pressure. Step-1: Charge Step-2: Exposure
Latent image is formed on the drum.
Step-2: Exposure (laser beam, lens) A Laser beam is generated from the semiconductor laser and controlled by the print pattern signal. The laser writes onto the OPC drum surface through the polygon mirrors and lens. The resistance of the OPC layer decreases for an area exposed by the laser beam (corresponding to the print pattern signal). The beam neutralizes the negative charge. An electrostatic latent image is formed on the drum surface.
Semiconductor laser
Step-3: Developing Latent image formed on the drum is then changed into visible image with toner. Step-4: Transfer The visible image (toner image) on the drum is transferred onto the print paper. Step-5: Cleaning Residual toner on the drum surface is removed and collected by the cleaning blade. Step-6: Optical discharge Residual charge on the drum surface is removed, by semiconductor laser beam.
Exposure (semiconductor laser) OPC layer Pigment layer Aluminum drum
Drum surface charge after the exposure OPC layer Pigment layer Aluminum layer
3. Actual print process

Step-1: DC charge A uniform negative charge is applied over the OPC drum surface by the main charging unit. Stable potential is maintained by means of the Scorotron charger. Positive charges are generated in the aluminum layer.
Non-image area
Image area
About DC5.5KV ( 580V/ 400V)
Step-3: Developing (DC bias) A bias potential is applied to the MG roller in the two component magnetic brush developing method, and the toner is charged negative through friction with the carrier. Non-image area of the drum surface charged with negative potential repel the toner, whereas the laser exposed portions where no negative charges exist, attract the toner. As a result, a visible image appears on the drum surface.
Step-4: Transfer The visible image on the drum surface is transferred onto the print paper by applying a positive charge from the transfer corona to the backside of the print paper.
:Carrier (Magnetized particle) :Toner (Charge negative by friction) (N) (S) Permanent magnet (provided in three locations)
N S N
About DC 5.2kV
DC 400V 8V
MG roller
Step-5: Separation Since the print paper is charged positively by the transfer corona, it is discharged by the separation corona. The separation corona is connected to ground. Step-6: Cleaning Toner remaining on the drum is removed and collected by the cleaning blade. It is transported to the waste toner collecting section in the cleaning unit by the waste toner transport roller.
Toner is attracted over the shadowed area because of the developing bias.
Step-7: Optical discharge (Semiconductor laser) Before the drum rotation is stopped, the semiconductor laser is radiated onto the drum to reduce the electrical resistance in the OPC layer and eliminate residual charge, providing a uniform state to the drum surface for the next page to be printed. When the electrical resistance is reduced, positive charges on the aluminum layer are moved and neutralized with negative charges on the OPC layer.
Start
1) Because the grid potential is at a low level, the drum potential is at about -400V. (Carrier may not be attracted though the carrier is pulled towards the drum by the electrostatic force of 400V. 2) Developing bias (-400V) is applied when the photoconductor potential is switched from LOW to HIGH. 3) Once developing bias (-400V) is applied and the photo conductor potential rises to HIGH, toner will not be attracted to the drum.
Semiconductor laser
Stop
The reverse sequence takes place. Retaining developing bias at an abnormal occurrence Function The developing bias will be lost if the power supply was removed during print process. In this event, the drum potential slightly abates and the carrier makes deposits on the drum because of strong static power. To prevent this, the machine incorporates a function to retain the developing bias for a certain period and decrease the voltage gradually against possible power loss. Basic function Normally, the developing bias voltage is retained for a certain time before the drum comes to a complete stop if the machine should stop before completing the normal print cycle. The developing bias can be added before resuming the operation after an abnormal interruption. Therefore, carrier will not make a deposit on the drum surface.
Charge by the Scorotron charger

Function The Scorotron charger functions to maintain uniform surface potential on the drum at all times, It control the surface potential regardless of the charge characteristics of the photoconductor. Basic function A screen grid is placed between the saw tooth and the photoconductor. A stable voltage is added to the screen grid to maintain the corona current on the photoconductor. As the photoconductor is charged by the saw tooth from the main corona unit, the surface potential increases. This increases the current flowing through the screen grid. When the photoconductor potential nears the grid potential, the current turns to flow to the grid so that the photoconductor potential can be maintained at a stable level.
Process controlling
Function The print pattern signal is converted into an invisible image by the semiconductor laser using negative to positive (reversible) developing method. Therefore, if the developing bias is added before the drum is charged, toner is attracted onto the drum. If the developing bias is not added when the drum is charged, the carrier is attracted to the drum because of the strong electrostatic force of the drum. To avoid this, the process is controlled by adjusting the drum potential and the grid potential of the Scorotron charger. Basic function Voltage added to the screen grid can be selected, high and low. To make it easily understood, the figure below shows voltage transition at the developer unit.
0 START STOP
Print potential
Toner attract potential 2)
Developing bias
3)
1) Low
4)
High
Time
Drum potential
[7] OPERATIONAL DESCRIPTIONS

1. Outline of operation
The outline of operation is described referring to the basic configuration.
(Basic configuration)
Scanner section Operation section
CCD
NIC PWB MCU (Main control/image process section) USB
Network (print only)
PC
PC
LSU (Laser unit) Laser diode, Polygon mirror lens Laser beam Process section Printer section
Paper exit Fusing section
Paper transport section
Cassette paper feed section
Manual paper feed section
(Outline of copy operation)

Setting conditions 1) Set copy conditions such as the copy quantity and the copy density with the operation section, and press the COPY button. The information on copy conditions is sent to the MCU. Image scanning 2) When the COPY button is pressed, the scanner section starts scanning of images. The light from the copy lamp is reflected by the document and passed through the lens to the CCD. Photo signal/Electric signal conversion 3) The image is converted into electrical signals by the CCD circuit and passed to the MCU. Image process 4) The document image signal sent from the CCD circuit is processed under the revised conditions and sent to the LSU (laser unit) as print data. Electric signal/Photo signal (laser beam) conversion 5) The LSU emits laser beams according to the print data. (Electrical signals are converted into photo signals.) 6) The laser beams are radiated through the polygon mirror and various lenses to the OPC drum.
Printing 7) Electrostatic latent images are formed on the OPC drum according to the laser beams, and the latent images are developed to be visible images (toner images). 8) Meanwhile the paper is fed to the image transfer section in synchronization with the image lead edge. 9) After the transfer of toner images onto the paper, the toner images are fused to the paper by the fusing section. The copied paper is discharged onto the exit tray.
(Outline of printer operation)

The print data sent from the PC are passed through the NIC PWB (in case of network connection) and the MCU to the LSU. The procedures after that are the same as above 5) and later.
(Outline of scanner operation)

The scan data are passed through the MCU to the PC according to the conditions requested by the operations with the operation panel.
AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 1
2. Scanner section
A. Scanner unit
The scanner unit in the digital copier scans images. It is composed of the optical unit and the drive unit. The optical unit performs scanning in the main scan direction with the light receiving elements (color CCD). The drive unit performs scanning in the sub scanning direction by moving the optical unit.
Spectral sensitivity characteristics (Standard characteristics)
B. Optical system
Two white lamps are used as the light source. Light radiated from the light source is applied to the document on the document table. The reflected light from the document is reflected 4 times by No. 1 - No. 3 mirrors and passed through the reduction lens to form images on the light-receiving surface of 3line CCD. The light-receiving surface of the color CCD is provided with 3 line scanning sections for RGB. Separate images scanned in each color section are overlapped to complete color scanning. (When PC scanning) The resolution is 600dpi. When copying, only the green component is used to print with the printer. The color component for printing can be switched to red or blue by the service simulation.
100
100.0
Relative sensitivity
Wavelength [nm]
(Spectrum characteristics of the color CCD)
10
Sensitivity
75 50
50.2 45.4
25
380
480
580
680
780
7 3 5 4
(Optical unit) 1 4 7 10 Table glass Mirror 1 CCD PWB Original 2 5 8 Optical unit Mirror 2 Lamp 3 6 9 Lens Mirror 3 Reflector
Wavelength [nm]
(Spectrum characteristics of the lamp)
C. Drive system
The drive system is composed of the scanner motor, the pulley gear, the idle pulley, the idle gear, the belt 473, the belt 190, and the shaft. The motor rotation is converted into reciprocated movements of the belt 473 through the idle gear, the pulley gear, the belt 190, and the idle pulley to drive the optical unit.
3
1 4 7
4
Scanner motor Belt 473 Shaft
6
2 5 8 Pulley gear Belt 190 Idle gear
8
3 6 9
5
Idle pulley Optical unit Table glass
3. Laser unit
The image data sent from the MCU (image process circuit) is sent to the LSU (laser unit), where it is converted into laser beams.
B. Laser beam path
A. Basic structure
The LSU unit is the writing section of the digital optical system. The semiconductor laser is used as the light source, and images are formed on the OPC drum by the polygon mirror and f lens, etc. The laser beams are passed through the collimator lens, the cylindrical lens, the polygon mirror, the f lens, and the mirror to form images on the OPC drum in the main scanning direction. The laser emitting PWB is provided with the APC (auto power control) in order to eliminate fluctuations in the laser power. The BD PWB works for measurement of the laser writing start point.
C. Composition
5
Effective scanning width: 216mm (max.) Resolution: 600dpi Beam diameter: 75um in the main scanning direction, 80um in the sub scanning direction Image surface power: 0.18 0.01mW (Laser wavelength 770 795nm)
6
No 1 2 3 4 Component Semiconductor laser Collimator lens Cylinder lens Polygon mirror, polygon motor 5 BD (Lens, PWB) 6 f lens
Polygon motor section: Brushless motor 20.787rpm No. of mirror surfaces: 5 surfaces
Function Generates laser beams. Converges laser beams in parallel. Takes the focus. Reflects laser beams at a constant rpm. Detects start timing of laser scanning. Converges laser beams at a spot on the drum. Makes the laser scanning speeds at both ends of the drum same as each other. (Refer to the figure below.)
4. Fuser section
Makes the laser scanning speeds at both ends of the drum same as each other.
abc
a b c
d=e=f
d e f
f LENS
A. General description
General block diagram (cross section)
Thermal fuse Separator pawl PPD2
2) The surface temperature of the upper heat roller is set to 160 200C. The surface temperature during the power save mode is set to 100C. 3) The self-check function comes active when one of the following malfunctions occurs, and an "H" is displayed on the multicopy window. a. When the heat roller surface temperature rises above 240C. b. When the heat roller surface temperature drops below 100C during the copy cycle.
Separator pawl
c. Open thermistor d. Open thermal fuse e. When the heat roller temperature does not reach 190C within 27 second after supplying the power.
Thermistor Pressure roller Heat roller
(4) Fusing resistor

This model is provided with a fusing resistor in the fusing section to improve transfer efficiency.
Paper guide
Top view
Heat roller
Thermistor
Thermal fuse Heater lamp
Since the upper heat roller is conductive, when using copy paper that contains moisture and the distance between the transfer unit and the fusing unit is short, the transfer current may find a path to ground via the copy paper, the upper heat roller and the discharging brush.
5. Paper feed section and paper transport section

A. Paper transport path and general operations
4 3 5 2 1
Separator pawl
6 7 8 9 10
(1) Heat roller

A Teflon roller is used for the heat roller and a silicone rubber roller is used for the lower heat roller for better toner fusing performance and paper separation.
(2) Separator pawl

Three separator pawls are used on the upper heat roller. The separator pawls are Teflon coated to reduce friction with the roller and prevent a smear on the paper caused by the separator pawl.
14
1 2 3 4 5 6 7 Scanner unit Copy lamp LSU (Laser unit) Paper exit roller Main charger Heat roller Pressure roller
13
8 9 10 11 12 13 14
12
11
(3) Thermal control

1) The heater lamp, thermistor, main PWB, DC power supply PWB, and triac within the power supply unit are used to control the temperature in the fuser unit. To prevent against abnormally high temperature in the fuser unit, a thermal breaker and thermal fuse are used for safety purposes.
Drum Transfer unit Pickup roller Manual paper feed tray Manual paper feed roller PS roller unit Paper feed roller
Paper feed is made in two ways; the tray paper feed and the manual paper feed. The tray is of universal-type, and has the capacity of 250 sheets.
Heated by the heater lamp. (950W)
The front loading system allows you to install or remove the tray from the front cabinet. The general descriptions on the tray paper feed and the manual paper feed operation are given below.
Safety device (thermal breaker, thermal fuse)
The surface temperature of the upper heat roller is sensed by the thermistor.
Triac (in the power supply unit)
Level of the thermistor is controlled by the main PWB.
With the signal from the main PWB, the triac is controlled on and off. (power supply PWB)
(1) Cassette paper feed operation

1) The figure below shows the positions of the pick-up roller, the paper feed clutch sleeve, and the paper feed latch in the initial state without pressing the COPY button after lighting the ready lamp. The paper feed latch is in contact with the projection of the clutch sleeve.
5) At this time, the paper is fed passed the paper entry detection switch (PPD1), and detected by it. After about 0.15 sec from detection of paper by PPD1, the tray paper feed solenoid (PFS) turns on so that the clutch sleeve projection comes into contact with the paper feed latch to stop the pick-up roller. Then the pick-up roller rotates for about 0.15 sec so that the lead edge of the paper is evenly pressed on the resist roller, preventing against skew feeding.
2) When the COPY button is pressed, the main drive motor starts rotating to drive each drive gear. The pick-up drive gear also is driven at that time. Since, however, the paper feed latch is in contact with the projection of the clutch sleeve, rotation of the drive gear is not transmitted to the pick-up roller, which does not rotate therefore.
PFS ON
RRS OFF
PFS OFF
RRS OFF
6) To release the resist roller, the tray paper feed solenoid and the resist solenoid are turned on by the paper start signal to disengage the resist start latch from the clutch sleeve, transmitting rotation of the resist drive gear to the resist roller shaft. Thus the paper is transported by the resist roller. 7) After the resist roller starts rotating, the paper is passed through the pre-transfer guide to the transfer section. Images are transferred on the paper, which is separated from the OPC drum by the drum curve and the separation section.
3) After about 0.1 sec from when the main motor start rotating, the tray paper feed solenoid (PFS) turns on for a moment. This disengages the paper feed latch from the projection of the clutch sleeve, transmitting rotation of the pick-up drive gear to the paper feed roller shaft, rotating the pick-up roller to feed the paper.
PFS OFF
RRS ON
PFS OFF
RRS OFF
8) The paper separated from the drum is passed through the fusing paper guide, the heat roller (fusing section), POD (paper out detector) to the copy tray.
4) After more than half rotation of the pick-up roller, the paper feed latch is brought in contact with a notch on the clutch sleeve, stopping rotation of the pick-up roller. AL-2040CS OPERATIONAL DESCRIPTIONS 7 - 5
(2) Manual multi paper feed operation

1) Before paper feed operation, the manual paper feed solenoid (MPFS) is turned OFF as shown in the figure below.
3) When pawl C of the manual paper feed clutch sleeve is engaged with the manual feed latch, the manual feed stopper falls and the manual take-up roller rises. At that time, the manual paper feed roller is rotating.
A
C
OFF MPFS
2) When the PRINT button is pressed, the manual paper feed solenoid (MPFS) turns on to disengage the manual paper feed latch. A from the manual paper feed clutch sleeve A, rotating the manual paper feed roller and the manual take-up roller. At the same time, the manual paper feed stopper opens and the manual take-up roller is pressed to the surface of the paper to start paper feeding.
ON MPFS
4) The lead edge of the transported paper is pressed on the resist roller by the transport roller. Then the paper is stopped temporarily to allow synchronization with the lead edge of the image on the OPC drum. From this point, the operation is the same as the paper feed operation from the tray. (Refer to 7-5 - 8.) 5) The solenoid turns off to close the gate and return to the initial state.
C A
C A
ON MPFS
OFF MPFS
(3) Conditions of occurrence of paper misfeed

a. When the power is turned on: PPD or POD is ON when the power is turned on. b. Copy operation a b PPD1 jam PPD2 jam PPD1 does not turn off within 4 sec after turning on the resist roller. PPD2 is off immediately after turning on the resist roller. PPD2 does not turn off within 1.2 sec after turning off the resist roller. POD does not turn on within 2.9 sec after turning on the resist roller. POD does not turn off within 1.5 sec - 2.7 sec after turning off PPD2.
2) When the detection gear 38T turns one rotation, there is no gear any more and it stops. The latch section of the 38T gear is latched and fixed with the projection of the process cover.
Gear notch
POD jam
6. Process unit new drum detection mechanism

1) When the power is turned on, the detection gear 38T is rotated in the arrow direction by the detection gear 20T to push the micro-switch (process detection switch) installed to the machine sensor cover, making a judgement as a new drum.
Gear pawl Projection Gear notch
Gear 20T
Gear 38T
Projection Gear pawl
Process detection switch
7. SPF section
A. Outline
The SPF (Single Path Feeder) is installed to the AL-2030/2040CS as a standard provision, and it automatically copies up to 50 sheets of documents of a same size. (Only one set of copies)
B. Document transport path and basic composition

11 9 1 3 4 5 8
10
1 3 5 7 9 11
Pickup roller Set detection ACT Separation sheet PS roller D Paper exit roller Document tray
2 4 6 8 10
Sheet of document for paper feed Document feed roller Paper entry sensor Transport follower roller Paper exit follower roller
C. Operational descriptions
Document set SPID ON Document set sensor
Document feed unit lamp ON PSW ON Copy start The scanner is shifted to the exposure position. (SPF side)
MRMT rotation (Copier side)
MM rotation CPFS ON PPD ON RRC ON (Transfer)
Main motor rotation Paper feed
SPFM rotation
SPF motor rotation
Synchronization Paper transport
SPPD ON (Exposure) (Document exit)
Document transport sensor Document transport
(Fusing) POD ON
(Paper exit) In the zooming mode, the magnification ratio in the sub scanning direction (paper transport direction) is adjusted by changing the document transport speed.
PSW MRMT SPF M CL SPPD SCANST MAIN M CPFS1 RRS PPD1 PPD2 POD 260ms 182ms
SPF JAM generation condition 1) When SPPD is ON (document remaining) in initializing 2) When SPPD is not turned ON within about 1.5 sec (at 100% copy) after starting the document feed operation. 3) When SPPD is not turned OFF within about 4.7 sec (at 100% copy) after turning on SPPD. 4) When the OC cover is opened during document transport (during SPF motor rotation) (The SPF motor is stopped during document transport, but the OC cover open error occurs instead of the SPF JAM.)
D. SPF open/close detection (book document detection)

SPF open/close detection (book document) detection is performed by detecting the interval between the reference lines on the white Mylar attached to the paper exit guide (document scanning section) by the scanner (CCD) and detecting the varied quantity.
B A
Reference line
(Floating) (White Mylar) Reference line
(CCD)
B A
A - B = Varied quantity of pixels (pixel)
[8] DISASSEMBLY AND ASSEMBLY

Before disassembly, be sure to disconnect the power cord for safety. 1. Do not disconnect or connect the connector and the harness while the machine is powered. Especially be careful not to disconnect or connect the harness between the MCU PWB and the LSU (MCU PWB: CN42) during the machine is powered. (If it is disconnected or connected during the machine is powered, the IC inside the LSU will be destroyed.) 2. To disconnect the harness after turning on the power, be sure to turn off the power and wait for at least 10 sec before disconnection. (Note that a voltage still remains immediately after turning off the power.) The disassembly and assembly procedures are described for the following sections: 1. High voltage section 2. Operation panel section 3. Optical section 4. Fusing section 5. Tray paper feed/transport section 6. Manual paper feed section 7. Rear frame section 8. Power section 9. SPF section 10. 2nd cassette section
2) Push up the lock pawls (2 positions) of the side cover, and remove the transfer charger.
Lock pawl rear
1)
2)
Transfer charger
1)
1. High voltage section

A. List
No. 1 2 Part name Ref. Transfer charger unit Charger wire
B. Disassembly procedure
1) Press the side cover open/close button and open the side cover.
Lock pawl front
C. Assembly procedure
For assembly, reverse the disassembly procedure.
D. Charger wire cleaning

1) Remove the charger cleaner from the manual paper feed unit.
1) 2)
1)
AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 1
2) Set the charger cleaner to the transfer unit, and move it reciprocally a few times in the direction of the arrow shown in the figure below.
2. Operation panel section

A. List
No. 1 2 Part name Ref. Operation panel unit Operation PWB
3)
4)
2) 1)
1) Open the side door, and Open the front cover.
1)
E. Charger wire replacement

1) Remove the TC cover and remove the screw. 2) Remove the spring and remove the charger wire. 3) Install a new charger wire by reversing the procedures (1) and (2). At that time, be careful of the following items. The rest of the charger wire must be within 1.5mm. Refer to Fig.1 The spring hook section (charger wire winding section) must be in the range of the projection section. Be careful not to twist the charger wire.
2)
2) Remove the screws (4 pcs.), the harness, and the operation panel unit.
1)
1)
3)
1)
2)
1)
Charger wire
1) 2)
1)
1mm
Protrusion
1.5mm Fig.1
3) Remove four screws, and remove the operation cabinet. 4) Remove four screws, and remove the operation PWB.
2) Remove two screws, and remove the earth wire. 3) Disconnect the connector. 4) Remove the SPF unit.
2)
1)
1) 1) 3) 3) 3) 1) 3) 3) 3) 3) 3) 4)
2) 3)
1)
1)
For assembly, reverse the disassembly procedure
5) Remove five screws. Remove the operation unit, and disconnect the connector. 6) Remove the right cabinet. 7) Remove the left cabinet. 8) Remove the screw, and remove the rear cover. 9) Remove the table glass.
3. Optical section
A. List
NO. 1 2 3 Part name Ref. Copy lamp unit Copy lamp Lens unit
1) 7) 5)
6)
1) 8) 1) 3) 4)
1) Remove four screws, and remove the rear cabinet and the rear cabinet cover.
1)
2)
2)
1) 1)
2)
1)
1)
10) Move the carriage to the position indicated on the figure. 11) Loosen the screw which is fixing the tension plate. 12) Move the tension plate in the arrow direction to release the tension, and remove the belt.
CCD core 1) Pass the core through the CCD-MCU harness. 2) Insert the CCD-MCU harness into the CCD PWB connector of the carriage unit. 3) Move the core which was passed through the CCD-MCU harness near the CCD PWB connector as shown in the figure below, and fix it with a filament tape (19mm wide, 40mm long). For the attachment reference, refer to the figure below. Clean and remove oil from the attachment section.
3)
2)
4)
4) Attach the CCD-MCU harness to the duplex tape on the back of the carriage unit. 5) Attach the PWB holder to the position specified in the figure below.
1)
6) Pass the core through the FFC and the PWB holder, and fix the core.
Note: Attach the FFC to the base plate securely with duplex tape to prevent against coming loose.
13) Remove the screw, and remove the rod stopper. 14) Remove the rod.
3)
2) 1) Note: Attach the FFC to fit with the marking line.

15) Lift the rear side of the carriage, remove the belt and the connector, and remove the carriage.
Marking line
4)
1)
2)
3)
4. Fusing section
A. List
No. 1 2 3 4 5 Part name Ref. Thermistor PPD2 sensor Heater lamp Pressure roller Heat roller
4) Remove the screw and remove the U-turn guide.
1)
2)
1) Remove the connectors (3 pcs.) of the rear cabinet. 2) Open the side cover, remove two screws, and remove the fusing unit.
Pressure roller section disassembly 5) Remove the three screws, remove the fusing cover lower on the right side, and open the heat roller section.
2) 3)
1)
4) 6)
5)
1)
3)
2)
5)
6)
6) Remove the screw and remove the PPD2 sensor.
1)
2)
3) Cut the binding band, remove the screw, and remove the thermistor.
2)
PPD2 sensor
1)
2)
Thermistor
3)
7) Remove the plate spring on the right and remove the heater lamp.
10) Remove the spring, and remove the lower separation pawls (4 pcs.).
2) 2) 2) 2)
1)
1)
2)
11) Remove the pressure release levers on the right and the left sides.
Heater lamp
1)
8) Remove the spring, and remove the upper separation pawls (3 pcs.).
3) 1)
2)
12) Remove the pressure roller, the pressure bearing, and the spring. Note: Apply grease to the sections specified with an asterisk (*).
Pressure roller 1) 3)
1)
2) 1)
9) Remove the E-ring and remove the reverse gate.
2)
3)
3)
1) 2)
Heat roller disassembly (Continued from procedure (4).) 5) Remove screws, remove the fusing cover, and open the heat roller section.
1)
3)
2)
1)
2)
3)
2)
6) Remove the C-ring and the fusing bearing, and remove the heat roller.
3)
1) 2) 3)
Heat roller
5. Tray paper feed/transport section

A. List
No. 1 2 3 4 Part name Ref. PPD1 sensor PWB LSU unit Intermediate frame unit Paper feed roller
7) Remove the parts from the heat roller. Note: Apply grease to the sections specified with .
1) Remove two screws, and remove the hinge guide R. 2) Disconnect the connector. (2 positions) 3) Remove five screws, and remove the scanner unit. 4) Remove the fan duct.
3) 2 1)
2)
2) 3) 2) 2) 2)
8) Remove two screws and remove the thermo unit. Note: The set temperature of the thermostat differs from that of the current model. Current model AL-2030/2040CS Temperature 210C 230C
1)
2)
2)
5) Remove each connector and four screws, and remove the MCU PWB.
7) Remove two screws and remove the toner motor.
3)
2)
2) 1) 2) 1) 1) 1) 2)
6) Remove the PWB insulation mylar and remove the paper transport detection sensor (PPD2).
1)
1)
1)
8) Remove two springs and open the intermediate frame unit.
1)
1)
2)
2)
9) Remove the pulleys on the both sides and remove the paper exit roller.
11) Release the belt pulley lock and remove the belt pulley bearing.
3)
2)
3) 1)
4)
2)
12) Remove the paper exit roller.
1)
10) Pull out the paper exit roller knob and remove the belt.
2)
1)
13) Remove the harness guide.
14) Remove five screws and remove the main drive plate and the belt.
16) Remove four screws, and remove the paper guide unit.
1) 1) 1)
2)
1)
2)
1)
3)
17) Remove four screws, and remove the LSU unit.
1) 1) 1)
CAUTION:Attach the gears securely

15) Remove the parts as shown below, and remove the pressure release solenoid and the paper feed solenoid.
2)
3)
[Note for assembling the LSU] When installing the LSU, turn the LSU clockwise and fix with screws in order to provide an attachment backlash in the proper direction. Observe the following sequence of fixing screws.
4) 2)
1)
1) 4) 2) 3)
18) Remove each pawl, and remove the paper exit tray.
21) Remove the screw and the E-ring, and remove the PS semicircular earth plate and the PS roller unit.
2)
22) Remove the E-ring and remove the spring clutch from the PS roller unit.
5)
4)
PS roller unit
4)
3) 1)
PS semi-circuler semi-circular earth plate

2)
1)
19) Remove two screws and remove the fusing connector. 20) Remove five screws and the connector, and lift the intermediate frame unit to remove.
3)
3)
4)
23) Remove three screws and remove the TC front paper guide.
1)
2)
2)
2)
1)
24) Remove the screw and the connector, and remove the PPD1 sensor PWB.
6. Manual paper feed section

A. List
No. 1 2 3 4 Part name Ref. Manual transport roller Cassette detection switch PPD1 sensor PWB Side door detection unit
1)
2)
Multi unit 1) Remove the screw and remove the multi upper cover.
1)
25) Remove two E-rings and remove the paper feed roller. 26) Remove three E-rings and remove the clutch unit.
5)
Back
2)
Clutch unit
4)
Paper feed roller
4)
3)
Front
1)
2)
2) Remove the screw and remove the side door detection unit.
4) Remove two screws and remove the multi feed bracket unit from the multi paper feed upper frame.
2)
2) 1)
1)
1)
Back
Wire treatment
2)
3) Remove three screws and remove the multi paper feed upper frame.
1)
5)
1)
Remove three E-rings and remove the manual paper feed roller B9.
1)
1)
2)
1)
3)
2)
L O CK
T O
6) Remove the pick-up roller.
D. Pressure plate holder attachment

1) Attach the pressure plate holder so that the resin section is not covered with the seal M1-N.
Seal M1-N
1)
Pressure plate holder Attachment reference
2)
7) Cut the binding band and remove the multi paper feed solenoid.
1)
Attachment reference
7. Rear frame section

A. List
No. 1 2 3 4 5 Part name Ref. Scanner motor Main motor Exhaust fan motor NIC PWB Main PWB
Multi paper feed solenoid
3)
2)
1) Remove four screws, and remove the rear cabinet and the rear cabinet cover.
1)
2)
2)
1)
1)
2) Disconnect the connector. 3) Remove two screws, and remove the scanner motor.
6) Disconnect the connector. 7) Remove the two screws, and remove the NIC PWB.
1) 3)
2) 3) 1) 2)
8) Disconnect the connector. 9) Remove the three screws, and remove the NIC PWB unit. 4) Remove two screws and one harness, and remove the main motor.
2)
2)
3)
3) 1) 2) 3)
10) Disconnect the connectors.
1)
11) Remove the five screws, and remove the MCU PWB.
2)
5) Remove two screws and one connector, and remove the exhaust fan motor.
1) 1)
2) 3) 1) 2) 3)
1) 1) 1) 1) 2)
2)
2)
8 Power section
A. List
No. 1 Part name Ref. Power PWB
A. SPF motor
1) Remove the screw. 2) Disengage the pawl (3 positions). 3) Remove the rear cabinet.
1) Disconnect each connector. 2) Remove the screw, and remove the earth line. 3) Remove two screws, and remove the power PWB unit.
3)
4) 1) 2) 1) 3) 1) 1) 1)
2) 2)
1)
1) Remove the screw, and remove the harness. 2) Remove three screws.
5) 4)
3) Disengage the pawl (4 positions). 4) Remove the transport unit.
4)
9. SPF section
No. A B C D E Part name Ref. SPF motor Pick-up roller, paper feed roller Paper exit roller Set sensor, scan front sensor Transport roller
3)
(1) Rear cabinet disassembly

1) Remove four screws. 2) Remove the rear cabinet.
3)
(2) Remove the SPF.

1) Remove two screws, and remove the earth wire. 2) Disconnect the connector. 3) Remove the SPF unit.
1)
2) 2)
1) Remove two screws, and remove the earth wire. 2) Remove the SPF motor unit. 3) Disconnect the connector.
1) 1) 2)
2) 3)
1)
1) 1)
3)
1) Remove two screws. 2) Remove the SPF motor.
1) Remove the shaft. 2) Remove the paper feed roller. 3) Remove the bearing and the spring.
1) 1)
2)
2)
B. Pick-up roller, paper feed roller

1) Remove two gears. 1) Remove the pick-up roller. 2) Remove the gear.
3)
1)
1) 2) 1)
1) Open the upper door. 2) Remove two E-rings, and remove the spring, the arm, and the bearing. 3) Remove the pick-up roller unit.
C. Paper exit roller

1) 2) 3) Remove four gears. Remove two screws. Remove the frame.
2) 1)
2)
3) 2)
2)
2) 3)
2)
1) 1)
1) Remove the E-ring. 2) Remove the bearing. 3) Remove the paper guide unit. 4) Remove the paper exit roller.
10. 2nd cassette section

4) 1) 2)
3)
No. A B C D E F
Part name Ref. Paper sensor Cassette detection SW Paper feed solenoid Transport roller Paper feed clutch 2nd paper feed roller
Paper feed unit removal
1)
2)
D. Set sensor, scan front sensor

1) Remove the set sensor. 2) Remove the scan front sensor. 3) Disconnect the connectors. When assembling, attach the blue harness to the marking B side of the sensor, and attach the orange harness to the opposite side sensor.
1)
2)
1)
1)
1) Remove the screw. 2) Remove the rear cover. When installing, engage the pawl and install the unit.
B
3) 3)
2)
E. Transport roller
1) Remove the actuator. 2) Remove the transport roller. 3) Remove the gear and the bearing.
3) 2)
1)
1) Open the right cabinet. 2) Remove three screws. 3) Remove one connector from MCU. 4) While tilting down the 2nd connection arm A, pull and remove the paper feed unit toward you.
B. Cassette detection switch

1) Remove the pawl. 2) Remove the cassette detection switch. 3) Remove the harness.
C D D
1
2 4 3
C. Paper feed solenoid

1 A
1) Remove the screw. 2) Remove the connector. 3) Remove the paper feed solenoid.
2
3
When installing, securely insert two bosses C on the machine side and two bosses D on the paper feed unit side. Be sure to secure the ground wire B. Insert the 2nd page feed.
A. Paper sensor
1) Remove the pawl. 2) Remove the paper sensor. 3) Remove the harness.
2 3
1
D. Transport roller
1) Remove two E-rings. 2) Remove the transport roller.
Install so that the earth spring A is brought into contact over bearing B. AL-2040CS DISASSEMBLY AND ASSEMBLY 8 - 19
E. Paper feed clutch

1) Remove the E-ring. 2) Remove the paper feed clutch. 3) Remove the parts.
A 2 1
When installing, fit the cut surface A.
F. 2nd paper feed roller

1) Remove the E-ring and the parts. 2) Remove the 2nd paper feed roller.
A 1
C D
When installing, hang the 2nd connection arm on the 2nd connection arm Spring B. Be sure to install so that the earth spring C is in contact under the bearing D.
[9] ADJUSTMENTS
1. Optical section
A. Copy magnification ratio adjustment
The copy magnification ratio must be adjusted in the main scanning direction and in the sub scanning direction. To adjust, use SIM 48-1.
5) Calculate the main scanning direction magnification ratio. Main scanning direction magnification ratio = Copy image dimensions Original dimension X 100 (%)
(When a 100mm scale is used as the original.) Original (Scale)

mm 1/2mm
HARDENED STAINLESS
10
20
100
110
120
JAPAN
130
140
150
Shizuoka
(1) Outline
The main scanning (front/rear) direction magnification ratio adjustment is made automatically or manually. Automatic adjustment: The width of the reference line marked on the shading correction plate is scanned to perform the main scanning (front/rear) direction magnification ratio adjustment automatically. Manual adjustment: The adjustment is made by manual key operations. (In either of the automatic and manual adjustments, the zoom data register set value is changed for adjustment.) The magnification ratio in the sub scanning direction is adjusted by changing the carriage (scanner) scanning speed.
Paper feed direction
mm 1/2mm
JAPAN
HARDENED STAINLESS
10
20
100
110
120
130
140
150
Shizuoka
Reference
Comparison point
Copy
110
6) Check that the copy magnification ratio is within the specified range. If it is not within the specified range, perform the following procedures. 7) Execute SIM 48-1 to select the main scanning direction copy magnification ratio adjustment mode. To select the adjustment mode, use the copy mode select key. In the case of the automatic adjustment, when the START switch is pressed, the mirror base unit moves to the white plate for shading to scan the width of the reference line, calculating the correction value and displaying and storing this value. After execution of the automatic adjustment, go out from the simulation mode and make a copy to check the magnification ratio. If the magnification ratio is not in the specified range (100 1.0%), manually adjust as follows. Adjustment mode Main scanning direction magnification ratio adjustment Sub scanning direction magnification ratio adjustment Lighting lamp TEXT lamp ON PHOTO lamp ON Default 50 50
(2) Main scanning direction magnification ratio adjustment

a. Cases when the adjustment is required 1) When the main PWB is replaced. 2) When the EEPROM in the main PWB is replaced. 3) When "U2" trouble occurs. 4) When repairing or replacing the optical section. b. Necessary tools Screwdriver (+) Scale c. Adjustment procedure 1) Set the scale vertically on the document table. (Use a long scale for precise adjustment.)
8) Enter the new set value of main scanning direction copy magnification ratio with the copy quantity set key, and press the START button. 9) Change the set value and repeat the adjustment until the ratio is within the specified range. When the set value is changed by 1, the magnification ratio is changed by 0.1%.
(3) Sub scanning direction copy magnification ratio

a. Cases when the adjustment is required 1) When the scanner unit drive section is disassembled or the part is replaced. 2) When the main PWB is replaced. 3) When the EEPROM in the main PWB is replaced. 4) When "U2" trouble occurs. b. Necessary tools Scale 2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 81/2" x 11" paper. 4) Measure the length of the copied scale image.
AL-2040CS ADJUSTMENTS 9 - 1
c. Adjustment procedure 1) Set the scale on the document table as shown below. (Use a long scale for precise adjustment.)
B. Image position adjustment

There are following five kinds of image position adjustments, which are made by laser control except for the image scan start position adjustment. For the adjustments, SIM 50-01, 50-06, 5010, 50-18 and SIM 50-19 are used. No. 1 2 3 4 5 6 7 8 9 10 11 12 Adjustment item Print start position (Main cassette) Print start position (2nd cassette) Print start position (Manual feed) Image lead edge void amount Image scan start position Image rear edge void amount SPF image scan start position SPF rear edge void amount Center offset Memory reverse position adjustment in duplex copy Duplex copy rear edge void adjustment Duplex back print start position Simulation 50 - 01 50 - 01 50 - 01 50 - 01 50 - 01 50 - 01 50 - 06 50 - 06 50 - 10 50 - 18 50 - 19 50 - 19
To select the adjustment mode with SIM 50-01, use the copy mode select key. 2) Set the copy magnification ratio to 100%. 3) Make a copy on A4 or 81/2" x 11" paper. 4) Measure the length of the copied scale image. 5) Calculate the sub scanning direction copy magnification ratio using the formula below. = Copy image dimensions Original dimension X 100 (%) The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Adjustment mode Print start position (Main cassette paper feed) Print start position (2nd cassette paper feed) Print start position (Manual paper feed) Image lead edge void quantity Image scan start position Image rear edge void quantity Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual feed lamp TEXT lamp PHOTO lamp AE, TEXT, PHOTO lamp
110
Original (Scale)
mm 1/2mm
JAPAN
HARDDENCD STAINLESS
10
20
100
110
120
130
140
150
Shizuoka
: Supported for the installing model and skipped for non-installing mode. To select the adjustment mode with SIM 50-10, use the copy mode select key.
Paper feed direction
mm 1/2mm
10
20
100
110
120
JAPAN
HARDDENCD STAINLESS
130
140
150
Shizuoka
The relationship between the adjustment modes and the lighting lamps are as shown in the table below. Machine with the multi manual paper feed unit Adjustment mode Print center offset (Main cassette paper feed) Print center offset (2nd cassette) Print center offset (Manual paper feed) Second side center offset Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual paper feed lamp TEXT lamp
Reference
Comparison point
Copy
6) Check that the actual copy magnification ratio is within the specified range. (100 1.0%). If it is not within the specified range, perform the following procedures. 7) Execute SIM 48-1 to select the sub scanning direction copy magnification ratio adjustment mode. To select the adjustment mode, use the copy mode select key. (PHOTO lamp ON) 8) Enter the new set value of sub scanning direction copy magnification ratio with the copy quantity set key, and press the START button. Repeat procedures 1) - 8) until the sub scanning direction actual copy magnification ratio in 100% copying is within the specified range. When the set value is changed by 1, the magnification ration is changed by 0.1%.
: Supported for the installing model and skipped for non-installing mode.
(1) Lead edge adjustment

1) Set a scale to the center of the paper lead edge guide as shown below, and cover it with B4 or 8 1/2" x 14" paper.
(2) Image rear edge void amount adjustment

1) Set a scale to the rear edge section of A4 or 11" x 8 1/2" paper size as shown in the figure below, and cover it with B4 or 8 1/2" x 14" paper.
B4 or 8 1/2 14 paper
A4 size rear edge
2) Execute SIM 50-01 to select the image rear edge void amount adjustment mode. The set adjustment value is displayed on the copy quantity display. 2) Execute SIM 50-01 3) Set the print start position (AE lamp ON) (A), the lead edge void amount (TEXT lamp ON) (B), and the scan start position (PHOTO lamp ON) (C) to 0, and make a copy of a scale at 100%. 4) Measure the image loss amount (R mm) of the scale image. Set C = 10 X R (mm). (Example: Set the value of C to 30.) When the value of C is increased by 10, the image loss is decreased by 1mm. (Default: 50) 5) Measure the distance (H mm) between the paper lead edge and the image print start position. Set A = 10 X H (mm). (Example: Set the value of A to 50.) When the value of A is increased by 10, the image lead edge is shifted to the paper lead edge by 1mm. (Default: 50) 6) Set the lead edge void amount to B = 50 (2.5mm). When the value of B is increased by 10, the void amount is increased by about 1mm. For 25 or less, however, the void amount becomes zero. (Default: 50) 3) Make a copy and measure the void amount of image rear edge.
Void amount (Standard value: 2 - 3mm)
Scale image Paper rear edge
4) If the measurement value is out of the specified range, change the set value and repeat the adjustment procedure. The default value is 50. Note: The rear edge void cannot be checked with the first sheet after entering the simulation mode, the first sheet after turning off/on the power, or the first sheet after inserting the cassette. Use the second or later sheet to check the rear edge void.
(Example) Distance between paper lead edge and image: H = 5mm
Image loss: R = 3mm
(3) Center offset adjustment

1) Set the self-made test chart for the center position adjustment so that its center line is aligned with the center mark of the document guide. Test chart for the center position adjustment. Draw a line at the center of A4 or 8 1/2" x 11" paper in the paper transport direction.
Document guide
5mm
10mm
Center Copy paper (A4 or 8 1/2 11)
2) Execute SIM 50-10 to select the print center offset (cassette paper feed) adjustment mode. The set adjustment value is displayed on the copy quantity display.
3) Make a copy and check that the copied center line is properly positioned. The standard value is 0 2mm from the paper center.
(Copy A)
2.0mm or less
Test chart comparison table UKOG0162FCZZ 1 DENSITY No. UKOG0089CSZZ 0.1 DENSITY No. KODAK GRAY SCALE
10
Copy image Shift Copy paper folding line
0.2
0.3
0.5 1.9
(Copy B)
2.0mm or less
Copy image Shift (Paper feed direction) Copy paper folding line
19
D. Features of copy density adjustment

For the copy density adjustment, the image data shift function provided in the image process LSI is used. List of the adjustment modes Auto Mode Manual Mode Photo Mode Manual T/S mode T/S Auto mode Brightness 1 step only Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 5 steps. Adjustment of only the center brightness is made. Brightness 1 step only
4) If the measured value is out of the specified range, change the set value and repeat the adjustment procedure. When the set value is increased by 1, the copy image is shifted by 0.1mm toward the rear frame. For the manual paper feed, change the manual paper feed adjustment mode and perform the similar procedures. Since the document center offset is automatically adjusted by the CCD which scan the reference lines (F/R) on the back of document guide, there is no need to adjust manually.
2. Copy density adjustment

A. Copy density adjustment timing
The copy density adjustment must be performed in the following cases: When maintenance is performed. When the developing bias/grid bias voltage is adjusted. When the optical section is cleaned. When a part in the optical section is replaced. When the optical section is disassembled. When the OPC drum is replaced. When the main control PWB is replaced. When the EEPROM on the main control PWB is replaced. When the memory trouble (U2) occurs.
E. Copy density adjustment procedure

Use SIM 46-1 to set the copy density for each copy mode. For selection of modes, use the copy mode select key.
(1) Test chart (UKOG-0162FCZZ) setting

1) Place the test chart so that its edge is aligned with the A4 (Letter) reference line on the document table. Then place a A4 (14" x 8 1/2") white paper on the test chart and close the document cover.
B. Note for copy density adjustment

1) Arrangement before execution of the copy density adjustment Clean the optical section. Clean or replace the charger wire. Check that the voltage at the high voltage section and the developing bias voltage are in the specified range.
White paper
C. Necessary tool for copy density adjustment

One of the following test charts: UKOG-0162FCZZ, UKOG-0089CSZZ, KODAK GRAY SCALE B4 (14" x 8 1/2") white paper The user program AE setting should be "3."
1 2 3 4 5 6 7 8 9 10 W
Test chart
(2) Perform the adjustment in each mode.

1) Execute SIM 46-1. 2) Select the mode to be adjusted with the exposure mode select key. Set the exposure level to 3 for all adjustment. (Except for the auto mode.)
3. High voltage adjustment

A. Main charger (Grid bias)
Note: Use a digital multi meter with internal resistance of 10M or more measurement. After adjusting the grid LOW output, adjust the HIGH output. Do not reverse the sequence.
(1)
(2)
(1) Mode select key/display lamp (2) Exposure level select key/ display lamp
Procedures 1) Set the digital multi meter range to DC700V. 2) Set the positive side of the test rod to the connector CN11-3 (GRID) of high voltage section of the power PWB and set the negative side to the frame ground (power frame). 3) Execute SIM 8-2. (The main charger output is supplied for 30 sec in the grid voltage HIGH output mode.) 4) Adjust the control volume (VRG1) so that the output voltage is 580 12V.
Adjustment mode Auto mode Manual mode Photo mode Manual T/S mode Auto T/S mode
Exposure mode display lamp Auto lamp ON Manual lamp ON Photo lamp ON Manual lamp/Photo lamp ON Auto lamp/Photo lamp ON
Sharp gray chart adjustment level "3" is slightly copied. "3" is slightly copied. "3" is slightly copied. "3" is slightly copied. "3" is slightly copied.
3) Make a copy. Check the adjustment level (shown in the above table) of the exposure test chart (Sharp Gray Scale). Sharp Gray Scale adjustment level Non toner save mode
1 2 3 4 5 6 7 8 9 10 W
VRG1
Slightly copied. Not copied.
Toner save mode
10
B. DV bias check
Note: A digital multi meter with internal resistance of 1G must be use for correct check. The adjustment volume is locked, and no adjustment can be made. Procedures 1) Set the digital multi meter range to DC500V. 2) Set the positive side of the test rod to the connector CN-10-1 (DV BIAS) and set the negative side to the frame ground (power frame). 3) Execute SIM 8-1 to output the developing bias for 30sec, and check that the output is 400 8V.
Slightly copied. Not copied.
(When too bright): Decrease the value displayed on the copy quantity display. (When too dark): Increase the value displayed on the copy quantity display.
The value can be set in the range of 1 - 99.
VRDV
4. Duplex adjustment
A. Adjusting the paper reverse position in memory for duplex copying
This step adjusts the front surface printing (odd-number pages of a document set) in the S-D mode copying. That is, it covers the adjustment of the second surface printing mode (image loss at the front edge of an image) in which image data is once stored in memory. The image data is read, starting from its front end in the document delivery direction (Reference direction of document setting in the OC mode)and stored in memory. This stored image data is printed starting at the printing start position, in the order of last-stored data to the first-stored data. In other words, the front edge image loss of the image can be adjusted by changing the document read end position. (Adjustment procedure) 1) Preparing test chart (Draw a scale at the rear end of one side of a sheet of A4 white paper or letter paper)
2nd printing surface where scale is printed (lower side)
B. Adjusting trailing edge void in duplex copy mode

This is the adjustment of the first surface printing mode (rear end void) in duplex copying. In a duplex copying operation, the paper is delivered starting from the rear end of the first printing surface. It is therefore necessary to make a void area at the rear end on the first printing surface to prevent paper jam at the fusing part. There are two adjustment modes: 1) Paper trailing edge void quantity 50-19 (TEXT) This adjustment is made when the cassette paper size is recognized. The trailing edge void quantity can be adjusted by changing the trailing edge image laser OFF timing. 2) Print start position (Duplex back surface) (SPF) 50-19 (PHOTO) The size (length) of a document read from the SPF is detected, the image at the trailing edge of the first printing surface is cut to make a void area. (The adjustment of void quantity at the time when the cassette paper size is not recognized.) The paper void quantity should be first adjusted before the image cut trailing edge void quantity (SPF) is adjusted. (Adjustment procedure)
5 10
2) Set the test chart so that the scale is positioned as shown below, in the S-D mode.
Scale (S-D mode)
(1) Paper trailing edge void quantity

3) Execute SIM 50-18 to make a copy and check the front edge image loss at the area where the scale is printed. Adjust the setting so that the front edge image loss is less than 4.0 mm in the SPF mode. An increase of 1 in setting represents an increase of 0.1 mm in image loss. 1) Preparing test chart (Draw a scale at the rear end of one side of a sheet of A/4 white paper or letter paper) 2) Set the test chart on the document glass as shown below.
Document guide
The trailing edge has a scale
Front edge of paper
The front edge of the scale on test chart
Void area
less than 4 mm
5 10
Table glass
3) Using the user simulation [18], set the paper size of the first cassette. Letter paper: 4 A4 paper: 3
4) Execute SIM 50-19 to turn on the TEXT lamp and make the printing mode in OC-D mode. Make a copy of the test chart to check the void area of the scale on the image.
The density select key is used to select the mode. Mode SPF scan position auto adjustment SPF scan position manual adjustment Operation The operation is similar to SIM 46-01. (In MANUAL) Default 50 50 LED AE mode lamp TEXT mode lamp
Void position to be check
Paper
The trailing edge void on the first printing surface is shown above.
Adjust the setting so that the void area is 4 - 5 mm. An increase in 1 of setting represents 0.1 mm in void area.
(2) Print start position (Duplex back surface)

1) Set the test chart so that the scale is positioned as shown below.
6cm or more is required.
Scale (S-D mode)

2) Execute SIM 50-19 to turn on the PHOTO lamp (on the operation panel) and make the printing mode in the S-D mode. 3) Remove and reinsert the cassette. Note: Make sure to carry out this step before making a copy during this adjustment. 4) Make a copy and check the void area of the scale on the image. Adjust the setting so that the void area is 2 - 4 mm. An increase of 1 in setting represents an increase of 0.1 mm in void area. Void position to be checked
6. SPF mode sub scanning direction magnification ratio adjustment

Note: Before performing this adjustment, be sure to check that the OC mode adjustment in copying has been completed. 1) Put a scale on the original table as shown below, and make a normal copy (100%) on the front and the back surfaces to make a test chart.
5. SPF scan position automatic adjustment

Fold two sheets of A4 paper (white chart) into two, and place them so that they cover the SPF scan glass and the OC glass together, and close the OC cover. When SIM 53-08 is executed, the current adjustment value is displayed as the initial display.
Default is 50. Adjustment range is 1 99. Adjustment unit 1 =
Note: Since the printed copy is used as a test chart, put the scale in paralled with the edge lines. 2) Set the test chart on the SPF and make a copy in the normal ratio (100%). 3) Compare the scale image and the actual image. If necessary, perform the following adjustment procedures. 4) Execute SIM 48-05. 5) The current sub scanning direction magnification ratio correction value is displayed in two digits on the display section. 6) Enter the set value and press the START key. Mode Sub scan magnification ratio adjustment on the surface of SPF document Display item SIDE1 Default 50 LED AE mode lamp
about 0.127mm In the case of AUTO, when START key is pressed, the mirror unit scans from the home position to the SPF scan position with the current adjustment value displayed. Then the SPF glass cover edge position is determined from the difference in the CCD output levels of the SPF glass cover edge and the OC side document glass. If the adjustment is completed normally, the adjusted value is displayed on the 7seg/LCD. If it is terminated abnormally, the following lamp is turned ON. "JAM lamp": When the operation is canceled by pressing C key during execution, the mirror is returned and "- -" is displayed.
When there is no document in SPF, copy is inhibited.
<Adjustment specification> Adjustment mode Sub scanning direction magnification ratio (SPF mode) Spec value At normal: 1.0% SIM 48-5 Set value Add 1: 0.1% increase Reduce 1: 0.1% decrease Setting range 1 99
7. Automatic black level correction

a. Cases when the adjustment is required 1) When the main PWB is replaced. 2) When the EEPROM in the main PWB is replaced. 3) When "U2" trouble occurs. 4) When repairing or replacing the optical section. b. Adjustment procedure Used to acquire the black level target value used for the black level adjustment of white balance. When SIM 63-02 is executed, the current correction value is displayed in 3 digits of 12bit hexadecimal number. Place the gray gradation chart (UKOG-0162FCZZ) used as the correction document so that the density 10 (black side) comes on the left side and that the chart is upside down at the center of the plate left center.
10 Chart back surface
When START key is pressed, the mirror base unit scans the chart and calculates the correction value. After completion of correction, the corrected value is displayed on the display section.
Default: 0 If the value is set to the default, operation is made with 0x60.
[10] SIMULATION, TROUBLE CODES

1. Entering the simulation mode
To enter the serviceman simulation mode, press the keys as follows: Clear Density select Clear Density select To cancel the simulation mode, press the clear key. Flow chart of entering the simulation mode
Is there a sub code ?
YES
Start
Press the COPY key.
NO
Press the COPY key.
The COPY QUANTITY display blinks to indicate "00" and the machine enters the ready state for sub code input.
Press the clear key.
Within 1sec
Enter the sub code with the COPY QUANTITY key. 10th digit 1st digit: Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key
Press the exposure mode selector key.
Within 1sec
Within 1sec
Press the COPY key.

The current set adjustment value and the counter value are displayed on the COPY QUANTITY displayed Sensor check, etc. are displayed by the alarm lamps, etc. Is it the simulation for
Press the exposure mode selector key.
operation check?
YES
To change the current set values, enter with the COPY QUANTITY key. 10th digit: 1st digit: Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key
Perform the operation according to the simulation number.
The COPY QUANTITY display blinks to indicate the previously set sub enters the ready 7 state for sub code input. code, and the machine
All displays on the operation panel go off, and the machine enters he ready state for entering he main code.
Enter the main code with the COPY QUANTITY key. 10th digit: Is another simulation to be performed ?
YES
Is the main code the same ?
YES
1st digit:
NO
The entered value is displayed on the COPY QUANTITY display.
NO
Is the sub code displayed ?
Count up of values: COPY QUANTITY key Count down of values: Zoom key + COPY QUANTITY key
NO
Enter the new main code.

The main code is displayed on the COPY QUANTITY display.
YES
All displays on the operation panel go off, and the machine enters the ready state for entering the main code.
Press the COPY key.
The main code is displayed on the COPY QUANTITY display.
1
The entered value is registered. Press the clear key.
End
AL-2040CS SIMULATION, TROUBLE CODES 10 - 1
2. List of simulations
Sim Kind of No. main code 01 Optical system Sub Operation code 01 Mirror scan operation 02 Mirror home position sensor (MHPS) status display 06 Aging of mirror scanning 01 Single Paper Feeder (SPF) aging operation 02 SPF sensor status display 03 Motor ON 06 Resist clutch ON (SPF) 08 SPF paper feed solenoid operation check 01 Operation panel display check 02 Fusing lamp, cooling fan operation check 03 Copy lamp ON 01 Paper feed solenoid ON 02 Resist solenoid ON 01 06 08 01 02 03 06 01 02 04 10 Toner motor operation check 14 Trouble reset 16 U2 trouble reset 22 Counter display 00 00 00 04 05 08 12 14 16 17 18 19 21 22 01 04 05 07 08 09 13 14 15 25 Main motor ON 01 10 02 03 04 06 07 20 Warm-up display and aging with jam Intermittent aging Shift to copy with the warm-up display. Developing bias Main charger (Grid high) Grid voltage (Low) Transfer charger Duplex motor normal rotation operation check <Duplex model only> Duplex motor reverse operation check <Duplex model only> Duplex motor rotation speed adjustment <Duplex model only> Toner motor aging Cancel of troubles other than U2 Cancel of U2 trouble JAM total counter display Total counter display SPF counter display Drum counter display ROM version display Duplex counter display <Duplex model only> Copy counter display Printer counter display Scanner mode counter display (AL-2040CS only) Scanner counter display SPF JAM counter display JAM total counter clear SPF counter clear Duplex counter clear <Duplex model only> Drum counter clear Copy counter clear Printer counter clear Scanner counter clear SPF JAM total counter clear Scanner mode counter clear (AL-2040CS only) Main motor operation check (Cooling fan motor rotation check) Polygon motor ON SPF setup Second cassette setup Machine duplex setup Destination setup Machine conditions check Rear edge void setup
Sim Kind of No. main code 26 Various setup
Sub code 30 38 39 40
Operation CE mark support control ON/OFF Cancel of stop at drum life over Memory capacity check Polygon motor OFF time setup (Time required for turning OFF after completion of printing) Transfer ON timing control setup Side void setup Energy-save mode copy lamp setup Paper sensor status display
02 SPF Individual load operation
05 Lamp ON check
30 Sensor operation check (Standard provision) 41
42 43 62 01
06 07
06 Machine individual load operation 07 Aging
43 Fusing temperature setup
01 04 05 09 11 14 15
08 High voltage output check
09
46 Exposure adjustment
48 Magnification ratio correction
01 02 18 19 20 29 30 31 32 01
05
49 50 Lead edge adjustment
01 01 06 10 12 18 19
24 Counter clear
51 Timing adjustment 53 61 Laser system operation 63 Shading
02 08 03 01 02 12 13
OC cover float detection level adjustment OC cover float detection margin setting Fusing temperature setting (Normal copy) Fusing temperature setting in multi copy Fusing temperature setup in duplex copy Fusing control setting for postcard-size paper Fusing temperature setting for postcard-size paper Fusing start temperature setting Postcard size paper fusing control cycle sync setting Copy density adjustment (300dpi) Copy density adjustment (600dpi) Image contrast adjustment (300dpi) Exposure mode setup SPF exposure correction Image contrast adjustment (600dpi) AE limit adjustment Image sharpness adjustment Copier color reproduction setup Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment The current SPF mode sub scan direction magnification ratio is displayed on the LCD/7seg. Flash ROM program writing mode Lead edge image position Copy lead edge position adjustment (SPF) Center offset adjustment Document off-center adjustment Memory reverse position adjustment in duplex copy Duplex copy rear edge void adjustment Resist quantity adjustment SPF scan position automatic adjustment Polygon motor check (HSYNC output check) Shading check Black level automatic correction Light quantity stabilization wait time setting Light quantity stabilization band setting Self print USB receive speed adjustment (USB1.1)
26 Various setup
64 Self print 67
01 50
3. Contents of simulations
Input method: Clear key Exposure Select key Clear key Exposure Select key Main Sub Content code code 01 01 Mirror scan operation (Operation/Procedure) 1. When this simulation is executed, the mirror home position is detected. Sensor name Mirror home position sensor Display lamp OPC drum cartridge replacement lamp
02
06
02
01
02
2. When the START key is pressed, scanning is executed at the speed corresponding to the currently set copy magnification ratio. The copy magnification ratio can be arbitrarily set with the magnification ratio select key/zoom key. Mirror home position sensor (MHPS) status display The mirror home position sensor is monitored, and the sensor status is displayed as follows: (The lamp is lighted while the sensor is ON.) [Photoconductor drum cartridge replacement lamp] Aging of mirror scanning When the PRINT switch is pressed, the mirror base performs full scan at the speed of the set magnification ratio. After 3 sec, the mirror case performs full scan again. These procedures are repeated until the clear key is pressed. (When the PRINT switch is pressed once, the ready lamp keeps OFF.) The status of the mirror home position sensor is displayed with the photoconductor cartridge lamp. (The lamp is ON when the mirror is at the home position.) During aging, the copy lamp keeps ON. Single Paper Feeder (SPF) aging operation When START key is pressed, the set magnification ratio is obtained. For the SPF, the single surface document transport operation is performed. For the R-SPF, the duplex document transport operation is performed. Since, however, there is no required operating condition, the operation is not stopped even when a JAM occurs. The magnification ratio change and the operation status display are Similar to SIM 1-01. SPF sensor status display ON/OFF of the sensors in the SPF can be checked with the following lamps. Display Developer cartridge replacement lamp Jam lamp Sensor Document set detection (SPID) SPF document transport detection (SPPD)
03
06
08 05 01
Motor ON (Operation/Procedure) When the start key is pressed, the SPF motor rotates for 10 sec at the speed corresponding to the currently set magnification ratio. Resist clutch ON (SPF) (Operation/Procedure) When the start key is pressed, the RSPF resist clutch (SRRC) repeats ON (500 ms) and OFF (500 ms) 20 times. SPF paper feed solenoid operation check The SPF paper feed solenoid (SPUS) is turned ON for 500msec and OFF for 500msec. This procedure is repeated 20 times. Operation panel display check When the PRINT switch is pressed, all LEDs (including 7-segment LEDs) on the operation panel are lighted. (LED check mode) When 1Up key is pressed, the LEDs on the operation panel are lighted individually from the top left to the bottom right in sequence. After completion of all individual lighting, all LEDs are lighted simultaneously. (The 7-segment LED lights the three-digit sections at the same time.) Individual lighting frequency ON: 300ms, OFF: 20ms When the CLEAR key is pressed, this simulation is terminated. When the PRINT switch is pressed in the LED check mode, the machine enters the Key input check mode. Key input check mode When the machine enters the Key input check mode, the value display section indicates . Every time any key on the operation panel is pressed, the entered value is added and displayed on the value display section. However, the keys that were pressed once are not counted again. When the PRINT switch is pressed, the entered value is added and displayed for 3 sec and all the LEDs are lighted. (LED lighting check mode) (Note for Key input check mode) Press the PRINT switch at the end. (If it is pressed in the middle of the process, the entered value up to that moment is displayed for 3 sec and the machine enters the LED lighting check mode. (ALL the LEDs are lighted.)) Multiple key inputs are ignored. Fusing lamp, cooling fan operation check When the PRINT switch is pressed, the fusing lamp repeats operations of 500ms-ON and 500ms-OFF 5 times. During that time, the cooling fan motor rotates.
02
Main Sub Content code code 05 03 Copy lamp ON (Operation/Procedure) When the START key is pressed, the copy lamp is lighted for 5 sec. 06 01 Paper feed solenoid ON (Operation/Procedure) When the START key is pressed, the paper feed solenoid selected by the tray select key repeats ON (500ms) and OFF (500ms) 20 times. 02 Resist solenoid ON (Operation/Procedure) When the START key is pressed, the resist solenoid (RRS) repeats ON (500ms) and OFF (500ms) 20 times. 07 01 Warm-up display and aging with jam (Operation/Procedure) 1. When the simulation is executed, warming up is started. 2. Warm-up time is counted and displayed every second on the copy quantity display. 3. After completion of warm-up, the time count is stopped and the ready lamp is lighted. 4. Press the clear key to clear the warm-up time display, set the copy quantity, and press the START key, and the machine will copy the set quantity repeatedly. This simulation is canceled by turning off the power or executing any simulation which performs hardware reset. 06 Intermittent aging (Operation/Procedure) 1. When the simulation is executed, warming up is started. 2. After completion of warm-up, the ready lamp is lighted. 3. Set the copy quantity and press the START key, and the machine will copy the set quantity repeatedly. 4. After 3 sec of the interval time from completion of copying the set quantity, the machine will resume copying. 5. The above operation 4 is repeated. This simulation is canceled by turning off the power or executing any simulation which performs hardware reset. 08 Shift to copy with the warm-up display. When the simulation code is entered, warming-up is started. The warming-up time is counted from 0 in the increment of 1 sec. The operation during count-up process is as stated below. When C key is pressed, the operation is terminated. (The 7-seg display indicates the sub code.) Warming-up operation is continued. After completion of warming-up, counting is terminated. (This is similar to SIM 07-01 without the aging function. 08 01 Developing bias (Operation/Procedure) When the START key is pressed, the developing bias is outputted for 30 sec. 02 Main charger (Grid high) (Operation/Procedure) When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage HIGH mode. 03 Grid voltage (Low) (Operation/Procedure) When the START key is pressed, the main charger output is supplied for 30 sec in the grid voltage LOW mode. 06 Transfer charger (Operation/Procedure) When the START key is pressed, the transfer charger output is supplied for 30 sec. 09 01 Duplex motor normal rotation operation check <Duplex model only> The duplex motor is rotated in the normal direction (paper exit direction) for 30 sec. After completion of the process, the display returns to the sub code input standby state. 02 Duplex motor reverse operation check <Duplex model only> The duplex motor is driven in the reverse direction for 30 sec. After completion of the process, the display returns to the sub code input standby state. 04 Duplex motor rotation speed adjustment <Duplex model only> When this simulation is executed, the current set value is displayed. Enter the adjustment value with UP/UP key, and press START key to save the entered value. The display returns to the sub code input standby mode. When the set value is increased, the speed is increased, When the set value is decreased, the speed is decreased. Setup range: 1 13 Default: 6 10 00 Toner motor aging (Operation/Procedure) When the START key is pressed, the toner motor output is supplied for 30 sec. 14 00 Cancel of troubles other than U2 (Operation/Procedure) After canceling the trouble, the simulation is also automatically canceled. 16 00 Cancel of U2 trouble (Operation/Procedure) 1. When the START key is pressed, the EEPROM total counter check sum is rewritten and the trouble is canceled. 2. After canceling the trouble, the simulation is also automatically canceled. AL-2040CS SIMULATION, TROUBLE CODES 10 - 4
Main Sub Content code code 22 04 JAM total counter display The display method is the same as the total count value display. <Display example: 12345> 012 Blank 345 Blank 012 0.7s 0.3s 0.7s 1.0s 0.7s 05 08 12 14 Total counter display The total count value is displayed in 3 digits X 2 times repeatedly. SPF counter display The display method is the same as the total count value display. Drum counter display The display method is the same as the total count value display. ROM version display The main code and the sub code of the ROM version is displayed on the value display section in 2 digits alternately. The display method is the same as the total count value display. Duplex counter display <Duplex model only> The display method is the same as the total count value display. Copy counter display The display method is the same as the total count value display. Printer counter display The display method is the same as the total count value display. Scanner mode counter display (AL-2040CS only) The display method is the same as the total count value display. Scanner counter display The display method is the same as the total count value display. SPF JAM counter display The display method is the same as the total count value display. JAM total counter clear When the PRINT switch is pressed, the JAM total count value is reset to 0. SPF counter clear When the PRINT switch is pressed, the SPF count value is reset to 0. Duplex counter clear <Duplex model only> When START key is pressed, the duplex count value is set to 0. Drum counter clear When the PRINT switch is pressed, the drum count value is reset to 0. Copy counter clear When the PRINT switch is pressed, the copy count value is reset to 0. Printer counter clear When the PRINT switch is pressed, the printer count value is reset to 0. Scanner counter clear When the PRINT switch is pressed, the scanner count value is reset to 0. SPF JAM total counter clear When the PRINT switch is pressed, the SPF JAM total count value is reset to 0. Scanner mode counter clear (AL-2040CS only) When the PRINT switch is pressed, the scanner mode counter is reset to 0. Main motor operation check (Cooling fan motor rotation check) When the PRINT switch is pressed, the main motor (as well as the duplex motor in the duplex model) is operated for 30 sec. If the developing unit is installed at that time, the developing bias, the main charger, and the grid are outputted together in order to avoid toner consumption. Since, in this case, laser discharge is required when stopping the motor, the polygon motor is rotated at the same time. If the developing unit is not installed, the above high voltage is not outputted and only the motor is rotated. : Do not execute this simulation by forcibly turning ON the door ON/OFF switch. Polygon motor ON (Operation/Procedure) When the START key is pressed, the polygon motor is operated for 30 sec. SPF setup When this simulation is executed, the current setup of the SPF code number is displayed. Enter the code number corresponding to the SPF and press the PRINT switch to enable the setup. Code number 0 1 2 SPF SPF not installed SPF installed RSPF installed
16 17 18 19 21 22 24 01 04 05 07 08 09 13 14 15 25 01
10
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Main Sub Content code code 26 03 Second cassette setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number of the second cassette is displayed. 2. Enter the code number and press the start key. The setting is changed. Code number 0 1 04 Second cassette Without second cassette With second cassette
Machine duplex setup (Operation/Procedure) 1. When this simulation is executed, the currently set duplex code number is displayed. 2. Enter the code number corresponding to the duplex and press the ENTER key, and the setup will be changed. Code number 0 1 Duplex Without Duplex With Duplex
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Destination setup When this simulation is executed, the current setup of the destination code number is displayed. Enter the code number corresponding to the destination and press the PRINT switch to enable the setup. Code number 0 1 Destination Inch series AB series
07
Machine conditions check When this simulation is executed, the current machine setup is displayed. CPM 20 cpm Copy quantity display 20
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Rear edge void setup When this simulation is executed, the current setup of the rear edge void code number is displayed. Enter the code number corresponding to the rear edge void and press the PRINT switch to enable the setup. Code number 0 1 Rear edge void setup Rear edge void not provided Rear edge void provided * Default
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CE mark support control ON/OFF When this simulation is executed, the current setup of the CE mark support code number is displayed. Enter the code number corresponding to the CE mark support setup and press the PRINT switch to enable the setup. Code number 0 1 CE mark support setup CE mark support control OFF * Default (100V series) CE mark support control ON
The default for CE-support 200V series is 1. 38 Cancel of stop at drum life over When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup. Code number 0 1 39 Setup Stop at drum life over * Default (AL model) Cancel of stop at drum life over
Memory capacity check When this simulation is executed, the current memory capacity is displayed. Code number 8 16 Setup 8 Mbyte 16 Mbyte
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Polygon motor OFF time setup (Time required for turning OFF after completion of printing) When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup. Code number 0 1 2 3 Setup 0 sec 30 sec * Default 60 sec 90 sec
Main Sub Content code code 26 42 Transfer ON timing control setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number is displayed. 2. Enter the code number and press the START key, and the setting will be changed. (For any number different from the following ones, the default time is automatically set.) Code number 0 1 2 3 4 5 6 7 8 9 10 43 Setting Default (236 msec) 20 msec 18 msec 16 msec 14 msec 12 msec 10 msec 8 msec 6 msec 4 msec 2 msec Code number 11 12 13 14 15 16 17 18 19 20 21 Setting Default (236 msec) +2 msec +4 msec +6 msec +8 msec +10 msec +12 msec +14 msec +16 msec +18 msec +20 msec
Side void setup (Operation/Procedure) 1. When this simulation is executed, the currently set code number of the side void amount is displayed. 2. Enter the code number and press the start key. The setting is changed. Code number 0 1 2 3 4 5 6 7 8 9 10 Setting 0 mm 0.5 mm 1.0 mm 1.5 mm 2.0 mm * Default 2.5 mm 3.0 mm 3.5 mm 4.0 mm 4.5 mm 5.0 mm
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Energy-save mode copy lamp setup Used to set half-ON (50%)/OFF of the copy lamp in the pre-heat mode. When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup. Code number 0 1 Setup Copy lamp OFF Copy lamp half-ON (50%) * Default
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Paper sensor status display Indicates the paper sensor status using the lamps on the operation panel. Sensor name Before-resist paper sensor (PPD1) Fusing section paper sensor (PPD2) Paper exit sensor (POD) 2nd CS paper sensor (PPD3) New drum cartridge sensor (PUIS) Display lamp Developer cartridge replacement lamp JAM lamp Photoconductor cartridge replacement lamp 2nd cassette lamp Zoom lamp
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OC cover float detection level adjustment When this simulation is executed, the current set value is displayed. When ENTER/START key is pressed, the mirror base unit moves to the SPF scanning position and the OC cover float detection level (number of pixels between black lines) is acquired and displayed. The value (0000) is displayed on the 7seg in 2 digits for each. When the mirror base unit returns to the home position, the acquired value is displayed. If the value is not acquired, an error is displayed as shown below. (Default: 0) The status display is as shown below. The JAM lamp is lighted. (The 7seg display remains to the original value.) Note that the OC cover must be closed when executing this simulation. When the value is 0, float detection is not performed in a normal job. When C key is pressed, the display returns to the sub code input standby state.
Main Sub Content code code 41 07 OC cover float detection margin setting For the number of pixels between black markers on the SPF scanning position saved in SIM 41-06 (OC cover float detection level adjustment), if the number of pixels between the markers when processing float detection is less than the number of pixels set with this simulation, it is judged as the float error. In addition, if the set value of this simulation is 0, no float error occurs. When this simulation is executed, the current set value is displayed. Enter the adjustment value with UP/UP key, and press START key to save the entered value. The display returns to the sub code input standby mode. Set range: 0 99 Default: 30 (30 pixels) 43 01 Fusing temperature setting (Normal copy) Used to set the fusing temperature of 3rd or later sheet. (For 1st and 2dns sheets, SIM 43-14 is used.) When this simulation is executed, the currently set code number is displayed. Enter the code number with UP/UP key and press START key. The entered value is saved and the display returns to the sub code input standby state. The density select key is used to select the mode. The set value of the selected mode is displayed on the 7seg. Code number 0 1 2 3 4 5 6 7 8 Set temperature (C) 170 175 180 185 190 195 (* Default) 200 205 210 Lamp ON AE mode lamp TEXT mode lamp
Mode Main cassette paper feed & 2nd cassette paper feed Manual paper feed 04
The cassette feed and the manual feed are controlled similarly. Fusing temperature setting in multi copy From the 20th sheet and later, the fusing temperature is changed over from the level set with SIM 43-1 to the level set with this simulation. When this simulation is executed, the currently set code number is displayed. Enter the code number with UP/UP key and press START key. The entered value is saved and the display returns to the sub code input standby state. The density select key is used to select the mode. The set value of the selected mode is displayed on the 7seg. Code number 0 1 2 3 4 5 Set temperature (C) 165 170 175 180 185 190 Lamp ON AE mode lamp TEXT mode lamp PHOTO mode lamp Default 3 3 1
Mode Main cassette paper feed & 2nd cassette paper feed Manual paper feed Target temperature setting for small-size paper (A5/B5/INV) 05
The cassette feed and the manual feed are controlled similarly. Fusing temperature setup in duplex copy In duplex copy, this setup value is added to the fusing temperature of single copy. When this simulation is executed, the current setup of the code number is displayed. Enter the code number and press the PRINT switch to enable the setup. Code number 0 1 2 3 4 5 6 7 8 9 Temperature shift (C) 0C * Default 8C 6C 4C 2C 0C +2C +4C +6C +8C AL-2040CS SIMULATION, TROUBLE CODES 10 - 8
Main Sub Content code code 43 09 Fusing control setting for postcard-size paper When this simulation is executed, the currently set code number is displayed. Enter the code number and press START key to save the setting. Code number 0 1 11 Temperature shift (C) Cancel * Default Setting
Fusing temperature setting for postcard-size paper When this simulation is executed, the current set value is displayed. Press UP/UP key to select the setting, and press START key to write into the EPROM. The display returns to the sub code input standby mode. Code number 0 1 2 3 4 5 6 7 8 Temperature shift (C) 160 165 170 175 180 185 190 195 * Default 200
14
Fusing start temperature setting The fusing temperature when starting printing (first second sheet) is set. When this simulation is executed, the currently set code number is displayed. When the code number is entered with UP/UP key and the START key is pressed, setting is changed over. Code number 0 1 2 3 4 5 6 7 8 Set temperature (C) 160 165 170 175 180 185 190 195 (* Default) 200 Lamp ON AE mode lamp TEXT mode lamp
Mode Main cassette paper feed & 2nd cassette paper feed Manual paper feed 15
The cassette feed and the manual feed are controlled similarly. Postcard size paper fusing control cycle sync setting When this simulation is executed, the currently set code number is displayed. Change the setting with UP/UP key, and press START key to write the setting to the EEPROM. (Setting range: 0 20, default: 0) When set to "0," the setting is canceled and the fusing temperature control and the paper pass timing are not synchronized. The conventional control (control same as the other paper) is performed. When set to "1" "20," the postcard pass is synchronized with the fusing temperature control cycle, providing stable fusing performance. However, CPM is reduced. Code number 0 1 : 6 : 20 Sync setting Cancel Setting Fusing heater lamp OFF timing temperature (* Default) +0.5C : +3.0C : +10.0C
When set to "1" "20," if "Set value x 0.5C + Temperature control level," the fusing heater lamp is turned OFF.
Main Sub Content code code 46 01 Copy density adjustment (300dpi) Used to set the copy density in each mode. (Operating procedure) When this simulation is executed, warm-up and shading operations are performed and the current setup is displayed in two digits (default: 50). Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. The greater the setup value is, the darker the copy is. The smaller the setup value is, the brighter the copy is. Only EXP.3 copy is made in this simulation. When set to a darker level, Exp.1 and Exp.5 copies also become darker. When set to a brighter level, Exp.1 and Exp.5 copies also become brighter. Press the CLEAR key to save the setup and exit from the simulation mode. Use the copy mode select key to select a copy mode. The setup value of the selected copy mode is displayed on the copy quantity display. (adjustment range: 1 99) Copy mode AE mode (300dpi) TEXT mode (300dpi) PHOTO mode TS mode (TEXT) (300dpi) TS mode (AE) (300dpi) 02 Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp
Copy density adjustment (600dpi) Used to set the copy density in each mode. (Operation/Procedure) When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two digits. (Default: 50) Use the copy quantity key to change the setup value, and press the PRINT switch to make a copy with the new setup. The greater the setup value is, the darker the copy is, and vise versa. Only EXP.3 copy is made. If it is set to a darker density, EXP.1 and EXP.5 copies also become darker. If it is set to a brighter density, they also become brighter. When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated. Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the copy quantity display. (Setup range: 1 99) Copy mode AE mode (600dpi) TEXT mode (600dpi) PHOTO mode TS mode (TEXT) (600dpi) TS mode (AE) (600dpi) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp
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Image contrast adjustment (300dpi) Used to set the image contrast in each mode. (Operating procedure) When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed in two digits. (Default: 50) Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. The greater the setup value is, the higher the contrast is. The smaller the setup value is, the lower the contrast is. Though only EXP.3 copy is made in this simulation, the contrast levels in EXP.1 and EXP.5 are also changed. Press the CLEAR key to save the setup and exit from the simulation mode. Use the copy mode select key to select a copy mode. The setup value of the selected copy mode is displayed on the copy quantity display. (adjustment range: 1 99) Copy mode AE mode (300dpi) TEXT mode (300dpi) PHOTO mode TS mode (TEXT) (300dpi) TS mode (AE) (300dpi) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp
Main Sub Content code code 46 19 Exposure mode setup < table setup or AE operation mode setup> When this simulation is executed, the current setup of the gamma table code number is displayed. Enter the code number corresponding to desired gamma table, and press the PRINT switch or the copy mode select key to enable the setup. Code number 1 2 table Image quality priority mode Toner consumption priority mode * Default
When the copy mode select key is pressed during setup of the gamma table, the mode is switched to the AE operation setup mode and the current setup of the AE operation mode code number is displayed. (Default: 0) Enter the code number corresponding to your desired AE operation mode, and press the PRINT switch or the copy mode select key to switch the setup. (When the copy mode select key is pressed, the mode is returned to the gamma table setup mode.) Code number 0 1 AE operation mode Fixed process * Default Real time process
<PHOTO image process setting> When the copy mode select key is pressed in the AE operation mode setting, the mode is changed to the PHOTO image process setting and the currently set code number of the PHOTO image process setting is displayed. (Default: 0) When the code number corresponding to the desired Photo image process setting is entered and the copy mode select key is pressed, the mode is changed over. Mode AE PHOTO 20 Code number 1 2 0 1 1 2 Setting content Image priority mode Toner consumption priority mode * Default Lead edge stop * Default Real time process Error diffusion process * Default Dither process Display lamp OFF AE ON PHOTO ON
SPF exposure correction Used to adjust the exposure correction quantity in the SPF mode by adjusting the differential of Vref voltage for the OC mode. (Operating procedure) When this simulation is executed, the current setup is displayed. Enter the adjustment value with the 10-key and press the PRINT key to enable the setup and make a copy. When the CLEAR key is pressed, the entered value is saved and the simulation mode is terminated. The greater the value is the darker the exposure is. The smaller the value is, the brighter the exposure is. Mode SPF Display lamp TEXT mode lamp
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Image contrast adjustment (600dpi) Used to set the contrast in each mode. (Operation/Procedure) When this simulation is executed, the machine performs warm-up and shading, and the current setup value is displayed in two digits. (Default: 50) Use the copy quantity keys to change the setup value, and press the PRINT switch to make a copy with the new setup. The greater the setup value is, the greater the contrast is, and vise versa. Only EXP.3 copy is made, however, EXP.1 contrast and EXP.5 contrast are also changed accordingly. When the CLEAR key is pressed, the entered setup value is saved and the simulation is terminated. Any copy mode can be selected with the copy mode select key. The setup value of the selected copy mode is displayed on the copy quantity display. (Setup range: 1 99) Copy mode AE mode (600dpi) TEXT mode (600dpi) PHOTO mode TS mode (TEXT) (600dpi) TS mode (AE) (600dpi) Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp
Main Sub Content code code 46 30 AE limit adjustment AE and the limit value of AE (toner save) are set. Setting is changed. When START key is pressed, the set content is written into the EEPROM and the display returns to the sub code input standby mode. When UP key is pressed, the setting is changed over. (Set range: 0 31, Default: 0) Each mode can be selected by pressing the density select key. For UP keys, only 1UP key is valid. (10UP key is invalid.) Mode AE limit value AE (toner save) limit value Display lamp AE mode lamp TEXT mode lamp
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<Remark> When SIM 26-06 is changed or SIM 46-19 automatic exposure mode is changed, this setting is also changed to the default value. Image sharpness adjustment Used to adjust the clear/shading-off of an image in each mode. (Operating procedure) When this simulation is executed, warm-up and shading operations are performed and the current setup value is displayed. (Default: 1) Change the setup value with the copy quantity keys. Press the PRINT switch and a copy is made according to the new setup. When the clear key is pressed, the entered setup value is saved and the simulation is terminated. Setup value 0 1 2 Image quality Shading off Standard * Default Clear
Any desired copy mode can be selected with the copy mode select key. The code number of the selected copy mode is displayed on the copy quantity display. Copy mode AE mode TEXT mode PHOTO mode TS mode (TEXT) TS mode (AE) 32 Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp TEXT mode lamp & PHOTO mode lamp AE mode lamp & PHOTO mode lamp
Copier color reproduction setup Used to set color reproduction for each mode. Colors which are easily copied or which are not easily copied are selected. Setup value 0 1 2 Easy-to-copy colors Purple/Blue/Red Light blue/Green/Blue Yellow/Red/Green Difficult-to-copy colors Yellow/Green/Light blue Purple/Red/Yellow Blue/Light blue/Purple
This setup does not affect black-and-white copies. (Operating procedure) When this simulation is executed, the current setup of the code number for each copy mode is displayed. (Default: 0) Change the setup value with the copy quantity keys and press the Print switch. A copy will be made according to the setup. At that time, the color component used for copying is changed. When the clear key is pressed, the entered code number is saved and the simulation mode is terminated. Any desired copy mode can be selected with the copy mode select key. The selected copy mode is displayed on the copy quantity display. Code number 0 1 2 Component of use Green * Default Red Blue Display lamp AE mode lamp TEXT mode lamp PHOTO mode lamp
Copy mode AE mode (including TS) TEXT mode (including TS) PHOTO mode
Main Sub Content code code 48 01 Front/rear (main scanning) direction and scan (sub scanning) direction magnification ratio adjustment The magnification ratios in the main scanning direction (front/rear) and in the sub scanning direction are adjusted. Enter the adjustment value with 10-key, and press START key to save the entered value, and make a copy. (When the set value is increased by 1, the magnification ratio is increased by 0.1%.) The adjustment mode can be selected with the density select key. (Adjustment range: 1 99, Default: 50) Mode Main scanning direction magnification ratio OC mode sub scanning direction magnification ratio 05 Display lamp TEXT mode lamp PHOTO mode lamp Default 50 50
The current SPF mode sub scan direction magnification ratio is displayed on the LCD/7seg. When START key is pressed, the entered data are obtained and saved into the EEPROM, and a copy is made. (When the set value is changed by 1, the ratio is increased by 0.1%.) (Set range: 1 99, Default: 50) Each mode can be selected by pressing the density select key. Mode Sub scanning direction magnification ratio adjustment on the SPF document front surface. Display lamp COPY mode lamp Lamp ON AE mode lamp Default 50
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When there is no document in the SPF, copy is inhibited. Flash ROM program writing mode (Operating procedure) When this simulation is executed, d is displayed on the display and the machine enters the Flash ROM program writing mode. Use the writing tool to write the program from PC. During writing, the display indicates as shown below. After completion of downloading, turn OFF/ON the power to reset. Status Download data reception Data erase start Data writing (Boot section) Data writing (program section) Sum check Download complete Error state 1 2 3 4 5 6 7 8 Display d ON d ON d ON d ON d ON 0FF ON E * ON Pre-heat lamp ON OFF Blink Blink ON OFF OFF Ready lamp OFF ON OFF Blink ON OFF OFF
* in an error display indicates the error position. Data reception error Loader function transfer FLASH ROM delete FLASH ROM writing (Boot section) FLASH ROM writing (Program section) Sum check (Loader section) Sum check (Boot section) Sum check (Program section)
Main Sub Content code code 50 01 Lead edge image position Used to adjust the copy image position and the lead edge void quantity on the copy paper. The adjustment is made by adjusting the image scan start position and the print start position (resist roller ON timing) at 100%. (Operating procedure) When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits. (Center value: 50) Press the copy mode select key to select your desired copy mode, and the display will change. Enter the adjustment value with the 10-key and press the PRINT switch, and the setup value will be saved and a copy will be made. Press the clear key to save the setup value and exit from the simulation mode. When the adjustment is made for the main cassette feed, all the adjustment values at all the paper feed ports become the same. (Increasing the setup value by 1 corresponds to about 0.1mm shift.) Adjustment mode Print start position (Main cassette paper feed) Print start position (2nd cassette paper feed) Print start position (Manual paper feed) Image lead edge void quantity Image scan start position Image rear edge void quantity (Adjustment procedure) AE ON TEXT ON PHOTO ON 1. Set the print start position (A), the lead edge void quantity (B) and the scan start position (C) to 1 (Set range: 1 99), and make a copy at 100%. 2. Measure the image loss quantity (R mm) of the scale. (Example) Set C = 10 R (mm) (Example: Set 40.) Distance from the paper lead edge to the image lead edge: H = 5mm When the value C is increased by 10, the image loss is decreased by 1mm. (Default: 50) Image loss: 3. Measure the distance (H mm) from the paper lead edge to the image print R = 4mm start position. Set A = 10 H (mm) (Example: set 50) 5mm When the value A is increased by 1mm, the image lead edge is shifted to the paper lead edge by 1mm. (Default: 50) 10mm 4. Set the lead edge void quantity to B = 50 (2.5mm). (Default: 50) When the value B is increased by 10, the void is increased by about 1mm. (When set to 25 or less, the void becomes zero.) The SPF adjustment is performed by adjusting the SPF image scan start position. Copy lead edge position adjustment (SPF) The SPF copy lead edge adjustment is performed. When the document scan position adjustment value is increased by 1, the scan start timing is advanced by 0.1mm. As the print result, it is shifted in the direction opposite to the scan start position. Each mode can be selected by pressing the density select key. Mode Front surface document scan position adjustment Rear edge void adjustment (SPF) 10 Lamp ON AE mode lamp PHOTO mode lamp Default 50 Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual feed lamp TEXT, main cassette lamp PHOTO, main cassette lamp AE, TEXT, PHOTO, main cassette lamp
: Supported if the model is installed and skipped if it is not installed.
06
When there is no document in the SPF, copy is inhibited. Center offset adjustment Used to adjust the copy image position on the copy paper and the center offset position when scanning a document. (Operating procedure) When this simulation is executed, the current setup value is displayed. Enter the adjustment value with the 10-key and press the PRINT switch, and the entered value will be saved and a copy will be made. When the clear key is pressed, the entered value will be saved and the simulation will be terminated. (When the setup value is increased by 1, shift is increased by 0.1mm.) Adjustment mode Print center offset (Main cassette paper feed) Print center offset (2nd cassette paper feed) Print center offset (Manual paper feed) Second side center offset (Main cassette paper feed) Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual paper feed lamp TEXT, main cassette lamp
: Supported only for installing models, and skipped for not-installing models. When the setup value is too great, outside of the shading area may be read, and black streaks may be produced on the edges. When the adjustment value is increased, the image is shifted to the left. When the adjustment value is decreased, the image is shifted to the right.
Main Sub Content code code 50 12 Document off-center adjustment The document scan off-center adjustment is performed. The adjustment mode is changed over with the copy mode select key. (Adjustment range: 1 99, Default: 50) When the adjustment value is increased, the print result is shifted to the left. Mode Platen document scanning SPF document front surface scanning 18 Lamp ON AE mode lamp TEXT mode lamp Default 50
Memory reverse position adjustment in duplex copy When this simulation is executed, the current setup value of correction is displayed. Enter the correction value with the 10-key and press the PRINT switch, and the entered value will be saved. Front surface printing in the S-D mode and printing on even pages in the D-S mode are reverse memory copy operations from the document rear edge section. When, therefore, the output image print position adjustment is required, adjust as follows: In the reverse memory copy operation, if the document scan direction is in the direction of the arrow in the figure, the scan rear edge section of the image is printed first. When, therefore, the print lead edge is shifted, set the reference chart so that the reference position is in the rear edge section, and use this simulation to adjust so that the print image lead edge comes to the lead edge. Since printing is performed by processing the scanned image from the scan end position to the scan lead edge, the print lead edge position adjustment is performed by changing the end data position stored in memory with the simulation setup value.
Document transport direction Scan lead edge
Paper transport direction Print lead edge Lead edge void (1) Print start position
Scan end position (Default: Scan cut by void (1)) Scan rear edge Scan direction
19
Rear edge void Print rear edge
Duplex copy rear edge void adjustment Used to adjust the rear edge void quantity in duplex copy. (Operating procedure) When this simulation is executed, the current setup value is displayed the current setup value is displayed in two digits. (Center value: 50 However, setup 50 = setup 0) When the correction value is set to 0, the correction value is written as 50. Press the copy mode select key to select your desired copy mode, and the display will change. Enter the adjustment value with the 10-key and press the PRINT switch, and the setup value will be saved and a copy will be made. (The paper information is cleared for every copying.) Press the clear key to save the setup value and exit from the simulation mode. (Increasing the setup value by 1 increases the void quantity by about 0.1mm.) Adjustment mode Paper rear edge void quantity Print start position (Duplex back) Lamp ON TEXT lamp PHOTO lamp
51
02
Resist quantity adjustment Used to adjust the contact pressure of paper against the machine resist roller and the RSPF resist roller. (Operating procedure) When this simulation is executed, the current setup value is displayed. Enter the adjustment value with the 10-key and press the PRINT switch, the entered set value will be saved and a copy will be made. When the clear key is pressed, the entered value will be saved and the machine will exit from the simulation mode. Adjustment mode Main cassette paper feed 2nd cassette paper feed Manual paper feed duplex back Lamp ON AE, main cassette lamp AE, 2nd cassette lamp AE, manual paper feed lamp TEXT, PHOTO, main cassette lamp
: Supported only for installing models, and skipped for not-installing models.
Main Sub Content code code 53 08 SPF scan position automatic adjustment Place three sheets of white paper so that they cover the SPF scan glass and the OC glass, and execute the simulation with the OC cover open, the mirror unit scans from the home position to the SPF scan position to identify the SPF glass cover edge position by the difference in the CCD output levels of the SPF glass cover edge and the OC side document glass. Default is 50. Adjustment range is 0 99. Adjustment increment: 1 = about 0.127mm In the case of AUTO, when START key is pressed, the mirror unit scans from the home position to the SPF scan position with the current adjustment value displayed. Then the SPF glass cover edge position is determined from the difference in the CCD output levels of the SPF glass cover edge and the OC side document glass. If the adjustment is completed normally, the adjusted value is displayed on the 7seg/LCD. If it is terminated abnormally, the following lamp is turned ON. "JAM lamp": When the operation is canceled by pressing C key during execution, the mirror is returned and "- -" is displayed. The density select key is used to select the mode. Mode SPF scan position auto adjustment SPF scan position manual adjustment 61 03 Lamp ON AE mode lamp TEXT mode lamp Default 50
63
01
02
Polygon motor check (HSYNC output check) (Operation/Procedure) When the START key is pressed, HSYNC is performed and the polygon motor is rotated for 30 sec. At that time, the Zoom lamp is lit for 100msec for every 3 times that the HSYNC is detected. Shading check Used to display the detection level of the white board for shading. (Operating procedure) When the PRINT switch is pressed, the mirror base unit moves to the white board for shading to light the copy lamp. Under this state, the level of one pixel at the CCD center which is not corrected for 10sec in 1 sec, and the result is displayed on the value display section. Black level automatic correction The black level target value for using in the black level adjustment of the white balance is obtained. When this simulation is executed, the current correction value is displayed in 12bit hexadecimal number in 3 digits. Place the gray gradation chart (UKOG-0162FCZZ) used as the correction document face-down at the center of the left edge of the platen so that the density 10 side (black side) is on the left side of the OC.
10 Chart back surface
12
13
When START key is pressed, the mirror base unit scans the chart to calculate the correction value. After completion of correction, the revised correction value is displayed on the LCD/7seg. Default: 0 Light quantity stabilization wait time setting In the light quantity stabilization process on white balance, the wait time before entering the light quantity level stabilization process is set. (Note: The light quantity level of the previous light quantity stabilization is used as the target. When the light quantity level reaches the level during the wait time, the wait time set with this simulation is ignored and the stabilization process is started. When this simulation is executed, the currently set value is displayed. Enter the adjustment value with UP/UP key, and press START key to save the entered value. Set range: 0 99 (Corresponding to the light quantity stabilization wait time 0 99 sec) Default: 15 (15 sec) Light quantity stabilization band setting When the difference between the minimum value and the maximum value of the light quantity levels sampled for 3.2 sec in 100msec cycle in the light quantity stabilization process on white balance is smaller than the set value of this simulation, it is judged that the light quantity is stabilized. (Note: The magnification ratio of the AFE gain setting is automatically reflected on the stabilization band.) When this simulation is executed, the currently set value is displayed. Enter the adjustment value with UP/UP key, and press START key to save the entered value. Set range: 1 99 (Light quantity stabilization band: Corresponds to 1 99 of 4,095 gradations) Default: 16
Main Sub Content code code 64 01 Self print Print of one page is made regardless of the status of the optical system. (Operating procedure) When this simulation is executed, warm-up is performed and the ready lamp is lighted. Enter the code number with the 10-key, and select the cassette with the cassette select key and press the PRINT switch, and paper feed operation will be made from the selected cassette and printing of the selected pattern will be made. Printing is in 1by2 mode, or grid pattern. Code number 0 1 2 3 67 50 Pattern 1by2 Grid pattern White paper Black background
USB receive speed adjustment (USB1.1) Used to set the limitation on the print data receive speed of USB2.0 (Full speed) port (USB port on the machine). When print images from USB2.0 (Full speed) port are disturbed, change the setting and try again. When this simulation is executed, the currently set code number is displayed. Enter the code number corresponding to the adjustment value, and press START key to change the setting. Code number 1 2 3 4 Setting FAST NORMAL1 NORMAL2 SLOW Fast Speed
Slow
4. Trouble codes
A. Trouble codes list
Main Sub Details of trouble code code E7 01 Duplex model memory setup error, memory notdetected error 02 LSU trouble 10 Shading trouble (Black correction) 11 Shading trouble (White correction) 16 Abnormal laser output F5 02 Copy lamp lighting abnormality H2 00 Thermistor open H3 00 Heat roller high temperature detection H4 00 Heat roller low temperature detection L1 00 Feeding is not completed within the specified time after starting feeding. (The scan head locking switch is locked) L3 00 Scanner return trouble L4 01 Main motor lock detection 32 Exhaust fan motor lock detection trouble L6 10 Polygon motor lock detection U2 04 EEPROM read/write error (Serial communication error) 11 Counter check sum error (EEPROM)
B. Details of trouble codes

Main Sub Details of trouble code code E7 01 Content Duplex model memory setup error, memory not-detected error Detail The memory is not set properly or the memory capacity is not set to the duplex setup (6M). Check Set SIM 26-39 code number to 2. and remedy 02 Content LSU trouble Detail The BD signal from the LSU cannot be detected in a certain cycle. (Always OFF or always ON) Cause LSU connector or LSU harness defect or disconnection Polygon motor rotation abnormality Laser beams are not generated. MCU PWB abnormality. Check Check connection of the LSU connector. and Execute SIM 61-03 to check the LSU remedy operations. Check that the polygon motor rotates normally. Check that the laser emitting diode generates laser beams. Replace the LSU unit. Replace the MCU PWB. 10 Content Shading trouble (Black correction) Detail The CCD black scan level is abnormal when the shading. Cause Improper connection of the CCD unit flat cable CCD unit abnormality MCU PWB abnormality Check Check connection of the CCD unit flat and cable. remedy Check the CCD unit.
Main Sub Details of trouble code code E7 11 Content Shading trouble (White correction) Detail The CCD white scan level is abnormal when the shading. Cause Improper connection of the CCD unit flat cable Dirt on the mirror, the lens, and the reference white plate Copy lamp lighting abnormality CCD unit abnormality MCU PWB abnormality (When occurred in the SPF scan position.) Improper installation of the mirror unit Check Clean the mirror, lens, and the reference and white plate. remedy Check the light quantity and lighting status of the copy lamp (SIM 05-03). Check the MCU PWB. 16 Content Abnormal laser output Detail When the laser output is stopped, HSYNC is detected. Cause Laser abnormality MCU PWB abnormality. Check Check the laser emitting diode operation. and Replace the MCU PWB. remedy F5 02 Content Copy lamp lighting abnormality Detail The copy lamp does not turn on. Cause Copy lamp abnormality Copy lamp harness abnormality CCD PWB harness abnormality. Check Use SIM 5-3 to check the copy lamp operations. and remedy When the copy lamp lights up. Check the harness and the connector between the CCD unit and the MCU PWB. When the copy lamp does not light up. Check the harness and the connector between the copy lamp unit and the MCU PWB. Replace the copy lamp unit. Replace the MCU PWB. H2 00 Content Thermistor open Detail The thermistor is open. The fusing unit is not installed. Cause Thermistor abnormality Control PWB abnormality Fusing section connector disconnection The fusing unit is not installed. Check Check the harness and the connector and between the thermistor and the PWB. remedy Use SIM 14 to clear the self diagnostic display.
Main Sub Details of trouble code code H3 00 Content Heat roller high temperature detection Detail The fusing temperature exceeds 240C. Cause Thermistor abnormality Control PWB abnormality Fusing section connector disconnection. Check Use SIM 5-02 to check the heater lamp and blinking operation. remedy When the lamp blinks normally. Check the thermistor and its harness. Check the thermistor input circuit on the control PWB. When the lamp keeps ON. Check the power PWB and the lamp control circuit on the MCU PWB. Use SIM 14 to clear the self diagnostic display. H4 00 Content Heat roller low temperature detection Detail 1) When the target temperature (165C) is not reached in 55 sec after starting warming-up. 2) When the temperature below 100C is detected for 300ms under the ready print state. "Starting warming-up" means not only that in power supply but also reset that in reset from shut-off and in side door close. (The timing of generating H4 is not limited to that in power supply.) Cause Thermistor abnormality Heater lamp abnormality Thermostat abnormality Control PWB abnormality Check Use SIM 5-02 to check the heater lamp and blinking operation. remedy When the lamp blinks normally. Check the thermistor and its harness. Check the thermistor input circuit on the control PWB. When the lamp does not light up. Check for disconnection of the heater lamp and the thermostat. Check the interlock switch. Check the power PWB and the lamp control circuit on the MCU PWB. Use SIM 14 to clear the self diagnostic display.
Main Sub Details of trouble code code L1 00 Content Feeding is not completed within the specified time after starting feeding. (The scan head locking switch is locked) Detail The white area and the black marking on the shading plate are used to obtain the difference in the CCD level values for judgment of lock. When the difference in the levels of which and black is small, it is judged that the black mark could not be scanned by lock and the trouble code L1 is displayed. Cause The scan head is locked by the lock switch. Mirror unit abnormality The scanner wire is disconnected. The origin detection sensor abnormality Mirror motor harness abnormality Check Check to confirm that the scan head lock and switch is released. remedy Use SIM 1-1 to check the mirror reciprocating operations. When the mirror does not feed. Check for disconnection of the scanner wire. Check the harness and the connector between the mirror motor and the MCU PWB. Replace the mirror unit. Replace the MCU PWB. When the mirror does feed. Use SIM 1-2 to check the mirror home position sensor. L3 00 Content Scanner return trouble Detail When the mirror base is returned for the specified time (6 sec) in mirror initializing after turning on the power, the mirror home position sensor (MHPS) does not turn ON. Or when the mirror base is returned for the specified time (about 6 sec) after start of copy return, the mirror home position sensor (MHPS) does not turn ON. Cause Mirror unit abnormality Scanner wire disconnection Origin detection sensor abnormality Mirror motor harness abnormality Check Use SIM 1-1 to check the mirror and reciprocating operations. remedy When the mirror does not return. Check for disconnection of the scanner wire. Check the harness and the connector between the mirror motor and the MCU PWB. Replace the mirror unit. Replace the MCU PWB. When the mirror does feed. Use SIM 1-2 to check the mirror home position sensor.
Main Sub Details of trouble code code L4 01 Content Main motor lock detection Detail When the main motor encoder pulse is not detected for 100 msec. Cause Main motor unit abnormality Improper connection or disconnection the main motor and the harness. MCU PWB abnormality Check Use SIM 25-01 to check the main motor and operations. remedy Check connection of the main motor harness/connector. Replace the main motor. Replace the MCU PWB. 32 Content Exhaust fan motor lock detection trouble Detail The error detection is started after 2 sec from starting rotation of the exhaust fan motor. 1) The continuous rotation state of 250ms is not detected for 1 sec after starting detection. 2) When the lock sensor (in the exhaust fan) detects the HIGH level (unstable) after detection the lock state (stable state). Cause Exhaust fan motor connector connection trouble Exhaust fan motor trouble MCU PWB trouble Check Exhaust fan motor connector connection and check remedy Exhaust fan motor replacement Replace the MCU PWB. L6 10 Content Polygon motor lock detection Detail The lock signal (specified rpm signal) does not return within a certain time (about 20 sec) from starting the polygon motor rotation. Cause Polygon motor unit abnormality Improper connection or disconnection of the polygon motor and the harness. MCU PWB abnormality Check Use SIM 61-1 to check the polygon motor and operations. remedy Check connection of the polygon motor harness/connector. Replace the polygon motor. Replace the MCU PWB. U2 04 Content EEPROM read/write error (Serial communication error) Detail EEPROM access process error Cause EEPROM abnormality Check Check that the EEPROM is properly set. and Use SIM 16 to cancel the trouble. remedy Replace the MCU PWB. 11 Content Counter check sum error (EEPROM) Detail Check sum error of the counter area in the EEPROM Cause EEPROM abnormality Check Check that the EEPROM is properly set. and Use SIM 16 to cancel the trouble. remedy Replace the MCU PWB.
[11] USER PROGRAM

The conditions of factory setting can be changed according to the use conditions.
3) To enter the toner save mode, press the light ( ) key. The light and dark indicator marked "1" will light up, indicating the toner save mode is selected.
1. Functions that can be set with user programs

Toner save mode
Reduces toner consumption by approximately 10%.
Power save modes

The unit has two power save modes of operation: preheat mode and auto power shut-off mode. Preheat mode When the unit enters the preheat mode, the power save ( ) indicator will light up and other indicators will remain on or off as before. In this condition, the fuser in the unit is maintained at a lower heat level, thereby saving power. To copy from the preheat mode, make desired copier selections and press the start ( ) key using the normal copying procedure. Auto power shut-off mode When the unit enters the auto power shut-off mode, the power save ( ) indicator will light up and other indicators except the ONLINE indicator will go out. The auto power shut-off mode saves more power than the preheat mode but requires a longer time before starting copying. To copy from the auto power shut-off mode, press the start ( ) key. Then make desired copier selections and press the start ( ) key using the normal copying procedure.
4) Press the exposure mode selector key. The PHOTO ( ) indicator will stop blinking and light up steadily. The light and dark indicator marked "3" will light up. The toner save mode is now active. Note: To return to the standard mode, repeat the procedure but use the dark ( ) key to select exposure level "5" in step 3).
3. User programs
The user programs allow the parameters of certain functions to be set, changed, or canceled as desired. Set the power save modes, auto clear time, preheat mode, SPF automatic original discharge time, resolution of AUTO & MANUAL mode and reset factory setting. 1) Press and hold down the light ( ) key simultaneously for more than 5 seconds until all the alarm indicators ( , , ) blink and " " appears in the display. 2) Use the left copy quantity ( ) key to select a user program number (1: Auto clear time, 2: Preheat mode, 3: Auto power shut off mode, 4: Auto power shut off timer, 6: SPF automatic original discharge time, 10: Resolution of AUTO & MANUAL mode, 21: Reset factory, 24: Prevention of OC copies when the SPF is up function, 25: Copy effective paper width setting function (Bypass tray), 26: Copy effective paper width setting function (Tray 1), 27: Copy effective paper width setting function (Tray 2) (AL-2040CS only), 28: Selection of copy start state (Polygon rotation on/off), 29: Fusing temperature setting when the bypass tray is used). The selected number will blink in the left side of the display. 3) Press the start ( ) key. The entered program number will be steadily lit and the currently selected parameter number for the program will blink on the right side of the display. 4) Select the desired parameter using the right copy quantity ( ) key. The entered parameter number will blink on the right of the display. Program Mode No. 1 Auto clear time Parameters
Auto clear
The unit returns to the initial settings a preset amount of time after the end of job. This preset amount of time (auto clear time) can be changed.
Resolution of AUTO & MANUAL mode

You can set the copy resolution used for AUTO and MANUAL ( ) exposure mode.
2. Toner save mode

1) Press the exposure mode selector key to select the MANUAL ( ) mode.
2) Press and hold down the exposure mode selector key for approximately 5 seconds. The MANUAL ( ) indicator will go out and the PHOTO ( ) indicator will begin to blink. The light and dark indicator marked "5" will light up, indicating the standard toner mode is active.
3 4
10 21
1 10 sec., 2 30 sec., *3 60 sec., 4 90 sec., 5 120 sec., 6 OFF Preheat mode *1 30 sec., 2 60 sec., 3 5 min., 4 30 min., 5 60 min., 6 120 min., 7 240 min. Auto power shut off mode *1 ON, 2 OFF Auto power shut off timer *1 5 min., 2 30min., 3 60 min., 4 120 min., 5 240 min. SPF automatic original 1 5 min., *2 30 min., discharge time 3 60 min., 4 120 min., 5 240 min., 6 OFF Resolution of AUTO & *1 300dpi, 2 600dpi MANUAL mode Reset factory 1 YES, *2 NO
AL-2040CS USER PROGRAM 11 - 1
Program Mode No. 24 Prevention of OC copies when the SPF is up function 25 Copy effective paper width setting function (Bypass tray) 26 Copy effective paper width setting function (Tray 1) 27
Parameters *1 ON, 2 OFF
28
29
*1 Large (LETTER/A4 width), 2 Small (INVOICE/B5R width) *1 Large (LETTER/A4 width), 2 Small (INVOICE/B5R width) Copy effective paper width *1 Large (LETTER/A4 setting function (Tray 2) width), 2 Small (AL-2040CS only) (INVOICE/B5R width) Selection of copy start *1 ON, 2 OFF state (Polygon rotation on/ off) Fusing temperature *1 Low, 2 High setting when the bypass tray is used
Factory default settings are indicated with an asterisk (*). 5) Press the start ( ) key. The right-hand number in the display will be steadily lit and the entered value will be stored. Note: To change the setting or to set another mode, press the clear key. The unit will return to step 2). 6) Press the light ( ) key to return to the normal copy mode.
AL-2040CS USER PROGRAM 11 - 2
Carriage Unit A5V SPF Motor CCFL x 2 MPFS,RRS,CPFS1 (Counter) MCNT MPX Lamp Inverter for CCFL AD 16bits 8bits (MSB/LSB) HOME POSITION SENSOR Sensor/SW (Electorical detector/SW/Sensor) Mechanical Load 3.3V Reg 5V
CCD PWB
12V
5V
NF
AFE (HT82V24) AGC
CCD (ILX558X)
R G B
CDS
5V
1. Block diagram
CCD Driver
A. Overall block diagram
MCU-PWB 0 - 24V
DC-DC PWM 3.3V SDRAM 16Mbyte (AL2040) or 8Mbyte (AL2030)
Driver
RJ45 (N/W connector)
NIC PCBA (AL2040 only)
Ether Chip RTL8019AS
1284 I/F
CPU INTERRUPT SPPD PSW FW MHPS CPU I/O Interlock SW Cassette detector X 2 Drum Initial detector PPD1 POD MFD PPD2 SPOD
[12] ELECTRICAL SECTION
CPU uPD703100 KRONOS ASIC (296pin) System Reset 3.3V Reset IC A[191] D[150]
USB I/F
FPGA
Printer CLK (18.3856MHz)
MHPS
FlashROM 1Mbit
SRAM 256kbit
Scanner CLK(48MHz)
OP-CLK OP-LATCH OP-DATA ONL PSL SELIN1,2,3 KEYIN1,2
OPE PWB
USB2.0 Full Speed
USB1T20 SRAM 1Mbit Flash ROM 16Mbit
CPU H8S/2321 (19.6608MHz)
LED Driver ONL LED PSL LED HC151 x 2 16bit
LED AL2030 44 pcs AL2040 48 pcs
AL2040 only
Duplex Motor
Driver
KEY Matrix AL2030 13 pcs AL2040 15 pcs SSCG PSW HC151 START KEY
/MMD
MMCLK
/MMRDY
PMD
Main Motor LSU LASER Polygon Motor
2nd Cassette (AL2040 only)
Toner Motor
Mirror Motor POWER SUPPLY /POFF,HL,PR FW 3.3V,5VEN,5V,12V,24V HVU TC, GRID, MC, BIAS
Mechanical load CPFS2
Sensor/SW PAPD,PPD3, PD2,CED2
PMCLK
AL-2040CS ELECTRICAL SECTION 12 - 1

I2C Bus 8Kbyte EEPROM CPU CLK(19.6608MHz) Driver Driver AC Code
Fan Motor (2speed,Lock sensor)
24V
12V
Driver
DHAI-0519QSPZ 1 2 DRST D-GND
DHAI-0287QSZZ
DHAI-0513QSPZ
CN303 DRST
DHAI-0270QSZZ
PPD2
D-GND
1 2 3 1 2 3
LEDPPD2 PPD2 D-GND
1 2 3
DRST AL MODEL ONLY
A. AL-2030
Thermistor
1 2
RTH_IN D-GND
1 2
CN22 1 LEDPPD2 2 PPD2 3 D-GND 4 RTH_IN 5 D-GND B5B-PH-K-S
(1) MCU PWB (1/2)
Fan MT
CN11 1 VFMOUT 2 FANLK 3 /VFMCNT 4 PGND B4B-PH-K-S CN13 1 24VDupMT 2 /DMT_0 3 /DMT_1 4 /DMT_2 5 /DMT_3 B05B-XASK-1
CN2 D-GND 1 KEYIN1# 2 SELIN3 3 STROBE 4 SELIN1 5 OP-CLK 6 SELIN2 7 OP-LATCH 8 OP-DATA 9 EN5V 10 D-GND 11 PSL 12 ONL 13 PSW 14 KEYIN2# 15 5V 16 DRST 17 D-GND 18 IMSA-9619S-18A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
CN304 D-GND KIN1 SELIN3 OP-STB SELIN1 OP-CLK SELIN2 OP-LATCH OP-DATA 5VEN D-GND PSL ONL PSW KIN2 5V DRST D-GND
OPE PWB
SCANNER MT
DHAI-0286QSZZ
2. Actual wiring diagram
POD
CN19 1 LEDPOD 2 POD 3 D-GND B3B-PH-K-S
DHAI-0530QSPZ
CN4 OUTA+ 1 OUTB+ 2 OUTA3 OUTB4 B4B-PH-K-R DHAI-0268QSZ3
-HSYNC D-GND +5V D-GND -LDEN -VIDEO -S/H D-GND
8 7 6 5 4 3 2 1
LD
CN42 1 /SYNC 2 D-GND 3 INT5V 4 D-GND 5 /LDEN 6 /VIDEO 7 SHOLD 8 D-GND B08B-CZHK-B
SCANNER UN
CL
DHAI-0529QSPZ
24V P-GND /PMD PMRDY PMCLK_A
5 4 3 2 1
POLYGON MT
CN25 1 2 PD1 3 D-GND B3B-PH-K-M
CN41 1 24V 2 P-GND 3 /PMD 4 PMRDY 5 PMCLK_A B05B-CZHK-B
DHAI-0514QSPZ CN6 1 INT24V 2 PGND 3 /MMD 4 MMLD 5 /MMCLK B5B-PASK-1
MCU PWB
DHAI-0526QSPZ CN5 24V 1 TCS 2 DVSEL 3 D-GND 4 B4B-PH-K-R
VCL P-GND
1 2
INVERTER PWB
CL
CCD PWB
INT24V PGND /MMD MMLD /MMCLK
1 2 3 4 5
MAIN MT
CN3 P-GND 1 P-GND 2 VCL 3 VCL 4 12V 5 12V 6 EN5V 7 D-GND 8 (VSAMP) 9 CCD-TG 10 D-GND 11 CCD-RS 12 (BSAMP) 13 CCD-CP 14 (AFE_SDI) 15 CCD_PHI2 16 D-GND 17 CCD_PHI1 18 (AFE_SEN) 19 (ADCLK) 20 D-GND 21 (AFE_SCK) 22 (AFE_DB7) 23 mt_at_home 24 (AFE_DB5) 25 (AFE_DB6) 26 D-GND 27 (AFE_DB4) 28 (AFE_DB3) 29 (AFE_DB2) 30 (AFE_DB1) 31 (AFE_DB0) 32 FF4-32-S15D5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 P-GND P-GND VCL VCL 12V 12V EN5V D-GND (VSAMP) CCD-TG D-GND CCD-RS (BSAMP) CCD-CP (AFE_SDI) CCD_PHI2 D-GND CCD_PHI1 (AFE_SEN) (ADCLK) D-GND (AFE_SCK) (AFE_DB7) MHPS (AFE_DB5) (AFE_DB6) D-GND (AFE_DB4) (AFE_DB3) (AFE_DB2) (AFE_DB1) (AFE_DB0)
TONER MT
CN23 1 TMA_O 2 TMB_O B2P-VH

1 2 3 B3B-PH-K-E CN12 24V /RRS 1 2 CN10 24V /CPFS1 BIAS F-GND MC 1 DHAI-0525QSPZ INT5V INT24V 1 2 3 B3B-PH-K-S CN1 INT5V INT24V MCFB GRID 1 4
RESIST ROLLER SOLENOID
1 2 6 5 8
24V TCS DVSEL D-GND BIAS
1 2 6 5 8
TCS
DV un
DHAI-0515QSPZ
CASSETTE PAPER SOLENOID
DHAI-0273QSZZ
HVT PWB
DHAI-0292QSZZ TC 1
DHAI-0269QSZZ
CED1
CED1 D-GND
1 2
1 2 3 4 5 6 7 8
/BIAS /TC /GRIDL /MC
DHAI-0267QSPZ BC 1
CN7 1 CED1 2 D-GND 3 D-GND B3B-PH-K-K
1 2 3 4 /BIAS 5 /TC 6 /GRIDL 7 /MC 8 B24B-PNDZS-1
DHAI-0289QSZZ
PPD1
CN16 1 LEDPPD1 2 PPD1 3 D-GND B3B-PH-K-R
THERMOSTAT
HLL HLN 1 2 3 DHAI-0510QSP1 1 2 HLL HLN 1 2 DHAI-0511QSP1
MPFS SOLENOID
CN26 1 24V 2 /MPFS 3 5 4 MFD 5 DGND B5B-PH-K-R
HL POWER SUPPLY PWB

L N 1 2
AC-CORD
DHAI-0272QSZZ
CN15 1 24V 2 24V1(DSWS) B2P-VH-R
CN1 D-GND 9 P-GND 10 D-GND 11 3.3VIN 12 EN5V 13 3.3VIN 14 5V 15 /POFF 16 12VIN 17 24V 18 FW 19 24V 20 /PR 21 HLOUT 22 P-GND 23 P-GND 24 B24B-PNDZS-1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
D-GND P-GND D-GND 3.3VIN EN5V 3.3VIN 5V /POFF 12VIN 24V FW 24V /PR HLOUT P-GND P-GND
(2) SPF unit (2/2)
DHAI-0532QSP1
MCU PWB
5 2 4 6 3 1
COMA COMB A /A B /B
SPMT
CN24 24VSPFMT 1 2 24VSPFMT SPMT_0 3 SPMT_2 4 SPMT_1 5 SPMT_3 6 SPID 7 DGND 8 LEDSPID 9 SPPD 10 DGND 11 LEDSPPD 12 B12B-PH-K-S
1 2 3
SPID DGND LEDSPID
SPID
1 2 3
SPPD DGND LEDSPPD
SPPD
SPF UNIT
DHAI-0519QSPZ 1 2 DRST D-GND
DHAI-0287QSZZ
DHAI-0513QSPZ
CN303 DRST
DHAI-0270QSZZ
PPD2
D-GND
1 2 3
LEDPPD2 PPD2 D-GND 1 2 3
1 2 3
DRST AL MODEL ONLY
Thermistor
1 2
RTH_IN D-GND
1 2
CN22 1 LEDPPD2 2 PPD2 3 D-GND 4 RTH_IN 5 D-GND B5B-PH-K-S
B. AL-2040CS
(1) MCU PWB (1/4)
Fan MT
CN11 1 VFMOUT 2 FANLK 3 /VFMCNT 4 PGND B4B-PH-K-S
DUPLEX MT
CN13 1 24VDupMT 2 /DMT_0 3 /DMT_1 4 /DMT_2 5 /DMT_3 B05B-XASK-1
CN2 D-GND 1 KEYIN1# 2 SELIN3 3 STROBE 4 SELIN1 5 OP-CLK 6 SELIN2 7 OP-LATCH 8 OP-DATA 9 EN5V 10 D-GND 11 PSL 12 ONL 13 PSW 14 KEYIN2# 15 5V 16 DRST 17 D-GND 18 IMSA-9619S-18A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
CN304 D-GND KIN1 SELIN3 OP-STB SELIN1 OP-CLK SELIN2 OP-LATCH OP-DATA 5VEN D-GND PSL ONL PSW KIN2 5V DRST D-GND
OPE PWB
CN4 OUTA+ 1 OUTB+ 2 OUTA3 OUTB4 B4B-PH-K-R
DHAI-0286QSZZ
POD
CN19 1 LEDPOD 2 POD 3 D-GND B3B-PH-K-S
SCANNER MT
DHAI-0530QSPZ DHAI-0268QSZ3
-HSYNC D-GND +5V D-GND -LDEN -VIDEO -S/H D-GND
8 7 6 5 4 3 2 1
LD
CN42 1 /SYNC 2 D-GND 3 INT5V 4 D-GND 5 /LDEN 6 /VIDEO 7 SHOLD 8 D-GND B08B-CZHK-B
SCANNER UN
CL
DHAI-0529QSPZ
24V P-GND /PMD PMRDY PMCLK_A
5 4 3 2 1
POLYGON MT
CN25 1 2 PD1 3 D-GND B3B-PH-K-M
CN41 1 24V 2 P-GND 3 /PMD 4 PMRDY 5 PMCLK_A B05B-CZHK-B
VCL P-GND
1 2
INVERTER PWB
CL
CCD PWB
DHAI-0514QSPZ
MCU PWB
CN5 24V 1 TCS 2 DVSEL 3 D-GND 4 B4B-PH-K-R
INT24V PGND /MMD MMLD /MMCLK
1 2 3 4 5
MAIN MT
CN6 1 INT24V 2 PGND 3 /MMD 4 MMLD 5 /MMCLK B5B-PASK-1
CN3 P-GND 1 P-GND 2 VCL 3 VCL 4 12V 5 12V 6 EN5V 7 D-GND 8 (VSAMP) 9 CCD-TG 10 D-GND 11 CCD-RS 12 (BSAMP) 13 CCD-CP 14 (AFE_SDI) 15 CCD_PHI2 16 D-GND 17 CCD_PHI1 18 (AFE_SEN) 19 (ADCLK) 20 D-GND 21 (AFE_SCK) 22 (AFE_DB7) 23 mt_at_home 24 (AFE_DB5) 25 (AFE_DB6) 26 D-GND 27 (AFE_DB4) 28 (AFE_DB3) 29 (AFE_DB2) 30 (AFE_DB1) 31 (AFE_DB0) 32 FF4-32-S15D5 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 P-GND P-GND VCL VCL 12V 12V EN5V D-GND (VSAMP) CCD-TG D-GND CCD-RS (BSAMP) CCD-CP (AFE_SDI) CCD_PHI2 D-GND CCD_PHI1 (AFE_SEN) (ADCLK) D-GND (AFE_SCK) (AFE_DB7) MHPS (AFE_DB5) (AFE_DB6) D-GND (AFE_DB4) (AFE_DB3) (AFE_DB2) (AFE_DB1) (AFE_DB0)
TONER MT

CN23 1 TMA_O 2 TMB_O B2P-VH CN12 24V /RRS DHAI-0526QSPZ 1 2 3 B3B-PH-K-E 1 2 CN10 24V /CPFS1 BIAS F-GND MC 1 2 3 B3B-PH-K-S CN1 INT5V INT24V DHAI-0525QSPZ INT5V INT24V MCFB GRID
RESIST ROLLER SOLENOID
1 2 6 5 8
24V TCS DVSEL D-GND BIAS
1 2 6 5 8
TCS
DV un
DHAI-0515QSPZ 1
DHAI-0273QSZZ 1 4
CASSETTE PAPER SOLENOID
HVT PWB
DHAI-0292QSZZ TC 1
DHAI-0269QSZZ
CED1
CED1 D-GND
1 2
1 2 3 4 5 6 7 8
/BIAS /TC /GRIDL /MC
DHAI-0267QSPZ BC 1
CN7 1 CED1 2 D-GND 3 D-GND B3B-PH-K-K
1 2 3 4 /BIAS 5 /TC 6 /GRIDL 7 /MC 8 B24B-PNDZS-1
DHAI-0289QSZZ
PPD1
CN16 1 LEDPPD1 2 PPD1 3 D-GND B3B-PH-K-R
THERMOSTAT
HLL HLN 1 2 3 DHAI-0510QSP1 1 2 HLL HLN 1 2 DHAI-0511QSP1
MPFS SOLENOID
HL POWER SUPPLY PWB

L N 1 2
CN26 1 24V 2 /MPFS 3 5 4 MFD 5 DGND B5B-PH-K-R
120V/60Hz
AC-CORD
DSW DHAI-0272QSZZ CN15 1 24V 2 24V1(DSWS) B2P-VH-R
CN1 D-GND 9 P-GND 10 D-GND 11 3.3VIN 12 EN5V 13 3.3VIN 14 5V 15 /POFF 16 12VIN 17 24V 18 FW 19 24V 20 /PR 21 HLOUT 22 P-GND 23 P-GND 24 B24B-PNDZS-1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
D-GND P-GND D-GND 3.3VIN EN5V 3.3VIN 5V /POFF 12VIN 24V FW 24V /PR HLOUT P-GND P-GND
(2) SPF unit (2/4)

CN24 24VSPFMT 1 24VSPFMT 2 SPMT_0 3 SPMT_2 4 SPMT_1 5 SPMT_3 6 SPID 7 DGND 8 LEDSPID 9 SPPD 10 DGND 11 LEDSPPD 12 B12B-PH-K-S DHAI-0532QSP1 5 2 4 6 3 1 COMA COMB A /A B /B
SPMT
MCU PWB
1 2 3
SPID DGND LEDSPID
SPID
1 2 3
SPPD DGND LEDSPPD
SPPD
SPF UNIT
(3) 2nd cassette unit (3/4)
DHAI-0306QSZZ
CPFS2
2 1
/CPFS2 24V
2 1
PPD3
5V PPD3 D-GND
3 2 1
PD2
PD2 D-GND
1 2
14 13 11 8 7 6 4 2 1 9 3 5 9 10
/CPFS2 24V 5V PPD3 D-GND PD2 D-GND CED2 D-GND FG
1 2 4 7 8 9 11 13 14 6 3 5 9 10
1 2 4 7 8 11 12 13 14 3 5 6 9 10
CN18 /CPFS2 24V 5V PPD3 D-GND PD2 D-GND CED2 D-GND
B14B-PHDSS-B
CED2
CED2 D-GND
1 2
MCU PWB
2nd CASSETTE UN
(4) NIC PWB (4/4)
TO NETWORK
NIC PWB
CN1 D-GND DIR3 /IT3 /SELIN3 /AFFFD3 /STB /FLT SLCT PFRR PBSY /PACK P7 P6 P5 P4 P3 P2 P1 P0 /RESET VCC3 5V 5V D-GND
DHAI-0518QSPZ 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
CN39 24 D-GND 23 /REV 22 /INIT 21 /SLCTIN 20 /AUTOFD 19 /STB 18 /FAULT 17 SLCT 16 PE 15 BUSY 14 /ACK 13 PARAD7 12 PARAD6 11 PARAD5 10 PARAD4 9 PARAD3 8 PARAD2 7 PARAD1 6 PARAD0 5 /OA_RST 4 VCC3 3 EN5V 2 EN5V 1 D-GND 24FMN-BTK-A
MCU PWB
3. Signal name list

Signal name LEDPPD2 PPD2 RTH_IN VFMOUT FANLK /VFMCNT /DMT_0 /DMT_1 /DMT_2 /DMT_3 LEDPOD POD /SYNC /LDEN /VIDEO SHOLD /PMD PMRDY PMCLK_A PD1 /MMD MMLD /MMCLK TMA_O TMB_O /RRS /CPFS1 CED1 LEDPPD1 PPD1 /MPFS KEYIN1# SELIN3 STROBE SELIN1 OP-CLK SELIN2 OP-LATCH OP-DATA PSL ONL PSW KEYIN2# OUTA+ OUTB+ OUTAOUTBVCL (VSAMP) CCD-TG CCD-RS (BSAMP) CCD-CP (AFE_SDI) CCD_PHI2 CCD_PHI1 (AFE_SEN) (ADCLK) (AFE_SCK) (AFE_DB7) Name PPD2 sensor power PPD2 sensor Thermistor Fusing fan Fusing fan Fan speed signal DUP motor DUP motor DUP motor DUP motor POD sensor power POD sensor Laser Laser Laser Laser Polygon motor Polygon motor Polygon motor PD SW sensor Main motor Main motor Main motor Toner motor Toner motor 1st transport solenoid 1st CS pickup solenoid Machine cassette detection PPD sensor power PPD sensor Multi bypass solenoid Key scan input Select signal 3 LED driver control Select signal 1 LED driver control Select signal 2 LED driver control LED driver control Power save LED Online LED Start button control Key scan input Scanner motor Scanner motor Scanner motor Scanner motor Copy lamp AFE CCD CCD AFE CCD AFE CCD CCD AFE AFE AFE AFE Function/Operation Paper transport detection Fusing section thermistor temperature detection Fan drive signal Fan lock detection signal Fan rotation speed control DUP motor phase control DUP motor phase control DUP motor phase control DUP motor phase control Paper transport detection Horizontal sync signal from the LSU Laser circuit control signal Laser drive signal Laser APC signal Polygon motor drive signal Polygon motor ON/OFF detection signal Clock signal to the polygon motor 1st CS paper width sensor Polygon motor drive signal Polygon motor ON/OFF detection signal Clock signal to the polygon motor Toner motor phase control Toner motor phase control Section Fusing section Fusing section Fusing section Optical section Optical section Optical section Duplex drive section Duplex drive section Duplex drive section Duplex drive section Paper exit section Paper exit section LSU LSU LSU LSU LSU LSU LSU Not used Main drive section Main drive section Main drive section Toner motor drive section Toner motor drive section Paper transport section Paper transport section Paper transport section Paper transport section Paper transport section Optical section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Operation section Optical drive section Optical drive section Optical drive section Optical drive section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section
Paper transport detection Key detection control HC151 select signal HC151 select signal HC151 select signal
Key detection control Scanner motor phase control Scanner motor phase control Scanner motor phase control Scanner motor phase control Copy lamp control AFE control signal CCD control signal CCD control signal AFE control signal CCD control signal AFE serial data CCD control signal CCD control signal AFE control signal AFE control signal AFE control signal Image scan data AL-2040CS ELECTRICAL SECTION 12 - 6
Signal name MHPS (AFE_DB5) (AFE_DB6) (AFE_DB4) (AFE_DB3) (AFE_DB2) (AFE_DB1) (AFE_DB0) TCS DVSEL /BIAS /TC /GRIDL /MC /POFF FW /PR HLOUT SPMT_0 SPMT_2 SPMT_1 SPMT_3 SPID LEDSPID SPPD LEDSPPD /CPFS2 PPD3 PD2 CED2 /REV /INIT /SLCTIN /AUTOFD /STB /FAULT SLCT PE BUSY /ACK PARAD7 PARAD6 PARAD5 PARAD4 PARAD3 PARAD2 PARAD1 PARAD0 /OA_RST
Name MHPS sensor AFE AFE AFE AFE AFE AFE AFE Toner sensor Developing tank detection HV bias signal HV TC signal HV grid signal HV MC signal Low voltage power Low voltage power Heater lamp Heater lamp SPF motor SPF motor SPF motor SPF motor SPID sensor SPID sensor power SPPD sensor SPPD sensor power 2nd CS pickup solenoid PPD3 sensor PD2 SW sensor 2nd CS cassette detection IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 IEEE1284 Option reset
Function/Operation Carriage HP detection Image scan data Image scan data Image scan data Image scan data Image scan data Image scan data Image scan data Toner quantity detection HV bias drive Transfer charger grid control Main charger grid control Main charger control Output power control Zero cross detection Power relay control Heater lamp control SPF motor phase control SPF motor phase control SPF motor phase control SPF motor phase control SPF UN paper entry sensor SPF transport detection
2nd CS paper transport detection 2nd CS paper width detection /REV signal /INIT signal /SLCTIN signal /AUTOFD signal /STB signal /FAULT signal SLCT signal PE signal BUSY signal /ACK signal Data bus Data bus Data bus Data bus Data bus Data bus Data bus Data bus Reset signal to the NIC PWB
Section Optical section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Scanner unit section Developing section Developing section Process section Process section Process section Process section Power section Power section Power section Power section SPF section SPF section SPF section SPF section SPF section SPF section SPF section SPF section 2nd cassette section 2nd cassette section 2nd cassette section 2nd cassette section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section Network section
TITLE
ISSD
ENG. Dept.4/DOCUMENT DIV
MCU PWB Circuit diagram(Ver 2.0) -CPU sectionVCC3
MODEL AL2030/AL2040
U.CODE CPWBX0205QS** DWN No.
A P P D
C H K D
C H K D
D W N
DATE
Thursday, March 01, 2007
P. No
/ 14 SHARP
VCC3 BR3
IC2mm Spreading Range : +/- 1.2%

C1 *6
1C1,C522F27F When IC1 is, mounted OPEN OPEN 22J 0J 27pF 27pF NOT mounted 0J
R1 R2 N.M. C2
R7(*3) R4(*1)
D
680J
N.M. 0.1u TP253
IC1
BR1
BR2
R8(*4) R3(*2) C5(*5) C1(*6)
OPEN OPEN 15pF 15pF

R5 R6 0J N.M. TP254 TP255
7 6 4 3
VDD FRSEL S0 S1
XIN/CLKIN XOUT SSCLK VSS
TP257 1 8 5 2
R3 *2 R4 X1 HC-49U/S 19.6608MHz R7 *3 C6 C5 *5 TP256 R8 *4 12p EXTAL *1 XTAL C3 100p C4
/STBY NMI /WDTOVF TP262 100p
1 2 3 4
10kJx4
8 7 6 5
D15 D14 D13 D12
1 2 3 4
10kJx4 BR5
8 7 6 5
/CS0# /CS1# /CS2# /CS3#
1 2 3 4
10kJx4 BR6
8 7 6 5
CY25811SC MCNT /CS5 CRUMSCL /PRINTST R245 R246 R247 R248 10kJ(open) 10kJ 10kJ 10kJ D11 D10 D9 D8
*R3,R4,C1, and C5 are temtative
1 2 3 4
10kJx4 BR8
8 7 6 5
ARB_INT (FW) CPU_SY NC CCD_TG
1 2 3 4
10kJx4
8 7 6 5
BR7 R Y / BY /ESSR DY (K EYIN2) TP263 (2,4) C78 100p
1 2 3 4
10kJx4
8 7 6 5
D7 D6 D5 D4
1 2 3 4
10kJx4 BR10
8 7 6 5
/RESET1
(2) /PRINTST (2,3) /RD (3) /H W R (2) /LWR (4) SELIN3 (4) SELIN2 (4) SELIN1 (8) ONL (4) (KEYIN2) (3) RY/BY C7 C8 C9
TP1 R9 TP218 R10 TP220 R11 TP222 TP224 TP226 R12 R13 R14
33J 33J 100J 33J 33J 33J
/PRINTST / RD# /HW R# /LWR#
CPUCLK(NC)
/STBY TP213 NMI TP212 TP211 /WDTOVF TP210
TP228 TP227 TP225 TP223 TP221 TP219 TP7 TP216
TP217
TP215 TP214
TP229
ONL (K EYIN2) /ESSR DY R Y / BY TP230
TP209 TP208 TP207 TP206 TP205 TP204 TP203 TP202 TP201 TP200 TP199 TP198 CPU3.3
DMT0 DMT1 DMT2 DMT3 MMCLK RESETOUT1 STROBE CRUMSCL CRUMSDTA /CS5 MCNT
DMT0 (6) DMT1 (6) DMT2 (6) DMT3 (6) MMCLK (5) D_CONT (4) STROBE (4) CRUMSCL (12) CRUMSDTA (12) MCNT (5)
D3 D2 D1 D0
1 2 3 4
10kJx4
8 7 6 5
CPUCLK(NC) / RD# /HW R# /LWR#
4 3 2 1
BR11
5 6 7 8
10kJx4 POFF TxD SDA SCL R249 R250 R251 R252 N.M._10kJ 10kJ 2kJ 2kJ
EXTAL XTAL
11
SPFMT3 4 SPFMT2/MIRCNT 3 SPFMT1 2 SPFMT0 1
BR12
5 6 7 8
33p
33p
33p
10kJx4 BR14 DMT0 DMT1 DMT2 DMT3 /TRANSST /SCANST /SCANSP# TP267
BR15
1 2 3 4
10kJx4
8 7 6 5
1 2 3 4
10kJx4
8 7 6 5
IC2
102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65
P53/ADTRG P52/SCK2 Vss Vss P51/RxD2 P50/TxD2 PF0/BREQ PF1/BACK PF2/LCAS/ WAIT/BREQO PF3/LWR PF4/HWR PF5/RD PF6/AS VCC PF7/0 Vss EXTAL XTAL VCC STBY NMI RES WDTOVF P20/PO0/TIOCA3 P21/PO1/YICOB3 P22/PO2/TIOCC3 P23/PO3/TIOCD3 P24/PO4/TIOCA4 P25/PO5/TIOCB4 P26/PO6/TIOCA5 P27/PO7/TIOCB5 P63/TEND1 P62/DREQ1 P61/TEND0/CS5 Vss Vss P60/DREQ0/CS4 Vss
(SIN1) (SIN2) (SIN3) (K EYIN1)
4 3 2 1
BR16
5 6 7 8
(5) RTH (5) (TCS_AN) (4) (SIN1) (4) (SIN2) (4) (SIN3) (4) (KEYIN1) C11 N.M. (2) /SCANSP (2) /SCANST (2) /TRANSST (5) PMCLK (4) SPFMT3 (4) SPFMT2/MIRCNT (4) SPFMT1 (4) SPFMT0 /SCANST /TRANSST SPFMT3 SPFMT2/MIRCNT SPFMT1 SPFMT0
/ES_PAGE /MSU_ST1
R18 /SCANSP# TP239 33J TP240 TP241 TP242 TP243 TP244
(8) PSL
PG3/CS1 PG4/CS0 Vss NC VCC PC0/A0 PC1/A1 PC2/A2 PC3/A3 Vss PC4/A4 PC5/A5 PC6/A6 PC7/A7 PB0/A8 PB1/A9 PB2/A10 PB3/A11 Vss PB4/A12 PB5/A13 PB6/A14 PB7/A15 PA0/A16 PA1/A17 PA2/A18 PA3/A19 Vss PA4/A20/IRQ4 PA5/A21/IRQ5 PA6/A22/IRQ6 PA7/A23/IRQ7 P67/CS7/IRQ3 P66/CS6/IRQ2 Vss Vss P65/IRQ1 P64/IRQ0
PSL
TP245 TP246 TP247 TP2 BR21 /CS3# /CS2# /CS1# /CS0#
C10 1uF
C16 0.1u
103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128
AVcc Vref P40/AN0 P41/AN1 P42/AN2 P43/AN3 P44/AN4 P45/AN5 P46/AN6/DA0 P47/AN7/DA1 AVss Vss P17/PO15/TIOCB2/TCLKD P16/PO14/TIOCA2 P15/PO13/TIOCB1/TCLKC P14/PO12/TIOCA1 P13/PO11/TIOCD0/TCLKB P12/PO10/TIOCC0/TCLKA P11/PO9/TIOCB0/DACK1 P10/PO8/TIOCA0/DACK0 MD0 MD1 MD2 PG0/CAS PG1/CS3 PG2/CS2
HD6412321VF25(H8S/2321)
P35/SCK1 P34/SCK0 P33/RxD1 P32/RxD0 P31/TxD1 P30/TxD0 VCC PD7/D15 PD6/D14 PD5/D13 PD4/D12 Vss PD3/D11 PD2/D10 PD1/D9 PD0/D8 PE7/D7 PE6/D6 PE5/D5 PE4/D4 Vss PE3/D3 PE2/D2 PE1/D1 PE0/D0 VCC
64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39
TP197 TP196 TP195 TP6 TP8 TP9 TP10 TP24 TP25 TP30 TP31 TP32 TP33 TP125 TP126 TP127 TP128 TP129 TP130 SCL R xD SDA TxD POFF D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 R19 10kJ
(USB_IN) (4) SCL (3) RxD (9) SDA (3) TxD (9) POFF (2,5)
10kJx4 /ES_PAGE /MSU_ST1 R xD CRUMSDTA STROBE R17 R261 R262 R263 R421 10kJ 10kJ 10kJ 10kJ 10kJ
1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
8 BR17 7 33Jx4 6 5 8 7 6 5 8 7 6 5
BR18 33Jx4 BR19 33Jx4
TP194 TP193 TP192 TP191 TP190 TP189 TP188 TP187 TP186 TP185 TP184 TP183 TP182 TP181 TP180 TP179
Reset Circ uit

VCC3 VCC3
11
8 BR20 7 33Jx4 6 5
R20 100kJ IC3 TP260 TP259 C17 0.01uF C18 N.M.

B
2 1
VDD VOUT GND CT
4 3
/RESET0 (2,3,4)
33Jx4 C12 22pF C13 N.M. TP131 TP132
1 2 3 4 5 TP133 6 TP134 7 TP135 8 TP136 9 10 TP137 11 TP138 12 TP139 13 TP140 14 TP141 15 TP142 16 TP143 17 TP144 18 19 TP145 20 TP146 21 TP147 22 TP148 23 TP149 24 TP150 25 TP151 26 TP152 27 28 TP153 29 30 31 32 33 34 35 36 37 38
(2) /CS2 (3) /CS1 (3) /CS0
5 TP248 6 TP154 7 8 TP155
4 3 2 1
D[15..0] (2,3) BU4212F H8S/2321
IC3(D0-D15)
C14 N.M.
C15 N.M.
BR22 33Jx4
8 BR23 7 33Jx4 6 5
BR24 8 7 33Jx4 6 5
ASIC _RESET
TP252 TP249 TP251 TP250 TP261 TP178 TP177 R16 33J ARB_INT (FW) CPU_SY NC CCD_TG (SPPD) (PSW) ARB_INT (2) (FW) (4) CPU_SYNC (2) mt_at_home# (4) CCD_TG (2,4) (SPPD) (7) (PSW) (7) R21 RESETOUT1 33J TP258 /ASIC_RST (2,4,12)
8 7 6 5
BR25 33Jx4
BR26 8 7 33Jx4 6 5 1 2 3 4
1 2 3 4
1 2 3 4
1 2 3 4
8 7 6 5
R22 10kJ
C26 47p
TP168 TP169 TP170 TP171 TP172 TP173 TP174 TP175 A12 A13 A14 A15 A16 A17 A18 A19
1 2 3 4
L11
BLM18PGxxxSN1D VCC3
L1 N.M._ZJSR5101-223 CPU3.3
TP156 TP157 TP158 TP159
A4 A5 A6 A7 A8 A9 A10 A11
A20
A0 A1 A2 A3
TP176
3
A[20..0] (2,3)
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
C19 + 10u/16V
C20
C21
C22
C23
C24
C25
IC3(A0-A20)
IC3(VCC,AVCC)mm
TITLE
(4) VSAMP (1,4) CCD_TG (4) CCD_RS (4) BSAMP (4) CCD_CP
D
ISSD
MCU PWB Circuit diagram(Ver 2.0) -Graphic_ASIC sectionIC6

TP338 R23 R24 TP339 TP340 TP341 AFE_SDI TP342 TP343 TP344 TP345 TP346 TP347 R25 R26 R27 R29 R30 R31 R32 R33 R35 BR29 AFE_DB7 0Jx4 1 AFE_DB6 2 AFE_DB5 3 AFE_DB4 4 BR31 AFE_DB3 0Jx4 1 AFE_DB2 2 AFE_DB1 3 AFE_DB0 4 33J 33J 33J 33J 33J
MODEL AL2030/AL2040

VCC3 MTAD0 MTAD1 MTAD2 MTAD3 MTAD4 MTAD5 MTAD6 MTAD7 MTAD8 MTAD9 MTAD10 MTAD11 MTAD12 MTAD13 MTAD14 MTAD15 BR67 4 3 2 1 BR66 4 3 2 1 BR68 4 3 2 1 BR69 4 3 2 1 10kJx4 5 6 7 8 10kJx4 5 6 7 8 10kJx4 5 6 7 8 10kJx4 5 6 7 8
A P P D
VCC3 PIDATA0 PIDATA1 PIDATA2 PIDATA3
C H K D
C H K D
VCC3
D W N
DATE
P. No
2
3
/ 14 SHARP
L12 VCC3 BLM18PGxxxSN1D L2 ZJSR5101-102TA +
/PCLPRO /FAXPRO /ESPRD /OUTACK / INREQ
BR27 4 3 2 1 R28 BR28 4 3 2 1 R34
10kJx4 5 6 7 8 10KJ 10kJx4 5 6 7 8 10KJ
1 2 3 4
BR70
8 7 6 5
10kJx4
G3.3V 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u 0.1u
(4) AFE_SDI (4) CCD_PHI2 (4) CCD_PHI1 (4) AFE_SEN (4) ADCLK (4) AFE_SCK (4) AFE_DB[7..0]
33J 33J 33J 33J /RESET0 (1,3,4) 33J 33J JTG_TCK JTG_TMS JTG_TDI JTG_TDO /OUTCS
PIDATA4 PIDATA5 PIDATA6 PIDATA7
1 2 3 4
BR71
8 7 6 5
10kJx4
C37 C27 C28 C29 C30 C31 C32 C33 C34 C35 C36 47u/16V
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u C46 0.1u
C38
C39
C40
C41
C42
C43
C44
C45
VCC3
C48 C49 C50 C51 C52 C53 C54 C55 C56 C57 C58 47p 47p 47p 47p 47p N.M.47p 47p N.M.47p N.M. AFE_DB7 AFE_DB6 AFE_DB5 AFE_DB4 10kJx4 AFE_DB3 8 AFE_DB2 7 AFE_DB1 6 AFE_DB0 5 10kJx4 10kJ AFE_SDI
8 7 6 5 8 7 6 5
TP77 TP78 TP79 TP80 TP81 TP82
TP83 TP84 TP85
TP86 TP87 TP88
TP89 TP90 TP91
TP92 TP93 TP94
TP95 TP96 TP97 TP98
TP99 TP100 TP101
TP337
TP336
TP335 TP334 TP333 TP332 TP331 TP330 TP329 TP328 TP327
TP326 TP325
TP324 TP323
TP102 TP103 TP104 TP105
TP106 TP107 TP108 TP109 TP110 TP111
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u
0.1u C68
C47 C69 0.1u
1 1 1 1 1 1
/I NREQ /OUTCS /OUTACK /ESPRD /FAXPRO /PCLPRO JTG_TDO JTG_TDI JTG_TMS JTG_TCK
1 1 1
MTAD15 MTAD14 MTAD13
1 1 1
MTAD12 MTAD11 MTAD10
1 1 1
MTAD9 MTAD8 MTAD7
1 1 1
MTAD6 MTAD5 MTAD4
1 1 1 1
MTAD3 MTAD2 MTAD1 MTAD0
1 1 1
1 1 1 1
PIDATA0 PIDATA1 PIDATA2
1 1 1 1 1 1
C59 C60 C61 C62 C63 C64 C65 C66 PIDATA3 PIDATA4 PIDATA5 PIDATA6 PIDATA7 C67
1 2 3 4 BR30 1 2 3 4 BR32 R36
8 7 6 5
G3.3V (10) CL TP356
222 221 220 219 218 217 216 215 214 213 212 211 210 209 208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 156 155 154 153 152 151 150 149
IC4
VCC3 BR33 1 2 3 4 R37 R38 10kJx4 8 7 6 5 10kJ 10kJ
CLPWM VCC(AC) AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3 AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7 GND(AC) AFESCK VCC(CORE) ADCLK GND(CORE) AFE_SEN CCD_PH1 CCD_PH2 AFE_SDI CCD_CP BSAMP CCD_RS CCD_TG VSAMP GND(CORE) TD0 TDI TRSK TMS TCK VCC(CORE) /INREQ /OUTCS /OUTACK /ESPRD /FAXPRD /PCLPRD GND(AC) MDAT15 MDAT14 MDAT13 VCC(CORE) MDAT12 MDAT11 MDAT10 VCC(AC) MDAT09 MDAT08 MDAT07 GND(CORE) MDAT06 MDAT05 MDAT04 VCC(CORE) MDAT03 MDAT02 MDAT01 MDAT00 GND(AC) /INCS /INACK /OUTREQ GND(CORE) /HSYNC PIDATA0 PIDATA1 PIDATA2 VCC(AC) PIDATA3 PIDATA4 PIDATA5 PIDATA6 PIDATA7 /POCS
IC6q(VCC)mm
MM_BI0 MM_BI1 MM_BI2 MM_AI0 MM_AI1 MM_AI2
(5) MM_Y3 (5) MM_Y2 (5) MM_Y1 (6) MM_PH_B (6) MM_BI0 (6) MM_BI1 (6) MM_PH_A (6) MM_AI0 (6) MM_AI1 MM_BI0 MM_BI1 MM_BI2 MM_AI0 MM_AI1 MM_AI2
TP357 TP358 TP359 TP360 TP361 TP362 TP363 TP364 TP365 TP366 TP367
(3) MAD[12..0] MAD3 MAD2 MAD1 MAD0 MAD10 (3) BANK1 (3) BANK0 (3) /SDCS (3) (3) (3) (3) /SDRAS /SDCAS /SDWDE DQM0 RAMDB7 RAMDB6 RAMDB5 RAMDB4 BR39 1 2 3 4 BR42 1 2 3 4 BR45 1 2 3 4 BR48 1 2 3 4 10kJx4 8 RAMDB7 7 RAMDB6 6 RAMDB5 5 RAMDB4 10kJx4 8 RAMDB3 7 RAMDB2 6 RAMDB1 5 RAMDB0 10kJx4 8 RAMDB15 7 RAMDB14 6 RAMDB13 5 RAMDB12 10kJx4 8 RAMDB11 7 RAMDB10 6 RAMDB9 5 RAMDB8 RAMDB3 RAMDB2 RAMDB1 RAMDB0 RAMDB15 RAMDB14 RAMDB13 RAMDB12 RAMDB11 RAMDB10 RAMDB9 RAMDB8 (3) DQM1 (3) SDCKE
TP409 TP410 TP411 TP412 TP413 TP422 TP423 TP424 TP425 TP426 TP427 TP428 TP431 TP432 TP433 TP434
(3) RAMDB[15..0]
VCC3
IC6-276pin GND275pin277pin
(3) SDCLK R47 TP449 C74 N.M. 33J
MAD7 MAD6 MAD5 MAD4
8 7 6 5
TP57 TP58 TP59 TP60
1 1 1 1
MAD12 MAD11 MAD9 MAD8
1 2 3 4 BR37 TP435 1 TP436 2 TP437 3 TP438 4 BR40 TP439 1 TP440 2 TP441 3 TP442 4 BR41 TP443 1 TP444 2 TP445 3 TP446 4 BR44 TP429 1 TP430 2 TP447 3 TP448 4 BR47 TP414 1 TP415 2 TP416 3 TP417 4 BR49 TP418 1 TP419 2 TP420 3 TP421 4 BR50 RAM_CLK_OUT
8 7 6 5
33Jx4
TP380 TP381 TP382 TP383 TP384 TP385 TP386 TP387 33Jx4 TP388 TP389 TP390 TP391 33Jx4 TP392 TP393 TP394 TP395 33Jx4 TP396 TP397 TP398 TP399 TP400 82Jx4 TP401 TP402 TP403 TP404 33Jx4 TP405 TP406 TP407 TP408 33Jx4
ASIC
HG73C141HFV
TP67 TP54 TP53 TP52 TP51 TP50 TP49 TP48 TP47
1 1 1 1 1
1 2 3 4 BR34 1 2 3 4 BR35 1 2 3 4 BR36
8 7 6 5
33Jx4
TP368 TP369 TP370 TP371 TP372 TP373
8 7 6 TP374 5 TP375 33Jx4 8 7 6 5 33Jx4
TP376 TP377 TP378 TP379
8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5 8 7 6 5
VCC3 BLM18PGxxxSN1D L13 C75 22000p
3
8
C76 0.1u CLK_CONT 1
X2
CPU_DATA7 CPU_DATA6 CPU_DATA5 CPU_DATA4 VCC(AC) CPU_DATA3 CPU_DATA2 CPU_DATA1 CPU_DATA0 GND(AC) MIRCNT /CPUSYNC MEM_INT ARB_INT VCC(CORE) CPU_AD8 CPU_AD7 CPU_AD6 CPU_AD5 GND(CORE) RAM_CLK_IN CPU_AD4 CPU_AD3 CPU_AD2 CPU_AD1 CPU_AD0 /CPUCS SFCLK48 GND(CORE) /CPUWR /CPURD /RESET VCC(CORE) PFCLK CLKSW GND(CORE) PFCLKOUT PFCLKIN GND(PLL) VCC(PLL) GND(PLL) VCC(PLL) TM2_15M /SYNC GND(AC) /VIDEO /LEND VCC(AC) OUTP00A OUTP01A OUTP02A OUTP03A OUTP04A OUTP05A OUTP06A OUTP15A VCC(CORE) OUTP07A OUTP08A GND(CORE) OUTP09A OUTP10A OUTP11A OUTP12A OUTP13A VCC(CORE) OUTP14A OUTP00B GND(AC) OUTP01B OUTP02B OUTP03B OUTP04B VCC(AC)
TP64 TP65 TP66
1 1 1
(RAM_CLK_OUT zmm ASICSDRAM_CLK ASICSDRAM_CLK
IC6
223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296
GND(CORE) MM_Y3 MM_Y2 MM_Y1 VCC(CORE) MM_PH_B MM_BI0 MM_BI1 MM_BI2 MM_PH_A MM_AI0 MM_AI1 MM_AI2 GND(AC) RAM_MAD3 RAM_MAD2 GND(CORE) RAM_MAD1 RAM_MAD0 RAM_MAD10 VCC(CORE) RAM_BANKS1 RAM_BANKS0 RAM_CS RAM_RAS RAM_CAS VCC(AC) RAM_WDE RAM_DQM0 GND(AC) RAM_DATA7 RAM_DATA6 RAM_DATA5 RAM_DATA4 GND(CORE) RAM_DATA3 RAM_DATA2 RAM_DATA1 RAM_DATA0 GND(AC) RAM_DATA15 RAM_DATA14 VCC(CORE) RAM_DATA13 RAM_DATA12 RAM_DATA11 RAM_DATA10 RAM_DATA9 RAM_DATA8 VCC(CORE) RAM_DQM1 RAM_CKE GND(AC) RAM_CLK_OUT GND(CORE) RAM_MAD12 RAM_MAD11 RAM_MAD9 VCC(CORE) RAM_MAD8 RAM_MAD7 VCC(AC) RAM_MAD6 RAM_MAD5 RAM_MAD4 GND(AC) CPUDATA15 CPUDATA14 CPUDATA13 CPUDATA12 CPUDATA11 CPUDATA10 CPUDATA9 CPUDATA8
/POREQ VCC(AC) /PIWT /PIACK GND(AC) /POACK /PIREQ GND(CORE) PODATA0 PODATA1 PODATA2 PODATA3 PODATA4 PODATA5 PODATA6 PODATA7 VCC(CORE) /TRANSST /RECEPTST /PRINTST /SCANST RCV VPIN VMIN GND(CORE) VPOUT VMOUT OEN GND(AC) SUSPEND IE1284_PARAD0 IE1284_PARAD1 VCC(AC) IE1284_PARAD2 IE1284_PARAD3 IE1284_PARAD4 IE1284_PARAD5 IE1284_PARAD6 IE1284_PARAD7 IE1284_REV VCC(CORE) IE1284_FAULT IE1284_ACK IE1284_BUSY IE1284_PE GND(CORE) IE1284_SLCT IE1284_INIT IE1284_SLCTIN VCC(CORE) IE1284_AUTOFD IE1284_STB TSP_MODE TSO0 /SCANSP VCC(AC) OPE_CLK GND(AC) OPE_LATCH OPE_DATA TM /TM VCC(CORE) OUTP14B OUTP13B OUTP12B OUTP11B OUTP10B OUTP09B OUTP08B GND(CORE) OUTP07B OUTP06B OUTP05B
148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75
TP112 TP113 TP114 /POACK /PIREQ PODATA0 PODATA1 PODATA2 PODATA3 PODATA4 PODATA5 PODATA6 PODATA7 TP76 TP75 TP74 TP73 TP72 TP71 TP70 TP69 TP68
1 1
0.1u
TP115 TP116 TP117 TP118 TP119 TP120 TP121 TP122 TP123 TP124
1 1 1 1 1 1 1 1
1 1
VCC3
R39 10kJ /TRANSST (1) /PRINTST (1) /SCANST (1) R CV (11) VPIN (11) VMIN (11) VPOUT (11) VMOUT (11) OEN (11) SUSPEND (11) VCC3
1 1 1 1 1 1
TP322 R CV VP IN VMIN R40 R41 R42 R43 PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 /REV FAULT TP309 TP308 TP307 TP306 TP305 TP304 TP303 TP302 TP301 TP300 VCC3 TP317 TP316 TP315 TP314 TP313 TP312 TP311 TP310 /REV (13) /FAULT (13) /ACK (13) B USY (13) PE (13) SLCT (13) /INIT (13) /SLCTIN (13) /AUTOFD (13) /STB (13) VCC3 VCC3 VCC3 R44 10kJ TP298 TP299 PFCLK SPFON (4) MIRON (4) MPFS (5) HL (5) PR (5) CPFS2 (5) R50 N.M. R49 10kJ PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 R45 N.M. R48 N.M. BR51 1 2 3 4 BR52 1 2 3 4 BR53 1 2 3 4 BR54 1 2 3 4 10kJx4 8 7 6 5 10kJx4 8 7 6 5 10kJx4 8 7 6 5 10kJx4 8 7 6 5
A
1 1 1
33J 33J 33J 33J N.M.
TP321 TP320 TP319 TP318 N.M. N.M. N.M.
1 2 3 4 1 2 3 4 1
BR63 33Jx4 BR62 33Jx4 R404 33J R403 33J
8 7 6 5 8 7 6 5
MEM_INT CLKSW /POACK /PIREQ R253 R254 R255 R256 BR43 1 2 3 4 BR46 1 2 3 4 10kJ 10kJ 10kJ 10kJ 10kJx4 8 7 6 5 10kJx4 8 7 6 5
1 1 1 1
C70
C71
C72
TP46 TP45 TP44 TP43 TP42 TP41 TP40 TP39 TP38 TP37 TP55 TP56
PARAD[7..0] (13)
C73
1 2 3 4 1 2 3 4
BR61 33Jx4 BR60 33Jx4
8 7 6 5 8 7 6 5
/ACK B USY PE SLCT /I NIT /S LCTIN /AUTOFD /STB
1 1 1
PODATA0 PODATA1 PODATA2 PODATA3
PODATA4 PODATA5 PODATA6 PODATA7
1
/SCANSP (1)
1
OP_CLK (4) OP_LATCH (4) OP_DATA (4) TM (4) TM_ (4) TP5 TP34 TP35 TP36
1 1
R CV VP IN VMIN
TP61 TP62 TP63
1 1 1
R51 10kJ
VCC
OUTPUT
R53 C77 12p
33J SFCLK48
PIN
TP269
TP272 TP273
TP274 TP275
SG8002DC(48.0000MHz)
PFCLKOUT P FCLKIN
IC6 IC6
VCC3
mm
MEM_INT D7 D6 D5 D4 D3 D2 D1 D0 D15 D14 D13 D12 D11 D10 D9 D8 TP268
RAM_CLK_OUT A5 A4 A3 A2 A1
TP271
N.C.
GND
TP276
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74
ASIC
/I NIT /S LCTIN /AUTOFD /STB
SFCLK48
VCC3 S YNC# TP279 TP280 TP281 TP282 TP283 TP284 TP3 TP285 TP287 TP4 TP286 TP288 TP289 TP290 TP291 TP292 TP293 TP294 TP295 TP296 TP297 TP277 TP278 VCC3 R52 S YNC# 10J (5)PTPULSE R RS (5) LDEN (5) MRPS1 (5) MRPS2 (5) MRPS3 (5) CPFS1 VFM_24V C79 47p R409 N.M._10KJ (4) (/ASIC_RST) (1,4) /RESET1 TP451 R406 33J R407 N.M. R408 N.M. C257 47p PFCLKOUT
PFCLK CLKSW
A9 A8 A7 A6
TP450
(/SYNC) (4)
(1) / LWR (1,3) /RD /ASIC_RST
0.1u
VCC
OUTPUT
(4) VIDEO# (5) /LEND
5
C231 12p
PFC LKIN
(4) MIRCNT (1) CPU_SYNC
(5) MMD (5) PMD (5) TC (5) GRIDL (5) MC (5) BIAS
L10
BLM18PGxxxSN1D C232 22000p
X3
VFMCNT_12V
(1,3) A[20..0] R363 33J ARB_INT
/CS2
(1,3) D[15..0]
R374 N.M.
(1)
IC6
R375 N.M. R236 N.M. CLK_CONT
8
TP452 /OA_RST (13) (1,5) POFF
(1,4,12)
C230
(1)
(5)
CLK_CONT 1
N.C.
GND
mm
(5)
(5)
C256 N.M.
SG8002DC(18.3590MHz)
5 4
1
3 2 1
TITLE
MCU PWB Circuit diagram(Ver 2.0) -Memory section-
ISSD
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
/ 14 SHARP
Flas hROM VPP Controll

VCC3
D
Seria l EE-PROM
VCC3 C81 0.1u VCC3 VCC3
J1;RE-H032TD-1190 J2;JM-2W-96
3
IC5 R56 10kJ VPP
J1,J2
1 2 3
N.M. R62
(1) SCL (1) SDA
R58
1kJ
8 7 6 5
VCC WC SCL SDA
E0 E1 E2 VSS
1 2 3 4
R59 N.M.
24C02/24WC04/24WC08
RAMDB[15..0] (2)
VCC3 VCC3
C
SDRAM
IC6
VCC3
C
N.M.
10kJ
N.M.
(1,2) A[20..0]
FLASH ROM
VCC3 RAMDB0 RAMDB1 RAMDB2
R64
R65
R63
SRAM
IC7 IC8 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A16 A15 A14 A13 A12 A11 A10 A9 A20 R68 /H W R 0J TP454 VPP
R66 10kJ A17 D15 D7 D14 D6 D13 D5 D12 D4 D11 D3 D10 D2 D9 D1 D8 D0 /R D A1 N.M. N.M. /CS0 (1) MAD10 MAD0 MAD1 MAD2 MAD3
RAMDB3 RAMDB4 RAMDB5 RAMDB6 RAMDB7 (2) DQM0 (2) /SDWDE (2) /SDCAS (2) /SDRAS (2) /SDCS (2) BANK0 (2) BANK1
1 2 3 4 13 14 15 16 17 18 19 20 21 29 30 31 32 5 28 12
A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 CS1 OE WE
I/O0 I/O1 I/O2 I/O3 I/O4 I/O5 I/O6 I/O7
6 7 10 11 22 23 26 27
D8 D9 D10 D11 D12 D13 D14 D15
VCC3 VCC3
(1,2,4) /RESET0
VDD VDD
8 24
C83 C84 0.1u
(1) /CS1 (1,2) /RD (1) /H W R
/R D /H W R N.M. N.M.
0.1u
GND GND
9 25
A19 A18 A8 A7 A6 A5 A4 A3 A2 A17 A1
(1) RY/BY R69 0J
1 2 3 4 5 6 7 8 9 10 TP453 11 12 13 14 TP455 15 16 TP456 17 18 19 20 21 22 23 24

N.M. 0.1u N.M.
A15 A14 A13 A12 A11 A10 A9 A8 A19 NC WE RP VPP WP RY/BY A18 A17 A7 A6 A5 A4 A3 A2 A1
Flash ROM
A16 BYTE GND DQ15 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 OE GND CE A0
48 47 46 TP457 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
VCC DQ0 VCCQ DQ1 DQ2 VSSQ DQ3 DQ4 VCCQ DQ5 DQ6 VSSQ DQ7 VCC LDQM WE CAS RAS CS BA0 BA1 A10 A0 A1 A2 A3 VCC
VSS DQ15 VSSQ DQ14 DQ13 VCCQ DQ12 DQ11 VSSQ DQ10 DQ9 VCCQ DQ8 VSS NC UDQM CLK CLKE NC A11 A9 A8 A7 A6 A5 A4 VSS
54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 TP458 38 37 36 35 34 33 32 31 30 29 28
C82 N.M.
RAMDB15 RAMDB14 RAMDB13 RAMDB12 RAMDB11 RAMDB10 RAMDB9 RAMDB8
DQM1 (2) SDCLK (2) SDCKE (2)
R67
0J
MAD12 MAD11 MAD9 MAD8 MAD7 MAD6 MAD5 MAD4
SDRAM (16bit x 4bank)
IC6-38pin GNDIC6-41pin
IS63LV1024L-12J-TR
3
R70 C235 C236 C86 C85
C87 0.1u C233 C234
VCC3
C88 0.1u
C89 0.1u
C90 0.1u
C91 0.1u
C92 0.1u
C93 0.1u
C94 0.1u
(1,2) D[15..0]
MAD[12..0] (2)
IC7
LH28F800BJE-PBTL90(LHF80JZP) LH28F160BJE-BTL90(LHF16JT2)
S29AL008D70TFI020# S29GL016A90TFIR20# OPEN OPEN OPEN 10kJ OPEN 22000p
IC6 128Mb(2Mx16bitx4bank)
R81 R82 R86

A
10kJ OPEN (J1,J2N.M. : 0J) 0J OPEN 0.1u OPEN
Vendor/Type
K 4 S 2 8 1 6 3 2 I-UC60( Samsung )
R83 C86 C87
64Mb(1Mx16bitx4bank)
K 4 S 6 4 1 6 3 2 K-UC75( Samsung )
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -Driver section 1Digital Input Multiprexer
5V IC10 (7) (PPD1) (7) (POD) (7) (MFD) (7) (CED1) (7) (TCS) (7) (PMRDY) (7) DVS1 (7) (DRST) (8) (SELIN1) (8) (SELIN2) (8) (SELIN3) TP463 TP464 TP465 TP466 TP467 TP468 TP469 TP470 TP484 TP485 TP486
MODEL AL2030/AL2040
5 V/3.3V
IC9 (11) USB_IN SIN1 SIN2 SIN3 (2) AFE_SDI (2) AFE_SEN (2) AFE_SCK TP496

VCC3
A P P D
C H K D
C H K D
D W N
DATE
P. No
VCC3 C80 0.1u
/ 14 SHARP
VSAMP# CCD_TG# CC D_RS# BSAMP# CC D_CP# CCD _PHI2# CCD _PHI1# ADCLK# VSAMP# (10) CCD_TG# (10) CCD_RS# (10) BSAMP# (10) CCD_CP# (10) CCD_PHI2# (10) CCD_PHI1# (10) ADCLK# (10)
3.3V
2 4 6 8 11 13 15 17 1 19 10 VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 20 18 16 14 12 9 7 5 3
VCC3 IC43 (2) VSAMP (1,2) CCD_TG (2) CCD_RS (2) BSAMP (2) CCD_CP (2) CCD_PHI2 (2) CCD_PHI1 (2) ADCLK
AFE_SDI
4 3 2 1 15 14 13 12 11 10 9 7
D0 D1 D2 D3 D4 D5 D6 D7 A B C G
VCC
16
R74 TP493 SIN1 10J C96 0.1u C97 33p
R15 0J
TP18
Y W
5 TP487 6 TP488
1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
TP497 R71 TP498 R72 TP499 R73 TP19 R130 0J TP17
33J 33J 33J AFE_SDI#
(USB_IN) (1) (SIN1) (1) (SIN2) (1) (SIN3) (1) AFE_SDI# (10) AFE_SEN# (10) AFE_SCK# (10)
74LCX244
C95 0.1u
AFE_SDI R133 open
AFE_SDI#
2 4 6 8 11 13 15 17 1 19 10
1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
20 18 16 14 12 9 7 5 3
R54 33J R57 33J R61 33J R83 33J
R46 33J R55 33J R60 33J R82 33J
74LCX244 VCC3
GND
74HC151
5 V/3.3V
IC11 (8) KEYIN1 (8) KEYIN2 (1,2,3) /RESET0 (1) D_CONT TP500 TP501 /RESET# TP503 R78 100J TP502
3.3V
2 4 6 8 11 13 15 17 1 19 10 VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4 20 18 16 14 12 9 7 5 3
TP507 TP508 TP509 TP510 TP511 TP11 TP12 C101 C98 0.1u 0.01uF C102 N.M. C255 N.M. R75 R76 R77 R79 33J 33J 1kJ 33J
H;AL2030/AL2040 L;AL2050
5V 5V IC12 (7) (PPD2) (7) (PPD3) (5) THOPEN 10kJ (7) (CED2) (7) DSWS (7) (MMLD) PROTECT (7) (FANLK) TP471 TP472 TP473 TP474 TP475 TP476 TP477 TP478
7
4 3 2 1 15 14 13 12 11 10 9 7 D0 D1 D2 D3 D4 D5 D6 D7 A B C G VCC 16
R80 TP494 SIN2 10J C99 0.1u C100 33p
(1,2,12) /ASIC_RST
Y W
5 TP489 6 TP490
R81
R2030
1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
/RESET#
(KEYIN1) (1) (KEYIN2) (1) /RESET1 (1,2) (D_CONT) (11) (/ASIC_RST) (2)
C108 N.M. C124 N.M. C125 N.M. C126 N.M. C129 N.M. C130 N.M. C132 N.M. C133 N.M.
VSAMP# BSAMP# ADCLK# CCD _PHI1# CCD _PHI2# CC D_CP# CC D_RS# CCD_TG#
74LCX244 10kJ
VCC3 C262 0.1u (10) AFE_DB#[7..0] VCC3 AFE_DB#0 AFE_DB#1 AFE_DB#2 AFE_DB#3 AFE_DB#4 AFE_DB#5 AFE_DB#6 AFE_DB#7 VCC3 IC44 AFE_DB[7..0] (2)
5
R2050 N.M.
GND
8 20 18 16 14 12 9 7 5 3
74HC151
3.3V
C
3.3V
5V 5V IC13 (7) (SPID) (7) (PD1) (7) (PD2) TP480 TP482 TP483 (2) MIRCNT
IC14
4 3 2 1 15 14 13 12 11 10 9 7
D0 D1 D2 D3 D4 D5 D6 D7 A B C G
VCC
16
R86 TP495
R85 10kJ (1) SPFMT0 (1) SPFMT1 (1) SPFMT2/MIRCNT (1) SPFMT3 (2) MIRON (2) SPFON
Y W
5 TP491 6 TP492
SIN3 10J C103 0.1u C104 33p
2 4 6 8 11 13 15 17 1 19 10
1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
20 18 16 14 12 9 7 5 3
TP513 TP514 TP515 TP516 TP517 TP518 TP519
5 6 7 8
BR55
4 3 2 1
(SPFMT0) (6) (SPFMT1) (6) (SPFMT2) (6) (SPFMT3) (6)
2 4 6 8 11 13 15 17 1 19 10
1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3 AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7
74LCX244(open)
33Jx4 C105 0.1u BR64 AFE_DB#0 AFE_DB#1 AFE_DB#2 AFE_DB#3
74LCX244
GND
74HC151
8 7 6 5
0Jx4
1 2 3 4
AFE_DB0 AFE_DB1 AFE_DB2 AFE_DB3
3.3V
IC15 (1) SELIN1 (1) SELIN2 (1) SELIN3 (2) OP_CLK (2) OP_DATA (2) OP_LATCH (2) TM (2) TM_ R128 10kJ R97 10kJ R96 10kJ
5V
5V
TP520 TP521 TP522 TP523 TP524 TP525 TP526 TP527 C107 0.1u R87 R88 R89 R90 R91 R92 R93 R94 33J 33J 33J 33J 33J 33J 33J 33J AFE_DB#4 AFE_DB#5 AFE_DB#6 AFE_DB#7
2 4 6 8 11 13 15 17 1 19 10
1A1 1A2 1A3 1A4 2A1 2A2 2A3 2A4 1G 2G GND
VCC 1Y1 1Y2 1Y3 1Y4 2Y1 2Y2 2Y3 2Y4
20 18 16 14 12 9 7 5 3
TP528 TP529 TP530
(SELIN1) (8) (SELIN2) (8) (SELIN3) (8) (OP_CLK) (8) (OP_DATA) (8) (OP_LATCH) (8) (TM) (6) (TM_) (6)
5 6 7 8
BR65
4 3 2 1
AFE_DB4 AFE_DB5 AFE_DB6 AFE_DB7
0Jx4
74VHCT244
B
5V 5V
5 V/3.3V
R98 N.M. IC18
VCC3
3.3V 3.3V
C106 IC16 0.1u TP531 R100 33J (/SYNC) (2) mt_at_home# (1) (2) VIDEO#
5V
5 1 4 2 3
TP542 NC7ST08M5X R95 100J /VIDEO (9)
Vcc
(9) /SYNC (10) mt_at_home TP505 TP506 C109 47p NC7WZ17
5 6 4 2
C110 0.1u
1 3
A1 A2
Y1 Y2 GND
IC201
5V
IC11
VCC3
3.3V
VCC3
3.3V
3.3V
C263 IC45 0.1u
5V
5 1 4 2 3
TP543 NC7ST08M5X R422 100J TP544 (STROBE) (8)
A
R99 10kJ IC35

A
(1) STROBE
Vcc
(8) FW
5 6 4
TP270 TP533 R101 33J (FW) (1)
1 3
C258 0.1u(open)
A1 A2
Y1 Y2 GND
C221 0.1u
NC7WZ17
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -Driver section 28 7 6 5

BR72 10kJx4 24V
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
/ 14 SHARP
PR#
VCC3 INT24V IC19 TP545 TP546 TP547 TP548 TP549 TP551 12V
VCC3
1 2 3 4
(2) MC (2) BIAS (2) TC (2) GRIDL

D
BR56 1 2 3 4
1.5kJx4 8 7 6 5
(1) MCNT
R370 1.5kJ
1uF/16V Q21 R195 (2) PR 100J TP22 100J R194 PR# TP21
KID65001AF R138 10kJ PGND
/ PR
3 TP266
2
/PR (8)
R144 47kJ
D33 1SS355
C160 2.2uF/10V
R192 10kJ
1 2 3 4 5 6 7 8
1B 2B 3B 4B 5B 6B 7B E
1C 2C 3C 4C 5C 6C 7C COM
16 15 14 13 12 11 10 9
/MC (8) /BIAS (8) /TC (8) /GRIDL (8) /MCNT (9)
TP265 Q20 KRA119S
R146 1.5kF (2) PTPULSE TP264
C134 TP29
3
TP28
TP27 TP26
D34 1SS355
R155 470kJ Q18 KRC102S R153 100J
R191 4.7kJ IC17A KIA393F
R193 10kJ (D) Q19 2SK3018 (G) (S) 12V
3 2
+ -
TP23
C162 0.1u
12V
KRC102S
D35 1SS355
IC17B KIA393F
5 6
PGND 24V VCC3 5V
+ -
7
TP479
5
R419 N.M._10kJ R418 N.M._10kJ (2) CPFS1 (2) CPFS2 (2) MPFS (2) R RS BR57 1 2 3 4 R379 R380 1.5kJx4 8 7 6 5 N.M._1.5kJ N.M._1.5kJ IC21 TP554 TP555 TP556 TP557 TP558 TP559 TP560
D49 MTZ J22B R413 N.M._10kJ R108 N.M._47kJ R109 /VFMCNT (9) TP562 N.M._4.7kJ 1/4W
VCC3 24V
12V
VCC3
(2) VFM_24V (2) VFMCNT_12V
1 2 3 4 5 6 7 8
1B 2B 3B 4B 5B 6B 7B E
1C 2C 3C 4C 5C 6C 7C COM
16 15 14 13 12 11 10 9
/CPFS1 (9) /CPFS2 (9) /MPFS (9) /RRS (9) TP561
R102 1kF Q2 N.M._KTA1505S TP617 VFMOUT (9) D1
R103 1MF TP618
R104 7.5kF IC20A KIA393F
R105 1kJ
3 2
+ -
TP619
4
FTH
KID65001AF D4
C
MA700 1SS355 R106 10kF R107 4.3kF
12V
C
PGND
C111 0.1u/50V
PGND D2 24V R388 47kJ TP606 CP16
VCC3 D3
VCC3
1 3 2
KDS226(open)
12V
1 3 2
KDS226 IC22A KIA358F
0603FA1.5A/0603SFF150FM Q16 R386
3 2
TP603 4.7kJ 1/4W
TP605 D57
B C
Q12 2SB1132 D55
(9) RTH_IN
3 2
C112 22000p
+ -
R110 300J TP621 12V C114
R111 100J RTH (1) C113 0.1u
1 TP620
TP607 RLS-73 CRH01 47kJ TP609 CP17 12V KRC102S
0.1u/50V
R389
0603FA1.5A/0603SFF150FM
Q17
R387
3 2
TP604 4.7kJ 1/4W
TP608
B C
Q13 2SB1132
VCC3
12V
5V
D58 TP610
B
D56
R112 1.2kF IC20B KIA393F TP622
R113 10kJ
KRC102S
RLS-73 PGND
CRH01
5 6
+ -
THOPEN (4)
INT5V
R114 10kF
C115 22000p
D5 1SS355 R84 10kJ R196 10kJ IC24 (2) MMD (2) MRPS1 (2) MRPS2 (2) MRPS3 (1,2) POFF (2) HL FTH Q3 KRA119S
TP611
VCC3
10
1 2 3 4 5 6 7 8
1B 2B 3B 4B 5B 6B 7B G
KID65503F
1C 2C 3C 4C 5C 6C 7C NC
16 15 14 13 12 11 10 9
/MMD (9) MRPS_1 (6) MRPS_2 (6) MRPS_3 (6) /POFF (8) TP614 R405 0J
TP613
2 3
TP612
Analog Ton ner Sensor Buffer

5
D46 5V 5V 12V D47 VCC3
1 3 2 3
1 2
KDS226(open) IC22B KIA358F
R414 N.M._10kJ Q14 (D)
R115 100J 1/4W
3
(1) MMCLK
/MMCLK (9)
8
(G) (S)
Q11 2SK3018(open) HLOUT (8) (12) TCS_AN 5V
R129 N.M.
KDS226(open) R365 0J
5
TP624
R142 10kJ(open)
A
+ -
R366 N.M. TP623 R367 10kJ C237 N.M. (TCS_AN) (1)

A
6
R364
KRC102S
IC25 (2) MM_Y1 (2) MM_Y2 (2) MM_Y3 (2) PMD (1) PMCLK (2) LDEN (2) /LEND
1 2 3 4 5 6 7 8
R116 10kJ
1B 2B 3B 4B 5B 6B 7B G
KID65503F
1C 2C 3C 4C 5C 6C 7C NC
16 15 14 13 12 11 10 9
MMref0 (6) MMref1 (6) MMref2 (6) /PMD (9) PMCLK_A (9) /LDEN (9) TP615
R117 10kJ Q4 KRC102S
0J
3 2
SHOLD (9)
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -Driver section 3-
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
/ 14 SHARP
Scanner Motor Driver

(9) (9) (9) (9) OUT_AOUT_A+ OUT_B+ OUT_BR119 0.68J 1W R121 1.5kJ TP586 PGND C117 820p 5V (2) MM_BI0 (2) MM_BI1 (2) MM_PH_B TP591 C118 820p TP587 R125 2kJ TP588 TP589 TP590 PGND PGND R126 1kJ R127 510J C120 0.1u PGND (5) MMref0 (5) MMref1 (5) MMref2 C121 0.1u 24V CP1 0603FA1.5A/0603SFF150FM 24VSCMT CP2 0603FA1.5A/0603SFF150FM C122 47u/35V + C123 0.1u/50V 24VSPFMT CP3 0603FA1.5A/0603SFF150FM 24VDupMT R123 30kJ
Duplex Motor Driver

For AL2040 Model Only
24VSCMT TP594 0.68J 1W IC27 R120 1.5kJ 5V R118 (1) DMT1 (1) DMT2 (1) DMT3 TP593 MM_AI0 (2) MM_AI1 (2) MM_PH_A (2) TP592 C116 820p PGND IC26 (1) DMT0
1 2 3 4 5 6 7 8 9 10 11 12
R122 1kJ
OUT 1A OUT 2A SENSE 2 COMP 2 OUT 2B GND GND I02 I12 PHASE 2 VREF 2 RC 2
VS SENSE 1 COMP 1 OUT 1B I01 GND GND I11 PHASE 1 VREF 1 RC 1 VSS
24 23 22 21 20 19 18 17 16 15 14 13
R124 30kJ
3 4 5 6 10 11 12 13 14 15 17 18
I1 NC NC I2 NC I3 NC NC I4 NC GND GND
O1 O2 O3 O4
2 7 9 16
/DMT0 (9) /DMT1 (9) /DMT2 (9) /DMT3 (9) 24VDupMT
COM COM
1 8
D6
TD62064AF MTZ J22B PGND
C119 820p
L6219DS
(PGND
PGND
5V
PGND
C
PGND
PGND
SPF Motor Driver

B
24VSPFMT IC28 (4) (SPFMT0) (4) (SPFMT2) (4) (SPFMT1) (4) (SPFMT3)
Tonner Motor Driver

24V
8 7 11 12 4 3 2 1 9
BR59 10kJx4
IN A IN A/ IN B IN B/ REF Sync Sense A Sense B
Vs OUT A OUT A OUT A/ OUT A/ OUT B OUT B OUT B/ OUT B/ GND
13 1 2 3 4 17 18 15 16 10
SPMT_0 (9) SPMT_2 (9) SPMT_1 (9) IC29 SPMT_3 (9) (4) (TM) (4) (TM_) C222 5V R244 4.7kJ C127 10u/35V + C128 0.1u/50V
6 5 14
2 9 1 5
Vcc IN1 IN2 GND
Vs Vref OUT1 OUT2 N.C
6 8 7 3 4
TMA_O (9) TMB_O (9)
5 6 7 8
STA7100M
5V
R132 1J 2W
R141 1J 2W
0.1u
TA7291AS R131 750J
PGND R134 300J TP595 TP596 TP597 PGND PGND PGND R135 620J R136 1.2kJ R137 100J C131 0.1u
A
(TM),(TM_)
A
(5) MRPS_1 (5) MRPS_2 (5) MRPS_3
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -Noise filter/Pull-up sectionEMI
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
/ 14 SHARP
VCC3 INT24V
D
5V R143 C135 0.1u C136 N.M. C137 0.1u C138 0.1u C139 N.M. C140 N.M. C141 N.M. C142 N.M. C143 N.M. (9) 24V1(DSWS) 0.22J 2W D11 1SS355 C144 N.M. C145 N.M. C146 N.M. C147 N.M. C148 N.M. C149 0.1u C150 0.1u PGND PGND R152 1kJ 2W D9 D10
1 3 2
KDS226
1 3 2
KDS226 R145 15kJ R147 4.7kJ R148 10kJ R149 10kJ R150 15kJ R151 10kJ
C151 0.1u
C152 0.1u
C153 0.1u
C154 0.1u
C155 0.1u
C156 0.1u
C157 0.1u
C158 0.1u
C159 N.M. D12 1SS355 D13 TP585 5V
(9) SPID (9) PPD3 (9) PD1 (9) PD2 (9) POD (9) PMRDY 5V
R154 R156 R157 R158 R159 R160
1kJ 1kJ 1kJ 1kJ 1kJ 1kJ
(SPID) (4) (PPD3) (4) (PD1) (4) (PD2) (4) (POD) (4) (PMRDY) (4)
1 3 2
1
R161 20kJ R162 20kJ KDS226
D14
D15
D16
D17
C161
C163 1000p
C164 1000p
C165 1000p
C166 1000p
C167 1000p
1 3
DSWS (4) R163 2.7kJ C168 0.1u
1 3 2
KDS226 KDS226
1 3 2
KDS226
1 3 2
KDS226 1000p
VCC3
C
5V R240 10J TP13 R241 10J TP14 R242 10J TP15 R243 10J TP16 D18 D19
1
C223 1000p
1
C224 1000p
1
C225 1000p
1 1
C226
1 3 3 2
KDS226 KDS226 R164 10kJ R165 10kJ R166 15kJ R167 10kJ R377 10kJ
2
1000p
5
C+R
(12) DVSEL (12) TCS (9) MFD (9) MMLD (9) FANLK
5V
R168 R169 R170 R171 R378
1kJ 1kJ 1kJ 1kJ 1kJ
DVS1 (4) (TCS) (4) (MFD) (4) (MMLD) (4) (FANLK) (4)
D21
D22
D50
C171 1000p
C172 1000p
C173 1000p
C248 1000p
1 3 2
KDS226 D20 1SS355
1 3 2
KDS226
1 3 2
KDS226
24V C169 47u/35V + C170 0.1u/50V R394 100kJ
INT24V
R172 100J 2W
IC30
IN
OUT GND
INT5V
C175 PGND 47u/35V
2 KIA7805
C176 0.1u
5V
VCC3
D23
D24
D25
D26
1 3 3 2
KDS226 KDS226
1 3 2
KDS226 R173 15kJ R174 15kJ R175 7.5kJ R176 7.5kJ R177 7.5kJ
1 3 2
KDS226 R178 12kJ R179 3.3kJ
L14
BLM18PGxxxSN1D
L15
BLM18PGxxxSN1D
L4 ZJSR5101-223 (8) 12VIN C177 47u/25V + C179 0.1u R396 100kJ 12V (8) 3.3VIN
L5 ZJSR5101-223 VCC3 C178 22u/16V + C180 0.1u R399 100kJ (9) PPD1 (9) PPD2 (9) SPPD (8) PSW R180 R181 R182 R183 1kJ 1kJ 1kJ 1kJ (PPD1) (4) (PPD2) (4) (SPPD) (1) (PSW) (1)
(9) CED1 (9) CED2 (8) DRST 5V EN5V 5V D27 D28 VCC3
R184 R185 R186
1kJ 1kJ 1kJ
(CED1) (4) (CED2) (4) (DRST) (4)
C185 1000p
C186 1000p
C187 1000p
C188 1000p
D29
C189 1000p
C190 1000p
A
1
C181
A
1 3 3 2
KDS226 KDS226
1 3 2
KDS226
C183 0.1u
22u/16V
R398 100kJ
C182 22u/16V
C184 0.1u
R397 100kJ
CN1
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -Connector section 1-
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
/ 14 SHARP
To Operational PWB
EN5V
5V 0603FA1.5A/0603SFF150FM
To Power unit
INT5V INT24V CP7
0603FA1.5A/0603SFF150FM
C N1
CP8
C N2
(5) /BIAS (5) /GRIDL EN5V 5V (7) 12VIN (4) FW (5) /PR 0.1u/50V
N.M._1608size
1 3 5 7 9 11 13 15 17 19 21 23
2 4 6 8 10 12 14 16 18 20 22 24
/TC (5) /MC (5) 3.3VIN (7) /POFF (5) 24V HLOUT (5)
(7) DRST KEY IN2# (7) PSW
B24B-PNDZS-1
(4) (OP_DATA) (4) (OP_LATCH) (4) (SELIN2) (4) (OP_CLK) (4) (SELIN1) (4) (STROBE) (4) (SELIN3) Q6 KRC106S Q5 KRC106S C195
KEY IN1#
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
IMSA-9619S-18A
CN2
Pin#1
C
C193
C194
PGND
PGND
3
(1) ONL
3
(1) PSL
1000p
EN5V,5V,12VIN,3.3VIN,24V,INT5V,INT24V
1 1
R400 N.M._1608size
PGND 5V
DGNDPGNDp CN11608R
D30 D31
1 3 2
KDS226
1 3 2
KDS226 R187 10kJ R188 10kJ
(4) KEYIN2 (4) KEYIN1
R189 R190
1kJ 1kJ C191 1000p C192
KEY IN2# KEY IN1#
1000p
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -Connector section 2-
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
/ 14 SHARP
To Mecha. COUNTER
INT24V 24V
D
C N6
CN28
(5) /MMD (7) MMLD (5) /MMCLK C198 1000p C199
1 2 3 4 5
B5B-PASK-1 1000p
To Main motor
C N7 (7) CED1
1 2 3
B3B-PH-K-K
To Cassette detect
(5) /MCNT
3 2 1
N.M._B03B-PH-K-R
PGND
CN11
24V
CN10
(5) VFMOUT (7) FANLK (5) /VFMCNT
1 2 3 4
B4B-PH-K-S C200 1000p C201 1000p
To Fan motor
(5) /CPFS1
1 2 3
B3B-PH-K-S
To Cassette paper solenoid
24V

PGND
C
24VDupMT CN13 (6) (6) (6) (6) /DMT0 /DMT1 /DMT2 /DMT3 (5) /RRS
CN12
1 2 3
B3B-PH-K-E
To Resist roller solenoid

1 2 3 4 5
To Duplex motor
5V
24V B05B-XASK-1
To 2nd. cassette
5V 24V N.M. N.M._1608size
CN15 (7) 24V1(DSWS) 0.1u/50V 0.1u/50V
1 2
B2P-VH-R
To Interlock switch
(7) PPD1
R203 200J 1/4W CN16 24V 5V
C246
1 2 3
To Paper pass detect

(5) /CPFS2 (7) PPD3 (7) PD2 (7) CED2 1000p 1000p 1000p
CN18
B3B-PH-K-R C205 C206
Not mounted CPU Serial
(For debug)
5V R204 200J 1/4W CN17
1 3 5 7 9 11 13
2 4 6 8 10 12 14
PGND
(CN14)
B14B-PHDSS-B
PGND VCC3
C202
C203
5V INT5V
B
(1) RxD (1) TxD
1 2 3 4
N.M._B4B-PH-K-S
CN19 (7) POD
1 2 3
To Paper out detect
PGND
B
D42
i
1 3 2
KDS226
B3B-PH-K-S
CN42 (4) /SYNC R206 1kJ
To LD
(5) /LDEN (4) /VIDEO (5) SHOLD
1 2 3 4 5 6 7 8
B08B-CZHK-B (6) (6) (6) (6)
5V
3
R205 200J 1/4W CN22
To SPF unit
To Mirror motor
C N4 (7) PPD2 OUT_A+ OUT_B+ OUT_AOUT_B-
200J 1/4W
200J 1/4W
1 2 3 4
B4B-PH-K-R
(5) RTH_IN
1 2 3 4 5
B5B-PH-K-S
To HL unit
R207
5V
C204
5V
R140
24V CN41
24VSPFMT CN24
(5) /PMD (7) PMRDY (5) PMCLK_A
1 2 3 4 5
B05B-CZHK-B PGND
To Polygon motor
5V
(6) (6) (6) (6)
SPMT_0 SPMT_2 SPMT_1 SPMT_3 (7) SPID
R208 200J 1/4W CN25 (7) PD1
24V CN26
(7) SPPD
1 2 3 4 5 6 7 8 9 10 11 12
B12B-PH-K-S
A
1 2 3
B3B-PH-K-M
To Paper detect
(5) /MPFS (7) MFD
1 2 3 4 5
B5B-PH-K-R
To Multi unit
To Toner motor
CN23 (6) TMA_O (6) TMB_O
1 2
B2P-VH
C247
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -Scanner I/F section-
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
10 14
SHARP
To Scanner unit Copy Lamp Inverter

3
24V Q9 2SJ537 L6 220uH TWKA-221K R209 910J CP6 0603FA1.5A/0603SFF150FM VCL VCC3 12V EN5V
CP9
0603FA1.5A/0603SFF150FM
CP10 0603FA1.5A/0603SFF150FM
9
R212 C207 47u/35V C210 33p 5.6kJ 1/4W
D43
1
D44 11EQS06 + C208 47u/35V C209 0.1u/50V R213 1kJ (4) mt_at_home KDS226 (4) AFE_SCK# (4) ADCLK# (4) CCD_PHI1# (4) CCD_PHI2# (4) CCD_CP# (4) CCD_RS# (4) CCD_TG# VCL R210 15kJ R211 12kJ
3 2
C N3 AFE_DB#0 AFE_DB#2 AFE_DB#4 AFE_DB#6
(2) CL R214 15kJ R215 56kJ Q8 KTC3198
C211 1000p
32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
AFE_DB#1 AFE_DB#3 AFE_DB#5 AFE_DB#7 AFE_SEN# (4) AFE_SDI# (4) BSAMP# (4) VSAMP# (4) VCL
C
PGND
FF4-32-S15D5
PGND PGND
(4) AFE_DB#[7..0] AFE_DB#0 AFE_DB#1 AFE_DB#2 AFE_DB#3 AFE_DB#4 AFE_DB#5 AFE_DB#6 AFE_DB#7
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -USB2.0(FULL) I/F section-
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
11 14
SHARP
(4) USB_IN
R216
24J
R217 10kJ
C212 100p
D45 ZENER_6.2V
(4) (D_CONT)
VCC3 IC31 (2) OEN (2) VPOUT (2) VMOUT (2) R CV (2) VPIN (2) VMIN (2) SUSPEND C215 C216 C217 N.M.
B
VCC3
R218
11
VCC MODE D+ DNC GND 14 1 TP567 11 10 8
TP566 C214 R420 R219 N.M. N.M. TP568 TP569 R220 R222 24J 24J
1.5kJ CN33 L7 TP570 TP571 BLM18BB121SN1D BLM18BB121SN1D L8 C213 0.1u
2 9 12 13
R221 R223 R224 33J 33J 33J TP563 TP564 TP565
OE# SPEED VPO VMO/FSEO RCV VP VM SUSPEND
3 4 5 6
1 2 3 4
+5V DD+ GND Shield

UBS21-4K2J00(ACON)
0.1u
USB1T20
N.M.
N.M.
L9 N.M. F.G
D32 HZM6.2Z4MWA(open)
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -CRUM I/F section-
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
12 14
SHARP
24V R376 N.M. EN5V C N5 (5) TCS_AN (7) TCS (7) DVSEL TP575 TP576 R368 R369 N.M. 0J
To DV Unit (Analog Tonner Sensor)

1 2 3 4
B4B-PH-K-R
VCC3
R225 N.M.
3.3V
(1) CRUMSDTA R139 1kJ R231 (1,2,4) /ASIC_RST 0J TP572
IC32
R226 10kJ
Vcc 1 A B
5 2
TP573 C218 0.1u
5V
(CRUMSDTA) 24V EN5V
D39
D40
OE
GND
1 3 2
R200 10J C N9 KDS226
1 3 2
KDS226
To DV Unit with CRUM (Analog Tonner Sensor)
TC7SBD385AFU(open) R232 10kJ(open)
1 3 5 7 9
2 4 6 8 10
R201
N.M._300J (CRUMSDTA) (CRUMSCL)
R202
N.M._300J
C
N.M._B10B-PHDSS-B
i
EN5V
3.3V
C220 IC34 0.1u
5V
5 1 4 2 3
NC7ST08M5X(open) 0J or CHIP INDUCTER(NM) <1608> TP574 (CRUMSCL) FB1
(1) CRUMSCL
F-GND 1
CR UM Controll
FB2
0J or CHIP INDUCTER(NM) <1608>
F-GND 2
B B
D
FB3
F-GND 3
FB4
F-GND 4
PGND
TITLE
ISSD
MCU PWB Circuit diagram(Ver 2.0) -NIC Interface section-
MODEL AL2030/AL2040
A P P D
C H K D
C H K D
D W N
DATE
P. No
13 14
SHARP
VCC3
EN5V 0603FA1.5A/0603SFF150FM
0603FA1.5A/0603SFF150FM CP12
CP11
To NIC PWB
CN39
(2) /OA_RST
R401 PARAD0 PARAD1 PARAD2 PARAD3 PARAD4 PARAD5 PARAD6 PARAD7 /ACK B USY PE SLCT /FAULT /STB /AUTOFD /S LCTIN /I NIT /REV R402
0J
TP461 TP462 TP460
(2) PARAD[7..0]
(2) /ACK (2) B USY (2) PE (2) SLCT (2) /FAULT (2) /STB (2) /AUTOFD (2) /SLCTIN (2) /IN IT (2) /REV
N.M.
TP459
24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN39(21,22,23pin)
VCC3 EN5V
C251 0.1u
C252 0.1u
C253 0.1u
C254 0.1u
3
24FMN-BTK-A
TITLE
OPE PWB (7SEG)

a1 b1 f2 g1 e1 c1 d1 d2 e2 c2 d3 c3 g2 e3 a2 b2 f3 g3 b3 a3 f1
ISSD
ENG. Dept.4/DOCUMENT SYSTEM DIV
MODEL Jaguar3
U.CODE CPWBF0208QS**(QPWBF0208QS2Z) DWN No. PA845201 (PA845202)
A P P D
C H K D
C H K D
D W N
DATE
P. No
/1
SHARP
+5V
1
1
R424 10kJ
Q305 2SB1197K 3
LEDM
LEDM
LTL-1LHG-002A LTL-1LHG-002A NM_LTL-1LHEE-002A g3 f3 e3 d3 c3 b3 a3 DU22 LED60 QS31 N.M AE LED75 MPL LED69 NotMount LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A PE LED71
1'
ME LED73
ZPL LED91
DU21 LED70 QS31 N.M
RPL LED76
TP1
R425 1kJ Q304 2SB1197K 3
1
1
R426 10kJ
LTL-1LHEE-002A LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A g2 f2 e2 d2 c2 b2 a2 SPFL LED67 JPL LED68 CS1L LED102 DPL LED74 EXL LED77 EXD LED78 EXN LED79 CS2L LED80 QS31 N.M DAA1 LED81 NotMount SCNL LED92 QS31 N.M 5VEN LTL-1LHG-002A LTL-1LHG-002A
TP2
2
R427 1kJ
LTL-1LHG-002A LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHEE-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A LTL-1LHG-002A Q306 2SB1197K 3 g1 f1 e1 d1 c1 b1 a1 SJAL LED89 R365 150J R366 150J R378 150J R367 150J R368 150J R369 150J R370 150J BPL LED90 R371 150J 1ENR LED93 R372 150J TPL LED94 R420 150J TP16 TP12 TP11 TP9 TP8 TP14 TP10 TP7 TP6 TP5 TP23 TP24 TP25 TP26 TP27 TP13 TP15 TP17 TP18 TP19 TP20 TP21 TP22 3RE LED95 R379 150J 2RE LED96 R422 150J 1RE LED97 R373 150J NOR LED98 R374 150J DAA2 LED99 NotMount R375 150J 2ENR LED101 R376 150J R377 150J PSL ONL R364 R363
1
470J 470J
PML LED72
ONLL LED61
1
1
R428 10kJ
1
R429 1kJ
TP3
40
38
33
34
36
37
39
31
13
11
12
10
42
41
43
32
45
46
/Q9
/Q7
/Q3
/Q4
/Q5
/Q6
/Q8
/Q1
/Q28
/Q21
/Q24
/Q22
/Q26
/Q27
/Q25
/Q23
/Q11
/Q10
/Q12
/Q2
/Q13
/Q14
LC7935AN
/Q15
IC304
47
IC304
DUPK
SW29 SKQNABD010 QS31 N.M SW17 SKQNABD010 SW18 SKQNABD010 SW24 SKQNABD010 SW23 SKQNABD010 SW22 SKQNABD010 SW19 SKQNABD010 SW30 SKQNABD010 SW25 SKQNABD010 SW20 SKQNABD010 SW21 SKQNABD010 QS31 N.M SW26 SKQNABD010 SW27 SKQNABD010 SW28 SKQNABD010
2
EXUPK
EXDWK
/STROBE
/LATCH
CLOCK
S OUT
GND1
GND2
GND3
GND4
GND5
/Q29
/Q30
/Q32
/Q31
/Q20
/Q19
/Q18
/Q17
+5V
15
16
63
51
49
50
30
64
19
14
35
44
62
18
17
48
/Q16
BEO
VCC
S IN
EXMODK
2
18FMN-BMTTR-A-TB or IMSA-9619S-18C-TB D-GND DRST 5V KIN2 PSW ONL PSL D-GND 5VEN OP-DATA OP-LATCH SELIN2 OP-CLK SELIN1 OP-STB SELIN3 KIN1 D-GND D-GND DRST 5V PSW KIN2 KIN1 OP-STB OP-CLK OP-LATCH OP-DATA SELIN1 SELIN2 SELIN3 D-GND 5VEN PSL ONL D-GND C342 47uF/16V C343 22000PF R411 1.5KJ +5V
ZUPK
+5V TP41 R412 1.5KJ R339 R418 R421 C328 +5V 1KJ R419 1KJ 1KJ 1KJ TP40 C348 TP39 22000PF TP38 TP37 TP36
TP35
TP34 TP33 TP32
TP31 TP30
TP29 TP28 ZDWK
C329 1000p
C336 1000p
C330 1000p
+5V D318 D315 1SS133 D314 1SS133 1SS133 D317 1SS133 D313 1SS133 R416 510J R414 R417 1KJ R415 TP52 TP54 TP55 TP56 TP57 +5V C351 C353 D316 1SS133 D319 D312 D320 1SS133 1SS133 1SS133 D311 1SS133 N.M. N.M. C352 N.M. C349 C350 0.1uF
C340 1000p
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CN304
1
R423 1.5KJ TP42 TP43 TP44 TP45 C344 C345
+5V R394 4.7KJ R399 4.7KJ R397 4.7KJ R396 4.7KJ CRSK
R406 4.7KJ
R398 4.7KJ
R403 4.7KJ
R395 4.7KJ
TP46 TP47 TP48
R408 R409
150J R410 150J C346 200PF 5VEN PSL ONL 150J
IC306 TP51 6
BPK
W Y
200PF 200PF 200PF
TP49 TP50
16
VCC
D0 D1 D2 D3 D4 D5 D6 D7 A B C G
4 TP58 R390 TP59R389 3 TP60R388 2 TP61R387 1 15 TP62R386 14 TP63R402 13 TP64R385 12 TP65R384 11 10 9 7
100J 100J 100J 100J 100J 100J 100J 100J
10UPK
MAGK +5V SCNK C331 1000p R401 4.7KJ R393 4.7KJ R392 4.7KJ R391 4.7KJ R400 4.7KJ R405 4.7KJ
C332 1000p
C338 1000p
GND
C339 1000p
510J 1KJ 1KJ
CN303 R413
C333 1000p
C347 1000p
D-GND PSW C354 N.M. SW16 SKQNABD010
S3B-PH-K-S
8
0.1uF
GND
74HC151
A B C G
C334 1000p
C335 1000p
C324PSWtu
+5V R431 4.7KJ +5V
C341 1000p
11 10 9 7
C337 1000p
1 2 3
DRST
74HC151 TP53 IC305 6 W D0 D1 5 Y D2 D3 D4 D5 D6 16 VCC D7
OLK
4 3 2 1 15 14 13 12
TP66 TP67 TP68 TP69 TP70 TP71
R383 R382 R381 R407 R380 R404
100J 100J 100J 100J 100J 100J
CLK
1UPK
2
R430 100J CVOP
CN305
1 2 3
NM_ S3B-PH-K-R (RED)
1
NM_1000p
C355
2007/3/9
CVOPmMB@RlN^bNtXB gWX^iQ304,305,306FKRA225S2SB1197KCR424`429j OP-STBMvAbvRiR423j LEDdRXi120J150Jj LED}gbNXiRPLPMLj FFCRlN^@SMTiX REVISE

E
Ver,1.5
2007/2/16 DATE
Ver,1.0
DRAWING INFO
PREPA
LEAD-FREE SOLDER
The PWBs of this model employs lead-free solder. The LF marks indicated on the PWBs and the Service Manual mean Lead-Free solder. The alphabet following the LF mark shows the kind of lead-free solder.
Example:
<Solder composition code of lead-free solder> Solder composition code (Refer to the table at the right.) Solder composition Sn-Ag-Cu Sn-Ag-Bi Sn-Ag-Bi-Cu Sn-Zn-Bi Sn-In-Ag-Bi Sn-Cu-Ni Sn-Ag-Sb Bi-Sn-Ag-P Bi-Sn-Ag Solder composition code a b z i n s p
Lead-Free
5mm
(1) NOTE FOR THE USE OF LEAD-FREE SOLDER THREAD

When repairing a lead-free solder PWB, use lead-free solder thread. Never use conventional lead solder thread, which may cause a breakdown or an accident. Since the melting point of lead-free solder thread is about 40C higher than that of conventional lead solder thread, the use of the exclusive-use soldering iron is recommendable.
(2) NOTE FOR SOLDERING WORK

Since the melting point of lead-free solder is about 220C, which is about 40C higher than that of conventional lead solder, and its soldering capacity is inferior to conventional one, it is apt to keep the soldering iron in contact with the PWB for longer time. This may cause land separation or may exceed the heat-resistive temperature of components. Use enough care to separate the soldering iron from the PWB when completion of soldering is confirmed. Since lead-free solder includes a greater quantity of tin, the iron tip may corrode easily. Turn ON/OFF the soldering iron power frequently. If different-kind solder remains on the soldering iron tip, it is melted together with lead-free solder. To avoid this, clean the soldering iron tip after completion of soldering work. If the soldering iron tip is discolored black during soldering work, clean and file the tip with steel wool or a fine filer.
CAUTION FOR BATTERY REPLACEMENT

(Danish) ADVARSEL ! Lithiumbatteri Eksplosionsfare ved fejlagtig hndtering. Udskiftning m kun ske med batteri af samme fabrikat og type. Levr det brugte batteri tilbage til leverandoren. (English) Caution ! Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose of used batteries according to manufacturers instructions. (Finnish) VAROITUS Paristo voi rjht, jos se on virheellisesti asennettu. Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin. Hvit kytetty paristo valmistajan ohjeiden mukaisesti. (French) ATTENTION Il y a danger dexplosion s il y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant. (Swedish) VARNING Explosionsfara vid felaktigt batteribyte. Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren. Kassera anvnt batteri enligt fabrikantens instruktion.
(German) Achtung Explosionsgefahr bei Verwendung inkorrekter Batterien. Als Ersatzbatterien drfen nur Batterien vom gleichen Typ oder vom Hersteller empfohlene Batterien verwendet werden. Entsorgung der gebrauchten Batterien nur nach den vom Hersteller angegebenen Anweisungen.
CAUTION FOR BATTERY DISPOSAL

(For USA, CANADA) "BATTERY DISPOSAL" THIS PRODUCT CONTAINS A LITHIUM PRIMARY (MANGANESS DIOXIDE) MEMORY BACK-UP BATTERY THAT MUST BE DISPOSED OF PROPERLY. REMOVE THE BATTERY FROM THE PRODUCT AND CONTACT YOUR LOCAL ENVIRONMENTAL AGENCIES FOR INFORMATION ON RECYCLING AND DISPOSAL OPTIONS. "TRAITEMENT DES PILES USAGES" CE PRODUIT CONTIENT UNE PILE DE SAUVEGARDE DE MMOIRE LITHIUM PRIMAIRE (DIOXYDE DE MANGANSE) QUI DOIT TRE TRAITE CORRECTEMENT. ENLEVEZ LA PILE DU PRODUIT ET PRENEZ CONTACT AVEC VOTRE AGENCE ENVIRONNEMENTALE LOCALE POUR DES INFORMATIONS SUR LES MTHODES DE RECYCLAGE ET DE TRAITEMENT.
COPYRIGHT 2007 BY SHARP CORPORATION

All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic; mechanical; photocopying; recording or otherwise without prior written permission of the publisher.
Trademark acknowledgements
Microsoft, Windows, Windows 98, Windows Me, Windows 2000, Windows XP and Internet Explorer are registered trademarks or trademarks of Microsoft Corporation in the U.S.A. and other countries. Adobe, the Adobe logo, Acrobat, the Adobe PDF logo, and ReaderTM are registered trademarks or trademarks of Adobe Systems Incorporated in the United States and other countries. IBM, PC/AT, and PowerPC are trademarks of International Business Machines Corporation. Sharpdesk is a trademark of Sharp Corporation. All other trademarks and copyrights are the property of their respective owners.
SHARP CORPORATION Digital Document System Group CS Promotion Center Yamatokoriyama, Nara 639-1186, Japan
2007 May Printed in Japan

Service Manual: Digital Multifunctional System

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SERVICE MANUAL

DIGITAL MULTIFUNCTIONAL SYSTEM

LUOKAN 1 LASERLAITE KLASS 1 LASER APPARAT

AL-2030 AL-2040CS AL-2030 AL-2040CS

Multi-bypass paper feed section

Tray paper feed section

Multi-bypass paper feed section

Output data Writing section Writing system Laser unit

Section, item Photoconductor Charger

Power source Power consumption

[3] CONSUMABLE PARTS

(1) Normal operating condition

(4) Supply storage condition

Humidity (RH) 90%

(2) Acceptable operating condition

Humidity (RH) 85% 60% 20%

(3) Transport condition

Humidity (RH) 90% 60%

AL-2040CS CONSUMABLE PARTS 3 - 1

3. Production control number (lot No.) identification

Division EX Destination Option Destination A same pack B same pack A B

Production control label attachment position

Production control label attachment position(*1)

Division Ex production Option Same pack

AL-2040CS CONSUMABLE PARTS 3 - 2

[4] EXTERNAL VIEWS AND INTERNAL STRUCTURES

LAN connector (AL-2040CS only)

Front cover Transfer charger

Side cover Charger cleaner

Fusing unit release lever

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 1

) indicator indicate the

Start indicator Power save indicator

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 2

Application number SC1 SC2 SC3 SC4 SC5 SC6

4) Press the start (

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 3

4. Motors and solenoids

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 4

5. Sensors and switches

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 5

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 6

7. Cross sectional view

AL-2040CS EXTERNAL VIEWS AND INTERNAL STRUCTURES 4 - 7

[5] UNPACKING AND INSTALLATION

3. Checking packed components and accessories

AL-2040CS UNPACKING AND INSTALLATION 5 - 1

Protective pins CAUTION tape

5. Removing protective packing materials

Lock release button

6. Installing the TD cartridge

AL-2040CS UNPACKING AND INSTALLATION 5 - 2

Printer driver (AL-2030)

MFP driver (AL-2040CS)

Pressure plate lock

Button Manager* (AL-2040CS)

Paper guide (B) Paper guide (A)

6) Gently push the paper tray back into the unit.

Hard disk free space Other hardware requirements

AL-2040CS UNPACKING AND INSTALLATION 5 - 3

Installation environment and usable software

2) Turn on the machine. 3) Set up according to the Operation Manual.

10. Connecting the interface cable