FICCI

CE

Measures of Manufacturing excellence...

FICCI

CE

Manufacturing related measures - 5 Categories

Purchase Manufacturing Product Engineering Quality Assurance Product reliability

FICCI

CE

Purchases

Premium freight cost/ demurrage charges. Down - time because of parts shortages. Number of Off specification parts used to keep line going. Cycle time from start of purchase request until items in house. Excess inventory.

Percentage of purchased material rejected on receipt.

FICCI

CE

Manufacturing

Yield per ton of raw materials.

Percentage of parts scrapped. Percentage of parts reworked.

Percentage of parts accepted on concession.

Percentage of final product graded as seconds. Production per man / machine Percent of production capacity in use Average setup time

FICCI

CE

Product engineering

Number of engineering changes per document. Number of errors found during design review.

Number of errors found in design evaluation test.

Percentage of time over- run compared to planned time for development.

Percentage of cost over - run over estimated cost of development.

Number of tooling redesign after trial production.

FICCI

CE

Quality Assurance

Percentage of lots rejected due to errors. Percentage of products having defects detected by customers. Number of engineering changes that should have been detected in design review. Errors in inspection / test reports.

Cycle time to get corrective actions.

Percentage of appraisal compared to production cost. cost

FICCI

CE

Product reliability

Mean time to failure Failure rate Probability of failure occurrence during given time interval Probability of failure non-occurrence during given time interval Mean life time

Mean time to first generate overhaul

Mean time to repair