THICKNESS OF INSULATION

Room Temperature
Heat transfer coefficient of air
Heat transfer coefficient of insulation material
Temperature of chilled water (surface of pipe)
Dew point of room temperature

40.0 C
8.0 kcal/m.h.C
0.03 kcal/m.h.C
7.0 C
33.5 C

d0
d1
Ln (d1/d0)
0
s
rd
NPS
Insulation
(mm)
(mm)
thick. (mm)
(mm)
(mm)
(C)
(C)
(C)
20
27
25
77
1.048
7.0
37.63
33.5
25
33
25
83
0.922
7.0
37.51
33.5
32
42
30
102
0.887
7.0
37.87
33.5
50
60
30
120
0.693
7.0
37.69
33.5
65
73
40
153
0.740
7.0
38.27
33.5
80
89
40
169
0.641
7.0
38.20
33.5
100
114
40
194
0.532
7.0
38.11
33.5
125
139
40
219
0.455
7.0
38.05
33.5
150
168
40
248
0.389
7.0
37.99
33.5
200
219
40
299
0.311
7.0
37.92
33.5
250
273
40
353
0.257
7.0
37.87
33.5
300
324
40
404
0.221
7.0
37.84
33.5
350
356
40
436
0.203
7.0
37.82
33.5
400
406
40
486
0.180
7.0
37.80
33.5
450
457
40
537
0.161
7.0
37.78
33.5
500
508
40
588
0.146
7.0
37.76
33.5
550
559
40
639
0.134
7.0
37.75
33.5
600
610
50
710
0.152
7.0
38.19
33.5
650
660
50
760
0.141
7.0
38.18
33.5
700
711
50
811
0.132
7.0
38.17
33.5
750
762
50
862
0.123
7.0
38.17
33.5
800
813
50
913
0.116
7.0
38.16
33.5
850
864
50
964
0.110
7.0
38.16
33.5
900
914
50
1014
0.104
7.0
38.15
33.5
950
965
50
1065
0.099
7.0
38.15
33.5
1000
1016
50
1116
0.094
7.0
38.14
33.5
1100
1118
50
1218
0.086
7.0
38.14
33.5
1200
1219
50
1319
0.079
7.0
38.13
33.5
The condition of relative humidity & dew point is set by using the Psychrometric Chart.

Result
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation
No condensation

Where ;

d0
d1
0
r
s
rd
t

Formula :

:
:
:
:
:
:
:
:
:

Heat transfer coefficient of air (normally = 8 kcal/m.h.C)

Heat transfer coefficient of insulation material (kcal/m.h.C)
Outside diameter of pipe (m)
Outside diameter of insulation material (m)
Temperature of chilled water (surface of pipe ) (C)
Temperature of room (surrounding) (C)
Temperature of surface insulation material (C)
Dew point of temperature (C)
Insulation thickness (m)

( r

Pipe
Insulation

d0
d1

Section

Type

Outside Diameter Same

Flow Rate
D1
D2
pipe thk.
Q1
Q2
(mm)
(mm)
(mm) (m3/h) (m3/h)

From Thermal Storage Tank

Chilled Water
100.0
45 S.E.
100.0
90 S.E.
100.0
Diversion Tee (M-B)
100.0
Diversion Tee(M)
100.0
Diversion Tee(B-M)
100.0
Convern.Tee(B-M)
100.0
Convern.Tee(M)
100.0
Tee / w. blind end
100.0
Tee / w. blind end
100.0
Tee / w. Valve
100.0
R.(convern.flow)
100.0
Flow Meter
80.0
R (Divern.flow)
80.0
B.F.V.
100.0
Control Valve
100.0
Control Valve
100.0
Y-type Strainer
100.0
Check Valve
100.0

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
80.0
100.0
-

5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0

20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
40.0

Sectional Area
A1
A2
(m2)
(m2)

20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
-

0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0038
0.0038
0.0064
0.0064

0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0038
0.0064
-

0.0064
0.0064

Length Friction
Velocity
(m or
Loss
V1
V2
Qty.) (mmAq/m) (m/sec) (m/sec)

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

Dynamic
Pressure
(mmAq)

9.92
51.42
-

0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
1.44
1.44
0.87
0.87

0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
1.44
0.87
-

38.87
38.87
38.87
38.87
38.87
38.87
38.87
38.87
38.87
38.87
38.87
16.58
106.21
106.21
38.87
38.87

1.75

155.48

Coefficient
of
Resistance
=
std. =
std. =
12 =
13 =
23 =
23 =
13 =
21 =
12 =
13 =
12 =
=
12 =
std. =
std. =

0.0230
0.1000
0.2460
1.2800
0.9600
1.0600
1.0600
0.5000
1.0000
1.0000
0.0500
0.0000
0.0339
0.1014
0.2400
0.2400

K = 2.0000

Pressure
loss
(mmAq)

Remarks

0.99
3.89
9.56
49.75 m = 1.00
37.31 m = 1.00
41.20 m = 1.00
41.20 m = 1.00
19.43 m = 1.00
38.87
38.87
1.94
0.00 Coeff. negligible
5.14
10.78 = 0.65
9.33
9.33 XCV
3,000.00 TCV
3,000.00
466.43 Swing Type

KV2 / 2g K Factor have to refer to catalog (2 to 4)

Plus Safety Factor 50%

Section

Type

Outside Diameter Same

Flow Rate
D1
D2
pipe thk.
Q1
Q2
(mm)
(mm)
(mm) (m3/h) (m3/h)

From Thermal Storage Tank

Cooling Water
100.0
45 S.E.
100.0
90 S.E.
100.0
Diversion Tee (M-B)
100.0
Diversion Tee(M)
100.0
Diversion Tee(B-M)
100.0
Convern.Tee(B-M)
100.0
Convern.Tee(M)
100.0
Tee / w. blind end
100.0
Tee / w. blind end
100.0
Tee / w. Valve
100.0
R.(convern.flow)
100.0
Flow Meter
80.0
R (Divern.flow)
80.0
B.F.V.
100.0
Control Valve
100.0
Control Valve
100.0
Y-type Strainer
100.0
Check Valve
100.0

100.0
100.0
100.0
100.0
100.0
100.0
100.0
100.0
80.0
100.0
-

5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0

20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
40.0

Sectional Area
A1
A2
(m2)
(m2)

20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
20.0
-

0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0038
0.0038
0.0064
0.0064

0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0064
0.0038
0.0064
-

0.0064
0.0064

Length Friction
Velocity
(m or
Loss
V1
V2
Qty.) (mmAq/m) (m/sec) (m/sec)

0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1

Dynamic
Pressure
(mmAq)

13.69
51.22
-

0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
1.44
1.44
0.87
0.87

0.87
0.87
0.87
0.87
0.87
0.87
0.87
0.87
1.44
0.87
-

38.87
38.87
38.87
38.87
38.87
38.87
38.87
38.87
38.87
38.87
38.87
16.58
106.21
106.21
38.87
38.87

1.75

155.48

Coefficient
of
Resistance
=
std. =
std. =
12 =
13 =
23 =
23 =
13 =
21 =
12 =
13 =
12 =
=
12 =
std. =
std. =

0.0318
0.1000
0.2460
1.2800
0.9600
1.0600
1.0600
0.5000
1.0000
1.0000
0.0500
0.0000
0.0339
0.1014
0.2400
0.2400

K = 2.0000

Pressure
loss
(mmAq)

Remarks

1.37
3.89
9.56
49.75 m = 1.00
37.31 m = 1.00
41.20 m = 1.00
41.20 m = 1.00
19.43 m = 1.00
38.87
38.87
1.94
0.00 Coeff. negligible
5.12
10.78 = 0.65
9.33
9.33 XCV
3,000.00 TCV
3,000.00
466.43 Swing Type

KV2 / 2g K Factor have to refer to catalog (2 to 4)

Plus Safety Factor 50%