UNIT CODE N005

NORTH AMERICA

09/2007

FORWARD CLUTCH, LOW

DUAL SPEED TRANSMISSION
(S/N N005V02390E)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1524355
.. . . .
43207
1639865
.. . . .
.. . . .
2085129
1581108
1581098
1581099
1581100
.. . . .
.. . . .
.. . . .
1537449
1537450
124603
1581107
1581105
.. . . .
1595428
1581106

Clutch Pack Assembly (Input/Forward-Low) ................................................................

Seal .........................................................................................................................
Ball Bearing .............................................................................................................
Gear and Shaft Assembly .......................................................................................
Seal .........................................................................................................................
Seal .........................................................................................................................
Piston ......................................................................................................................
Spring ......................................................................................................................
Spring ......................................................................................................................
Spring Guide ...........................................................................................................
Snap Ring................................................................................................................
Conical Plate ...........................................................................................................
Friction Plate ...........................................................................................................
Separator Plate .......................................................................................................
Pressure Plate (6.0 mm) .........................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
Spacer .....................................................................................................................
Seal .........................................................................................................................
Clutch Gear .............................................................................................................
Snap Ring................................................................................................................

1
3
3
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1
1

1595426
1543102
1595425

Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ...................................
Clutch Pack Plates Kit (Includes Items 11-13).............................................................
Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................

1
1
1

2007 HYSTER COMPANY

See Service Manual

for service procedures.

5-41

UNIT CODE N005

NORTH AMERICA

09/2007

FORWARD CLUTCH, HIGH (Figure 5-19)

DUAL SPEED TRANSMISSION
(S/N N005V02390E)

5-42

See Service Manual

for service procedures.

2007 HYSTER COMPANY

UNIT CODE N005

NORTH AMERICA

09/2007

FORWARD CLUTCH, HIGH

DUAL SPEED TRANSMISSION
(S/N N005V02390E)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

1524371
.. . . .
1537455
1639862
.. . . .
.. . . .
2085129
1581108
1581098
1581099
1581100
.. . . .
.. . . .
.. . . .
1537449
1537450
124603
1581107
1581105
.. . . .
1639864
43207
1581106

Clutch Pack Assembly (Forward-High) ........................................................................

Seal .........................................................................................................................
Bearing ....................................................................................................................
Gear and Shaft Assembly .......................................................................................
Seal .........................................................................................................................
Seal .........................................................................................................................
Piston ......................................................................................................................
Spring ......................................................................................................................
Spring ......................................................................................................................
Spring Guide ...........................................................................................................
Snap Ring................................................................................................................
Conical Plate ...........................................................................................................
Friction Plate ...........................................................................................................
Separator Plate .......................................................................................................
Pressure Plate (6.0 mm) .........................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
Spacer .....................................................................................................................
Seal .........................................................................................................................
Clutch Gear .............................................................................................................
Ball Bearing .............................................................................................................
Snap Ring................................................................................................................

1
2
1
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1
2
1

1595426
1543102
1595425

Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 19) ...................................
Clutch Pack Plates Kit (Includes Items 11-13).............................................................
Clutch Pack Seals Kit (Includes Items 1, 4-5, 19)........................................................

1
1
1

2007 HYSTER COMPANY

See Service Manual

for service procedures.

5-43

UNIT CODE N005

NORTH AMERICA

09/2007

REVERSE CLUTCH (Figure 5-20)

DUAL SPEED TRANSMISSION
(S/N N005V02390E)

5-44

See Service Manual

for service procedures.

2007 HYSTER COMPANY

UNIT CODE N005

NORTH AMERICA

09/2007

REVERSE CLUTCH
DUAL SPEED TRANSMISSION
(S/N N005V02390E)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

1524356
.. . . .
43207
1639862
.. . . .
.. . . .
2085129
1581108
1581098
1581099
1581100
.. . . .
.. . . .
.. . . .
1537449
.. . . .
1537450
124603
1581107
1581105
1581106
1639863

Clutch Pack Assembly (Reverse).................................................................................

Seal .........................................................................................................................
Ball Bearing .............................................................................................................
Gear and Shaft Assembly .......................................................................................
Seal .........................................................................................................................
Seal .........................................................................................................................
Piston ......................................................................................................................
Spring ......................................................................................................................
Spring ......................................................................................................................
Spring Guide ...........................................................................................................
Snap Ring................................................................................................................
Conical Plate ...........................................................................................................
Friction Plate ...........................................................................................................
Separator Plate .......................................................................................................
Pressure Plate (6.0 mm) .........................................................................................
Seal .........................................................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
Spacer .....................................................................................................................
Snap Ring................................................................................................................
Clutch Gear .............................................................................................................

1
3
3
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1
1

1595426
1543102
1595425

Clutch Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 15) ...................................
Clutch Pack Plates Kit (Includes Items 11-13).............................................................
Clutch Pack Seals Kit (Includes Items 1, 4-5)..............................................................

1
1
1

2007 HYSTER COMPANY

See Service Manual

for service procedures.

5-45

UNIT CODE N005

NORTH AMERICA

09/2007

TRANSMISSION (Figure 5-21)

DUAL SPEED
SHEET 1 OF 2
(S/N N005V02391E S/N PENDING PER ECN 10402557)

5-46

See Service Manual

for service procedures.

2007 HYSTER COMPANY

UNIT CODE N005

NORTH AMERICA

09/2007

TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(S/N N005V02391E S/N PENDING PER ECN 10402557)
ITEM

1
2
3
3
4
5
6
6
7
8
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
41
42

PART NO.

a 1646875
b 1646876
292509
320157
a 1613695
b 1611835
1570360
2070263
233693
16485
1639068
235691
16484
1547447
1529874
86229
15135
15158
18595
43209
1550571
1550572
1545546
16481
1646886
1646885
1541232
292500
292680
1541231
1565135
1359458
292682
1550582
1550581
292516
334560
44309
1585750
44306
1516851
1525686
213099
1624401
1624405
16485
1632741
16486
1486555

2007 HYSTER COMPANY

QTY

DESCRIPTION

Transmission Assembly (Dual Speed without Boost) ..................................................

Transmission Assembly (Dual Speed with Boost) .......................................................
Capscrew ................................................................................................................
Washer ....................................................................................................................
Control Valve (Low Pressure) ( Figure 5-26) ......................................................
Control Valve (High Pressure) ( Figure 5-26) .....................................................
Gasket (Control Valve) ............................................................................................
Transducer...............................................................................................................
Plug Assembly.........................................................................................................
O-Ring.................................................................................................................
Housing (Transmission)...........................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Oil Seal....................................................................................................................
Yoke (Fixed) (27 Tooth) ...........................................................................................
Stato Seal Washer ..................................................................................................
Washer ....................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Ball Bearing .............................................................................................................
Screen (Suction)......................................................................................................
Spring (Suction Screen) ..........................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Clutch Pack Assembly (Reverse) ( Figure 5-25) ................................................
Clutch Pack Assembly (Forward-High) ( Figure 5-24) ........................................
Speed Sensor (Transmission Output Speed) ..........................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Speed Sensor (Transmission Input Speed).............................................................
Gear (Output) ..........................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Gasket (Cover To Transmission Housing) ...............................................................
Housing (Front Cover) .............................................................................................
Capscrew ................................................................................................................
Magnet ....................................................................................................................
Bearing (Charge Pump) ..........................................................................................
Gear (Idler) ..............................................................................................................
Ball Bearing .............................................................................................................
Spacer .....................................................................................................................
Nut...........................................................................................................................
Snap Ring................................................................................................................
Dipstick....................................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Breather Assembly ..................................................................................................
O-Ring.................................................................................................................
Fitting.......................................................................................................................
See Service Manual
for service procedures.

1
1
11
12
1
1
1
1
1
1
1
6
6
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
2
1
1
16
23
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
5-47

UNIT CODE N005

NORTH AMERICA

09/2007

TRANSMISSION
DUAL SPEED
SHEET 1 OF 2
(S/N N005V02391E S/N PENDING PER ECN 10402557)
ITEM

42
42
44
45
46
47
47
48
49
50
51
52
52
52
52
53
54
55
56

PART NO.

16485
252729
303100
1553270
1553475
233683
16487
303150
1612918
1612916
1553403
c 1530722
1650819
d 1660500
1650819
293742
1569768
1380849
1527879
1624414
1624415

DESCRIPTION

QTY

O-Ring.................................................................................................................
O-Ring.................................................................................................................
Pin ...........................................................................................................................
Snubber...................................................................................................................
O-Ring .....................................................................................................................
Fitting.......................................................................................................................
O-Ring.................................................................................................................
Pin ...........................................................................................................................
Compression Spring (System Regulator)................................................................
Spool (System Regulator) .......................................................................................
O-Ring .....................................................................................................................
Proportional Valve ...................................................................................................
Seal Kit................................................................................................................
Proportional Valve ...................................................................................................
Seal Kit................................................................................................................
Capscrew ................................................................................................................
Shield ......................................................................................................................
Trim..........................................................................................................................
Capscrew ................................................................................................................
Baffle (Not Illustrated)..............................................................................................
Cover (Pump Drive) (Not Illustrated) .......................................................................

1
1
4
2
2
1
1
4
1
1
1
1
1
1
1
2
1
2
1
1
1

FOOTNOTES:
a Dry Brake
b Wet Brake
c PENDING PER ECN 104793
d PENDING PER ECN 104793

5-48

See Service Manual

for service procedures.

2007 HYSTER COMPANY

NOTES

5-49

UNIT CODE N005

NORTH AMERICA

09/2007

TRANSMISSION (Figure 5-22)

DUAL SPEED
SHEET 2 OF 2
(S/N N005V02391E)

5-50

See Service Manual

for service procedures.

2007 HYSTER COMPANY

UNIT CODE N005

NORTH AMERICA

09/2007

TRANSMISSION
DUAL SPEED
SHEET 2 OF 2
(S/N N005V02391E)
ITEM

1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
23
23
24
25
26
27
28
29
30
31

PART NO.

a 1646875
b 1646876
1624504
1544217
44310
145481
1541556
1544216
1544218
136985
1525677
1516826
16682
1646884
1550573
1515654
292680
292500
1550567
188210
16983
43209
1529890
1494750
44307
1653815
a 2073470
b 2076527
1623836
292681
296022
1566169
2075558
1558515
292526
292683
320161

QTY

DESCRIPTION

Transmission Assembly (Dual Speed without Boost) ..................................................

Transmission Assembly (Dual Speed with Boost) .......................................................
Housing (Torque Convertor) ....................................................................................
Oil Seal (Torque Converter).....................................................................................
Ball Bearing .............................................................................................................
O-Ring .....................................................................................................................
Sprocket (Driving)....................................................................................................
Bearing ....................................................................................................................
Sealing Ring ............................................................................................................
Capscrew ................................................................................................................
Stator Assembly ......................................................................................................
Bushing ...............................................................................................................
O-Ring .....................................................................................................................
Clutch Pack Assembly (Input/Forward-Low) ( Figure 5-23) ................................
Gasket (Torque Converter Housing to Cover) .........................................................
Sensor (Coolant Temperature) ................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Cover Plate (Torque Convertor Housing) ................................................................
Plug .........................................................................................................................
O-Ring.................................................................................................................
Ball Bearing .............................................................................................................
Sprocket (Driven).....................................................................................................
Chain (Drive Pump).................................................................................................
Bearing ....................................................................................................................
Gasket (Charge Pump) ...........................................................................................
Charge Pump (32.4 CC/REV Without Boost)..........................................................
Charge Pump (32.4 CC/REV With Boost)...............................................................
O-Ring.................................................................................................................
Lockwasher .............................................................................................................
Capscrew ................................................................................................................
Cover .......................................................................................................................
Filter ........................................................................................................................
Fitting.......................................................................................................................
Capscrew ................................................................................................................
Lockwasher .............................................................................................................
Washer ....................................................................................................................

1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
6
4
1
1
1
1
1
1

FOOTNOTES:
a Dry Brake
b Wet Brake

2007 HYSTER COMPANY

See Service Manual

for service procedures.

5-51

UNIT CODE N005

NORTH AMERICA

09/2007

FORWARD CLUTCH, LOW (Figure 5-23)

DUAL SPEED TRANSMISSION
(S/N N005V02391E)

5-52

See Service Manual

for service procedures.

2007 HYSTER COMPANY

UNIT CODE N005

NORTH AMERICA

09/2007

FORWARD CLUTCH, LOW

DUAL SPEED TRANSMISSION
(S/N N005V02391E)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1646884
.. . . .
43207
1639865
.. . . .
.. . . .
2085129
1581108
1581098
1581099
1581100
.. . . .
.. . . .
.. . . .
1537449
1537450
124603
1581107
.. . . .
1595428
1537459

Clutch Pack Assembly (Input/Forward-Low) ................................................................

Seal .........................................................................................................................
Ball Bearing .............................................................................................................
Gear and Shaft Assembly .......................................................................................
Seal .........................................................................................................................
Seal .........................................................................................................................
Piston ......................................................................................................................
Spring ......................................................................................................................
Spring ......................................................................................................................
Spring Guide ...........................................................................................................
Snap Ring................................................................................................................
Conical Plate ...........................................................................................................
Friction Plate ...........................................................................................................
Separator Plate .......................................................................................................
Pressure Plate (6.0 mm) .........................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
Seal .........................................................................................................................
Clutch Gear .............................................................................................................
Snap Ring................................................................................................................

1
3
3
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1

1652269
1651852
1595425

Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18)...........................
Clutch Pack Plates Kit (Includes Items 11-13).............................................................
Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)........................................................

1
1
1

2007 HYSTER COMPANY

See Service Manual

for service procedures.

5-53

UNIT CODE N005

NORTH AMERICA

09/2007

FORWARD CLUTCH, HIGH (Figure 5-24)

DUAL SPEED TRANSMISSION
(S/N N005V02391E)

5-54

See Service Manual

for service procedures.

2007 HYSTER COMPANY

UNIT CODE N005

NORTH AMERICA

09/2007

FORWARD CLUTCH, HIGH

DUAL SPEED TRANSMISSION
(S/N N005V02391E)
QTY

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20
21

1646885
.. . . .
1651753
1639862
.. . . .
.. . . .
2085129
1581108
1581098
1581099
1581100
.. . . .
.. . . .
.. . . .
1537449
1537450
124603
1581107
.. . . .
1581105
1639864
43207
1581106

Clutch Pack Assembly (Forward-High) ........................................................................

Seal .........................................................................................................................
Bearing ....................................................................................................................
Gear and Shaft Assembly .......................................................................................
Seal .........................................................................................................................
Seal .........................................................................................................................
Piston ......................................................................................................................
Spring ......................................................................................................................
Spring ......................................................................................................................
Spring Guide ...........................................................................................................
Snap Ring................................................................................................................
Conical Plate ...........................................................................................................
Friction Plate ...........................................................................................................
Separator Plate .......................................................................................................
Pressure Plate (6.0 mm) .........................................................................................
Snap Ring................................................................................................................
Bearing ....................................................................................................................
Snap Ring................................................................................................................
Seal .........................................................................................................................
Spacer .....................................................................................................................
Clutch Gear .............................................................................................................
Ball Bearing .............................................................................................................
Snap Ring................................................................................................................

1
2
2
1
1
1
1
1
1
1
1
1
9
8
1
1
1
1
1
1
1
1
1

1652269
1651852
1595425

Clutch Pack Plates and Seals Kit (Includes Items 1, 4-5, 11-13, 18)...........................
Clutch Pack Plates Kit (Includes Items 11-13).............................................................
Clutch Pack Seals Kit (Includes Items 1, 4-5, 18)........................................................

1
1
1

2007 HYSTER COMPANY

See Service Manual

for service procedures.

5-55