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0.

42%
2.34%

0.42%

4.88%
5.10%
25.48%

Organic Intermediates
Pharmaceutical Intermediates

5.52%

Emergency Lights
Synthesis Material Intermediates
Flavor & Fragrance Intermediates

6.37%

Agrochemical
Organic Acid
Dyestuff Intermediates
9.55%

Other Organic Intermediates


15.29%

Other Chemicals
Chemical Reagents
General Reagents

11.25%
13.38%

Source : Icispricing

World Supplier of Malonic Acid


1.10%
2.93%

0.37%

China
India
Hong Kong
Germany

95.60%

Source : Icispricing

10000
9416.786

9161.105

9000

8,525.86
7989.735

8000

7000

7016.119

6805.85

6000
India
Japan

5000

Singapore
Malaysia

4000
3310.408
3000
2060.64
2000

1544.361

1000
96.802

77.803

67.325

0
2008

2009

2010

Total equipment cost based on all proposed process flow diagram showed in the
table:
Equipment

Unit

Cost per Unit (RM)

Total Cost

Batch Reactor

248, 974.90

995, 899.60

Propeller

74, 008.69

296, 034.76

Scrubber

66, 366.49

66, 366.49

Pump

91, 706.43

733, 651.44

Condenser

49, 070.98

147,212.94

Holding Tank

36, 602.13

36, 602.13

Storage Tank

42, 233.22

168, 932.88

Crystallizer

577, 187.37

577, 187.37

Dryer

78, 433.13

78, 433.13

Mixer

46, 657.66

46, 657.66

Evaporator

114, 230.81

228, 461.62

Distillation Column

976, 995.21

976, 995.21

Flow Splitter

90, 830.00

181, 660.00

Decanter

327, 810.25

327, 810.25

Extraction Tower

244, 248.80

244, 248.80

Total

5, 106, 154.28

Grass root capital:


Contingency and Fees

CC + CF = 0.18CTBM

RM

919, 107.77

Total Module Cost

CC + CF + CTBM =CBM

RM

6, 025, 262.05

Auxiliary Facilities

0.30CTBM

RM

1, 531, 846.28

RM

7, 557, 108.33

Grass-roof Capital (GRC)

Total Capital Cost:


Direct Cost + Indirect Cost

RM

21, 881, 188.61

Gross Root Capital (GRC)

RM

7, 557, 108.33

Fix Capital Investment (FCI)

RM

29, 438, 296.94

Working Capital

12 % FCI

RM

3, 532, 595.63

Start Up Cost

8 % FCI

RM

2, 355, 063, 75

RM

35, 325, 956.32

Total Capital Investment (TCI)

Product Revenue
Products

Price
RM/KG

Production
kg/Year

Total Revenue
RM

Main Product:Malonic Acid

12

30, 000, 000

360, 000, 000

Side Product Product:Ammonium Chloride

0.62

16, 000, 000

9, 920, 000

Total

369, 920, 000

Revenue from Sales


RM 12/kg of malonic acid

RM 360, 000, 000

RM 0.62/kg ammonium chloride

RM9, 920, 000

Net Annual Profit, ANP


Revenue from sales -

RM 16, 425, 273.30

Total Manufacturing Cost


Income Taxes
Net Annual Profit After Income Taxes, ANNP

45 % net annual profit

RM7, 391, 372.99


RM9, 033, 900.31

Cumulative Cash Flow Diagram

120,000,000

100,000,000

Cumulative cash flow

80,000,000

60,000,000

40,000,000

20,000,000

0
0

-20,000,000

-40,000,000

Year

10

12

14

16

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