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ORDER No.

99-SM-009-1

Colour Television

TX-28CK1P
TX-25CK1P
TX-21CK1P
Z8 Chassis

SPECIFICATION
(Information in brackets { } refers to model TX-25CK1P)
(Information in brackets [ ] refers to model TX-21CK1P)
Power Source:

220-240V a.c., 50Hz

Power Consumption:

97W {97W}

RCA IN
RCA IN

[88W]

Stand-by Power
Consumption:

0,9W {0,9W}

Aerial Impedance:

75 unbalanced, Coaxial Type

Receiving System:

PAL B/G, PAL D/K ,PAL-60


SECAM B/G, SECAM D/K
M.NTSC (AV)
NTSC (AV only)

[1W]

High Voltage:

28kV 1kV {28kV 1kV} [26,7kV 1kV]

Picture Tube:

A66ECF50X04
{A59ECF50X04
[ A51EER35X80
2 x 10W (M.P.O.)
2 x 5W (R.M.S.)
8 Impedance
8 Impedance
3,5mm

Audio Output:

Receiving Channels:
VHF E2-E12
VHF H1-H2 (ITALY)
VHF A-H (ITALY)
VHF R1-R2
VHF R3-R5
VHF R6-R12
UHF E21-E69
CATV (S01-S05)
CATV S1-S10 (M1-M10)
CATV S11-S20 (U1-U10)
CATV S21-S41 (HYPERBAND)
Intermediate Frequency:
Video/Audio
Video
Audio

Colour
Terminals:
AV1 IN

AV1 OUT

Video 1V p-p 75
Audio 500mV rms 10k

38,9MHz
32,4MHz, 32,66MHz (A2 CZECH)
33,05MHz (NICAM)
33,4MHz, 33,16MHz (A2)
33,05MHz (NICAM B/G)
34,47MHz
34,5MHz, 34,65MHz
Video (21 pin)
Audio (21 pin)
RGB (21 pin)

1V p-p 75
500mV rms 10k
0,7V p-p 75

Video (21 pin)


Audio (21 pin)

1V p-p 75
500mV rms 1k

Headphones:
Accessories
supplied :

66cm
59cm}
51cm]

Remote Control
2 x R6 (UM3) Batteries

Dimensions:
Height:
Width:
Depth:

580mm
646mm
471mm

{538mm}
{580mm}
{442.5mm}

[476mm]
[512mm]
[470mm]

Net weight:

33kg

{27kg}

[20.6kg]

Specifications are subject to change without notice.


Weights and dimensions shown are approximate.
NOTE: This Service Manual should be used in conjunction with
the Z8 Technical guide.

CONTENTS
SAFETY PRECAUTIONS..........................................................................................................................................................2
SERVICE HINTS .......................................................................................................................................................................3
ADJUSTMENT PROCEDURE AND FACTORY SETTINGS .....................................................................................................4
WAVEFORM PATTERN TABLE ...............................................................................................................................................5
ALIGNMENT SETTINGS...........................................................................................................................................................6
BLOCK DIAGRAMS ..................................................................................................................................................................7
PARTS LOCATION .................................................................................................................................................................10
REPLACEMENT PARTS LIST ................................................................................................................................................11
SCHEMATIC DIAGRAMS .......................................................................................................................................................20
CONDUCTOR VIEWS.............................................................................................................................................................25

SAFETY PRECAUTIONS
GENERAL GUIDE LINES
1.
2.

3.

4.
5.

6.

It is advisable to insert an isolation transformer in the


a.c. supply before servicing a hot chassis.
When servicing, observe the original lead dress in the
high voltage circuits. If a short circuit is found, replace
all parts that have been overheated or damaged by
the short circuit.
After servicing, see that all the protective devices
such as insulation barriers, insulation papers, shields
and isolation R-C combinations are correctly
installed.
When the receiver is not being used for a long period
of time, unplug the power cord from the a.c. outlet.
Potentials as high as 29kV, {29kV}, [27,7kV] are
present when this receiver is in operation. Operation
of the receiver without the rear cover involves the
danger of a shock hazard from the receiver power
supply. Servicing should not be attempted by anyone
who is not familiar with the precautions necessary
when working on high voltage equipment. Always
discharge the anode of the tube.
After servicing make the following leakage current
checks to prevent the customer from being exposed
to shock hazard.

5.

HOT CHECK CIRCUIT


a.c. VOLTMETER

2k
10 Watts

2.
3.

Fig. 1.

6.

Unplug the a.c. cord and connect a jumper between


the two prongs of the plug.
Turn on the receivers power switch.
Measure the resistance value with an ohmmeter,
between the jumpered a.c. plug and each exposed
metallic cabinet part on the receiver, such as screw
heads, aerials, connectors, control shafts etc. When
the exposed metallic part has a return path to the
chassis, the reading should be between 4M ohm and
20M ohm. When the exposed metal does not have a
return path to the chassis, the reading must be
infinite.

2.

3.
4.

The potential at any point should not exceed


1,4Vrms. In case a measurement is outside the limits
specified, there is a possibility of a shock hazard, and
the receiver should be repaired and rechecked before
it is returned to the customer.

X-RADIATION WARNING
1.
2.

The potential sources of X-Radiation in TV sets are


the high voltage section and the picture tube.
When using a picture tube test jig for service, ensure
that the jig is capable of handling 29kV, {29kV},
[27,7kV] without causing X-Radiation.

NOTE: It is important to use an accurate periodically


calibrated high voltage meter.
1. Set the brightness to minimum.
2. Measure the high voltage. The meter should indicate.
TX-28,25CK1P
28 kV 1kV.
TX-21CK1P
26,7kV 1kV.
If the meter indication is out of tolerance, immediate
service and correction is required to prevent the possibility
of premature component failure.
3. To prevent any X-Radiation possibility, it is essential
to use the specified tube.

LEAKAGE CURRENT HOT CHECK


1.

WATER PIPE
(EARTH)

TO INSTRUMENT'S EXPOSED
METALLIC PARTS

LEAKAGE CURRENT COLD CHECK


1.

Reverse the a.c. plug at the outlet and repeat each of


the above measurements.

Plug the a.c. cord directly into the a.c. outlet. Do not
use an isolation transformer for this check.
Connect a 2k 10W resistor in series with an
exposed metallic part on the receiver and an earth,
such as a water pipe.
Use an a.c. voltmeter with high impedance to
measure the potential across the resistor.
Check each exposed metallic part and check the
voltage at each point.

SERVICE HINTS
How to remove the rear cover
1.

Remove the 5 screws as shown in Fig.2.

Fig.2.

LOCATION OF CONTROLS

Fig.3.

ADJUSTMENT PROCEDURE
Item / Preparation
+B SET-UP
1.
2.

Adjustments
Confirm the following voltages.

Receive a Greyscale signal.


Set the controls :Brightness

Minimum

Contrast

Minimum

Volume

Minimum

+B1 3,3
+B2 195
{195
[190
+B3 13,5
{13,5
[12,5
+B4 10
+B8 5
+B11 147
{ 147
[127

0,3V
10V
10V}
10V]
1V
1V}
1V]
1V
0,3V
10V
10V}
10V]

+B13
+B14

+B15

+B16

+B17
+B18

-13
27,5
{27,5
[27,5
28
{28
[28
11,5
{11,5
[11,5
8
5

1V
1,5V
1,5V}
1,5V]
1,5V
1,5V}
1,5V]
1V
1V}
1V]
1V
0,3V

Set Contrast on maximum, set Brightness on center, switch


on AV mode.
Enter Service mode. Set Sub-Brightness to 31. Select Ug2
Test. Press "+" and adjust screen Vr till sharp vertical line is
visible and LED switches off. Then reduce screen Vr till LED
is just switched on (pin6 of connector E1 must be connected
to GND).
Note: To set up white balance first set up Cut off register to 8. Then set up high-light with the help of drive registers.
Finish setting-up of Low-light with the help of Cut-off register.
Carry out setting-up of white balance in available TV systems (PAL, SECAM).

CUT OFF / Ug2 Adjustment

1. Receive a Greyscale signal.


2. Degauss the tube externally.
3. Set the TV into Service Mode 1.
4. Select Ug2 Test.

FACTORY SETTINGS
To return customer settings to factory settings and clear owner ID of all information input by the customer, enter Self-Check
mode. Press the down (-/v) button on the customer controls at the front of the TV set, at the same time pressing the STATUS
button
on the remote control. To exit Self Check, switch off the TV set at the power button.
NOTE: Self Check should only be used when refurbishing the TV set and not during normal repair work.

OPTION 1

6C

{OPTION 1

6C}

[OPTION 1

4C]

OPTION 2

00

{OPTION 2

00}

[OPTION 2

00]

Service Aids
To aid in the service of our current chassis there are a number of Service Aids which have been made available.

LUCI interface kit (Linked Utility Computer Interface)


Part number: TZS6EZ002
This contains interface and cables for connecting TV service connector and a PC as well as diagnostic software. As new
models are introduced upgrade software will become available.

VICI (Visual Interactive Computer Information)


These C.D.'s contain multimedia documentation providing quick access to service information.
Part No. TZS7EZ006, TZS7EZ005, TZS8EZ001& TZS9EZ001
1. Service Manuals
2. Instruction Books
3. Technical Information

TASMIN (Technically Advanced System for Multimedia Interactive Notes)


As well as providing a first step towards more interactive training this product also achieves quick access to Technical
Information.

WAVEFORM PATTERN TABLE

IC 451
Pin 2

VERT - DRIVE

1V

IC 701
Pin 5

EW - OUT

64s

64s

64s

FBI/SCO

IC 601
Pin 34

2V

5,7V

HFLB

G - OUT

IC 601
Pin 52

VIDEO OUT

64 s

IC 601
Pin 53

B - OUT

2,7V

2,7V

2,7V

R - OUT

64s

64s

IC 601
Pin 2

IC601
Pin 38

64s

64s

IC 601
Pin 51

H - PULSE

2,7 V

IC 701
Pin 8

Base Q501

1,4V

3V

20V

H - OUT

VFLB

20ms

20ms

20ms

IC 601
Pin 33

IC 451
Pin 3

28,4V

VERT - OUT

50V

IC 601
Pin 21

5V

SCL

47s

64s

ALIGNMENT SETTINGS
To access Service Mode select program position 99 and set sharpness to minimum.
Press MUTE button on remote control and at the same time press the "V" button on the customer controls at the front of
the TV, this will place the TV set into Service Mode.
Press / ==buttons to step up / down through the functions.
Press + / - buttons to alter the function values.
Press STR button on the customer controls at the front of the TV after each adjustment has been made to store the
required values.
To exit Service Mode press N button.
Alignment Function

Setting indication
Note: All setting values are approximate

Settings / Special features

1. Cut off (Ug2)

LED On/Off
(pin6 of connector E1 to the GND)

LED to be just On

2. Vertical slope

V-SLO 32

Optimum setting

3. Vertical shift

V-POS 43

Optimum setting.

4. Vert. Amplitude

V-AMP 60

Optimum setting.

5. Horizontal shift

H-CTR 31

Optimum setting.

6. Horizontal parallelogram

H-PAR 034 {034} [-]

Optimum setting.

7. Horizontal bow

H-BOW 031 {031} [-]

Optimum setting.

8. R - Cut

R - CUT 08

Optimum setting.

9. G - Cut

G - CUT 08

Optimum setting.

10. R - Drive

R - DRV 31

Optimum setting.

11. G - Drive

G - DRV 31

Optimum setting.

12. B - Drive

B - DRV 31

Optimum setting.

13. AGC

AGC 20

Optimum setting.

14. Sub Colour

S - COL 15

Optimum setting.

S - BRI 31

Optimum setting.

15. Sub Brightness


For models TX-25CK1P and TX-28CK1P only:
Alignment Function

Setting indication
Note: All setting values are approximate

Settings / Special features

16. Horizontal Width

EW WD 34

Optimum setting.

17. EW parabola

EW PR 32

Optimum setting.

18. EW Upper corners

EW UC32

Optimum setting.

19. EW Lower corners

EW LC 33

Optimum setting.

20. EW Trapezoid

EW TP 36

Optimum setting.

Input remote code "FA" followed by key 5 (14 hex) or press "Status button" on remote control
(numerical keys 0-6 to change value, TV/AV button to store on remote control):
Option Byte - 1
Bit No.

Option Byte Table

Value

Option Byte - 2

Functions

French model

Irish model

NICAM enabled

A2 stereo enabled

Tuner manufacturer

1 [0]

CRT
Q - link enabled

0
1
0
1
0
1
0
1
0
1
0
1
0
1

NO
YES
NO
YES
NO
YES
NO
YES
MACO
ALPS
21"
25",28"
NO
YES

Bit No.

Value

Option Byte Table


Functions


<

  



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NOTE:
The numbers on te exploded view below refer to the
mechanical section of the Replacement Parts List

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11
13

16

20
12

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19

TX-28CK1P, TX-25CK1P, TX-21CK1P


(Z8 CHASSIS)
IMPORTANT SAFETY NOTICE
Components identified by
mark have special characteristics
important for safety. When replacing any of these components, use
only manufacturers' specified parts.

NOTE
3.

4.

5.

RESISTOR
All resistors are carbon W resistor, unless marked otherwise.
Unit of resistance is OHM () (k=1,000, M=1,000,000)
CAPACITORS
All capacitors are ceramic 50V unless marked otherwise.
Unit of capacitance is F unless otherwise stated.
COIL
Unit of inductance is H, unless otherwise stated.

6.

TEST POINT
Test Point Position

7.

EARTH SYMBOL
Chassis Earth (Cold)
Line Earth (Hot)

8.

VOLTAGE MEASUREMENT
Voltage is measured by a d.c. voltmeter.
Measurement conditions are as follows:
Power source
a.c. 220V-240V, 50Hz
Receiving Signal
Colour Bar signal (RF)
All customer controls
Maximum position

9.
Indicates the Video signal path
Indicates the Audio signal path

These schematic diagrams are the latest at time of printing and are subject to change without notice.

REMARKS
a.

Do not touch the hot part, or the hot and cold parts at the same time, as you are liable to a shock hazard.

b.
c.

Do not short circuit the hot and cold circuits as electrical components may be damaged.
Do not connect an instrument, such as an oscilloscope, to the hot and cold circuits simultaneously as this may cause
fuse failure. Connect the earth of the instruments to the earth connection of the circuit being measured.
Make sure to disconnect the power plug before removing the chassis.

d.

NOTE
1.

The Power Supply Circuit contains a circuit area, which uses a separate power supply to isolate the earth connection.
The circuit is defined by HOT and COLD indications in the schematic diagram. All circuits, except the Power Circuit, are
COLD.

20

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