e tai: IEU KHIEN HE THONG SAN XUAT NC TNG

BAO CAO THC TAP IEU KHIEN LAP TRNH.

Yeu cau: Thiet ke bang Wincc va viet chng trnh ieu khien bang S7-300 cho mot cong oan san xuat nc tng nh hnh sau:

Yeu cau cong nghe: Nhan nut chay loadcell can nguyen lieu tren ban can. Nhan nut chay ong c 1 cho ong c 1 chay bm nc t bon nc vao be xay e tron nc vi nguyen lieu. Nhan nut ong c 2 ong c 2 chay bm nguyen lieu a xay vao be thuy phan tien hanh cong oan thuy phan nguyen lieu bang cach nhan nut chay ong c 4 bm axit HCl vao be thuy phan. Sau khi thuy phan se c bm qua be trung hoa e trung hoa axit d trong nguyen lieu va cuoi cung a qua be lang e loc can ba va a i ong chai.

I. VIET CHNG TRNH IEU KHIEN DUNG PLC S7-300

T thanh tieu e chon All Programs > SIMATIC > SIMATIC Manager:

Xuat hien ca so SIMATIC Manager nh sau

e tao mot d an mi, chon File > New Project Wizard

Ca so STEP 7 Wizard: New Project xuat hien, chon muc Display Wizard on starting the SIMATIC Manager sau o nhap Next e tiep tuc.

Ca so STEP 7 Wizard: New Project xuat hien, yeu cau chon loai CPU khi thc hien d an mi. ay chon CPU 314 roi chon Next.

Ca so STEP 7 Wizard: New Project lai xuat hien yeu cau chon Blocks, chon khoi OB1, ngon ng lap trnh LAD sau o chon Next e tiep tuc.

Xuat hien ca so yeu cau at ten cho d an. Trong muc Project name nhap KHT SAN XUAT NC TNG, sau o nhap Make e hoan tat.

Giao dien lam viec cua chng trnh xuat hien nhap up chuot vao khoi OB1 e m ca so lap trnh ladder tien hanh lap trnh.

Man hnh soan thao LAD/STL/FBD cua SIMAC Manager xuat hien nh hnh di

Chng trnh hoan chnh c viet tren S7-300 nh sau:

 THC HIEN LAP TRNH e at ten cho chng trnh ta nhap chuot trai vao OB1 va nhap ten chng trnh la DK HE THONG SAN XUAT NC TNG .Ta co the viet giai thch muc Comment.Viet chng trnh tren Network 1 ta nhap vao ng thang nh hnh di.

e lay tiep iem thng h, nhap up vao Bit logic trong ca so Program Elements va nhap tiep iem thng h goi ra lam viec.

Hoac nhan phm F2 tren Network 1 xuat hien tiep iem thng h nh hnh di:

Sau o, e at a ch cho tiep iem thng h bang cach nhap vao dau va nhap a ch la I0.0. Tiep theo e lay tiep iem thng ong, cung nhap up vao Bit logic trong ca so Progam Elements va nhap up tiep iem thng ong .

Hoac nhan phm F3 tren ban phm, tren Network 1 xuat hien tiep iem thng ong nh hnh sau:

e at a ch cho tiep iem thng ong, nhap vao dau

va nhap a la I0.1

Lay cuon day ngo ra, nhap up muc bit logic trong ca so Program Elements va . Ngay lap tc tren Network 1 xuat hien nhap up chon bieu tng cuon day ngo ra cuon day ngo ra nh hnh di.

at a ch cho cuon day ngo ra la bien trung gian M0.0. Tng t, tao tiep iem thng h t gi M0.0. Sau khi tao cac tiep iem thng ong, thng h, cuon ay ngo ra, Network hoan thanh nh hnh di.

Network 2 cung lam tng t nh Network 1, nhng trong Network nay ngoai cac tiep iem thng ong, thng h, cuon day ngo ra con co Timer On Delay. e lay Timer On Delay, nhap up vao muc Timers trong th vien roi chon loai S_ODT. Hoac cach khac la nhan to hp phm Alt+F9

Trong Nextwork nay, thi gian cho timer tac ong la 5s, ieu o co ngha la nhap vao ngo TV la: S5T#5S.

Tiep tuc, tao Nextwork 3 nh hnh, cung lay cac tiep iem thng ong, thng h , Timer On Delay va mac nh thi gian tac ong cho no. Sau o, at ten va giai thch nguyen ly hoat ong mach cua Network.

Tng t, tao c cac Nextwork hoan chnh nh sau:

Sau khi lap trnh mach ieu khien theo yeu cau, lu chng trnh bang cach nhap chon Save tren thanh cong cu. MO PHONG CHNG TRNH Sau khi lu chng trnh, bat au mo phong bang cach khi ong chng trnh Simulation On/Off . Vao Start > SIMATIC > STEP 7 > S7-PLCIM Simulating Moduler

Hoac nhap vao bieu tng

tren ca so SIMATIC Manager.

Ca so S7-PLCSIM SimView1 xuat hien.

Khi man hnh mo phong xuat hien, trc het nhap nut MRES e Reset bo nh tren phan mo phong. Khi o, thong bao xuat hien hoi ban co muon xoa chng trnh cu hay khong, nhap Yes e chap nhan xoa chng trnh cu e nap chng trnh mi.

e lay cac ngo vao, nhap chon bieu tng SimView1.

tren man hnh S7-PLCSIM

Neu ngo vao cua chng trnh mo phong vt qua 8 ngo vao, chon bieu tng mot lan na va mot bang IB hien ra.

Sau o, nhap chon IB va anh so 1 vao. Luc nay, bang IB va lay ra la IB1 va hien th t I1.0 en I1.7.

Tng t e theo doi ngo ra Q cua PLC, nhap bieu tng tren thang cong cu. Bang ngo ra PLC QB0 xuat hien. Thc hien mot lan na va thay oi gia tr ta c QB1.

e lay bit nh M cung thc hien tng t nh vay nh nhap vao bieu tng

e lay Timer On Delay t T37 en T40 ta cung thc hien tng t nh nhap vao bieu tng va thay oi gia tr 0 thanh gia tr t 37 en 40.

Sau khi a hoan tat lay cac ngo vao va ra, e tien hanh mo phong tr ve man hnh soan thao chng trnh LAD/STL/FBD

Tien hanh Download chng trnh xuong mot khoi OB1 e phan mem mo phong S7-PLCSIM Simulating Modules nhan chng trnh can mo phong. Bang cach nhap chon bieu tng tren thanh cong cu. Hoac chon PLC > Download t thanh thc n chnh.

Sau khi tai chng trnh can mo phong xuong OB1, e chng trnh hien th tren man hnh soan thao, nhap bieu tng tren thanh cong cu. Man hnh soan thao se oi trang thai e chuan b qua trnh mo phong.

Hien tng thay oi giao dien tren man hnh soan thao nay a bao cho ngi s dung biet la chng trnh mo phong a san sang hoat ong. Sau khi hoan tat qua trnh Download, tr lai giao dien S7-PLCSIM SimView hien th cac ngo vao ra e bat au chay chng trnh mo phong.

Sau o, nhap chon che o RUN trong bang CPU 30 chay chng trnh mo phong.

II. THIET KE HE MOT CONG OAN TRONG HE THONG SAN XUAT SA TREN WINCC 1. LIEN KET WINCC VI S7_300

Khi ong WINCC vao start > SIMACTIC > WinCC > Windows Control Center 6.0

Ca so WinCCExplorer xuat hien.

e tao d an mi t trnh n chnh ta vao File > New

Ca so WinCC Explorer xuat hien chon OK.

Ca so Create a new project xuat hien nhap ten DKCONGDOANCUAHETHONGSANXUATSUA tai khung Project Name chon Create e ket thuc. Ca so WinCCExplorer - xuat hien co giao dien nh hnh di.

Trong khung ben trai nhap phai vao muc Tag Management chon Add New Driver tao trnh ieu khien mi.

Hop thoai Add new driver xuat hien. e noi vi SIMATIC S7-300 chon SIMATIC S7 Protocol Suite.Chn. Sau khi chon xong, nhap Open ket thuc qua trnh khai bao.

Tien hanh ket noi bang cach chon ng dan en SIMATIC S7 PROTOCOL SUITE > MPI nhap phai chuot chon New Driver Connection

Hop thoai Connection properties xuat hien, nhap ten S7_300 trong khung Name. Sau o, nhap nut Properties thiet at thuoc tnh.

Hop thoai Connection Parameter MPI xuat hien. Trong khung S7 Network Address thay gia tr 0 thanh gia tr 2 trong muc Slot Number roi nhap OK chap nhan.

Hop thoai WinCCExplorer xuat hien bieu tng noi a thanh cong.

va thong bao viec ket

e tien quan ly cac tag co chc nang giong nhau, bc tiep theo tao Tag trong PLC. oi vi chng trnh phc tap th co nhieu tn hieu vao ra, neu khong tao Tag th kho theo doi trong qua trnh lien ket. e tao nhom Tag, nhap phai chuot len bieu tng chon New Group

Hop thoai Properties of tag group xuat hien, nhap ten nhom Tag vao khung Name la DIEU KHIEN DONG CO. Sau o, nhap OK ket thuc giai oan at ten nhom Tag.

e tao cac Tag trong Group Tap DKDONGCO, nhap phai chuot len bieu tng . Chon NewTag..

Hop thoai Tag properties xuat hien, chon the General. muc Name at ten la CHAY. e chon kieu bit la kieu ngo ra, nhap nut Select. Hop thoai Address properties xuat hien chon Bit memory khung Data e ket. Chon a ch 0.0 e muc Address nhap OK e ket thuc.

Tr lai ca so WinCCExplorer - xuat hien co nh hnh di.

Tng t cho nut nhan DUNG, cam bien 1, cam bien 2, cam bien 3, cam bien 4, cam bien 5, cam bien 6, cam bien 7, cam bien 8, en xanh 0, en xanh 1, en xanh 2, en o 0, en o 1, en o 2, en o 3. Sau khi tao cac Tag ta co ket qua nh hnh di.

2. PHAN THIET KE O HOA GRAPHICS DESIGNER

Quan sat he thong thiet ke hoan chnh nh hnh sau:

Trong hop thoai WinCCExplorer nhap up th muc Graphics Designer. Hoac nhap phai len Graphics Designer chon New picture.

hien.

Nhap vao bieu tng

hop thoai Graphics Desiger [Newpdl1} xuat

e hien th th vien thiet ke bang cach nhap chon bieu tng cu. Hoac t trnh n chnh chon Wiew > Library nh hnh di.

tren thanh cong

Hop thoai Library xuat hien e lay cac dung cu can thiet. Trong khung ben trai nhap up th muc Global Library.

Cac th muc trong Globar Library xuat hien.

Nhap up vao muc Siemens HMI Symbol Library 1.3 e xem cac thanh phan nho ben trong.

Luc nay, th vien hien th di dang folder.

e thuan tien viec tm kiem dung cu can thiet, nhap bieu tng mat knh e hien th hnh anh cu the cua thiet b muon lay. Luc o de dang hn trong viec tm cac thiet b mong muon.

Muon lay thiet b, phai xac nh thiet b o nam trong folder nao. Khi o, viec lay thiet b se nhanh chong hn v cac thiet b c xep theo cong cu. e lay bon nguyen lieu th nhap chon th muc Tanks roi lan lt la chon Hopper, Tank with Cutaway, Tank support, Reactor 6, Reactor7 va keo ra man hnh soan thao.

e lay ong noi ta nhap chon th muc Pipers lan lt chon 90o curve 3, 90o curve 3, Reducer 1, Short horizontal pipe, Flange vertical, Flange with bolts on right va keo le tng cai mot ra man hnh thiet ke.

e lay cam bien ta chon th muc Sensors ta tien hanh lay Load cell, Bin level monitor va keo le ra man hnh thiet ke.

e lay van ta nhap chon th muc Valves lan lt chon Hand valve 2, 3 D valve va keo le ra man hnh soan thao.

e lay ong c ta nhap chon th muc Motors lan lt chon Motors 4, Motors 6 keo le ra man hnh soan thao.

e lay ong c bm ta nhap vao th muc Pumps va chon Cool pump keo le ra man hnh soan thao.

Nhap chon th muc Scales. Chon Scale 1 roi keo le ra man hnh thiet ke.

Nhap chon Global Library > PlantElements > Tanks chon lan lt Tank1, Tank4 keo le ra man hnh thiet ke.

Sau khi lay cac thiet b ta tien hanh ghep lai e c mo hnh nh di.

e thiet ke en ta nhap vao bieu tng Circle ca so Object Palette va keo le ra man hnh soan thao. e chon mau ta nhap vao khung mau ben trai ca so soan thao.

Ta c nh sau

e thiet ke nut nhan ta nhap chon bieu tng Selection > Button trong ca so Object Palette keo le ve tren man hnh soan thao.

Nhap ten vao muc Text e at ten cho nut nhan chay ta nhap vao up vao ca so Button Configuration xuat hien ta at ten ON khung Text chon font ch khung Font chon mau cua ch khung Color. Cuoi cung chon OK .

Lam tng t cho nut nhan DUNG, CamBien1, CamBien 2, CamBien 3, CamBien 4, CamBien 5, CamBien 6, DCBOM1, DCBOM2, DCBOM3, DCBOM4. S o thiet ke hoan chnh nh hnh sau.

3. TAO CAC LIEN KET VI GIAO DIEN O HOA E MO PHONG. len CHAY Properties. Nhap nut phai nhan chon

Hop thoai Object Properties xuat hien, chon tab Events. Khung ben trai hop thoai chon Mouse > Press left roi nhap chuot phai vao bieu tng hnh mui ten chon C-Action.

Hop thoai Edit Action xuat hien, nhap chuot chon: Internal functions > Tag > Set > SetTagbit.

Hop thoai Assigning Parameters xuat hien, trong value chon 1, trong Tag_Name chon Tag selection

Hop thoai Tags Project xuat hien cha cac tag mac nh va cac Tag a thiet lap trong phan trc, chon tag CHAY sau o nhap OK.

Hop thoai Assiging Paramameters xuat hien, hien th cot Value la CHAY va 1 nh hnh di, sau o nhap OK ket thuc.

Tr lai hop thoai Object Properties, thay mui ten ben phai Press left hien th mau xanh tc a c khai bao. Sau o e cho gon ca so lam viec vi cac cong viec tiep theo th nen nhap chuot vao bieu tng dau x mau o tren cung ben tay phai.

Khai bao tng t cho DUNG, Cambien1, Cambien2, Cambien3, Cambien4, Cambien5, Cambien6. e kch hoat en nhap nhay mau, nhap chuot phai vao en xanh chon Properties. Hop thoai Object Properties xuat hien, chon Tab Properties > Flashing oi muc Flashing Background Active mac nh la No thanh Yes nh hnh di

Sau o, nhap chuot phai vao bieu tng bong en chon Tag, xuat hien hop thoai Tags Project e chon Tag lien ket, sau khi chon th bieu tng cua bong en hien th la mau xanh.

Tr lai hop thoai Object Properties, bieu tng bong en chuyen sang mau xanh tc a c khai bao nh hnh di ay:

Nhap chuot phai vao ong c chon Tab Properties. Hop thoai Object Properties xuat hien, chon Tab Properties > Miscellaneous. Nhap phai muc Dynamic > Tag..

Hop thoai Assigning Parameters xuat hien, chon gia tr trong value la 1, trong Tag_Name chon Tag selection.

Hop thoai Tags Project xuat hien gom cac Tag a thiet lap trong phan ket noi vi S7-300, chon muc CHAY sau o nhap OK.

Tr lai hop thoai Object Properties, thay en oi sang mau xanh bao hieu thi gian hien th 2s nh hnh di.

Tien hanh lam tng t cho cac ong c con lai. Ket qua nh sau: