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l I#l iPl# l t l~ .27 F e b r u a r y 1 9 8 9 SUPERSED I NG f 4 1 L - l &8 9 8 2C 6 June 1986

i 4 1 L I TARY SPEC I F I CAT I ON HRENCHES , SPL I NED , H I GH STRENGTH , TH I N WAL L , GENERAL SPEC I F I CAT I ON FOR f o r u s e b y a l 1 De p a r t me n t s a n d Ag e n c i e s of

T h i s s p e c l f l c a t l o n IS approved t h e De p a r t me n t o f De f e n s e .

1.

SCOPE

1.1 ~. T h i s s p e c i f i c a t i o n c o v e r s h i g h s t r e n g t h , s p i i n e d , t h i n - wa l 1 w r e n c h e s u s e d f o r t h e i n s t a l I a t i o n a n d r emo v a l o f s p l i n e , h i g h s t r e n g t h a n d h i g h t emp e r a t u r e a i r c r a f t f a s t e n e r s ( s e e 6.1).

2. APPLICABLEOCUMENTS D
2.1 Go v e r nme n t d o c ume n t s .

2 . 1 . 1 Sp e c i f i c a t i o n s a n d s t a n d a r d s . T h e f o l l ow i n g s p e c i f i c a t i o n s a n d s t anda r ds f o r m a pa r t o f t h i s spe c i f i c a t i on t o t he e x t en t spe c i f i ed he r e i n . Un l e s s o t h e r w i s e s p e c l f i e d , t h e i s s u e s o f t h e s e d o c ume n t s s h a l I b e t h o s e 1 i s t e d i n t h e i s s u e o f t h e De p a r t me n t o f De f e n s e I n d e x o f Sp e c i f i c a t i o n s a n d S t a n d a r d s ( 0 0 0 1SS ) a n d s u p p l eme n t t h e r e t o , c i t e d i n t h e solicitation. SPEC I F I CAT I ONS F EDERAL QQ - C - 3 2 0 QQ - N - 2 9 0 PPP - P - 4 0 Ch r om i um P l a t i n g Ni cke l P l a t i ng ( E l e c t r odepos l t ed )

( E l e c t r odepos i t ed )

P a c k a g i n g a n d P a c k i n g o f Ha n d T o o l s ; T o o l s a n d T o o l A c c e s s o r i e s f o r Powe r D r i v e n , 1 4 e t a l a n d Wo o dwo r k i n g Ma c h i n e r y 1 for l i s t o f assoc i a t ed spe c i f i c a t i on shee t s )

( S e e s u p p l eme n t

B e n e f i c i a l c omme n t s , ( r e c o n s n e n d a t i o n s , a d d i t i o n s , d e l e t i o n s ) a n d a n y p e r t i n e n t d a t a wh i c h ma y b e o f u s e i n i mp r o v i n g t h i s d o c ume n t s h o u l d b e a d d r e s s e d t o : Comma n d i n g .O f f i c e r , Na v a l A i r E n g i n e e r i n g C e n t e r , S y s t ems E n g i n e e r i n g a n d S t a n d a r d i z a t i o n De p a r t me n t ( Co d e 5 3 ) , L a k e h u r s t , NJ 8 7 3 3 - 5 1 0 0 , b y u s i n g t h e s e l f - a d d r e s s e d S t a n d a r d i z a t i o n Do c ume n t I mp r o v eme n t P r o p o s a l ( DD F o r m 1 4 2 6 ) a p p e a r i n g a t t h e e n d o f t h i s d o c ume n t o r b y l e t t e r .

Ansc N l l l 0 1 STR1 8UT I ON STAT E i 4 ENT A . Ap p r o v e d f o r pub l i c r e l e a s e ; d i s t r i bu t i on

F SC 5 1 2 0 i s un l l m t t ed .

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M I L - N - 8 9 8 2D

STANDARDS M I L I TARY M I L - STD - 1 0 5 S amp l i n g P r o c e d u r e s A t t r i bu t e s I den t l f l c a t i on W r ench i ng and Tab l e s for I nspe c t i on by

M I L - STD - 1 3 0 t . i S3 3 7 8 7

Ma r k i n g o f U . S . M i l I t a r y P r o p e r t y Ex t e r na l Sp l i n e , D i me n s i o n s for

E l eme n t ,

( Un l e s s o t h e r w i s e i n d i c a t e d , c o p i e s o f f e d e r a l a n d m i I i t a r y s p e c i f i c a t i o n s , s t a n d a r d s a n d h a n d b o o k s a r e a v a i l a b l e f r om t h e Na v a l Pu b l i c a t i o n s a n d F o r ms Cen t e r ( A t t n : NPODS ) , 5 8 0 1 T a b o r A v e n u e , Ph i l a d e l p h i a , PA 1 9 1 2 0 - 5 0 9 9 . ) T h e f o l l ow i n g d o c ume n t ( s ) f o r m a p a r t 2 . 2 No n - g o v e r nme n t p u b l i c a t i o n s . Un l e s s o t h e r w i s e o f t h i s spe c i f i c a t i on t o t he e x t en t spe c i f i ed he r e i n . s p e c i f i e d , t h e i s s u e s o f t h e d o c ume n t s wh i c h a r e OOD a d o p t e d a r e t h o s e 1 i s t e a l i n t h e i s s u e o f t h e OODISS s p e c i f i e d i n t h e s o l i c i t a t i o n . Un l e s s o t h e r w i s e s p e c i f i e d , t h e i s s u e s o f d o c ume n t s n o t l i s t e a l i n t h e 0 0 0 1SS a r e t h e i s s u e o f t h e n o n - g o v e r nme n t d o c ume n t s c i t e d i n t h e s o l i c i t a t i o n ( s e e 6 . 2 ) . AMER I CAN NAT I ONAL STANOARDS ANS I / ASME 8 4 6 . 1 ANS I - 8 1 0 7 . 4 I NST I TUT E Tex t u r e ( ANS I ) ( Su r f a c e Ro u g h n e s s , Wa v i n e s s and La y )

Su r f a c e

O r i v i n g a n d Sp i n d l e E l e c t r i c Too l s

E n d s f o r Po r t a b l e Ha n d , A i r a n d

ANS I - B1 0 7 . 6

W r e n c h e s , Bo x , Op e n E n d , Comb i n a t i o n ( I nch Se r i e s )

a n d F l a r e Nu t S t anda r ds

( Ap p l i c a t i o n f o r c o p i e s s h o u l d b e a d d r e s s e d t o t h e Ame r i c a n Na t i o n a l I n s t i t u t e , 1 4 3 0 8 r o a dwa y , New Yo r k , NY 1 0 0 1 8 . ) AMER I CAN SOC I E TY FOR T EST I NG AND MAT ER I ALS ASTM - 8 5 7 1 ( ASTM ) T e s t Me t h o d s

Ad h e s i o n o f Me t a l l i c Co a t i n g s ,

for

( Ap p l i c a t i o n f o r c o p i e s s h o u l d b e a d d r e s s e d t o t h e Ame r i c a n So c i e t y F o r T e s t i n g a n d Ma t e r i a l s , 1 9 1 6 Ra c e S t r e e t , Ph i l a d e l p h i a , PA 1 9 1 0 3 - 1 1 8 7 . ) 2 . 3 Or de r o f p r ecedence . In t h e e v e n t o f a c o n f i i c t b e t we e n t h e t e x t o f t h i s spe c i f i c a t i on and t he r e f e r enc e s c i t ed he r e i n ( e x c ep t f o r a s soc i a t ed d e t a i l s p e c i f i c a t i o n s , s p e c i f i c a t i o n s h e e t s o r MS s t a n d a r d s ) , t h e t e x t o f t h i s No t h i n g i n t h i s s p e c i f i c a t i o n , h owe v e r , spe c i f i c a t i on sha l 1 t a k e p r e c edenc e . s h a l l s u p e r s e d e a p p l i c a b l e l aws a n d r e g u l a t i o n s u n l e s s a s p e c i f i c e x emp t i o n ha s be en ob t a i ned .

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3.

REQU I REMENTS

T h e i n d i v i d u a l i t em r e q u i r eme n t s s h a l 1 3 . 1 Sp e c i f i c a t i o n ( s l a s h ) s h e e t s . be a s spe c i f i ed he r e i n and i n a c co r danc e w i t h t he app l i c ab l e spe c i f i c a t i on ( s l ash ) shee t . I n t h e e v e n t o f a n y c o n f l l c t b e t we e n t h e r e q u i r eme n t s o f t h i s spe c i f i c a t i on and t he spe c i f i c a t i on ( s l a sh ) she e t , t he l a t t e r sha l l gov e r n . T h e ma t e r i a l s u s e d i n t h e ma n u f a c t u r e o f t h e w r e n c h e s 3 . 2 Ma t e r l a i s . sha l i be a s spe c i f i ed i n t he i nd i v i dua l spe c i f i c a t i on she e t l m i 1 i t a r y s t anda r d (nS). 3 . 3 Ma r \ i n q . T h e w r e n c h s h a l I b e p e r ma n e n t l y ma r k e d w i t h t h e ma n u f a c t u r e r s n ame / CAGE c o d e , o r w i t h a t r a d ema r k o f s u c h k n own c h a r a c t e r t h a t t h e s o u r c e o f ma n u f a c t u r e ma y b e r e a d i l y d e t e r m i n e d . In a d d i t i o n , t h e t o o l s s h a l 1 b e ma r k e d p e r ma n e n t l y w i t h t h e n om i n a l w r e n c h o p e n i n g ( w r e n c h s i z e i n f r a c t i on ) . Ma r k i n g r e q u i r eme n t s s h a l 1 b e I n a c c o r d a n c e w i t h M I L - STD - 1 3 0 . The wr ench sha l 1 con f o r m t o t he 3 . 4 O i me n s i o n / d e i s g n r e q u i r eme n t s . app l i c ab l e spe c i f i c a t i on she e t . Sp l i n e a n d c h am f e r d i me n s i o n s s h a l l c o n f o r m t o i 4S3 3 7 8 7 . The wr ench sha i 1 be ha r dened i n a c co r danc e w i t h t he 3 . 5 Ha r d n e s s . app l i c ab l e spe c i f i c a t i on she e t ( s e e 4 . 6 . 1 and 3 . 1 ) . Un l e s s o t h e r w i s e s p e c i f i e d t h e w r e n c h s h a l l b e c h r om i um 3 . 6 P l a t i nq . p l a t ed i n a c co r danc e w i t h C j Q - C - 320 , C l a s s 1 , Type I and n i c k e l unde r p l a y ed The p l a t i ng sha l l be adhe r en t a c c o r d a n c e w i t h QQ - N - 2 9 0 , C l a s s 1 , G r a d e G . t h e b a s e ma t e r i a l ( s e e 4 . 6 . 4 a n d 3 . 2 ) . in to

T h e w ; e n c h s h a l 1 w i t h s t a n d t h e u l t i ma t e s t r e n g t h 3 . 7 U l t i ma t e s t r e n q t h . ( e n d u r a n c e t o r q u e a n d u i t i ma t e t o r q u e ) l o a d s s p e c i f i e d i n t h e a p p l i c a b l e T h e r e s h a l 1 b e n o d ama g e o r p e r ma n e n t d e f o r ma t i o n ( s e t ) spe c i f i c a t i on she e t . t o t he wr enches ( see 4 . 6 . 2 ) . The wr enche s sha l 1 be o f un t f o r m qua l i t y . The y sha l 1 3 . 8 Ho r kma n s h i o . b e f r e e f r om n i c k s , s p l i t s , c r a c k s , l a p s , s e ams a n d s c a l e . The y sha l I ha v e no i mp e r f e c t i o n s t h a t w i l l a d v e r s e l y a f f e c t s e r v i c e a b i l i t y , r e l i a b i I i t y a n d sa f e t y . The su r f a c e t e x t u r e sha l l be a s spe c i f i ed 3 . 9 Su r f a c e T e x t u r e . a p p l i c a b l e s p e c i f i c a t i o n s h e e t a n d me a s u r e d p e r ANS I / ASME B4 6 . 1 . 4. QUAL I TY ASSURANCE PROV I S I ONS i n t he

4 . 1 Re s p o n s i b i l i t y o f I n s p e c t i o n . Un l e s s o t h e r w i s e s p e c i f i e d i n t h e c o n t r a c t o r p u r c h a s e o r d e r . t h e c o n t r a c t o r i s r e s p o n s i b l e f o r t h e p e r f o r ma n c e Excep t as spec i f i ed i n o f a l l i n s p e c t i o n r e q u i r eme n t s a s s p e c i f i e d h e r e i n . t h e c o n t r a c t o r p u r c h a s e o r d e r , t h e c o n t r a c t o r ma y u s e h i s own o r a n y o t h e r f a c i l i t i e s s u i t a b l e f o r t h e p e r f o r ma n c e o f t h e i n s p e c t i o n r e q u i r eme n t s T h e Go v e r nme n t s p e c i f i e d h e r e i n , u n l e s s d i s a p p r o v e d b y t h e Go v e r nme n t . r e s e r v e s t he r i gh t t o pe r f o r m any o f t he i nspe c t i ons s e t f o r t h I n t he s p e c t f i c a t i o n wh e r e s u c h I n s p e c t i o n s a r e d e eme d n e c e s s a r y t o e n s u r e SUPP I i e s a n d s e r v i c e s c o n f o r m t o p r e s c r i b e d r e q u i r eme n t s .

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A l l i t ems mu s t me e t a l l r e q u i r eme n t s 4.2 Re s p o n s i b i l i t y f o r c omp l i a n c e . o f s e c t i ons 3 and 5 . The i nspe c t i on s e t f o r t h i n t h i s spe c i f i c a t i on sha l l b e c ome a p a r t o f t h e c o n t r a c t o r s o v e r a l 1 i n s p e c t i o n s y s t em o r q u a l i t y p r o g r am . T h e a b s e n c e o f a n y i n s p e c t i o n r e q u i r eme n t s in t h e s p e c i f i c a t i o n sha l l no t r e l I e v e t he con t r a c t o r o f t he r e spons i b i 1 i t y o f a s su r i ng t ha t a l l p r o d u c t s o r s u p p l i e s s u bm i t t e d t o t h e Go v e r nme n t f o r a c c e p t a n c e c omp l y w i t h a l I r e q u i r eme n t s o f t h e c o n t r a c t . S amp l i n g i n q u a l i t y c o n f o r ma n c e d o e s n o t a u t h o r i z e s u bm i s s i o n o f k n own d e f e c t i v e ma t e r i a l , e i t h e r i n d i c a t e d o r a c t u a l , n o r d o e s i t c omm i t t h e Go v e r nme n t t o a c c e p t a n c e o f d e f e c t i v e ma t e r i a l . 4.3 I nspe c t l on l o t . The i nspe c t i on l o t sha l 1 cons i s t o f wr enche s o f t he s ame s i z e a n d c o n f i g u r a t i o n ( M i l i t a r y P a r t Numb e r , s e e 3 . 1 ) p r o d u c e d u n d e r t h e s ame c o n d i t i o n s a n d o f f e r e d f o r i n s p e c t i o n a t t h e s ame t i me . 4.4 S amp l i n g .

4 . 4 . 1 V i s u a l s amp i i n q . A r a n d om s amp l e o f w r e n c h e s s h a l l b e s e l e c t e d f r om e a c h l o t o f f e r e d f o r e x am i n a t i o n i n a c c o r d a n c e w i t h M I L - STD - 1 0 5 I n s p e c t i o n L e v e l I . T h e A c c e p t a b l e Qu a l i t y L e v e l ( AQL ) s h a l 1 b e 1 . 5 . 4 . 4 . 2 S amp l i n g ( U l t i ma t e S t r e n g t h T e s t i n g ) . A r a n d om s amp l e o f w r e n c h e s s h a l 1 b e s e l e c t e d f r om e a c h l o t o f f e r e d f o r e x am i n a t i o n i n a c c o r d a n c e w i t h M I L - STO - 1O5 a t I n s p e c t i o n L e v e l S - 2 . T h e AQL s h a l l b e 2 . 5 . 4 . 4 . 3 S amp l i n g ( P l a t i n g ) . A r a n d om s amp i e o f w r e n c h e s s h a l 1 b e s e l e c t e d f r om e a c h l o t o f f e r e d f o r e x am i n a t i o n i n a c c o r d a n c e w i t h M I L - STD - 1 0 5 a t I n s p e c t i o n L e v e l S - 1 . T h e AQL s h a l l b e 2 . 5 . 4 . 5 E x am i n a t i o n . E a c h s amp l e s e l e c t e d i n a c c o r d a n c e w i t h 4 . 3 . 1 s h a l 1 b e v i s u a l l y a n d d i me n s i o n a l l y e x am i n e d t o v e r i f y c omp l i a n c e w i t h t h i s spe c i f i c a t i on . An y w r e n c h c o n t a i n i n g o n e o r mo r e d e f e c t s s h a l l b e r e j e c t e d a n d i f t h e n umb e r o f d e f e c t i v e i t e r n s i n a n y s amp l e e x c e e d s t h e a c c e p t a n c e n umb e r f o r t h a t s amp l e , t h e l o t s h a l 1 b e r e j e c t e d . 4.6 ~. E a c h s amp l e s e l e c t e d i n a c c o r d a n c e w i t h 4 . 3 . 2 s h a l 1 b e t e s t e d t o v e r i f v c omD l i a n c e w i t h t h i s s p e c i f i c a t i o n ( s e e 4 . 6 } . An v t o o l i n t h e s amp l e c o n t a i n i n g o n e o r mo r e d e f e c t s s h a l I b e r e j e c t e d a n d i f t h e n umb e r o f d e f e c t i v e i t ems i n a n y s amp l e e x c e e d s t h e a c c e p t a n c e n umb e r f o r t h a t s amp l e , t he l o t sha l l be r e j ec t ed . 4 . 7 Te s t p r oc edu r e s . Te s t p r oc edu r e s app l i c ab l e spe c i f i c a t i on she e t s . sha l l be i n acco r dance w i t h

4.7.1 Ha r d n e s s . T h e h a r d n e s s r e q u i r eme n t s s h a l l b e v e r i f i e d o n a Ro c kwe l 1 t e s t e r , u s i n g a d i amo n d p e n e t r a t o r . a n d emp l o y i n g a 1 5 0 - k i l o g r am ma j o r l oad . Su r f a c e s s h a l I b e s u i t a b l y g r o u n d f o r t h e t e s t . P l a t i ng , de c a r bu r i z a t i o n a n d h a r d e n e d c a s e s s h a l 1 b e r emo v e d f o r t e s t i n g . 4.7.2 U l t i ma t e s t r eng t h t es t s .

4.7.2.1 Te s t p r oc edu r e . Loads sha l l be app l i ed us i ng any su i t ab i e me c h a n i c a l me a n s . T e s t p r o c e d u r e s h a l 1 p r e v e n t S1 i p p a g e o f w r e n c h e s o n ma n d r e l s d u r i n g t e s t s .

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4.7.2 .1.1 f o l I ows : a.

Sp l l n e ma n d r e l .

Sp l i n e ma n d r e l

t e s t sha l 1 be conduc t ed a s

S e l e c t a s p l ~ n e ma n d r e l ( h a c d e n e d t o n o t l e s s t h a n 5 5 HRC ) e q u a l t he ba s i c s i z e o f t he spe c l f l ed wr ench ( +0 . 000 - 0 . 002 t nche s ) .

to

b.

E n g a g e t h e w r e n c h W I t h t h e s p l l n e ma n d r e l { n a c c o r d a n c e w i t h MS3 3 7 8 7 , T a b l e 1 , e x c e p t t h a t C a n d H d i ame t e r s ( o n MS3 3 7 8 7 ) s h a l l b e h e l d t o t h e m i n i mum d l me n s ! o n ( + 0 . 0 0 2 - 0 . 0 0 0 I n c h e s ) . Ap p l y t h e u l t l ma t e t o r q u e l o a d s s p e c i f i e d o n t h e a p p l i c a b l e spe c l f t c a t i on she e t f o r no t l e s s t han 10 s e conds .

c.

4.7.3 E n d u r a n c e t o r q u e t e s t s , On e s amp l e w r e n c h f r om e a c h l o t s h a l 1 b e t e s t ed t o 500 c y c l e s o f t he app l i c ab l e sp l i ne endu r anc e t o r que us i ng t he p r oc edu r e i n 4 . 7 . 2 . 1 . 1 s t eps ( a ) and ( b ) . 4 . 7 . 4 P l a t i ng t e s t s . T o t a l p l a t l n g t h i c k n e s s on e a c h s amp l e w r e n c h s h a i l T h e s amp l e w r e n c h e s s h a l 1 b e t e s t e d f o r p l a t i n g a d h e s i o n u s i n g b e me a s u r e d . Me t h o d 9 . 1 He a t - Qu e n c h T e s t o f ASTM 8 5 7 1 . 4.8 I nspe c t i on o f pa c k ag i nq . T h e s amp l i n g a n d i n s p e c t l o n o f t h e p r e s e r v a t i o n , p a c k i n g a n d c o n t a i n e r ma r k i n g s h a l I b e i n a c c o r d a n c e W1 t h t h e r e q u i r eme n t s o f 5 . 1 . 5. PACKAG I NG

5.1 P a c k a g l n c s r e q u l r eme n t s . P a c k a g i n g r e q u i r eme n t s s h a l l b e i n a c c o r d a n c e W { t h PPP - P - 4 0 a n d s h a l 1 b e l e v e l A , B o r C , a s s p e c i f i e d ( s e e 6 . 2 ) . .

6. NOT ES

6.1 I n t ended us e . T h e t o o l s ma n u f a c t u r e d i n a c c o r d a n c e W I t h t h e r e q u i r eme n t s o f t h i s s p e c i f i c a t i o n a r e I n t e n d e d t o b e u s e d f o r i n s t a l l a t i o n a n d d e t a c hme n t o f s p l l n e , h i g h s t r e n g t h , h i g h t emp e r a t u r e a i r c r a f t f a s t e n e r s .

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M I L - W - 8 9 8 2D

6.2 6.2.1

O r de r i ng da t a . Acqu i s i t i on f o i I ow i n g : r e q u i r eme n t s . Acqu i s i t i on d o c ume n t s shou l d spe c i f y t he

a. b.

T i t l e , n umb e r a n d d a t e o f

t h i s spe c i f i c a t i on spe c i f i c a t i on ( s l ash ) shee t

T i t l e , n umb e r a n d d a t e o f a p p l i c a b l e ( see 3 . 1) . Type and s i z e o f t oo l s r equ i r ed . pa c k ag i ng for

c.
d.

Le v e l o f p r e s e r v a t i on , Wh e t h e r Type o f Su b j e c t s p e c t a l ma r k i n g f i n i sh

and pa c k i ng

r e q u i r eme n t s

( see 5 . 1) .

e.
f. 6.3

s h i pme n t

i s r equ i r ed . ( see 3 . 6) .

( p l a t i ng )

i f o t he r

t h a n c h r om i um

t e r m ( k e y Wo r d )

l i s t i ng .

Wr enches Sp l i n e d H i gh S t r eng t h T h i n Wa l l

Cu s t o d i a n s : A r my - AV A i r Fo r c e - 99 Na v y - AS Re v i ew : A r my - GL

P r eDa r i n q a c t i v i t y : Na v ~ - AS ( P r o j e c t No . 5 1 2 0 - C0 4 1 )

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